82400/ /2-way diaphragm valves

Transcription

1 8400/840 /-way diaphragm valves > > Port size: DN , G/4... (ISO G/NPT) > > High flow rate > > Damped operation > > Functional compact design > > Solenoid interchangeable without tools (c) Technical features Medium: Neutral gases and liquids Switching function: Normally closed Operation: Indirectly solenoid actuated Mounting position: Optional, preferably solenoid vertical on top Flow direction: Determined Port size: G/4, G3/8, G/, G3/4, G, G /4, G /, G /4 NPT, 3/8 NPT, / NPT 3/4 NPT, NPT, /4 NPT, / NPT, NPT Operating pressure: See table Fluid temperature: C ( F) mbient temperature: C ( F) Material: Body: Brass (CW67N) Seat seal: NBR Internal parts: Stainless steel, PVDF For contaminated fluids insertion of a strainer is recommended. Technical data - standard models Symbol Port size Orifice (mm) P xxxxx Please insert voltage and frequency codes *) Cv-value (US) kv value x, *) For gases and liquid fluids up to 5 mm /s (cst) *3) With Solenoid 95 Valve length (mm) Flow kv value *) (m 3 /h) Operating pressure *) (bar) Weight (kg) Model Solenoid in V d.c./a.c. G/4 8 60,9 0, , xxxxx /4 NPT 8 60,9 0, , xxxxx G3/ , , xxxxx 3/8 NPT , , xxxxx G/ 67 3,8 0, , xxxxx / NPT 67 3,8 0, , xxxxx G3/ , 0, , xxxxx 3/4 NPT , 0, , xxxxx G ,5 0, , xxxxx NPT ,5 0, , xxxxx G / ,... 0 (6) *3), xxxxx /4 NPT ,... 0 (6) *3), xxxxx G / ,... 0 (6) *3), xxxxx / NPT ,... 0 (6) *3), xxxxx G ,... 0 (6) *3) 3, xxxxx NPT ,... 0 (6) *3) 3, xxxxx Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document. ( e) 05 Buschjost GmbH 6/5 en

2 8400/840 /-way diaphragm valves Option selector 84.. Thread form Substitute ISO G 0 NPT Port size Substitute /4 0 3/8 / 3/4 3 4 /4 5 / 6 7 Valve options Substitute Normally open (NO), 0 from G /4 with solenoid 95 0,... 6 bar Manual override 0 Seat seal FPM, 03 Fluid temperature C Seat seal EPDM, 4 for hot water, max. fluid temperature +0 C 0, bar (up to G) 0, bar (from G /4) Latching system impuls time min. 30 ms only for d.c. 6 V, V and 4 V Version for drinking water with test according to KTW Frequency See table frequency codes Voltage See Voltage codes Solenoid options G/4... Operating pressure 0,... 6 bar G /4... Operating pressure 0,... 0 bar G /4... Operating pressure 0,... 6 bar Substitute xx Substitute xxx Substitute Standard solenoid systems Voltage and Frequency Solenoid 90 *) Code Code Voltage Frequency Power consumption Voltage Frequency Inrush Holding V d.c. - 8 W 8 W V a.c. 50 Hz 5 V V V a.c. 50 Hz 5 V V V a.c. 60 Hz 5 V V V a.c. 50 Hz 5 V V Voltage and Frequency Solenoid 95 *) V d.c. - 8 W 8 W V a.c. 50 Hz 45 V 35 V V a.c. 50 Hz 45 V 35 V V a.c. 60 Hz 45 V 35 V V a.c. 50 Hz 45 V 35 V *) r coil only Electrical details for all solenoid systems Design DIN VDE 0580 Voltage range ±0% Duty cycle 00% ED Protection class EN 6059 IP65 Socket Form acc. to DIN EN (included) ccording to DIN VDE 0580 at a solenoid temperature of +0 C. t operating state temperature the input power of a coil decreases by up to ca. 30% due to physical reasons. dditional solenoid systems TEX category Protection class Solenoid Standard voltages IIGD EEx m II T4 T 30 C V d.c., 0 V a.c., 30 V a.c. wi h 3 m connection cable ttention! The conditions imposed on the Ex approvals lead to reduction of the permissible standard temperature ranges in the cases of explosion protected solenoids. Further versions on request! Our policy is one of continued research and development. We therefore reserve the right to amend, en without notice, the specifications given in this document. ( e) 05 Buschjost GmbH 6/5

3 8400/840 /-way diaphragm valves Section View G/4... /4... NPT *05 * P *705 *704 * *70 No. Description 0 Valve body 0 Valve cover *03 Diaphragm 04 llen head screw *05 Pressure spring 400 Solenoid 70 Core tube *70 O-ring 703 Screw piece *704 Pressure spring *705 Plunger 706 Spring clip *707 O-ring 400 Socket (included) G /4... /4... NPT *05 * P *705 *704 * *70 No. Description 0 Valve body 0 Valve cover *03 Diaphragm 04 llen head screw *05 Pressure spring 400 Solenoid 70 Core tube *70 O-ring 703 Screw piece *704 Pressure spring *705 Plunger 706 Spring clip *707 O-ring 400 Socket (included) * These individual parts form a complete wearing unit. When ordering spare parts please state Model No. and Series No. 6/5 Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document. ( e) 05 Buschjost GmbH en

4 8400/840 /-way diaphragm valves Dimensions G/4... /4... NPT 48,3 4 Dimensions in mm Projection/First angle 6, R H H P T L B ø Solenoid rotatable 360 Socket turnable 4 x 90 (Socket included) L Port size R B H H L L T Typ G/4 44 9,5 78, , xxxxx /4 NPT 44 9,5 78, , xxxxx G3/8 44 9,5 78, , xxxxx 3/8 NPT 44 9,5 78, ,5 0, xxxxx G/ 44 9, xxxxx / NPT 44 9, , xxxxx G3/ , , xxxxx 3/4 NPT , , xxxxx G 6 9,5 97, xxxxx NPT 6 9,5 97, xxxxx G /4 9 44,5 4,5 95, xxxxx /4 NPT 9 44,5 4,5 95, xxxxx G / 9 44,5 4,5 95, xxxxx / NPT 9 44,5 4,5 95, xxxxx G 09 54,5 4, xxxxx NPT 09 54,5 4, , xxxxx Note to Pressure Equipment Directive (PED): The valves of this series, including the connection size DN 5 (G ), are according to rt. 3 3 of the Pressure Equipment Directive (PED) 97/3/EG. This means interpretation and production are in accordance to engineers practice wellknown in the member countries. Note to Electromagnetic Compatibility Guideline (EEC): The valves shall be provided with an electrical circuit which ensures the limits of the harmonised standards EN and EN are observed, and hence the requirements of the Electromagnetic Compatibility Guideline (004/08/EG) satisfield. The CE-sign at the valve refers not to the PED. Thus the declaration of conformity is not longer applicable for this directive. For valves > DN 5 (G ) rt. 3 () No..4 applies. The basic requirements of the Enclosure I of the PED must be fulfilled. The CE-sign at the valve includes the PED. certificate of conformity of this directive will be available on request. Our policy is one of continued research and development. We therefore reserve the right to amend, en without notice, the specifications given in this document. ( e) 05 Buschjost GmbH 6/5

5 Section 3 Function Fittings, Flow Controls, and ccessory Valves V0 Right ngle (Banjo) Flow Control (inch-knob adj.)..fit-3-3 VB0 Right ngle (Banjo) Flow Control (inch-slot adj.)...fit T0 Right ngle (Banjo) Flow Control (metric-knob adj.) FIT K5 Right ngle (Banjo) Flow Control (metric-slot adj.)..fit-3-4 T000 In-line Flow Control (NPT and ISO G) FIT-3-6 T5 Push-In Flow Regulators FIT-3-8 M/800, C/800 Heavy Duty In-Line Flow Control FIT-3-0 M/600, C/600 Heavy Duty In-Line Flow Control FIT-3- M/650, C/650, M/677, C/677 Precision Flow Controls FIT-3-4 T5/T5/T53 Series, PIF Non Return Valves FIT-3-6 T55, T56 Non-Return Valves FIT-3-6 T60 ir Fuse (Excess Flow Check) (NPT and ISO G) FIT-3-8 Pressure Reducing Fitting (inch and metric) fit-3-3 Pilot Operated Check Valve (inch and metric) fit-3-6 T70 Quick Exhaust Valves (NPT and ISO G) FIT-3-8 T65 /8" and /4" Shuttle Valves (NPT and ISO G) FIT-3-30 Littleton, CO US Phone Fax FIT-3-

6 360 rotation of the banjo body around the bolt allows for ideal positioning of tubing. Low profile and reduced physical size provide space saving installations, while internal configuration provides the flow capacity of much bulkier designs. Tapered adjustment needles with large adjustment ranges provide linear flows and greater precision. Knurled adjustment knobs (w/screw driver slot) and lock nuts on V0 and 0 T0 series provide finger tip adjustment. Tamper resistance on the VBO and 0 K5 is provided by a slotted adjustment screw covered by a protective plastic cap. Direct mounting of flow controls on pneumatic actuators minimizes the adjustment problems encountered due to the compressibility of air in long tubing runs between the actuator and control valving. dditionally, direct mounted flow controls end the confusion over which actuator in a circuit is being controlled. Metallic components are limited to nickel plated all brass construction, eliminating the potential problems encountered with products constructed of dissimilar metals. djustment needles and banjo bodies are retained, preventing accidental loss of the needle or lock nut. Function Fittings and Flow Controls Right ngle (Banjo) Flow Controls Operation: Flow Controls are checked adjustable controls of the meter out type. Compressed air passes freely into the push-in fitting portion of the flow control, flowing past the check seal and entering the connected component. In reverse flow conditions, air passes back into the flow control and energizes the check seal. ir must now flow through the metered passage controlled by the tapered adjustment needle of the flow control, and finally exits through the push-in fitting end. Specifications Fluid: Compressed air. Note: For other types of fluids or compressed gases, please consult factory. Working Pressure: 5 to 50 psig (.3 to 0 bar) Temperature Range: 0 to 75 F (-0 to 80 C) Materials of Construction: Banjo bolt, collet, adjustment knob and lock nut: Nickel plated brass Tapered adjusting needle: Brass Banjo Body, V0 XXXX and 0 T0: Thermoplastic VBO and 0 K5 XXXX: Nickel plated brass O-rings and check-seal: Silicone free Nitrile Sealing washer: Thermoplastic (ISO G and 0-3 UNF) Tubing: Nylon or, 95 durometer polyurethane. Thread Sealant: Thread sealant is applied to the full circumference of tapered male threads. Options Special versions of the flow controls are available, including meter-in ( W0 Series) and bi-directional control configurations. Please consult factory with specific quantities and requirements. Free Flow In (Metered Flow Out) Tapered djustment Needle Check Seal Free Flow Out (Metered Flow In) PneumaticSymbol FIT-3- Littleton, CO US Phone Fax

7 Function Fittings and Flow Controls V0 Series Dimensions in Inches (mm) G Square Ø F ØE D L djustment ØC Ø H (Closed) B J K /F Hex B NPT or Tube UNF K L O.D. Thread Part Number C D E F G H J /F dj 5/3" /4" 3/8" 0-3 UNF V0 00 /8 V0 08 /8 V0 048 /4 V0 048 /4 V /8 V /" /" V (9.5) (6.5) (4.0) (8.7) (9.5) (38.4) (.4) (3.0) /6" (.5) (.0) (8.0) (9.0) (6.0) (53.0) (.5) (3.0) /6" (3.0) (3.0) (8.0) (9.0) (6.0) (53.0) (.5) (3.0) /6" (3.5) (5.5) (0.0) (.0) (0.0) (67.0) (9.5) (6.0) /6" (9.5) (3.5) (0.0) (.0) (0.0) (67.0) (9.5) (6.0) /4" (9.5) (3.5) (.0) (3.0) (.0) (78.0) (33.0) (6.0) /8" (3.0) (38.0) (6.0) (8.0) (7.0) (93.0) (4.0) (7.0) Ø VB0 Series Dimensions in Inches (mm) Protective cap covering adjustment F C /F B G B NPT Tube or UNF F O.D. Thread Part Number C /F G UNF VB0 00 (9) - (7) 5/3" /8 VB0 08 () 9/6" (40) /4" 3/8" /" /8 VB0 048 /4 VB0 048 /4 VB /8 VB /8 VB / VB (3) 9/6" (40) (5) 3/4" (46).3.83 (3) 3/4" (46).9. (33) 7/8" (56).46. (37) 7/8" (56) (40) /6" (65) C B F /F G B NPT NPT Female Male Part Number C F G /8 /8 VB () 9/6" (40) /4 /4 VB (9) 3/4" (46) 3/8 3/8 VB (3) 7/8" (56) / / VB (39) /6" (65) Detroit, MI US Phone Fax FIT-3-3

8 Function Fittings and Flow Controls ØC Ø T0 Series Dimensions in MM (inches) B D G Square Ø F ØE J K /F Hex L djustment H (Closed) B Tube ISO R K L O.D. Thread Part Number C D E F G H J /F dj 4 /8 0 T (.45) (.87) (.3) (.35) (.63) (.09) (.89) (.55) (.) 6 /8 0 T (.5) (.9) (.3) (.35) (.63) (.09) (.89) (.55) (.) /4 0 T (.53) (.00) (.39) (.43) (.79) (.64) (.6) (.67) (.4) 8 /4 0 T (.6) (.06) (.39) (.43) (.79) (.64) (.6) (.67) (.4) 3/8 0 T (.6) (.0) (.47) (.5) (.87) (3.07) (.30) (.75) (.4) 0 /4 0 T (.77) (.4) (.39) (.43) (.79) (.64) (.6) (.67) (.4) 3/8 0 T (.77) (.8) (.47) (.5) (.87) (3.07) (.30) (.75) (.4) K5 Series Dimensions in Inches (mm) ØD Ø L B G C /F ØS E B ISO G or Tube Metric C O.D. Thread Part Number /F D E G L S 4 M5 X.8 0 K (.3) (.37) (.04) (.6) (.74) (.0) /8 0 K (.55) (.43) (.34) (.6) (.8) (.0) 5 M5 X.8 0 K /8 0 K5 058 M5 X.8 0 K /8 0 K /4 0 K5 068 /8 0 K5 088 /4 0 K /8 0 K /8 0 K5 038 / 0 K (.3) (.43) (.04) (.6) (.80) (.0) (.55) (.45) (.34) (.6) (.85) (.0) (.3) (.49) (.04) (.6) (.87) (.0) (.55) (.49) (..34) (.6) (.93) (0) (.67) (.5) (.44) (.8) (.95) (.33) (.55) (.53) (.34) (.6) (.93) (.67) (.55) (.44) (.8) (.97) (.33) (.87) (.65) (.03) (.39) (.05) (.39) (.87) (.67) (.03) (.39) (.3) (.39) (.06) (.69) (.6) (.39) (.50) ir Flow (I/s) scfm (8) 7.0 V0 and 0 T0 BNJO FLOW CONTROL FLOW CHRCTERISTICS (7) (6) (5) (4) (3) () () /8 /4 /8 0-3 UNF/M Number of Turns Inlet pressure 90 psig (6 bar), flow to atmosphere FIT-3-4 Detroit, MI US Phone Fax

9 Function Fittings and Flow Controls ir Flow (I/s) scfm (40) 84.8 VO Banjo Flow Control Flow FLOW CHRCTERISTICS (30) 63.6 / NPTF (0) 4.0 (0) Number of Turns Inlet pressure 90 psig (6 bar), flow to atmoshpere ir Flow (l/s) scfm () 3.0 (0).0 VB0 and 0 K5 BNJO FLOW CONTROL FLOW CHRCTERISTICS /4 (9) (8) (7) (6) (5) (4) (3) () () / Number of Turns Inlet pressure 90 psig (6 bar), flow to atmosphere (l/s) (40) ir Flow scfm 84.8 VB0 and 0 K5 BNJO FLOW CONTROL FLOW CHRCTERISTICS (30) 63.6 / (0) (0) / Number of Turns Inlet pressure 90 psig (6 bar), flow to atmosphere Detroit, MI US Phone Fax FIT-3-5

10 Function Fittings and Flow Controls T000 Series In-Line Flow Controls Compact size/low weight/in-line units High Flow Performance Suitable for panel and wall mounting Provides linear flow adjustment Locking adjustment Captive adjustment needle will not blow out when unscrewed Index line on adjusting knob vailable in M5, /8, /4, 3/8, and / porting Technical Data Fluid: Compressed air, nitrogen, inert and non-combustible gases compatible with materials of construction. Note: For other types of fluids or compressed gases, please consult factory. Operation: Uni-directional flow control. Mounting: In-line. Panel mounted by hexagonal mounting nut. Wall mounted via through-holes in regulator body. Port size: NPT ISO G T000M M5 /8 T T000C800 /4 T T000C800 3/8 T T000C3800 / T T000C4800 Operating pressure: 5 to 45 psig (-0 bar) 5 to 45 psig (0.3 to 0 bar) -M5 Operating Temperature: 0 to 75 F (-0 to 80 C) Consult our technical service for use below 35 F ( C) Opening Pressure (N-R Valve) 5 psig ( bar) Materials /8, /4: luminum alloy body, Nitrile seals, brass needle and internal parts, external parts in aluminum alloy. 3/8, /: luminum alloy body, Nitrile seals, brass needle and internal parts, external parts in aluminum alloy. M5: luminum alloy body, nitrile seals and brass needle. Ordering Information To order, quote product number from table on page FIT-3-7: i.e. T for /4 NPT model. lternate Models: T00C800 - /8" Bi-directional ISO G T /8" Bi-directional NPT T00C800 - /4" Bi-directional ISO G T /4" Bi-directional NPT ISO Symbol FIT-3-6 Littleton, CO US Phone

11 Model T000 and T000C M (a/f or Ø knurled) C F G L N ØH D Model T000M C F G L M/SW N Function Fittings and Flow Controls ø H K D Dimensions in Inches (mm) Cv Cv Free Weight Regulating Flow grams Model NPT port NPT port oz. (g) T000M (.00) T (3) T (56) T (50) T (80) K B P J P B J /F Panel Max Panel Model B C D F G H J K L M N P Hole Thickness T000M0500 M5 T000C800 G/8 T000C800 G/4 T000C3800 G3/8 T000C4800 G/ T T T T /8 NPT /4 NPT 3/8 NPT / NPT NPT according to NSI B.0. Flow vs Turns at 90 psi (6 bar) T (NI/min) scfm M0x (5.0) (5.0) (45.0) (.0) (8.0) (4.5) (.0) (5.5) (8) () (.5) (0.5) (4.0) M x (34.0) (0.0) (5.0) (6.5) (4.0) (4.5) (6.0) (8.0) (Ø0) (4) (7.0) (.5) (4.0) M4 x (45.0) (5.5) (6.5) (.0) (3.0) (4.5) (9.0) (9.5) (Ø0) (7) (.5) (4.5) (4.0) M0 x (58.0) (3.5) (78.5) (7.0) (43.0) (6.5) (8.0) (3.0) (4) (4) (9.0) (0.5) (4.0) M0 x (65.0) (36.0) (8.0) (30.5) (50.0) (6.5) (30.0) (5.0) (4) (4) (3.5) (0.5) (4.0) M x (34.0) (0.0) (5.0) (6.5) (4.0) (4.5) (6.0) (8.0) (Ø0.0) (4.0) (7.0) (.5) (4.0) M4 x (45.0) (5.4) (6.5) (0.8) (3.0) (4.5) (9.0) (9.7) (Ø0.0) (7.0) (.5) (4.5) (4.0) M0 x 0.39(a/f) (58.0) (3.5) (78.5) (7.0) (43.0) (6.5) (8.0) (3.0) (4.0) (4.0) (9.0) (0.5) (4.0) M0 x 0.39 (a/f) (65.0) (36.0) (8.0) (30.5) (50.0) (6.5) (30.0) (5.0) (4.0) (4.0) (3.5) (0.5) (4.0) T (NI/min) scfm (600). (50) 8.8 (500) 7.7 (00) 7. (50) 5.3 (400) 4. (300) 0.6 (00) 3.5 (00) 7. (50).8 (00) 3.5 T (NI/min) sfcm (3000) Turns T (NI/min) scfm (3000) T000M0500 (M5) (Nl/min) scfm (45).6 Turns (500) 88.3 (000) 70.6 (500) (000) (40).4 (35). (30).0 (500) 53. (500) 53. (0) 0.8 (000) 35.3 (000) 35.3 (5) 0.6 (500) 7.7 (500) 7.7 (0) 0.4 (5) Turns Turns Turns Littleton, CO US Phone FIT-3-7

12 Push-In Flow Regulators T-5 Series Inch and Metric O/D Tube High flow performance Suitable for panel/wall mounting and manifold djustment can be locked Captive regulator needle will not blow out when unscrewed djusting knob position Releasable grab ring technology combining plastic and brass components for a compact and superior fitting design Color coding option with tamper-resistant feature Red release sleeve indicating metric tube sizes Grey release sleeve indicating inch tube sizes Reliable and corrosion resistant Technical Data Medium: Compressed ir, filtered Operation: Uni-directional Operating Pressure:.5 to 45 psig (0. to 0 bar) mbient Temperature: 0 to 75 F (-0 C* to 80 C) Consult our Technical Service for use below 35 F ( C) Mounting: In-line. Panel mounted by hexagonal mounting nut. Wall mounted by through-holes in regulator body. Manifold by quick connection lternative Models Block form flow regulators, T000 series Heavy duty flow regulators, M/800, M/600 Precision flow regulators, M/650, M677 and S/790 Ordering Information To order, quote model number from table on page FIT-3-9, e.g. T5Y0004 to order /4" model. ISO Symbol Materials /8" (3mm), 5/3" (4mm), 3/6" (5mm), /4" (6mm), 5/6" (8mm), 3/8" (0mm) Body: plastic PBT Seals: silicone free nitrile seal, external metal parts: nickel plated brass Internal parts: brass Spring: stainless steel Grab ring: stainless steel, BS 440 Pt, grade 30.S Knob and panel nut: plastic POM 3/6" (5mm), /" (mm) Collet: nickel plated brass FIT-3-8 Littleton, CO US Phone

13 Function Fittings and Flow Controls Push-In Flow Regulators T-5 Inch Metric Maxi regulated Free flow Tube Model Tube Model flow factor Cv** factorcv** oz (kg) /8" T5Y000 3 mm T5P (0.03) 5/3" T5Y000 4 mm T5P (0.03) 3/6" T5Y0003* 5 mm T5P0005* (0.03) /4" T5Y mm T5P (0.08) 5/6" T5Y mm T5P (0.047) 3/8" T5Y mm T5P (0.093) /" T5Y0007* mm T5P00* (0.043) * vailable in collet system ** C measured in dm 3 /(s.bar) Cv measured in US gal/min T5 E o/f F B flg Metric B C D E F ØG T5P (3) 0.5 (3) 0.67 (7).8 (46) 0.5 (3) M0x 0.09 () T5P (4) 0.5 (3) 0.67 (7).8 (46) 0.5 (3) M0x 0.09 () T5P (5) 0.75 (9) 0.98 (5).93 (49) 0.59 (5) Mx 0.4 (4) T5P (6) 0.75 (9) 0.98 (5).7 (55) 0.59 (5) Mx 0.4 (4) T5P (8) 0.83 ().06 (7).58 (66) 0.7 (8) M4x (4) T5P (0).04 (7).34 (34) 3.0 (77) 0.94 (4) M0x (4) T5P (). (9).4 (36) 3.64 (93) 0.94 (4) M0x (4) Inch B C D E F ØG C D T5Y000 /8 0.5 (3) 0.67 (7).8 (46) 0.5 (3) M0x 0.09 () T5Y000 5/3 0.5 (3) 0.67 (7).8 (46) 0.5 (3) M0x 0.09 () T5Y0003 3/ (9) 0.98 (5).93 (49) 0.59 (5) Mx 0.4 (4) T5Y0004 / (9) 0.98 (5).7 (55) 0.59 (5) Mx 0.4 (4) T5Y0005 5/ ().06 (7).58 (66) 0.7 (8) M4x (4) T5Y0006 3/8.04 (7).34 (34) 3.0 (77) 0.94 (4) M0x (4) T5Y0007 /. (9).4 (36) 3.64 (93) 0.94 (4) M0x (4) Flow vs turns at 6 bar - flow in dm 3 /s NR Flow scfm dm 3 /s Turns T5-0D-/ T5-0D0-3/8 T5-0D8-5/6 Flow scfm dm 3 /s Turns T5-0D6-/4 T5-0D5-3/6 T5-0D4-5/3 T5-0D3-/8 Littleton, CO US Phone FIT-3-9

14 Function Fittings and Flow Controls C/800, M/800 Series Heavy Duty In-Line Flow Control In-line general purpose flow controls Captive adjustment needle will not blow out when unscrewed Lockable, calibrated adjustment knob Suitable for wall mounting High operating pressure Technical Data Fluid: Compressed air, nitrogen, inert and non-combustible gases compatible with materials of construction. Note: For other types of fluids or compressed gases, please consult factory.operation: Uni-directional Mounting: Line mounted, concentrically Port Size: NPT ISO G Weight lbs. (Kg) 8 NPT C/836 G 8 S/836. (.0) 4 NPT C/837 G 4 M/ (.5) NPT C/839 G M/839.3 (.60) 3 4 NPT C/840 G3 4 M/ (.0) NPT C/855 G M/ (3.50) Ordering Information To order, quote model number from table on page FIT-3-, e.g. C/837 for the /4" NPT model lternative models C/600 range of heavy duty panel mounting Flow Controls (air & hydraulic), see page FIT-3-. T000 range of Inline Flow Controls, see page FIT-3-6. TM, TC/800 High Temperature version (50 C max.) Operating Pressure: 5-30 psig (0.3-6 bar) Operating Temperature: 0 * to 75 F (-0 to +80 C) (lternative models to 300 F [50 C]) * Consult our Technical Service for use below 35 F ( C.) Materials Brass body, adjusting knob, and locking ring (C/836, C/837, C/839), aluminum body, adjusting knob and locking ring (C/840, C/855), nitrile rubber seals. Repair Kits Product Number Kit Number NPT ISO G NPT ISO G C/836 S/836 QC/50/00 QS/50/00 C/837 M/837 QC/5/00 QS/5/00 C/839 M/839 QC/8/00 QS/5/00 C/840 M/840 QC/53/00 QS/53/00 C/855 M/855 QC/54/00 QS/54/00 FIT-3-0 Littleton, CO US Phone

15 Function Fittings and Flow Controls Dimensions in Inches (mm).0 (8) Ø.06 (7) /F M (max) Flow Control.5 (3).67 (7) C.63 (6).5 (3) Ø Typical Model Number: C/839 NPT M/839 G Type: Uni-directional Free flow is from to, indicated by arrow scfm 0 dm 3 /s 0 L B Thread NPT G L C B M (max) D /8 C/836 S/836 /4 C/837 M/837 / C/839 M/839 3/4 C/840 M/840 C/855 M/855 FLOW CHRCTERISTICS (5) (46) (7) (8) (79) (7) (4) (60) (5) (5) (37) () (57) (94) (53) (8) (79) (8) (76) (9) (66) (9) (04) (35) (90) (50) (07) (3) (47) (5) Model Max. Regulating Max. Free Port NPT ISO G Flow Cv Flow Cv /8 C/836 S/ /4 C/837 M/ / C/839 M/ /4 C/840 M/ C/855 M/ FLOW C/ scfm (6-5 bar) C/ scfm (6-5 bar) NUMBER OF TURNS scfm dm 3 /s FLOW CHRCTERISTICS C/ scfm (6-5 bar) FLOW C/ scfm (6-5 bar) C/ scfm (6-5 bar) NUMBER OF TURNS Littleton, CO US Phone FIT-3-

16 Panel mounted general purpose flow controls Captive adjustment needle will not blow out when unscrewed Calibrated adjusting knob, can be locked on 8 and models Panel mount legend plate indicating direction of flow control supplied as standard High operating pressure Function Fittings and Flow Controls C/600, M/600 Series Heavy Duty In-Line Flow Control Technical Data Fluid: Compressed air, nitrogen, inert and non-combustible gases compatible with materials of construction. Note: For other types of fluids or compressed gases, please consult factory. Operation: Uni-directional Mounting: Panel mounted Port Sizes: NPT ISO G Weight lbs. (Kg) 8 NPT C/636 G 8 S/636.9 (.3) 4 NPT C/637 G 4 M/ (.) NPT C/639 G M/639.7 (.78) Operating Pressure: 5-30 psig (0.3-6 bar) Operating Temperature: 0 * to 75 F (-0 to 80 C) *Consult our Technical Service for use below 35 F ( C) Flow Port Cv Max Cv Max Product Size Reg Flow Free Flow C/636 /8" C/637 /4" C/639 /" Ordering Information To order, quote model number from table on page FIT-3-, e.g. C/637 for the /4" model lternative models C/800 range of Heavy duty flow controls, see page FIT-3-0. T000 range of In-Line Flow Controls, see page FIT-3-6. TM, TC/800 high temperature version 300 F (50 C) max. Materials Brass body, chromium plated adjusting knob, locking ring and panel mounting ring, nitrile rubber seals. Spares Kits Product Number Kit Number NPT ISO G NPT ISO G C/636 S/636 QC/50/00 QS/50/00 C/637 M/637 QC/5/00 QS/5/00 C/639 M/639 QC/5/00 QS/5/00 FIT-3- Littleton, CO US Phone

17 Panel Mounted Flow Control Function Fittings and Flow Controls Dimensions in Inches (mm).38 (35) 0.87 ().55 (4).43 ().3 (8).04 (9) (0 SWG). (3).54 (39) max..30 (33) min. Ø.4 (6) max..67 (7).37 (0) Ø Model Number: C/636 8 NPT S/636 G 8 Type: Uni-directional Free flow is from to, indicated by arrow.5 (3) /F.5(6).83 ().94(4).8 (46) Panel Mounted Flow Control.50 (38).94 (4).69 (8).55 (4).43 ().04 (.9).6 (4) max..30 (33) min..0 (5) max..79 (0).44 (37) Ø Model Number: C/637 4 NPT M/637 G 4 Type: Uni-directional Free flow is from to, indicated by arrow Ø.7 (8) /F.34 (9).8 (30).50 (3).9 (3).3 (54) Panel Mounted Flow Control.3 (54).94 (4).50 (38).79 (0).8 (30).04 (.9).7 (69).0 (56) max..75 (45) min..4 (9).4 (6) max. Ø Model Number: C/639 NPT M/639 G Type: Uni-directional Free flow is from to, indicated by arrow Ø.75 (9).8 (30) /F.30 (33) /F.35 (9) 3.74 (95).35 (9).3 (54) Littleton, CO US Phone FIT-3-3

18 PIF Check Valves llow free flow in one direction only Low cracking pressure PIF-PIF, PIF-Male and Male-PIF alternatives Non-PTFE based thread sealant on taper threads Releasable grab ring technology combining plastic and brass components for a compact and superior fitting design Molded mounting brackets on tub connector designs Low weight design Red release sleeve indicating metric tube sizes Grey release sleeve indicating inch tube sizes Easy tube insertion for rapid and quick assembly of pneumatic circuits Reliable and corrosion resistant Silicon free Color coding option with tamper-resistant feature T-5, T-5, T-53 Series Inch and Metric O/D Tube Technical Data Medium: Compressed ir, filtered, lubricated or non-lubricated,vacuum Operating Pressure:.5 to 45 psig (0. to 0 bar) (T5, T5) 4.4 to 45 psig (0.3 to 0 bar) (T53) -.5 to -4.5 psig (-0. to - bar) vacuum (T5, T5) mbient Temperature: 0 to 75 F (-0 C* to 80 C) Consult our Technical Service for use below 35 F ( C) Mounting: Tube/tube PIF Tube PIF/male thread Male threaded/tube PIF Ordering Information To order, quote model number from table on page FIT-3-5, e.g. T5Y0004 for the /4" model. NOTE: T5 and T5 flow is threaded end to pushin (check is in reverse). T53 flow is from push-in to threaded end (check is in reverse). ISO Symbol lternative Models T55, T56 range of aluminum threaded non return valves. TS/50 range of brass threaded non return valve. Materials 5/3" 5/6" Body: Plastic PBT Seal: Silicon free nitrile Valve: Plastic PBT Insert: Natural brass Spring: Stainless steel Grab Ring: Stainless steel - BS 440 PT, grade 30.S (4-6-8 sizes) OD-5 collet system T-5 and T-53 series, nickel brass threads. 3/8" /" sizes Collet: Nickel plated brass Body: Black anodized aluminum Valve and Insert: luminum FIT-3-4 Littleton, CO US Phone

19 Inline Push-in Non Return Valves T-5. T-5 and T-53 Series. Operating pressure: 0 bar (4 psi) B F T5 ØC B Function Fittings and Flow Controls Dimensions in Inches (mm) Inch Metric PIF/PIF Model # PIF/PIF Model # 5/3" T5Y000 4 T5P0004 3/6" T5Y0003* 5 T5P0005* /4" T5Y T5P0006 5/6" T5Y T5P0008 3/8" T5Y0006* 0 T5P000* /" T5Y0007* T5P00* * vailable only with collet tube connection Inch Flow factor Cracking Model B F ØC C/CV* pressure (bar) T5Y / / T5Y0003* 53. 3/ / T5Y / / T5Y / / T5Y0006* /8 4.7/ T5Y0007* 88.4 / 7.5/ Metric Flow factor Cracking Model B F ØC C/CV* pressure (bar) T5P / T5P0005* / T5P / T5P / T5P000* / T5P00* / T5, T53 B C G H Inch Metric PIF/Male Thrd. Model # PIF/ISO Rc Model # 5/3" x /8" T580 4 x M5 T5M0504 3/6" x /8" T5803* 4 x /8" T5B804 3/6" x /4" T5803* 5 x /8" T5B805* /4" x /8" T x /4" T5B805* /4" x /4" T x /8" T5B806 5/6" x /8" T5805* 6 x /4" T5B806 5/6" x /4" T x /8" T5B808 8 x /4" T5B808 Inch Metric Male Thrd./PIF Model # ISO Rc/PIF Model # /8 x 5/3" T5380 M5 x 4 T53M0504 /8 x 3/6" T53803* /8 x 4 T53B804 /4 x 3/6" T53803* /8 x 5 T53B805* /8 x /4" T53804 /4 x 5 T53B805* /4 x /4" T53804 /8 x 6 T53B806 /8 x 5/6" T53805 /4 x 6 T53B806 /4 x 5/6" T53805 /8 x 8 T53B808 /4 x 8 T53B808 Inch Model B C** G H T580 T /3 / T5803* T53803* /6 / T5803* T53803* 6.7 3/6 / T5804 T /4 / T5804 T /4 / T5805 T /8 / T5805 T /4 / ** NPTF Metric Model B C** G H T5M0504 T53M M T5B804 T53B / T5B805* T53B805* / T5B805* T53B805* /4 4 T5B806 T53B / T5B806 T53B /4 4 T5B808 T53B / T5B808 T53B /4 4 ** BSPT Littleton, CO US Phone FIT-3-5

20 Permits free flow of air in one direction only Simple, reliable design Light weight Silicone free Low cracking pressure T56 male connections have an O-ring inparallel threads Non-Return Valves T55, T56 Series In-Line, Non-Return Valves M5, /8", /4", 3/8, /" ISO G, ISO R, NPT Technical Data Medium: Compressed air, filtered, lubricated and non-lubricated Operation: Non-return valve Mounting: Line mounted Port Sizes: Metric ISO G ISO Rc NPT M5 T55M0500 G/8 T55C800 Rc/8 T55B800 /8 NPT T55800 M5 T56M0500 G/8 T56C800 Rc/8 T56B800 /8 NPT T56800 G/4 T55C800 Rc/4 T55B800 /4 NPT T55800 G/4 T56C800 Rc/4 T56B800 /4 NPT T56800 G3/8 T55C3800 Rc3/8 T55B3800 3/8 NPT T G/ T55C4800 Rc/ T55B4800 / NPT T G3/4 TS/53 3/4 NPT TC/53 G TS/54 NPT TC/54 *High temperature viton seals Operating Pressure:.5-45 psi ( bar) T55 T psi (0.3-6 bar) TC/53-TC/54 Operating Temperature: 0 * to 300 F (-0 * to +50 C) *Consult our Technical Service for use below 35 F ( C). For high temperature applications (300 F [50 C] Max) TM, TC/50 Series version should be ordered Materials T55: luminum body (T55), brass (T56), silicone free nitrile rubber O ring, POM valve, stainless steel spring. TC/TS: Brass body, aluminum valve High temp viton seals Ordering Information To order, quote model number from table on page FIT-3-7. lternative Models T5 Series in-line push-in non-return valves, see page FIT-3-4 ISO Symbol FIT-3-6 Littleton, CO US Phone

21 Function Fittings and Flow Controls Dimensions in Inches (mm) T55 Series Port Flow Factor Flow Factor Cracking Model Size Cv** C* pressure (bar) oz (kg) Metric BSPP BSPT NPT M (0.05) 0.35 (0.00) T55MO (0.05) 0.53 (0.05) T55C800 T55B800 T (0.05) 0.88 (0.05) T55C800 T55B800 T (0.05). (0.060) T55C3800 T55B3800 T (0.05).8 (0.080) T55C4800 T55B4800 T * C measured in dm 3 /(s.bar) ** Cv measured in US gal/min. Model B C D E F G H T55MO ().08 (7.5) (M5).0 (5).6 (4).4 (0.7). (3).47 () T (4).67 (4.5) (/8).8 (7).54 (3.7).6 (4).59 (5) C E D G ØF B D C /F ØH T55B (4).67 (4.5) (/8).8 (7).54 (3.7).6 (4).59 (5) T55C (4).67 (4.5) (/8).8 (7).8 (7).54 (3.7).6 (4).59 (5) T (7).3 (54) (/4).3 (8).66 (6.7).0 (5).73 (8.5) T55B (7).3 (54) (/4).3 (8).66 (6.7).0 (5).73 (8.5) T55C (7).3 (54) (/4).4 (0.5).3 (8).66 (6.7).0 (5).73 (8.5) T (4).48 (63) (3/8).35 (9).93 (3.7).8 (7).0 (6) T55B (4).48 (63) (3/8).35 (9).93 (3.7).8 (7).0 (6) T55C (4).48 (63) (3/8).47 ().35 (9).93 (3.7).8 (7).0 (6) T (7) 3.03 (77) (/).47 ().05 (6.7).39 (0).8 (30) T55B (7) 3.03 (77) (/).47 ().05 (6.7).39 (0).8 (30) T55C (7) 3.03 (77) (/).59 (5).47 ().05 (6.7).39 (0).8 (30) * vailable only with collet tube connection T56 Series Port Flow Factor Flow Factor Cracking Model Size Cv** C* pressure (bar) oz (kg) Metric BSPP BSPT NPT M (0.05) 0.64 (0.08) T56MO (0.05).59 (0.045) T56C800 T56B800 T (0.05).8 (0.080) T56C800 T56B800 T56800 * C measured in dm 3 /(s.bar) ** Cv measured in US gal/min. C I E G ØF B D C /F ØH Model B C D F G H I T56MO ().5 (3.8) (M5).0 (5).4(0.7). (3).47 ().7 (4.3) T (4).93 (49) (/8) ( ).54 (3.7).6 (4).59 (5).37 (9.5) T56B (4).93 (49) (/8) ( ).54 (3.7).6 (4).59 (5).37 (9.5) T56C (4).77 (45) (/8).8 (7).54 (3.7).6 (4).59 (5). (5.5) T (7).46 (6.5) (/4) ( ).66 (6.7).0 (5).73 (8.5).56 (4.3) T56B (7).3(59) (/4) ( ).66 (6.7).0 (5).73 (8.5).43 () T56C (7). (56.) (/4).4 (0.5).66 (6.7).0 (5).73 (8.5).3 (8) C/53 C/54 Series Model Port Flow factor Cracking Weight Spares Kit NPT ISO G Size Cv Pressure psi (bar) lbs. (kg) NPT ISO G C/53 S/ (0.06). (.55) QC/53/00 QS/53/00 C/54 S/ (0.06).43 (.0) QC/54/00 QS/54/00 Note : For high temperature applications a T should be added on spares kit part number (i.e. TQS/50/00) Initial cracking pressure may be higher if valve has been stored for a long period. C B C Model B C D E C/53.4 (36) 3.6 (9) (8).7 (8) S/53.4 (36) 3.6 (9) (8).7 (8) C/54.93(49) 4.88 (4) ().98 (5).98 (5) S/54.93(49) 4.88 (4) ().98 (5).98 (5) D E Littleton, CO US Phone FIT-3-7

22 ssists in complying with OSH and related safety regulations Tamper proof Compact Low pressure drop utomatically resets after failure correction High air pressure rating Function Fittings and Flow Controls T60 ir Fuse 4" to - " NPT, ISO G Technical Data Fluid: Compressed air, nitrogen, inert and non-combustible gases compatible with materials of construction. Note: For other types of fluids or compressed gases, please consult factory. Operation: Fixed uni-directional excess flow automatic shut off valve (air fuse) Mounting: In-line two way valve To be inserted between fixed air supply and flexible air lines See guidelines for typical installation Port Size: Female Thread NPT ISO G 4 NPT T6089* G 4 T60C89* 3 8 NPT T60389* G 3 8 T60C389* NPT T60489* G T60C489* 3 4 NPT T60689* G 3 4 T60C689* NPT T60889* G T60C889* - NPT T60B89* G - T60CB89* * Last digit depends on flow range Operating Pressure: Maximum 3 psi (6 bar) Minimum according to hose length Drop pressure at shut-off flow: to 4.5 psi (0.4 or 0.3 bar) Ordering Information To order, quote appropriate product number from the tables on the following pages. i.e. T60890 for the 4 NPT with psi pressure drop at shut off. T Series Number Thread Type Thread Size Simplified Symbol Flow Range Operating Temperature: 0 ** to 75 F (-0 to 80 C) **Consult our Technical Service for use below 35 F ( C) t low temperature ensure air fuse is not subjected to freezing conditions which may prevent its function. Materials luminium body, brass internal parts, stainless steel spring ISO Symbol FIT-3-8 Littleton, CO US Phone

23 Function Fittings and Flow Controls Dimensions in Inches (mm) General Information Drop pressure at Shut off flow rate Flow at 00 psi (7 bar) Model shut off flow at P psi (0.07 bar) Weight NPT ISO G Port size psi (bar) 00 psi (7 bar) scfm (dm 3 /s) oz. (Kg) T60890 T60C890.0 (.4) 7.6 (8) 3.8 (7).4 (.04) 4 T6089 T60C (.3) 9.7 (4) 3.8 (7).4 (.04) T T60C (.4) 4. (9) 8.6 (4).3 (.07) T60389 T60C (.3) 68. (3) 8.6 (4).3 (.07) T T60C (.4) 68. (3) 49. (3) 5.3 (.5) T60489 T60C (.3) 0.3 (48) 49. (3) 5.3 (.5) T T60C (.4) 0.3 (48) 9. (43) 4.6 (.3) T60689 T60C (.3) 69.5 (80) 9. (43) 4.6 (.3) T T60C (.4) 95.0 (9) 44 (68) 9.0 (.54) T60889 T60C (.3) 7.0 (8) 44 (68) 9.0 (.54) T60B890 T60CB890.0 (.4) (86) 307 (45) 38.8 () T60B89 T60CB (.3) (68) 307 (45) 38.8 () NPT : according to NSI-B.0.. ISO G : according to BS779 and ISO-8/ Flow and pressure test conducted according to ISO-6358 test circuit. Mean measured flow values are provided at standard reference conditions. ir Fuse (Excess Flow Check) E B /F F C C D D Model T6089* T60C89* T60389* T60C389* T60489* T60C489* T60689* T60C689* T60889* T60C889* T60B89* T60CB89* NPT ISO G NPT ISO G NPT ISO G NPT ISO G NPT ISO G NPT ISO G () () (4) (4) (3) (3) (3) (3) (5) (5) (64) (64) B (5) (5) (6) (6) (78) (78) (90) (90) (8) (8) (45) (45) C /4 /4 3/8 3/8 / / 3/4 3/ D (0) () (0) (4) (5) (4) (4) (9) (7) (6) (7) (6) E (3) (3) (5) (5) (5) (5) (5) (5) (5) (5) (5) (5) F () () (4) (4) (3) (3) (3) (3) (5) (5) (64) (64) Littleton, CO US Phone FIT-3-9

24 Function Fittings and Flow Controls Guidelines for Typical Installation ir Fuse TOOL ir Fuse TOOL ir Fuse TOOL IR SUPPLY ir Fuse ir Fuse TOOL TOOL ir Fuse TOOL RIGID LINE FLEXIBLE LINE The air fuse should be installed directly between fixed or rigid pipework and the flexible tube to protect the whole length of the flexible tube. Only tubing after the air fuse is protected. The air fuse must be installed in the correct orientation. Failure to do this will render it ineffective. When a shut off valve is located before the air fuse, the valve must be opened slowly in order to control initial air flow and avoid decompression effects which may trip the air fuse. It should be noted that the OSH standard (9 CFR ChXVII Para b7) relating to pneumatic power tools states ll hoses exceeding /" inside diameter shall have a safety device at the source of supply or branch line to reduce pressure in the case of hose failure. Choosing an ir Fuse* a) The port size of the air fuse should be nominally equal to that of the supply lines - e.g. a (.7 mm) air fuse should be used with a '' (.7mm) ID hose. b) lways select the high flow model (9) if there is sufficient system pressure for the length of hose to be protected. See tables hose length vs. minimum supply pressure. c) If there is insufficient system pressure, or long hose lengths are to be protected, use model 90. d) fter installation always test each valve for proper function. See section below on how to check an air fuse. e) The pneumatic system must be capable of delivering the flow required to activate the air fuse. For this reason, the air fuse is not suitable for use with the Norgren R07 miniature range in certain installations. f) For use with spring coils consult table. See table flow vs. pressure supply. Verifying Operation of an air fuse Install the air fuse following the instructions supplied Connect tool or complete circuit to the air line Switch on operation to ensure a complete cycle is performed If tool or complete circuit starts and runs satisfactorily, stop operation and drain air line. Disconnect hose from tool or circuit and secure hose end. Turn on air supply progressively (to avoid decompression effect). Prior to fully reaching operation conditions, the air fuse should suddenly activate and cut off the flow. slight air flow will remain as part of the automatic re-set function. If the air fuse is not activated the unit should be disconnected and the lower flow range air fuse should be used. * Consult factory for the availability of Excel based sizing program. FIT-3-0 Littleton, CO US Phone

25 Function Fittings and Flow Controls Hose length vs minimum pressure supply ( 4 to 3 8) Hose length vs minimum pressure supply ( to 3 4) Hose length vs pressure supply ( to - ) Pressure Supply (bar) psi (4) 03 Pressure Supply (bar) psi (8) Pressure Supply (bar) psi (3) 89 () 74 4 (7.5) 08.8 (7) 0.5 (3.5) 50.8 () 60 (0) 45 (6.5) 94.3 (6) 87.0 (3.0) 43.5 (9) 3 (8) 6 (5.5) 79.8 (5) 7.5 (.5) 36.3 (7) 0 (6) 87 (5) 73 (4) 58 (3) 44 () 9 () 5 0 KEY - T60 * 890 ID = 0.30'' (7.5mm) - T60 * 89 ID = 0.30'' (7.5mm) 3 - T60 * 3890 ID = 0.35'' (9.0mm) 4 - T60 * 389 ID = 0.35'' (9.0mm) feet () () (3) (4) (5) (6) (7) (8) (9) (0) meters Hose Length (4.5) 65.3 (4) 58.0 (3.5) 50.8 (3) 43.5 (.5) 36.3 () 9.0 (.5).8 () 4.5 (0.5) feet () (4) (6) (8) (0) () (4) (6) (8) (0) meters Hose Length KEY 5 - T60 * 4890 ID = 0.5'' (3mm) 6 - T60 * 489 ID = 0.5'' (3mm) 7 - T60 * 6890 ID = 0.75'' (9mm) 8 - T60 * 689 ID = 0.75'' (9mm) (.0) 9.0 (.5).8 (.0) 4.5 (0.5) KEY 9 - T60 * 8890 ID =.00'' (5.0mm) 0 - T60 * 889 ID =.00'' (5.4mm) - T60 * B890 ID =.50'' (38.mm) - T60 * B89 ID =.50'' (38.mm) feet () (4) (6) (8) (0) () (4) (6) (8) (0) meters Hose length 0 Flow (±0%) vs pressure supply ( 4 to ) Shut Off Flow (dm3/s) scfm (75) 59 (70) 48 (65) 38 (60) 7 (55) 7 (50) 06 5 KEY - T60 * T60 * T60 * T60 * T60 * T60 * 489 Flow (±0%) vs pressure supply (3 4 to - ) Shut Off Flow (dm3/s) scfm (600) 7 (550) 66 (500) 060 (450) 954 (400) 848 (350) 74 KEY 6 - T60 * T60 * T60 * T60 * T60 * B890 - T60 * B89 (45) 95 (40) 85 4 (300) 636 (50) (35) 74 (00) 44 9 (30) 64 (5) 53 (0) 4 3 (50) 38 (00) (50) (5) 3 (0) (5) () (4) (6) (8) (0) () (4) (6) Pressure Supply psi (bar) () (4) (6) (8) (0) () (4) (6) Pressure Supply psi (bar) Measurements - Flow and pressure tests conducted according to ISO-6358 test circuit - Mean measured flow values are provided at standard reference condition 68 F, 5 psi, (0 C,.0 bar) - Indicated pressure values are relative pressure in bar. Hose Lengths - Graphs are for indicated hose internal diameter in key. - Consult our Technical Service for hose lengths and Internal diameters different from the recommended one. Littleton, CO US Phone FIT-3-

26 Function Fittings and Flow Controls Coiled hose selection table Selection procedure for coiled hose: Chose the thread size of your hose, the hose internal diameter in inches and the hose length in feet. The minimum supply pressure in psi is shown in the table below and the appropriate air fuse is shown in the left column. The * in the middle of the part number represents the thread type - put an for NPT and a C for ISO G threads. If no value is shown, it may not be possible to protect your hose with an air fuse. If in doubt, consult a Norgren distributor or Norgren. Valve Thread Hose length Internal Hose Diamter (inch) Model Size Feet T60*890 / T60*890 / T60*890 / T60*890 / T60*89 / T60*89 / T60*89 / T60*89 / T60*3890 3/ T60*3890 3/ T60*3890 3/ T60*3890 3/ T60*389 3/ T60*389 3/ T60*389 3/ T60*389 3/ T60*4890 / T60*4890 / T60*4890 / T60*4890 / T60*489 / T60*489 / T60*489 / T60*489 / T60*6890 3/ T60*6890 3/ T60*6890 3/ T60*6890 3/ T60*689 3/ T60*689 3/ T60*689 3/ T60*689 3/ T60* T60* T60* T60* T60* T60* T60* T60* T60*B890 -/ T60*B890 -/ T60*B890 -/ T60*B890 -/ T60*B89 -/ T60*B89 -/ T60*B89 -/ T60*B89 -/ FIT-3- Littleton, CO US Phone

27 Function Fittings and Flow Controls Pressure Reducing Fitting Inch and Metric Compact size Easy tube insertion for rapid assembly of pneumatic circuits Push-in and threaded ports Optimum pressure utilization Safer pneumatic systems Hex key adjustment and locking ring Relieving Ordering Information To order, quote appropriate product number from the tables on the following pages. Product numbering system is designed to make identification and selection simple: _ Technical Data Fluid: Compressed air, nitrogen, inert and non-combustible gases compatible with materials of construction. Note: For other types of fluids or compressed gases, please consult factory. Operating Pressure: Primary (inlet) pressure 0 to 50 psi (0-0 bar) Maximum secondary (regulated) pressure 5 psi (8 bar) Operating Temperature: 0 to 75 F (-0 to +80 C) Series Number Type Shape Tube Size/ Thread Size Thread Size/ Tube Size Outlet Port: 5/3'', 4'', 5/6'', 3 8'', / O.D. tube Push-in Fittings /8, 4, 3 8, / NPTF Threaded Ports 4, 6, 8, 0mm O.D. tube Push-in Fittings 4GB Inlet Port: /8, 4, 3 8, / NPTF Thread /8, 4, 3 8, / ISO G Thread 4GB Port Port Tubing Types: Nylon or, polyurethane (95 durometer or above) LDPE (Low Density Polyethylene) Materials Nickel plated brass body Nickel plated brass collet Plastic sealing washer Nitrile and polyurethane elastomeric parts Zinc plated brass banjo bolt Littleton, CO US Phone FIT-3-3

28 I I I Function Fittings and Flow Controls Dimensions in Inches (mm) Pressure Reducing Fitting - 4GB O.D. Tube E C BG J H D B Part O/D NPT D E H SQ J Number Tube Thread C (max) /F G /F I /F 4GB (3) (73) (7) (6) (0) (5) 4GB (3) (73) (7) (6) (0) (5) 4GB (5) (79) (7) (6) (0) (6) (5) 4GB (6) (79) (7) (6) (0) (6) (5) 4GB (8) (85) () (8) (4) (9) (6) 4GB (33) (85) () (8) (4) (9) (6) 4GB (40) (90) (7) (30) (35) (6) ) Inlet Port ) Outlet Port Note: For mounting in ports & 4 of a pneumatic directional control valve Pressure Reducing Fitting - 4GB E E C C BG J J G H H B D Pressure Reducing Fitting - 0GB D B Part NPT NPT D E H SQ J Number Thread Thread C (max) /F G /F I /F 4GB () (73) (7) (6) (0) (5) 4GB (9) (79) (7) (6) (0) (6) (5) 4GB (3) (85) () (8) (4) (9) (6) 4GB (39) (90) (7) (30) (35) (6) ) Inlet Port ) Outlet Port Note: For mounting in ports & 4 of a pneumatic directional control valve B Part O/D ISO G D E H SQ J Number tube Thread C (max) /F G /F I /F 0 GB () (73) (7) (6) (6) (0) (5) 0 GB (5) (90) (7) () (0) (6) (5) 0 GB (6) (90) (7) () (0) (6) (5) 0 GB (8) (96) () () (4) (9) (6) 0 GB (33) (96) () () (4) (9) (6) B Part ISO G ISO G D E H SQ J Number Thread Thread C (max) /F G /F I /F 0 GB (8) (73) (7) (6) (6) (0) (5) 0 GB (5) (8) (7) () (0) (6) (5) 0 GB (7) (88) () () (4) (9) (6) 0 GB (34) (89) (7) (0) (30) (36) (6) ) Inlet Port ) Outlet Port Note: For mounting in ports & 4 of a pneumatic directional control valve FIT-3-4 Littleton, CO US Phone

29 Function Fittings and Flow Controls Flow characteristics at primary pressure of 00 psi (7 bar) Inch and Metric Versions /8 Pipe /4 Pipe (bar) psi (6) 87.0 Secondary pressure (bar) psi (6) 87.0 Secondary pressure (5) 7.5 (5) 7.5 (4) 58.0 (4) 58.0 (3) 43.5 (3) 43.5 () 9.0 () 9.0 () 4.5 () scfm (00) (400) (600) (l/min) (83) (566) (850) (3) 50 scfm (45) (l/min) Flow Flow 3/8 and / Pipe (bar) psi (6) 87.0 Secondary pressure (5) 7.5 (4) 58.0 (3) 43.5 () 9.0 () (566) (3) 60 (699) scfm (l/min) Flow Littleton, CO US Phone FIT-3-5

30 Compact size Function Fittings and Flow Controls Pilot Operated Check Valve Inch and Metric Easy tube insertion for rapid assembly of pneumatic circuits Positive tube retention Safer pneumatic systems Push-in and threaded ports Technical Data Fluid: Compressed air, nitrogen, inert and non-combustible gases compatible with materials of construction. Note: For other types of fluids or compressed gases, please consult factory. Operating Pressure: 5-50 psi ( - 0 bar) Operating Temperature: 0 to 75 F (-0 to +80 C) Inlet Port: 4'', 3 8'', '' O.D. tube Push-in Fittings 8, 4, 3 8, NPTF Threaded Ports 6, 8, 0, mm O.D. tube Push-in Fittings Outlet Port: 8, 4, 3 8, NPTF Thread* 4, 3 8, ISO G Thread * Male NPTF threads (port ) should be assembled hand tight and then wrenched no more than / to 3/4 turn. NPTF Maximum Thread TIghtening Torque (male) ft lbs (Nm) /8 5 (7) /4 (5) 3/8 4 (0) / 4 (0) Signal Port: 0-3 UNF on NPT ported models M5 on metric models Tube Sizes 4'', 3 8'', '' O/D 6, 8, 0, mm O/D Tubing Types: Nylon or, polyurethane (95 durometer or above), and LDPE (Low Density Polyethylene) Materials Nickel plated brass body Nickel plated brass collet Plastic sealing washer (ISO G) Nitrile and polyurethane elastomeric parts Zinc plated brass banjo bolts Ordering Information To order, quote appropriate product number from the tables on the following pages. Product numbering system is designed to make identification and selection simple: _ Series Number 4G Type Shape Tube Size/ Thread Size 4G Flow Rates (scfm) Thread Size/ Tube Size Pilot Port Port Port Size /8 /4 3/8 / From to P = 88 psi From to P = 0 psi FIT-3-6 Littleton, CO US Phone

31 I I I Function Fittings and Flow Controls Dimensions in Inches (mm) Pilot Operated Check Valve - 4G Inch O.D. Tube x NPTF thread E C B J G H D B Product O.D. NPT E H SQ Number Tube Thread C D /F G /F I J 4G 048 4" (3) (4) (3) () (6) (0) 0-3 UNF 4G 048 4" (5) (48) (7) (6) (0) (6) 0-3 UNF 4G /8" 3/ (33) (55) () (8) (4) (9) 0-3 UNF 4G 0748 " (40) (66) (7) () (30) (36) 0-3 UNF ) Inlet Port ) Outlet Port ) Signal Port Note: For mounting in pairs on a cylinder Signal Pressure (bar) psi (6) 87.0 (5) 7.5 (4) 58.0 (3) 43.5 () 9.0 () 4.5 /" 3/8" /8" & /4" psi () () (3) (4) (5) (6) (7) (8) (9) (bar) Secondary Pressure Pilot Operated Check Valve - 4G E C G B J H D B Product NPT NPT G HSQ Number Thread Thread C D E /F /F I J 4G () (4) (3) () (6) (0) 0-3 UNF 4G (9) (48) (7) (6) (0) (6) 0-3 UNF 4G (3) (55) () (8) (4) (9) 0-3 UNF 4G (39) (66) (7) () (30) (36) 0-3 UNF ) Inlet Port ) Outlet Port ) Signal Port Note: For mounting in pairs on a cylinder Pilot Operated Check Valve - 0G mm O.D. tube x ISO G thread E C B J G H D B Product O/D ISO G E HSQ Number tube Thread C D /F G /F I J 0 G (5) (48) (70) () (0) (6) M5 0 G (6) (48) (7) () (0) (6) M5 0 G (8) (55) () () (4) (9) M5 0 G (33) (55) () () (4) (9) M5 0 G (40) (65) (7) (3) (30) (36) M5 ) Inlet Port ) Outlet Port ) Signal Port Note: For mounting in pairs on a cylinder Littleton, CO US Phone FIT-3-7

32 Compact units Function Fittings and Flow Controls Pressure Sensor Fitting Inch and Metric Easy tube insertion for rapid assembly of pneumatic circuits Positive tube retention Simplifies pneumatic systems Eliminates need for electrical reed switches Exhausts on signal side (port ) Technical Data Fluid: Compressed air, nitrogen, inert and non-combustible gases compatible with materials of construction. Note: For other types of fluids or compressed gases, please consult factory. Operating Pressure: Cylinder pressure (Pc) 45 psi (0 bar) max Sensor supply pressure 43 to 45 psi (3-0 bar) Sensor switch pressure 4.5 psi (.0 bar) typical Operating Temperature: 0 to 75 F ( 0 to +80 C) Body Ports 5 3'' O.D. tube Push-in 4mm O.D. tube Push-in 8, 4 NPTF Banjo Bolt 8, 4 ISO G Banjo Bolt Tube Sizes 5 3'' O/D 4mm O/D Tubing Types: Nylon or, polyurethane (95 durometer or above) and LPDE (Low Density Polyethylene) Ordering Information To order, quote appropriate product number from the tables on the following pages. Product numbering system is designed to make identification and selection simple: _ Series Number Type Shape Tube Size/ Thread Size 4GD Thread Size/ Tube Size Materials Body, swivel fitting and collet: Nickel plated brass O-ring: Silicone free Nitrile Sealing washer (parallel male threads): Thermoplastic Tubing: Nylon or, Polyurethane (95 durometer or above) and LDPE (Low Density Polyethylene). Note: Lower durometer polyurethane may be used, however, an internal tube support is required to prevent internal collapse of the tube wall. 4GD FIT-3-8 Littleton, CO US Phone

33 I Function Fittings and Flow Controls Dimensions in Inches (mm) Pressure Sensor Fitting- 4GD Inch O.D. tube x NPTF Banjo Bolt E D C This sensor fitting produces an end of stroke signal when exhaust back pressure in a cylinder decays below a set value. It should be mounted directly on the cylinder and can be used with a flow control device mounted into the top port. It is recommended that the sensor supply pressure to port be the same as the nominal working pressure of the cylinder. Pressure Sensor Fitting- 0GD mm O.D. tube x ISO G Banjo Bolt J E D G F H F H I J G B B E Product Tube NPT NPT J Number O/D Thread C D Thread F G H I /F 4GD 08 5/3" (9) (45) 8 (0) (0) () (9) 9/6'' 4GD 08 5/3" () (47) 4 (0) (4) () (34) 3/4'' B C B E Product Tube ISO G ISO G J Number O/D Thrd C D thread F G H I /F 0 GD (9) (45) 8 (0) (6) () (5) (5) 0 GD () (47) 4 (0) (7) () (9) (9) This sensor fitting produces an end of stroke signal when exhaust back pressure in a cylinder decays below a set value. It should be mounted directly on the cylinder and can be used with a flow control device mounted into the top port. It is recommended that the sensor supply pressure to port be the same as the nominal working pressure of the cylinder. Littleton, CO US Phone FIT-3-9

34 Enables air to be exhausted quickly from air reservoirs and cylinders llows higher cylinder speeds to be achieved Simple, compact design and construction Reliable operation Function Fittings and Flow Controls T70 Series Quick Exhaust Valves Technical Data Fluid: Compressed air, filtered, lubricated and non-lubricated Operation: Diaphragm Mounting: Line mounted Port Size: Female Thread (Inlet, outlet and exhaust ports) NPT ISO G 8 NPT T70800 G 8 T70C800 4 NPT T70800 G 4 T70C NPT T G3 8 T70C3800 NPT T G T70C4800 3/4 NPT C/5* * Note: C/5 has /" NPT inlet port and 3/4" NPT outlet ports. Operating Pressure: 7-45 psi (0.5-0 bar) Operating Temperature: 0 to 75 F (-0 ** to +80 C) **Consult our Technical Service for use below 35 F ( C) Materials Zinc or aluminum alloy body and cover, nitrile seals (PU seal on C/5). Ordering Information To order, quote model number from page FIT-3-, e.g. T70800 for the NPT ported version. This range replaces the C/50 and S/50 models. Quick Exhaust Valve Typical Fill and Exhaust Times (seconds) Model Port Volume Fill Exhaust size time time T70800 /8'' NPT 50 cc T70800 /4'' NPT 50 cc T /8'' NPT 500 cc T /'' NPT 5,000 cc C/5 3/4'' NPT 5,000 cc Note: Fill time is 0 to 80 psig (0 to 5.5 bar), and exhaust time is 0 to 0 psig (7.0 to.4 bar) 3 FIT-3-30 Littleton, CO US Phone

35 General Information Function Fittings and Flow Controls Dimensions in Inches (mm) Model Inlet port Outlet port Exhaust port Cv Flow Factor Cv Flow Factor Weight Repair kit NPT ISO G Direction - * Direction - 3 oz (kg) (seals only) T T70C (0.5) T70C800K0 T T70C (0.3) T70C800K0 T T70C (0.) T70C3800K0 T T70C (0.9) T70C4800K0 C/5 S/5 / 3/4 3/4 **.9/ (0.3) QS/5/00 * Flow factor measured at 87 psi (6 bar) (inlet) guideline direction ** lternative Cv shown for 4.5 psi ( bar). For T70 Series, Cv approximately the same as at 6 bar. NPT threads per NSI B.0. Quick Exhaust Valve G Port D Port 3 E /F ØB C /F F K H Port C /F ØJ Model T70800 T70C800 T70800 T70C800 T T70C3800 T T70C4800 C/5* 8 NPT G/8 4 NPT G/4 3 8 NPT G3/8 NPT G/ /0-3/4 ØB 0.75 (9) 0.75 (9) 0.75 (9) 0.75 (9).8 (30).8 (30).8 (30).8 (30) C /F 0.75 (9) 0.75 (9) 0.75 (9) 0.75 (9).8 (30).8 (30).8 (30).8 (30) D.0 (8).0 (8).0 (8).0 (8).57 (40).57 (40).57 (40).57 (40).0 (50) E /F.8 (30).8 (30).8 (30).8 (30).8 (46).8 (46).8 (46).8 (46).87 (47.5) F 0.60 (5.3) 0.60 (5.3) 0.60 (5.3) 0.60 (5.3) 0.6 (5.5) 0.6 (5.5) 0.6 (5.5) 0.6 (5.5) G 0.4 (3.5) 0.4 (3.5) 0.4 (3.5) 0.4 (3.5) 0.6 (4) 0.6 (4) 0.6 (4) 0.6 (4) H.09 (53).09 (53).09 (53).09 (53).89 (73.5).89 (73.5).89 (73.5).89 (73.5) 3.38 (86) ØJ.4 (9).4 (9).4 (9).4 (9).8 (46).8 (46).8 (46).8 (46) K.40 (35.5).40 (35.5).40 (35.5).40 (35.5).89 (48).89 (48).89 (48).89 (48).7 (69) * Note the shape of the C/5 is different. Consult our technical department for the exact specifications. T70 Series Flowrate Choked flow versus inlet pressure ( - ) + ( - 3) Choked Flow (dm3/s) scfm (80) 588 (40) 504 (00) 40 (60) 336 (0) 5 (80) 68 (40) 84-3 Way 3/4" } -3 Way - Way /" -3 - Way} 3/8" -3 - /4" -3 - Way} /8" psi () () (3) (4) (5) (6) (7) (8) (9) (0) (bar) Inlet Pressure Littleton, CO US Phone FIT-3-3

36 llow two independent signal sources to be connected to a common pilot line Can be used to perform an OR logic function Selects the highest of two applied pressures Can be combined to operate from three or more sources Valves can be ganged together Function Fittings and Flow Controls T65 Series /8" and /4" NPT and ISO G Shuttle Valves Technical Data Fluid: Compressed air, filtered, lubricated and non-lubricated, inert gases Operation: Shuttle valve Mounting: Through holes in valve body Port Size: Female Thread NPT ISO G 8 NPT T65800 G 8 T65C800 4 NPT T65800 G 4 T65C800 Operating Pressure: 0 to 45 psi (0.7-0 bar) Operating Temperature: 0 to 75 F (-0 * to +80 C) *Consult our Technical Service for use below 35 F ( C) Ordering Information To order, quote model number from table on page. FIT-3-9, e.g. T65800 for the /8" NPT. Materials Body: Zinc Ball: Nitrile Seat: Brass FIT-3-3 Littleton, CO US Phone

37 Function Fittings and Flow Controls Dimensions in Inches (mm) Product Number Port Flow Factor Weight NPT ISO G Size Cv oz. (kg) T65800 T65C800 / (.055) T65800 T65C800 / (.30) NPT according to NSI B.0. Shuttle Valve I H B ØF D G E J C K Model B C D E F G H I J K T /8 NPT 0.30 (8) 0.59 (5) 0.79 (0) 0.3 (8) 0. (5) 0.39 (0) 0.4 (6) 0.39 (0).00 (5).4 (36) T65C 800 G/ (8) 0.59 (5) 0.79 (0) 0.3 (8) 0. (5) 0.39 (0) 0.4 (6) 0.39 (0).00 (5).4 (36) T NPT/ (0) 0.79 (0) 0.98 (5) 0.49 (3) 0. (5) 0.49 (3) 0.3 (8) 0.47 ().8 (30).00 (50) T65C 800 G/ (0) 0.79 (0) 0.98 (5) 0.49 (3) 0. (5) 0.49 (3) 0.3 (8) 0.47 ().8 (30).00 (50) NPT according to NSI B.0. G according to BS 779/ISO 8/ Littleton, CO US Phone FIT-3-33

38 FIT-3-34 Littleton, CO US Phone

39 Section 0 Nugget 00 Spool Valves Solenoid, ir, Manual, and Mechanically Operated Pneumatic Valves. vailable in /4", 3/8", or /" ports Contents Features VL-0- Solenoid Pilot ctuated Inline and Stacking Valves....VL-0-4 ir Pilot ctuated Inline and Stacking Valves VL-0-8 Manual and Mechanical ctuated Inline and Stacking Valves VL-0-3 Fixed Length Manifold VL-0-3 Special Instructions - Stacking Valves VL-0-34 Product Numbering System VL-0-36 Manual Lever Operator Stacking Valve with Junction Box Low Pressure ir Operator on Inline Valve Littleton, CO US Phone: VL-0-

40 Nugget 00 Spool Valves Norgren Nugget 00 valves feature a lightweight, one-piece aluminum spool and nitrile seal assembly. Shifting forces are minimized because of the low inertial spool made from high strength anodized aluminum. Highly durable low friction lip seals are designed to operate with lubricated or nonlubricated air. Rugged Solenoid, ir, Manual, or Mechanical Operators Nugget 00's one hundred and twelve different operators are designed to last for millions of cycles. Bodies and operators are made of precision machined, cast aluminum, zinc, PP, or acetal. High Flow n inline Cv of.6 provides exceptionally high flow for its compact size. This makes the Nugget 00 valve appropriate for a wide range of applications, from machine control systems to air line control. Segmented Latch Type Detent The spool is held securely in place by a unique segmented detent which engages a lip on the piston. Shock bsorbent Bumpers Valve life is extended because of substantial bumpers which absorb the shock and vibration of the rapidly shifting spool and piston. Port and Operator Identification Each of the ports is identified by a permanent number adjacent to the port on both the body and end plates. In addition, on inline valves, a two-digit number at each end of the body indicates the ports connected when the operator at that end is actuated. Wide Range of Valve ccessories Norgren offers a wide range of accessories for use with the Nugget 00 valve, including valve body cover plates, mufflers, intermediate supply exhaust block, isolating plugs, solenoid exhaust filter nut and many more. These accessories allow costefficient customizing for your specific application. Four Mounting Styles Inline Valves mount directly to the air line and are available with the following features: /4", 3/8", or /" PTF or ISO G ports. 3-port/-position, 5-port/-position, or 5- port/3-position configurations. The 3-port/- position configuration is not available with /" ports. Stacking Valve ssemblies are two or more valves manifolded together with tie rods and end plates. They are available with either a common inlet port, independent exhaust ports, or with common inlet and exhaust ports located in the end plates. Features include: 3/8" ports in the end plate. /4" or 3/8" cylinder ports in valve body. 5-port/-position or 5-port/3-position configurations. Stacking Valve ssemblies with Junction Box feature a plug-in solenoid operator which allows the valve to be serviced without disturbing the electrical wires. The solenoid plugs into a terminal block in the junction box, with a gasket to prevent entry of dust or moisture. They are available only in the common inlet and exhaust ports configuration. Other features are the same as listed above for Stacking Valve ssemblies. ll stacking valves mount on approximately -/4" centers reducing installation space requirements. Fixed Length Manifolds are available for most Nugget 00 /4" and 3/8" inline valves. The fixed length manifold reduces plumbing and installation time. The lightweight aluminum construction uses 3/4" PTF common inlet and exhaust ports. These manifolds are available in to 0 station lengths. Durable Finish External surfaces are protected with an oven cured, epoxy resin paint which provides excellent corrosion protection and chip resistance. Stacking Valve with Junction Box VL-0- Littleton, CO US Phone:

41 Nugget 00 Spool Valves esthetic ppearance Norgren's high luster black powder paint gives any control circuit installation the quality appearance reflecting the superior operating capacity built into every Nugget 00 valve. High Flow Pilot Exhaust Orifice Oversize pilot exhaust orifice provides rapid return time when valve is deactuated. Low Watt Solenoid Options The 0 VC and 4 VC solenoid operator options require only 3.5-watts of power and the 5 VDC operator requires 3.4 watts. ll other DC operators require only watts of power, ideal for computer based control systems as well as industrial applications where minimum energy consumption is desired. Rotatable Connector and Coil The standard cable grip electrical connector can be rotated 80, the solenoid coil can be turned in increments of 90, and the solenoid operator housing can be turned in increments of 80 making the operators adaptable for easy installation. Electrical Connector Options cable grip connector with indicator light; a /" NPT conduit connector; and a 5-foot, three-conductor, molded cable with or without indicator light, surge protection and reverse voltage protection are available. Solenoid Manual Overrides Standard solenoid operators are furnished with locking manual overrides to provide a means of shifting the valve without electrical power. Optional solenoids without overrides and with nonlocking overrides are available. CS Certified Valves Completed inline and stacking valve assemblies with certain operators are CS Certified. Stacking valves with junction box and indicator light are CS Component Certified. Low Pressure ir Operator on Inline Valve Solenoid Diffuser Plug diffuser plug is factory installed in every solenoid pilot exhaust to help prevent entry of contaminants during shipping and normal operation. It may be removed when minimum response times are desired. Electrical Connector Options cable grip connector with indicator light; a /" NPT conduit connector; and a 5-foot, three-conductor, molded cable with or without indicator light, surge protection and reverse voltage protection are available. Internal or External Solenoid Pilot Supply ll solenoid operated valves can be quickly converted from an internal to an external pilot supply by interchanging the positions of two interface seals and removing the external supply port pipe plug. Manual Lever Operator Littleton, CO US Phone: VL-0-3

42 Nugget 00 Spool Valves /4", 3/8", and /" Solenoid Pilot ctuated 3/, 5/, & 5/3 Inline and Stacking Valves Long lasting spool design High flow compact valves Four mounting styles: inline, stacking valve assemblies, stacking valve assemblies with junction box, and fixed length manifold. Wide range of operators and voltages available Three functional types: available in 3/, 5/, and 5/3 configurations Technical Data Medium: Filtered and lubricated or non-lubricated compressed air or vacuum. Operation: Spool valve solenoid pilot actuated. Mounting: Stacking through holes on manifold base. Inline through holes in valve body. Port Size: PTF /4", 3/8", /" ISO G /4", 3/8". Operating Pressure: Maximum 50 psig (0.3 bar). For details see overleaf. Operating Temperature: -0 to 0 F (-9 to 50 C) Consult Technical Service for use below 36 F ( C). Materials: Body: luminum Spool: nodized aluminum Solenoid Operator Base: plastic Plunger and spring: Stainless steel Elastomers: Nitrile and special nitrile-based low-friction elastomers. Note: See Seal Compatibility p. VL-0-5. Ordering Information To order standard Nugget 00 valves with coils, quote model number from tables overleaf, e.g. order: K7D00-K36-KVW for a 5-port/-position, single Solenoid Pilot Operated, Spring Return model with an internal pilot supply, fitted with a 4 VDC standard wattage coil, and rotatable cable grip connector and locking override. VL-0-4 Littleton, CO US Phone:

43 Nugget 00 Spool Valves Solenoid Operating Specifications Inlet Pressure Range for Solenoid Operated Valves: With Internal Pilot Supply: 5 to 50 psig* (.03 to 0.3 bar) With External Pilot Supply: 0" Hg vacuum to 50 psig (0.3 bar) Temperature Range (mbient/inlet): Solenoid Operated Valves: -0 to 0 F** (-9 to 50 C) Low Wattage Solenoids: -0 to 55 F** (-9 to 68 C) Operator Pilot Pressures: Maximum Pilot Pressure: 50 psig (0.3 bar) Minimum Pilot Pressure at 50 psig (0.3 bar) main valve inlet pressures are given in the following table: * Minimum Inlet Pressure is dependent on the type of operator and return used. See Operator Pilot Pressure specifications in Operating Specifications. ** With the dew point of supply air less than air temperature below 35 F ( C) Minimum Pilot Pressures Spring Operator Return Nondetent Detented Centered psig (bar) psig (bar) psig (bar) Solenoid Solenoid 5 (.0) 5 (.7) 45 (3.) Solenoid Spring 35 (.4) Seal Compatibility Nugget 00 seals are compatible with the following lubricants: DC BR-+ grease (Dow Corning) DC 44 grease (Dow Corning) Nondetergent mineral based oil such as Mobil DTE light oil Note: Nugget 00 seals are not compatible with WD- 40 or commonly used de-icer fluids. Consult factory to verify compatibility of lubricants or fluids not listed above. Warning When a solenoid operator is used as a return for a manual or mechanical operator, the pilot pressure applied to the return operator must not exceed 40 psig (.8 bar). Pilot pressures greater than 40 psig for a solenoid or air return will cause structural damage to the manual or mechanical operator and can also result in injury to the user. If the available pilot pressure exceeds 40 psig, an external pilot supply only must be used and a restrictor, part number , must be installed in the pilot port of the return operator to reduce the return force to an acceptable level. Pilot pressure to the restrictor must not exceed 50 psig (0.3 bar). verage Flow Factors in Cv (l/min) Flow Path Port Port Port to to 3 Valve Size to 4 4 to 5 3-Port, Inline /4".6 (700).7 (800) 3/8".6 (700).7 (800) 5-Port, Inline /4".6 (700).7 (800) 3/8".6 (700).7 (800) /".6 (700).7 (800) 5-Port, Stacking /4".8 (900).4 (450) 3/8".8 (900).4 (450) /8 7 PTF Order Number /6" HEX.8 ().33 (8) /8 7 PTF Flow Rating determined in accordance with NFP/T3..3, Pneumatic fluid power Flow test procedure and reporting method For fixed orifice components. Littleton, CO US Phone: VL-0-5

44 Nugget 00 Spool Valves Solenoid Operator Specifications KVx/KUx, K0x/Kx, Kx/K3x, K4x/K5x, & K6x/K7x Series Voltages vailable and Power Requirements: Standard: 0V/60Hz-0V/50Hz: 7W Optional: KVx, Kx, K3x, K5x, & K7x Series V/60Hz/50Hz: 7W 4V/60Hz/50Hz: 7W 48V/60Hz/50 Hz: 7W 40V/60Hz: 7W 0V/50Hz: 7W VDC: 6W 4 VDC: 6W Low Wattage: KUx, K0x, Kx, K4x, & K6x Series Standard: 4 VDC: W Optional: 4V/50Hz/60Hz: 3.5W 0V/60Hz: 3.5W 0V/50Hz: 3.5W 6 VDC: W VDC: W 5 VDC: 3.4W Duty: Continuous at 90 to 05% of rated voltage Coil Type: Class H. Molded with three-pin plug-in connector Enclosure Classification: NEM 4, per DIN IP 65 Connector Plug: KUx/KVx Series: Standard,Cable grip for cables /4" to 5/6" (6 to 8 mm) in diameter Kx/K3x Series: Rotatable /" Conduit Connector K4x/K5x Series: Class H. Molded with three-pin plug-in connector Override: Manual, locking Pilot Supply: Internal - standard, External - optional External Pilot Supply Port: /8" PTF (ISO G Optional). Minimum Electrical Signal Duration: Solenoid operated -position detented or nondetented valves can be shifted with a momentary electrical signal. Minimum signal duration is 3 milliseconds for single solenoid operated spring return valves. Double solenoid operated valves minimum signal duration is 0 milliseconds. Electrical connector spades on the operator coil are 3-pin with mm spacing. KDx & KQx Series Voltages vailable and Power Requirements: Standard: 0V/60Hz: 6W Optional: 4V/60Hz/50Hz: 6W VDC: 6W 4VDC: 6W Duty: Continuous at 85 to 05% of rated voltage Coil Type: Class H. Molded with three-pins for electrical connection or optional electrical plug-in connector. Enclosure Classification: NEM 4, per DIN IP 65 Connector Plug: Cable grip for cables /4" to 5/6" (6 to 8 mm) in diameter. Electrical Connections KD Series Operators: Furnished with /" conduit connector molded into coil, leads are 8" long KQ Series Operators: Furnished without a connector Override: Manual, locking or nonlocking. Pilot Supply: Internal - standard, External - optional External Pilot Supply Port: /8" PTF (ISO G Optional). Minimum Electrical Signal Duration: Solenoid operated -position detented or nondetented valves can be shifted with a momentary electrical signal. Minimum signal duration is 3 milliseconds for single solenoid operated spring return valves. Double solenoid operated valves minimum signal duration is 0 milliseconds. Optional electrical connectors for KQx Series operators conform to DIN43650 Form for Three- Pin Electrical Connectors. Electrical spades on the KQx Series operator coil are 3-pin with 8 mm spacing. CS Certified Valves KDx and KQx Series solenoid operators are CS Certified. Optional solenoid coil voltages,solenoid cable grip electrical connectors and /" NPT conduit electrical connectors also qualify for CS Certification. VL-0-6 Littleton, CO US Phone:

45 Nugget 00 Spool Valves KMx Series Voltages vailable and Power Requirements: Standard: KMx: 0V/60Hz, 6W Optional: KMx: 4V/60Hz/50Hz, 6W VDC: 6W 4VDC: 6W Duty: Continuous at 85 to 05% of rated voltage. Coil Type: Class H Molded with three-pin plug-in terminal block connector. KMx Series has an indicator light molded into coil Enclosure Classification: NEM Override: Manual, locking or nonlocking External Pilot Supply Port: /8" PTF (ISO G Optional). Minimum Electrical Signal Duration: Solenoid operated -position detented or nondetented valves can be shifted with a momentary electrical signal. Minimum signal duration is 3 milliseconds for single solenoid operated valves. Double solenoid operated valves minimum signal duration is 0 milliseconds. Electrical connectors conform to DIN43650 Form for Three-Pin Electrical Connectors. CS Component Certified ir Flow l/min scfm Flow Chart /4", 3/8" & /" Ported Valves SECONDRY PRESSURE EQUL TO 53% OF BSOLUTE INLET PRESSURE 0 (8.3) 50 psig (0.3 bar) Inlet Pressure KXx Series Hazardous Location Solenoid Voltages vailable and Power Requirements Standard: 0V/60Hz-00V/50Hz: W Optional: 40V/60Hz: W 08V/50Hz: W 4V/60Hz: W V/50Hz: W 6 VDC: W VDC: W 4 VDC: W 48 VDC: W 5 VDC: W Duty: Continuous at 85 to 05% of rated voltage Coil Type: Molded Enclosure Classification: NEM 7C, 7D, 8C, 8D, 9E, 9F and 9G. Meets the requirements of Underwriters Laboratories for use in hazardous locations as defined in National Electrical Code (NSI CI-975): Class I, Groups C & D; and Class II, Groups E, F & G. Per DIN IP 65. Electrical Connection: Furnished with fixed connection for /" conduit. Override: Manual, nonlocking - standard, locking - optional Pilot Supply: internal - standard, external - optional External Pilot Port: /8-7 NPTF Exhaust Port: /4" NPT Minimum Electrical Signal Duration: Solenoid operated -position detented or nondetented valves can be shifted with a momentary air or electrical signal. Minimum signal duration is 7 milliseconds (6.) (.7) 40 (.8) 60 (4.) psig bar Outlet Pressure Example Find: Pressure drop Given: Inlet pressure = 90 psig ir Flow = 50 scfm Solution: Enter chart at 50 scfm and intersect with 90 psig inlet pressure line. Read outlet pressure = 80 psig. Pressure drop is equal to 90 minus 80 = 0 psig Littleton, CO US Phone: VL-0-7

46 Nugget 00 Spool Valves Solenoid Pilot Operated Inline Valves Pilot Port Pressure Weight Repair Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit Single /4" K4D00 KS-KV Solenoid Port/ (.4-0.3) (.0) 0 Spring -Position 3/8" K4E00 KS-KV Return 3 (.4-0.3) (.0) /4" K7D00 KS6-KV (.4-0.3) (.0) 4 5-Port/ 3/8" K7E00 KS6-KV Position (.4-0.3) (.0) 5 3 /" K7F00 KS6-KV (.4-0.3) (.00) Double /4" K4D00 KV-KV Solenoid Port/ (.0-0.3) (.00) (Non- 0 -Position 3/8" K4E00 KV-KV Detented) 3 (.0-0.3) (.00) /4" K7D00 KV-KV (.0-0.3) (.0) 4 5-Port/ -Position 3/8" K7E00 KV-KV 5-50 (.0-0.3) 4.40 (.00) 5 3 /" K7F00 KV-KV (.0-0.3) (.0) /4" K8D00 KV0-KV Port/ (.0-0.3) (.00) 4 3-Position 3/8" K8E00 KV0-KV ll Ports (5-50) (.00) 5 3 Blocked /" K8F00 KV0-KV (.0-0.3) (.00) /4" K8D05 KV0-KV Port/ (.0-0.3) (.00) 4 3-Position 3/8" K8E05 KV0-KV Inlet Open (.0-0.3) (.00) 5 3 to Cylinder /" K8F05 KV0-KV (.0-0.3) (.00) /4" K8D06 KV0-KV Port/ (.0-0.3) (.0) 4 3-Position 3/8" K8E06 KV0-KV Cyl Open (.0-0.3) (.00) to Exhaust /" K8F06 KV0-KV (.0-0.3) (.00) Double /4" K4D00 KVL-KVL Solenoid Port/ (.7-0.3) (.00) 0 (Detented) -Position 3/8" K4E00 KVL-KVL (.7-0.3) (.00) /4" K7D00 KVL-KVL (.7-0.3) (.0) 4 5-Port/ 3/8" K7E00 KVL-KVL Position (.7-0.3) (.0) 5 3 /" K7F00 KVL-KVL (.7-0.3) (.0) * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 0V/60 Hz-0V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VL-0-/. Solenoid specifications given on pp. VL-0-6/7. Note: For ISO-G threads, insert G in the 5th position. /" ported bodies are not available with ISO G threads. VL-0-8 Littleton, CO US Phone:

47 Nugget 00 Spool Valves Solenoid Pilot Operated Stacking Valves Pilot Port Pressure Weight Repair Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit Single 5-Port/ /4" K78D00 KS6-KV Solenoid -Position (.4-0.3) (.4) Spring Common 3/8" K78E00 KS6-KV Return 4 Inlet (.4-0.3) (.4) 4 5-Port/ /4" K79D00 KS6-KV Position (.4-0.3) (.4) Common 3/8" K79E00 KS6-KV Inlet & Exh. (.4-0.3) (.4) Double 5-Port/ /4" K78D00 KV-KV Solenoid -Position (.0-0.3) (.4) (Non- 4 Common 3/8" K78E00 KV-KV Detented) Inlet (.0-0.3) (.4) 4 5-Port/ /4" K79D00 KV-KV Position (.0-0.3) (.4) Common 3/8" K79E00 KV-KV Inlet & Exh. (.0-0.3) (.4) Double 4 5-Port/ /4" K88D00 KV0-KV Solenoid 3-Position (.0-0.3) (.4) 4 (Non- ll Ports 3/8" K88E00 KV0-KV Detented 5 3 Blocked (.0-0.3) (.4) Common 4 5-Port/ /4" K88D05 KV0-KV Inlet-Port Position (.0-0.3) (.4) 4 Inlet Open 3/8" K88E05 KV0-KV to Cylinder (.0-0.3) (.4) Port/ /4" K88D06 KV0-KV Position (.0-0.3) (.4) Cyl Open to 3/8" K88E06 KV0-KV Exhaust (.0-0.3) (.4) Double 4 5-Port/ /4" K89D00 KV0-KV Solenoid 3-Position (.0-0.3) (.4) 4 (Non- ll Ports 3/8" K89E00 KV0-KV Detented 5 3 Blocked (.0-0.3) (.4) Common 4 5-Port/ /4" K89D05 KV0-KV Inlet & Position (.0-0.3) (.4) Exhaust - 4 Inlet Open Ports,3&5 3/8" K89E05 KV0-KV to Cylinder (.0-0.3) (.4) Port/ /4" K89D06 KV0-KV Position (.0-0.3) (.4) Cyl Open to 3/8" K89E06 KV0-KV Exhaust (.0-0.3) (.4) Double 5-Port/ /4" K78D00 KVL-KVL Solenoid -Position (.7-0.3) (.4) (Detented) 4 Common 3/8" K78E00 KVL-KVL Inlet (.7-0.3) (.4) 4 5-Port/ /4" K79D00 KVL-KVL Position (.7-0.3) (.4) Common 3/8" K79E00 KVL-KVL Inlet & Exh (.7-0.3) (.4) * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 0V/60 Hz-0V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VL-0-/. Solenoid specifications given on pp. VL-0-6/7. Note: For ISO-G threads, insert G in the 5th position. Littleton, CO US Phone: VL-0-9

48 Nugget 00 Spool Valves Solenoid Pilot Operated Stacking Valves With Junction Box Pilot Port Pressure Weight Repair Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit Single 5-Port/ /4" K79D80 KS6-K Solenoid -Position (.4-50) (.4) Spring No Lights 3/8" K79E80 KS6-K Return 4 (.4-50) (.4) 4 5-Port/ /4" K79D50 KS6-KM Position (.4-50) (.4) One Light 3/8" K79E50 KS6-KM (.4-50) (.4) Double 5-Port/ /4" K79D80 K7-K Solenoid -Position (.0-0.3) (.4) (Non- No Lights 3/8" K79E80 K7-K Detented) (.0-0.3) (.4) 4 5-Port/ /4" K79D50 KM-KM Position (.0-0.3) (.4) Two Lights 3/8" K79E50 KM-KM (.0-0.3) (.4) Double ll Ports /4" K89D80 K70-K Solenoid Blocked (.0-0.3) (.4) (Non- No Lights 3/8" K89E80 K70-K Detented (.0-0.3) (.4) 4 5-Port/ ll Ports /4" K89D50 KM8-KM Position Blocked (.0-0.3) (.4) Common Two Lights 3/8" K89E50 KM8-KM Inlet & (.0-0.3) (.4) Exhaust - Ports,3,5 Inlet /4" K89D85 K70-K Open to Cyl (.0-0.3) (.4) 4 No Lights 3/8" K89E85 K70-K (.0-0.3) (.4) Inlet /4" K89D55 KM8-KM Open to Cyl (.0-0.3) (.4) Two Lights 3/8" K89E55 KM8-KM (.0-0.3).53 (.4) Cyl Open /4" K89D86 K70-K to Exhaust (.0-0.3) (.4) No Lights 3/8" K89E86 K70-K (.0-0.3).53 (.4) Cyl Open /4" K89D56 KM8-KM to Exhaust (.0-0.3) (.4) Two Lights 3/8" K89E56 KM8-KM (.0-0.3).53 (.4) Double 5-Port/ /4" K79D80 K7L-K7L Solenoid -Position (.7-0.3) (.4) (Detented) 4 No Lights 3/8" K79E80 K7L-K7L (.7-0.3) (.4) Port/ /4" K79D50 KM6-KM Position (.7-0.3) (.4) Two Lights 3/8" K79E50 KM6-KM (.7-0.3) (.4) * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 0V/60 Hz-0V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VL-0-/. Solenoid specifications given on pp. VL-0-6/7. Note: For ISO-G threads, insert G in the 5th position. VL-0-0 Littleton, CO US Phone:

49 Nugget 00 Spool Valves Solenoid Pilot Operators Operator Operating Weight Repair Position ISO G PTF Description Pressure psig (bar) lbs. (kg) Kit Standard Solenoid Operator with Rotatable Grip Connector* -Position Valves KVB KV non-locking override, nondetented, internal pilot 5-50 ( ).53 (.4) KVC KV locking override, nondetented, internal pilot 5-50 ( ).53 (.4) KVE KV4 non-locking override, nondetented, external pilot 0" Hg - 50 (Vacuum - 0.3).53 (.4) KVF KV5 locking override, nondetented, external pilot 0" Hg - 50 (Vacuum - 0.3).53 (.4) KVG KV6 non-locking override, detented, internal pilot 5-50 ( ).53 (.4) KVN KVL locking override, detented, internal pilot 5-50 ( ).53 (.4) Position Valves KVJ KV8 non-locking override, spring centered, internal pilot 5-50 ( ).53 (.4) KV KV0 locking override, spring centered, internal pilot 5-50 ( ).53 (.4) KVD KV3 non-locking override, spring centered, external pilot 0" Hg - 50 (Vacuum - 0.3).53 (.4) Standard Solenoid Operator without Electrical Connector* -Position Valves KB K non-locking override, nondetented, internal pilot 5-50 ( ).53 (.4) KG K6 non-locking override, detented, internal pilot 5-50 ( ).53 (.4) KN KL locking override, detented, internal pilot 5-50 ( ).53 (.4) Position Valves K K0 locking override, spring centered, internal pilot 5-50 ( ).53 (.4) Standard Solenoid Operator with Rotatable /" Conduit Connector* -Position Valves K3B K3 non-locking override, nondetented, internal pilot 5-50 ( ).53 (.4) K3C K3 locking override, nondetented, internal pilot 5-50 ( ).53 (.4) K3E K34 non-locking override, nondetented, external pilot 0" Hg - 50 (Vacuum - 0.3).53 (.4) K3F K35 locking override, nondetented, external pilot 0" Hg - 50 (Vacuum - 0.3).53 (.4) K3G K36 non-locking override, detented, internal pilot (5-50).53 (.4) K3N K3L locking override, detented, internal pilot (5-50).53 (.4) K3P K3M locking override, detented, external pilot 0" Hg - 50 (Vacuum - 0.3).53 (.4) Position Valves K3J K38 non-locking override, spring centered, internal pilot (5-50).80 (.36) K3 K30 locking override, spring centered, internal pilot (5-50).80 (.36) Standard Solenoid Operator with Molded Cord Connector,.6 mm (5'3") Connector Cable* -Position Valves K5C K5 locking override, nondetented, internal pilot (5-50).80 (.36) K5F K55 locking override, nondetented, external pilot 0" Hg - 50 (Vacuum - 0.3).80 (.36) K5N K5L locking override, detented, internal pilot 5-50 ( ).80 (.36) Position Valves K5 K50 locking override, spring centered, internal pilot 5-50 ( ).8 (.37) CS Certified Solenoid Operator with Fixed /" Conduit Connector Molded into Cord** -Position Valves KDB KD non-locking override, nondetented, internal pilot 5-50 ( ).60 (.7) KDC KD locking override, nondetented, internal pilot 5-50 ( ).60 (.7) CS Certified Solenoid Operator without Electrical Connector** -Position Valves KQB KQ non-locking override, nondetented, internal pilot 5-50 ( ).6 (.8) KQC KQ locking override, nondetented, internal pilot 5-50 ( ).6 (.8) KQG KQ6 non-locking override, detented, internal pilot 5-50 ( ).6 (.8) Position Valves KQJ KQ8 non-locking override, spring centered, internal pilot 5-50 ( ).6 (.9) Hazardous Location Solenoid Operator** -Position Valves KXB KX non-locking override, nondetented, internal pilot 5-50 ( ).48 (.67) KXC KX locking override, nondetented, internal pilot 5-50 ( ).48 (.67) Position Valves KXJ KX8 non-locking override, spring centered, internal pilot 5-50 ( ).49 (.68) * Standard voltage is 0/50 C 50/60 Hz. For optional voltages add three characters to the end of the part number. See p. VL-0-. For low wattage options contact pplication Engineering. ** For external pilot options contact pplication Engineering. Electrical connectors for KQX series solenoid operators see VL-0-. Littleton, CO US Phone: VL-0-

50 Nugget 00 Spool Valves Lightweight Plastic* Solenoid Operator Wattage Connector Type Override Standard Low No Cable Conduit 5' Molded Locking Non Locking Watt Watt Connector Grip KY0 X X X KY X X X KY X X X KY3 X X X KY5 X X X KY5 X X X KY6 X X X KY7 X X X KY8 X X X KY9 X X X KY X X X KYB X X X KYC X X X KYD X X X KYE X X X KYF X X X * Polyphthalamide resin (PP) Optional Coil Voltages dditional Part Number Characters Standard Wattage Low Wattage KVx,Kx,K3x,K5x, KUx,K0x,Kx, & K7x Series K4x, & K6xSeries KDx, Series KQx Series KMx Series KXx Series Operators Operators Operators Operators Operators Operators Voltages Single Double Single Double Single Double Single Double Single Double Single Double 60 Hz 50 Hz DC Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid 0 0 Standard Standard WH WH Standard Standard Standard Standard Standard Standard 40 0 W6 W6 TE TE T T TN TN NH NH W3 W3 4 4 W4 W4 WJ WJ TD TD T T TM TM W5 W5 40 T3 T Standard Standard 6 W7 W7 WK WK TF TF T4 T4 N7 N7 W W WF WF T6 T6 T5 T5 TS TS N N 4 W W Standard TH TH T6 T6 TT TT ND ND 48 TJ TJ T7 T7 TU TU 5 WL WL TK TK T8 T8 TX TX 0.5 T9 T9 Example: On K4D00-KS6-KV, change from standard 0VC to 40VC by adding W6 to the part number. New part number becomes K4D00-KS6-KVW6 Electrical Connectors for KQx Series Solenoid Operators Order With Numbers To order solenoid connectors for KQx Series Operators, specify the desired solenoid connector part number listed below in addition to the desired valve model number, e. g. K4D00-KQ-KQVC CS Certified Electrical Connectors for KQx Series Solenoid Operators Single/Dual Rotatable Cable Grip Connector VC/VC /" NPT Conduit Connector V/V Rotatable Cable Grip with Indicator Light, 0V C/DC only c3/c3 4V C/DC only c/c V C/DC only c/c 0V C/DC only c4/c4 Optional KQx Series Electrical Connectors Non-CS Certified 5-Foot Molded Cord Connector V/V KQx Series ccessories Non-CS Certified Extended Locking Override Black Knob with Stainless Steel Plunger Contact pplication Engineering VL-0- Littleton, CO US Phone:

51 Nugget 00 Spool Valves Replacement Coils Standard Wattage Low Wattage KVx,Kx,K3x, KUx,K0x,Kx,K4x, Voltages K5x & K7x Series & K6x Series KDx, Series KQx Series KMx Series Operators Operators Operators Operators Operators 60 Hz 50 Hz DC Coil Only Coil Only Coil Only Coil Only Coil Only Solenoid ssemblies Ordered Separately Includes coil, plunger, sleeve and seal Voltages KDx, Series KQx Series KMx Series KXx 60 Hz 50 Hz DC Operators Operators Operators Series KUx/KVx, K0x/Kx, Kx/K3x, K4x/K5x,K6x/K7x Series Operators Solenoid assemblies for these operators can be obtained by ordering a replacement coil from the ordering information on this page. ppropriate solenoid base, standard or low wattage assemblies can be ordered from the following table. KVx, Kx, K3x, K5x KUx, K0x, Kx, K4x & K7x Series & K6x Series Replacement Bases Replacement Bases Locking Override Non-locking Override Littleton, CO US Phone: VL-0-3

52 Nugget 00 Spool Valves ll Dimensions in Inches (mm) KUx/KVx Series (cable grip) Kx/K3x Series (conduit) K4x/K5x Series (molded cord) KUx/KVx.87 (73) Kx/K3x.99 (76) K4x/K5x KUx/KVx.63 (67) Kx/K3x.5 (64) K4x/K5x.35 (60) Kx/K3x.99 (76) KUx/KVx 3.67 (93) External Pilot Port /8 PTF or G /8 ISO.55 (7.0).63 (4).5 (3.8).9 (7.4) KD KD Series Series (integral (Integral conduit) Conduit).70 (7).87 (48) /-4 NPT.75 (45).64 (67).95 (50) VL-0-4 Littleton, CO US Phone:

53 KX Series Hazardous Location Nugget 00 Spool Valves ll Dimensions in Inches (mm).06 (6.9) /4 NPT Exhaust Port.67 (4.4) Kx Series Hazardous Location / NPT 4.8 (08.7) External Pilot Port /8-7 PTF or G /8 ISO.38 (60.5).38 (9.7).53 (3.5) OVERRIDE KQx Series (No (no Connector) connector).66 (68).0 (5.) Override External Pilot Port /8-7 PTF or G /8 ISO.68 (7.3). (8).95 (50) KS6 Spring Return.6 (3) KYX Lightweight Plastic Solenoid Operator.6 (4).73 (9) Cable Grip.63 (6) Conduit.6 (55) 3.99 (0).37 (9). (8) Manual Override.4 (3) Cable Grip.00 (5) 5' Molded Cable.36 (35) Conduit.55 (40) Littleton, CO US Phone: VL-0-5

54 Nugget 00 Spool Valves ll Dimensions in Inches (mm) Stacking Bodies COMMON PORTS, 3 & 5 K79 or K89 COMMON PORT K78 or K88.09 (7.7).09 (7.7) /4 PTF ( Places).6 (54.8).84 (.3).84 (.3).6 (3.0) 3.0 (7.9).77 (45.0).55 (4.0) 4.0 (7.9) 5.55 (4.0) 4 MOUNTING HOLES.6 (6.6) DI. (3 Places) /4 or 3/8 PTF G /4 or G 3/8 ISO ( Places).6 (54.8).84 (.3).84 (.3).6 (3.0) 3.0 (7.9).77 (45.0).55 (4.0) 4.0 (7.9) 5.55 (4.0) 4 MOUNTING HOLES.6 (6.6) DI. (3 Places) /4 or 3/8 PTF G /4 or G 3/8 ISO ( Places) 3.54 (89.9) 3.54 (89.9) Stacking Body End Plates 5.3 (30.3).75 (9.).9 (55.6).38 (9.7).5 (3.0).0 (.54).8 (7.).09 (7.7) 3.54 (89.9).09 (7.7) Opposite end plate mirror image of that shown. Stacking Bodies With Junction Box 4.46 (3.3).5 (38.6) -/4 PTF CONDUIT CONNECTION 3/8 PTF or G 3/8 ISO (3 Places).56 (4.).5 (3.8) Stacking Bodies Without Junction Box.46 (6.5).44 (.) VL-0-6 Littleton, CO US Phone:

55 Nugget 00 Spool Valves ll Dimensions in Inches (mm) Inline Bodies 3-WY /4" & 3/8" PORTS K4 4-WY /4" & 3/8" PORTS K7 or K8.56 (4.).48 (63.0).56 (4.).09 (7.7) 3.54 (89.9).09 (7.7).08 (7.4) 3.08 (7.4) (54.8).84 (.3) 0 MOUNTING HOLES.6 (6.6) DI. ( Places).6 (54.8).84 (.3) (7.5).69 (7.5).0.0 (7.9) (7.9).6 (6.6) DI. ( Places).6 (3.0).4 (3.5) /4 or 3/8 PTF G /4 or G 3/8 ISO (3 Places).6 (3.0).77 (45.0).55 (4.0).55 (4.0) /4 or 3/8 PTF G /4 or G 3/8 ISO (5 Places) Stacking Body Junction Box 4-WY /" PORTS K7 or K8 COMMON PORTS, 3 & 5 K79 or K (89.9) 3.8 (97.0) 3.09 (7.7).09 (7.7) 5.3 (33.5).3 (58.9).64 (67.).84 (.3) 4.00 (5.4).08 (7.4).37 (34.8).84 (.3) 4.9 (30.).9 (30.) MOUNTING HOLES.6 (6.6) DI. ( Places).6 (54.8) (.3).77 (45.0).55 (4.0) / PTF (5 Places).77 (45.0).0 (7.9).55 (4.0).6 (6.6) DI THRU 3 HOLES.6 (3.0). (3.0).6 (3.0). (3.0).55 (4.0) Littleton, CO US Phone: VL-0-7

56 Long lasting spool design High flow compact valves Wide range of ir Pilot Operators available Three functional types available in 3/, 5/, and 5/3 configurations Nugget 00 Spool Valves /4", 3/8", and /" ir Pilot ctuated 3/, 5/, & 5/3 Inline and Stacking Valves Technical Data Medium: Filtered and lubricated or non-lubricated compressed air or vacuum. Operation: Spool valve air pilot actuated. Mounting: Stacking through holes on manifold subbase. Inline through holes in valve body. Port Size: /4", 3/8", or /" PTF, or /4" or 3/8" ISO G Operating Pressure: Maximum 50 psig (0.3 bar). For details see overleaf. Operating Temperature: -0 F to 60 F (-9 C to 7 C). Consult Technical Service for use below + C (36 F). Materials Body: luminum Spool: nodized aluminum Elastomers: Nitrile and special nitrile-based low-friction elastomers. Ordering Information To order standard Nugget 00 air pilot operated valves, quote model number from tables overleaf, e.g. order: K7D00-KS6-K for a 5-port/- position, single ir Pilot Operated, Spring Return model. Seal Compatibility Nugget 00 seals are compatible with the following lubricants: DC BR-+ grease (Dow Corning) DC 44 grease (Dow Corning) Nondetergent mineral based oil such as Mobil DTE light oil Nugget 00 seals are not compatible with WD-40 or commonly used de-icer fluids. Consult factory to verify compatibility of lubricants or fluids not listed above. VL-0-8 Littleton, CO US Phone:

57 Nugget 00 Spool Valves ir Pilot Operating Specifications Inlet Pressure Range: 0" Hg vacuum to 50 psig (0.3 bar) Temperature Range (mbient/inlet): -0 to 60 F* (-9 to 7 C) Operator Pilot Pressures: Maximum Pilot Pressure: 50 psig (0.3 bar) Minimum Pilot Pressure at 50 psig (0.3 bar) main valve inlet pressures are given in the following table: * With the dew point of supply air less than air temperature below 35 F ( C) Minimum Pilot Pressures Spring Operator Return Nondetent Detented Centered psig (bar) psig (bar) psig (bar) Large ir Large ir 5 (.0) 5 (.7) 45 (3.) Large ir Small ir 35 (.4) Small ir Small ir 5 (.7) Large ir Spring 35 (.4) Low Pressureir Spring 4 (.7) Small ir Spring 65 (4.5) ir Bleed ir Bleed 5 (.0) 5 (.7) ir Bleed Spring 35 (.4) Warning When a solenoid or air operator is used as a return for a manual or mechanical operator, the pilot pressure applied to the return operator must not exceed 40 psig (.8 bar). Pilot pressures greater than 40 psig for a solenoid or air return will cause structural damage to the manual or mechanical operator and can also result in injury to the user. If the available pilot pressure exceeds 40 psig, an external pilot supply only must be used and a restrictor, part number , must be installed in the pilot port of the return operator to reduce the return force to an acceptable level. Pilot pressure to the restrictor must not exceed 50 psig (0.3 bar). /8 7 PTF Order Number /6" HEX.8 ().33 (8) /8 7 PTF Pressure applied simultaneously to both operators. The piston area of the K operator is approximately twice that of the K operator. Pressure applied to port B of K6 operator (port open). minimum vacuum of 6. inches Hg (KS return) applied to (port B open) will also operate the valve. The K6 operator can also be used as a differential pressure operator with or without return spring. The differential pressure required to shift the valve without return spring is less than psig (" Hg). To reduce the possibility of internal contamination, it is suggested that a filter/breather be installed in the port. verage Flow Factors in Cv (l/min) Flow Path Port Port Port to to 3 Valve Size to 4 4 to 5 3-Port, Inline /4".6 (700).7 (800) 3/8".6 (700).7 (800) 5-Port, Inline /4".6 (700).7 (800) 3/8".6 (700).7 (800) /".6 (700).7 (800) 5-Port, Stacking /4".8 (900).4 (450) 3/8".8 (900).4 (450) Flow Rating determined in accordance with NFP/T3..3, Pneumatic fluid power Flow test procedure and reporting method For fixed orifice components. Littleton, CO US Phone: VL-0-9

58 Nugget 00 Spool Valves ir Pilot Operated Inline Valves Pilot Port Pressure Weight Repair Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit Single /4" K4D00 KS-K ir Port/ (.4-0.3) (.0) Spring -Position 3/8" K4E00 KS-K Return 3 (.4-0.3) (.0) /4" K7D00 KS6-K (.4-0.3) (.0) 5-Port/ 3/8" K7E00 KS6-K Position (.4-0.3) (.0) 5 3 /" K7F00 KS6-K (.4-0.3) (.0) Double /4" K4D00 K-K ir Port/ (.0-0.3) (.0) (Non- -Position 3/8" K4E00 K-K Detented) 3 (.0-0.3) (.0) /4" K7D00 K-K (.0-0.3) (.0) 5-Port/ 3/8" K7E00 K-K Position (.0-0.3) (.0) 5 3 /" K7F00 K-K 5-50 (.0-0.3). (.0) 4 /4" K8D00 KC-KC Port/ ( ) (.00) 3-Position ll Ports 3/8" K8E00 KC-KC ( ) 4.40 (.00) 5 3 ( ) (.00) Blocked /" K8F00 KC-KC /4" K8D05 KC-KC Port/ ( ) (.00) Position Inlet Open 3/8" K8E05 KC-KC ( ) 4.40 (.00) to Cylinder /" K8F05 KC-KC ( ) (.00) /4" K8D06 KC-KC Port/ ( ) (.00) 3-Position 3/8" K8E06 KC-KC Cyl Open ( ) (.00) to Exhaust /" K8F06 KC-KC ( ) (.00) Double /4" K4D00 K-K ir Port/ (.7-0.3) (.0) (Detented) -Position 3/8" K4E00 K-K (.7-0.3) (.0) /4" K7D00 K-K (.7-0.3) (.0) 4 5-Port/ 3/8" K7E00 K-K Position (.7-0.3) (.0) 5 3 /" K7F00 K-K (.7-0.3) (.0) * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 0V/60 Hz-0V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VL-0-/. Note: For ISO-G threads, insert G in the 5th position. /" ported bodies are not available with ISO G threads. VL-0-0 Littleton, CO US Phone:

59 Nugget 00 Spool Valves ir Pilot Operated Stacking Valve Pilot Port Pressure Weight Repair Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit Single Solenoid 5-Port/ /4" K78D00 KS6-K (.4-0.3).53 (.4) Spring -Position 4 3/8" K78E00 KS6-K Return (.4-0.3) (.4) 4 5-Port/ /4" K79D00 KS6-K Position (.4-0.3) (.4) Common 3/8" K79E00 KS6-K Inlet & Exh. (.4-0.3) (.4) Double /4" K78D00 K-K Solenoid 5-Port/ (.0-0.3) (.4) (Non- 4 -Position 3/8" K78E00 K-K Detented) (.0-0.3) (.4) 4 5-Port/ /4" K79D00 K-K Position (.0-0.3) (.4) Common 3/8" K79E00 K-K Inlet & Exh. (.0-0.3) (.4) Double 4 5-Port/ /4" K88D00 KC-KC Solenoid 3-Position ( ) (.4) 4 (Non- ll Ports 3/8" K88E00 KC-KC Detented Blocked ( ) (.4) Common 5-Port/ /4" K88D05 KC-KC Inlet-Port Position ( ) (.4) 4 Inlet Open 3/8" K88E05 KC-KC to Cylinder ( ) (.4) Port/ /4" K88D06 KC-KC Position ( ) (.4) Cyl Open 3/8" K88E06 KC-KC to Exhaust ( ) (.4) Double 4 5-Port/ /4" K89D00 KC-KC Solenoid 4 3-Position ( ) (.4) (Non- ll Ports 3/8" K89E00 KC-KC Detented Blocked ( ) (.4) Common 4 5-Port/ /4" K89D05 KC-KC Inlet & Position ( ) (.4) 4 Exhaust - Inlet Open Ports,3&5 3/8" K89E05 KC-KC to Cylinder ( ) (.4) Port/ /4" K89D06 KC-KC Position ( ) (.4) Cyl Open to 3/8" K89E06 KC-KC Exhaust ( ) (.4) Double /4" K78D00 K-K Solenoid 5-Port/ (.7-0.3) (.4) (Detented) 4 -Position 3/8" K78E00 K-K (.7-0.3) (.4) Port/ /4" K79D00 K-K Position (.7-0.3) (.4) Common 3/8" K79E00 K-K Inlet & Exh (.7-0.3) (.4) * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 0V/60 Hz-0V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VL-0-/. Note: For ISO-G threads, insert G in the 5th position. Littleton, CO US Phone: VL-0-

60 Nugget 00 Spool Valves ir Operators Operator Operating Pressure Weight Repair Position ISO-G PTF Description psig (bar) lbs. (kg) Kit -Position KB K detent, large air 5.73 Valves (.7) (.33) K5 K nondetent, large air 5.70 (.0) (.3) KF KE detent bleed -.0 (.5mm) diameter bleed orifice 5.73 (.7) (.33) K9 K8 nondetent bleed -.0 (.5mm) diameter bleed orifice 5.70 (.0) (.3) K7 K6 nondetent, low pressure (inline only) 4.46 (.7) (.) K4 K nondetent, air bias (small air), return for manual operators or as air 5.33 bias with K or K5 (.7) (.5) KS5 KS4 nondetent, spring bias, use with K or K (.5) (.0) Position KD KC spring centered 5.73 Valves (.7) (.33) ir Operators K/KF K, K5 K8, K9 LRGE IR.5 (38.4).6 (9.5) /8-7 PTF or G /8 ISO.59 (5.0) /8-7 PTF or G /8 ISO K, K4 SMLL IR (IR BIS).5 (3.) K6, K7 LOW PRESSURE.5 (3.8) 4.53 (5.0) /8 PTF or G /8 ISO KS4, KS5 SPRING BIS.30 (58.4).6 (9.5) ir Bleed Operators ir bleed operators have a 0.0" (0.5 mm) diameter orifice which connects pressure port of the main valve to the operator piston and to atmosphere. small amount of air constantly bleeds to atmosphere. The valve spool shifts when air bleed is stopped by a customer-supplied on-off valve. K ir Bias Operator Piston area of the K operator is approximately / of the K piston. When pressure is applied to the K operator the valve spool shifts to the K end. When pressure is applied to both the K and K operators the valve spool shifts to the K end. /8-7 PTF or G /8 ISO ( Places).85 (.6) K6 Low Pressure Operator (inline valves only) The low pressure operator will shift the valve spool with only 4 psig (.8 bar) applied to Port B (Port open). minimum vacuum of 6." Hg (with HS spring return) applied to port (Port B open) will also operated the valve. The K6 operator can also be used as a differential pressure operator with or without spring return.the differential pressure required to shift the valve spool without a spring return is less than psig (" Hg). filter/breather should be installed in the open port to reduce the possibility of internal contamination. KS4 Spring Bias Operator Piston area of the KS4 operator is the same as the K operator. The piston is the KS4 operator is spring loaded to shift the valve spool to the K end. The valve spool shifts to the KS4 end when pressure is applied to the K operator. When pressure is applied to both the KS4 and K operators the valve spool shifts to the K end. VL-0- Littleton, CO US Phone:

61 /4", 3/8", or /" Ports, Manual and Mechanical ctuated 3/, 5/, & 5/3 Inline and Stacking Valves Long lasting spool design High flow compact valves Wide range of Manual and Mechanical Operators available Three functional types available in 3/, 5/, and 5/3 configurations Ordering Information To order standard Nugget 00 manual/ mechanical operated valves, quote model number from tables overleaf, e.g. order: K7D00-KS-KK0 for a 5-port/-position, single Manually Operated black knob, Spring Return (nondetented) model. verage Flow Factors in Cv (l/min) Flow Path Port Port Port to to 3 Valve Size to 4 4 to 5 3-Port, Inline /4".6 (700).7 (800) 3/8".6 (700).7 (800) 5-Port, Inline /4".6 (700).7 (800) 3/8".6 (700).7 (800) /".6 (700).7 (800) 5-Port, Stacking /4".8 (900).4 (450) 3/8".8 (900).4 (450) Flow Rating determined in accordance with NFP/T3..3, Pneumatic fluid power Flow test procedure and reporting method For fixed orifice components. Technical Data Medium: Filtered and lubricated or non-lubricated compressed air or vacuum. Operation: Spool valve air pilot actuated. Mounting: Stacking through holes on manifold base. Inline through holes in valve body. Port Size: /4", 3/8", or /" PTF, or /4", or 3/8" ISO-G Operating Pressure: Maximum 50 psig (0.3 bar). For details see overleaf. Operating Temperature: -0 F to 60 F (-9 C to 7 C) Consult Technical Service for use below 36 F ( C). Materials: Body: luminum Spool: nodized aluminum Elastomers: Nitrile and special nitrile-based low-friction elastomers. Littleton, CO US Phone: VL-0-3

62 Nugget 00 Spool Valves Manual Operators Min. Operating Position Operator Description Force lbs. (kg) -Position 3-Position KB0 KB KB KB3 KB4 KB5 KF0 KK0 KK KL0 KL KL5 KL6 KT0 KT KB6 KK KK3 KL KL3 KL7 KL8 KT Palm Button - Black, Nondetent (Inline Only) Palm Button - Red, Nondetent (Inline Only) Palm Button - Green, Nondetent (Inline Only) Palm Button - Black, Detent (Inline Only) Palm Button - Red, Detent (Inline Only) Palm Button - Green, Detent (Inline Only) Foot Pedal, Nondetent Knob - Black, Nondetent Knob - Black, Detent Lever, Nondetent (Inline Only) Lever, -Position Detent (Inline Only) Lever, Nondetent Lever, -Position Detent Treadle, Nondetent (Inline Only) Treadle, -Position Detent (Inline Only) Palm Button - Black, Spring Centered Knob - Black, Spring Centered Knob - black, 3-Position Detent Lever, Spring Centered (Inline Only) Lever, 3-Position Detent (Inline Only) Lever, Spring Centered Lever, 3-Position Detent Treadle, Spring Centered 8.0 (8.) 8.0 (8.) 8.0 (8.) 9.0 (4.) 9.0 (4.) 9.0 (4.).0 (5.0) 8.0 (8.) 9.0 (4.) 9.0 (4.) 7.0 (3.) 9.0 (4.) 7.0 (3.) 3.0 (5.9) 9.0 (4.) 9.0 (4.) 9.0 (4.) 9.0 (4.) 7.0 (3.) 7.0 (3.) 7.0 (3.) 7.0 (3.) 9.0 (4.) Mechanical Operators Min. Operating Position Operator Description Force lbs. (kg) -Position KP0 KR KR3 KR4 KR5 Tappet, Nondetent Lever Roller, Nondetent (Inline Only) One-Way Trip Roller, Nondetent Lever Roller, Nondetent One-Way Trip Roller, Nondetent (Inline Only) 8.0 (8.).0 (5.0).0 (5.0).0 (5.0).0 (5.0) VL-0-4 Littleton, CO US Phone:

63 Nugget 00 Spool Valves Manually Operated Inline Valves - Palm Button Miniature Port Operating Weight Repair Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kits Spring /4" K4D00 KS-KB Return Port/ (8.) (.0) 0 (Non- -Position 3/8" K4E00 KS-KB Detented 3 (8.) (.0) /4" K7D00 KS-KB (8.) (.0) 5-Port/ 3/8" K7E00 KS-KB Position (8.) (.0) 5 3 /" K7F00 KS-KB (8.) (.0) End Cap /4" K4D00 KC0-KB (Non- 3-Port/ (8.) (.0) Detented) -Position 3/8" K4E00 KC0-KB (8.) (.0) /4" K7D00 KC0-KB (8.) (.0) 4 5-Port/ -Position 3/8" K7E00 KC0-KB0 8.0 (8.). (.0) 5 3 /" K7F00 KC0-KB (8.) (.0) End Cap /4" K4D00 KC0-KB (Detented) 3-Port/ (4.) (.0) Position 3 3/8" K4E00 KC0-KB3 9.0 (4.). (.0) /4" K7D00 KC0-KB3 9.0 (4.). (.0) 5-Port/ -Position 3/8" K7E00 KC0-KB3 9.0 (4.). (.0) 5 3 /" K7F00 KC0-KB (4.) (.0) End Cap /4" K8D00 KC0-KB (Spring 5-Port/ (4.) (.00) 4 Centered) 3-Position 3/8" K8E00 KC0-KB ll Ports (4.) (.00) Blocked /" K8F00 KC0-KB (4.) (.00) /4" K8D05 KC0-KB Port/ (4.) (.00) 3-Position 3/8" K8E05 KC0-KB Inlet Open (4.) (.00) to Cylinder /" K8F05 KC0-KB (4.) (.00) /4" K8D06 KC0-KB Port/ (4.) (4.40) 3-Position 3/8" K8E06 KC0-KB Cyl Open (4.) (.00) to Exhaust /" K8F06 KC0-KB (4.) (.00) * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 0V/60 Hz-0V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VL-0-/. Note: For ISO-G threads, insert G in the 5th position. /" ported bodies are not available with ISO G threads. Littleton, CO US Phone: VL-0-5

64 Nugget 00 Spool Valves Manually Operated Inline Valves - Knob Pilot Port Pressure Weight Repair Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit Spring /4" K4D00 KS-KK Return Port/ (8.) (.0) (Non- -Position 3/8" K4E00 KS-KK Detented 3 (8.) (.0) /4" K7D00 KS-KK (8.) (.0) 5-Port/ -Position 3/8" K7E00 KS-KK0 8.0 (8.). (.0) 5 3 /" K7F00 KS-KK (8.) (.0) End Cap /4" K4D00 KC0-KK (Non Port/ (8.) (.0) Detented) -Position 3/8" K4E00 KC0-KK (8.) (.0) /4" K7D00 KC0-KK (8.) (.0) 5-Port/ -Position 3/8" K7E00 KC0-KK0 8.0 (8.). (.0) 5 3 /" K7F00 KC0-KK (8.) (.0) End Cap /4" K4D00 KC0-KK (Detented) 3-Port/ (4.) (.0) -Position 3/8" K4E00 KC0-KK (4.) (.0) /4" K7D00 KC0-KK (4.) (.0) 5-Port/ -Position 3/8" K7E00 KC0-KK 9.0 (4.). (.0) 5 3 /" K7F00 KC0-KK 9.0. (4.) (.0) /4" K8D00 KC0-KK Port/ (4.) (.00) 4 3-Position 3/8" K8E00 KC0-KK ll Ports (4.) (.00) 5 3 Blocked /" K8F00 KC0-KK (4.) (.00) /4" K8D05 KC0-KK Port/ (4.) (.00) 3-Position 3/8" K8E05 KC0-KK Inlet Open (4.) (.00) to Cylinder /" K8F05 KC0-KK (4.) (.00) /4" K8D06 KC0-KK Port/ (4.) (.00) 3-Position 3/8" K8E06 KC0-KK Cyl Open (4.) (.00) 5 3 to Exhaust /" K8F06 KC0-KK (4.) (.00) End Cap /4" K8D00 KC0-KK (Spring 5-Port/ (4.) (.00) 4 Centered) 3-Position 3/8" K8E00 KC0-KK ll Ports (4.) (.00) 5 3 Blocked /" K8F00 KC0-KK (4.) (.00) /4" K8D05 KC0-KK Port/ (4.) (.00) 3-Position 3/8" K8E05 KC0-KK Inlet Open (4.) (.00) to Cylinder /" K8F05 KC0-KK (4.) (.00) /4" K8D06 KC0-KK Port/ (4.) (.00) Position 3/8" K8E06 KC0-KK Cyl Open (4.) (.00) /" K8F06 KC0-KK (4.) (.00) to Exhaust * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 0V/60 Hz-0V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VL-0-/. Note: For ISO-G threads, insert G in the 5th position. /" ported bodies are not available with ISO G threads. VL-0-6 Littleton, CO US Phone:

65 Manually Operated Inline Valves - Lever Nugget 00 Spool Valves Minimum Port Operating Weight Repair Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit Spring /4" K4D00 KS-KL Return Port/ (4.) (.0) 0 (Non- -Position 3/8" K4E00 KS-KL Detented 3 (4.) (.0) /4" K7D00 KS-KL0 9.0 (4.). (.0) 5-Port/ -Position 3/8" K7E00 KS-KL0 9.0 (4.). (.0) 5 3 /" K7F00 KS-KL0 9.0 (4.). (.0) End Cap /4" K4D00 KC0-KL (Non Port/ (4.) (.0) Detented) -Position 3/8" K4E00 KC0-KL (4.) (.0) /4" K7D00 KC0-KL (4.) (.0) 5-Port/ -Position 3/8" K7E00 KC0-KL0 9.0 (4.). (.0) 5 3 /" K7F00 KC0-KL (4.) (.0) End Cap /4" K4D00 KC0-KL 7.0. (Detented) 3-Port/ (4.) (.0) Position 3 3/8" K4E00 KC0-KL 7.0 (4.). (.0) /4" K7D00 KC0-KL (4.) (.0) 5-Port/ 3/8" K7E00 KC0-KL 7.0 (4.). (.0) 5 3 /" K7F00 KC0-KL 7.0 (4.). (.0) /4" K8D00 KC0-KL Port/ (4.) (.00) 3-Position ll Ports 3/8" K8E00 KC0-KL3 7.0 (4.) 4.40 (.00) 5 3 Blocked /" K8F00 KC0-KL (4.) (.00) /4" K8D05 KC0-KL Port/ (4.) (.00) Position Inlet Open 3/8" K8E05 KC0-KL3 7.0 (4.) 4.40 (.00) to Cylinder /" K8F05 KC0-KL (4.) (.00) /4" K8D06 KC0-KL Port/ (4.) (.00) Position Cyl Open 3/8" K8E06 KC0-KL3 7.0 (4.) 4.40 (.00) to Exhaust /" K8F06 KC0-KL (4.) (.00) End Cap /4" K8D00 KC0-KL (Spring 4 5-Port/ (4.) (.00) Centered) 3-Position 3/8" K8E00 KC0-KL ll Ports (4.) (.00) 5 3 Blocked /" K8F00 KC0-KL (4.) (.00) /4" K8D05 KC0-KL Port/ (4.) (.00) 3-Position 3/8" K8E05 KC0-KL Inlet Open (4.) (.00) to Cylinder /" K8F05 KC0-KL (4.) (.00) /4" K8D06 KC0-KL 5-Port/ (4.) (.00) /8" K8E06 KC0-KL 3-Position Cyl Open 7.0 (4.) 4.40 (.00) (4.) (.00) 5 3 /" K8F06 KC0-KL to Exhaust * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 0V/60 Hz-0V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VL-0-/. Note: For ISO-G threads, insert G in the 5th position. /" ported bodies are not available with ISO G threads. Littleton, CO US Phone: VL-0-7

66 Nugget 00 Spool Valves Manually Operated Inline Valves - Foot Pedal Minimum Port Operating Weight Repair Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit Foot /4" K4D00 KS-KF0.0. Pedal 3-Port/ (5.0) (.0) (Non- -Position 3/8" K4E00 KS-KF0.0. Detented) 3 (5.0) (.0) /4" K7D00 KS6-KF (5.0) (.0) 5-Port/ 3/8" K7E00 KS6-KF0.0. -Position (5.0) (.0) 5 3 /" K7F00 KS6-KF0.0. (5.0) (.0) * Standard valves are equipped with PTF threads. Note: For ISO-G threads, insert G in the 5th position. /" ported bodies are not available with ISO G threads. Manually Operated Inline Valves - Treadle Minimum Port Operating Weight Repair Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit Treadle /4" K4D00 KC0-KT (Non- 3-Port/ (5.9) (.0) Detented -Position 3/8" K4E00 KC0-KT (5.9) (.0) /4" K7D00 KC0-KT (5.9) (.0) 4 5-Port/ 3/8" K7E00 KC0-KT Position (5.9) (.0) 5 3 /" K7F00 KC0-KT (5.9) (.0) Treadle /4" K4D00 KC0-KT 9.0. (Detented) 3-Port/ (4.) (.0) Position 3/8" K4E00 KC0-KT (4.) (.0) /4" K7D00 KC0-KT 9.0. (4.) (.0) 5-Port/ 3/8" K7E00 KC0-KT Position (4.) (.0) 5 3 /" K7F00 KC0-KT 9.0. (4.) (.0) Treadle /4" K8D00 KC0-KT (Spring 5-Port/ (4.) (.00) 4 Centered) 3-Position 3/8" K8E00 KC0-KT ll Ports (4.) (.00) Blocked /" K8F00 KC0-KT (4.) (.00) /4" K8D05 KC0-KT Port/ (4.) (.00) 3-Position 3/8" K8E05 KC0-KT Inlet Open (4.) (.00) to Cylinder /" K8F05 KC0-KT (4.) (.00) /4" K8D06 KC0-KT Port/ (4.) (.00) 3-Position 3/8" K8E06 KC0-KT Cyl Open (4.) (.00) to Exhaust /" K8F06 KC0-KT (4.) (.00) * Standard valves are equipped with PTF threads. Note: For ISO-G threads, insert G in the 5th position. /" ported bodies are not available with ISO G threads VL-0-8 Littleton, CO US Phone:

67 Nugget 00 Spool Valves Mechanically Operated Inline Valves - Lever Roller Minimum Port Operating Weight Repair Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit Lever /4" K4D00 KS-KR.0. Roller 3-Port/ (5.0) (.0) (Non- -Position 3/8" K4E00 KS-KR.0. Detented 3 (5.0) (.0) /4" K7D00 KS6-KR.0. 4 (5.0) (.0) 5-Port/ 3/8" K7E00 KS6-KR.0. -Position (5.0) (.0) 5 3 /" K7F00 KS6-KR.0. (5.0) (.0) -Way Trip /4" K4D00 KS-KR5.0. Lever 3-Port/ (5.0) (.0) Roller -Position 3/8" K4E00 KS-KR5.0. (Non- 3 (5.0) (.0) Detented /4" K7D00 KS6-KR (5.0) (.0) 5-Port/ 3/8" K7E00 KS6-KR5.0. -Position (5.0) (.0) 5 3 /" K7F00 KS6-KR5.0. (5.0) (.0) * Standard valves are equipped with PTF threads. Note: For ISO-G threads, insert G in the 5th position. /" ported bodies are not available with ISO G threads. Mechanically Operated Inline Valves - Tappet Minimum Port Operating Weight Repair Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit Tappet /4" K4D00 KS-KP (Non- 3-Port/ (8.) (.0) Detented) -Position 3/8" K4E00 KS-KP (8.) (.0) /4" K7D00 KS6-KP Port/ (8.) (.0) -Position 5 3 3/8" K7E00 KS6-KP0 8.0 (8.). (.0) * Standard valves are equipped with PTF threads. Note: For ISO-G threads, insert G in the 5th position. Littleton, CO US Phone: VL-0-9

68 Nugget 00 Spool Valves ll Dimensions in Inches (mm) Mechanical Operators KP0 TPPET KR LEVER ROLLER KR4 LEVER ROLLER.45 (36.8).38 (97.) TRVEL.3 (3.) OVERTRVEL.47 (6.7).40 (35.6).44 (6.5).38 (9.7) DI..58 (40.).84 (.4) 3.0 (76.7).5 (38.6).84 (.4).96 (75.). (5.6) OVERTRVEL.65 (6.5) TRVEL.75 (9.) DI.. (5.6) OVERTRVEL.65 (6.5) TRVEL.75 (9.) DI. KR5 LEVER ROLLER ONE-WY TRIP.40 (35.6) 3.47 (88.) KR3 LEVER ROLLER ONE-WY TRIP 3.4 (87.0).58 (40.).87 (.) 3.40 (86.4).5 (38.6).87 (.) 3.34 (84.8).6 (6.6) OVERTRVEL.70 (7.8) TRVEL.75 (9.) DI..6 (6.6) OVERTRVEL.70 (7.8) TRVEL.75 (9.) DI. Spring Return & End Cap KS SPRING RETURN.0 (7.9).5 (3.) KC0 END CP.00 (5.4) SPCER BLOCK Used only with spring centered manual operators (KK, KL, KL7, KT). VL-0-30 Littleton, CO US Phone:

69 Manual Operators Nugget 00 Spool Valves ll Dimensions in Inches (mm) KB0/KB5 PLM BUTTON 3.34 (84.8).30 (58.4) KB3/KB5 KB0/KB.38 (9.7) TRVEL KK0/KK3 KNOB 3.5 (80.0).9 (55.6) KK KK0.38 (9.7) TRVEL KK0, KK.38 (35.).00 (5.4) M0 x.5 6g Pnl Mtg Hole.8 (0.6) Max Pnl Thk.5 (6.4).9 (4.8) TRVEL.99 (75.9).9 (4.8) KK, KK3 KK, KK3 KL0/KL3 LEVER KL5/KL8 LEVER.35 (34).79 (45).90 (3).90 (3) Travel (-position) KL0, KL Travel (3-position) KL, KL3.85 ().40 (0).80 (0).40 (0) Travel (-position) KL5, KL6 Travel (3-position) KL7, KL8.00 (5) Dia..00 (5) Dia (99) 3.98 (0).5 (64) KL0 3.5 (89) KL/KL (78).07 (53) KL5 KL6/KL8 KT0/KT TREDLE.8 (30.0) TRVEL 7.4 (88.5) KF0 FOOT PEDL.56 (4.) TRVEL.8 (7.4).58 (40.) 5.04 (8.0) 4.8 (08.7) 5.8 (34.) KT0 KT/KT Littleton, CO US Phone: VL-0-3

70 Reduces plumbing and installation time. Lightweight aluminum construction. vailable in to 0 station lengths. 3/4" PTF common inlet and exhaust ports. For use with most Nugget 00 /4" and 3/8" inline valves. Nugget 00 Spool Valves Fixed Length Manifold for /4" and 3/8" Inline Valves Technical Data Fluid: Compressed air Maximum Pressure: See valve specifications Operating Pressure: See valve specifications Port Size: 3/4" PTF Inlet and Exhaust Mounting Holes: 0.8" (7 mm) Diameter Materials: Manifold luminum Seals Nitrile Ordering Example To order valves mounted to a fixed length manifold please follow these steps:.order only /4" and 3/8" inline bodies ending in (i.e. K7D0)*.Note the manifold is to be assembled. 3.Note positions of various valving. Example: One four station Nugget 00 fixed length manifold assembly consisting of: Position : () K7D0 - KY6 - KY6 (Dbl Sol Valve) Positions - 4: (3) K7D0 - KS6 - KY6 (Single Solenoid Valve) () (Four Station Manifold) (4) (ssembly Charge) * Note standard K7D00 and K7E00 bodies cannot be mounted to fixed length manifold. Blanking Plate Kit: VL-0-3 Littleton, CO US Phone:

71 Nugget 00 Spool Valves ll Dimensions in Inches (mm) M5 x 0.8-6G (typ places per station) 3 5 Ordering Information - Models listed include all mounting hardware and gaskets. Inlet and exhaust ports are 3/4" PTF. 'L' Fixed Length Manifold Number of Stations Part Number Repair Parts Item Number Part Required Number Mounting Screws Seals (.87).5 (6.4) 5.39 (35.3).50 (38.) 3 ø.8 (7.) Thru 4 Plcs.78 (45.).48 (37.6).48 (37.6).4 (54.4) 4.8 (08.7).65 (6.5) Places Dash "L" (0.6) (46.0) (87.3) (3.8) (73.0) (358.8) (44.3) Littleton, CO US Phone: VL-0-33

72 Nugget 00 Spool Valves Special Instructions Factory ssembled Stacking Valves For Ordering purposes the valve stack is oriented as shown in column two: Unless otherwise noted:.cylinder (outlet) ports are oriented toward the bottom.the operator is on the left side, the 4 operator on the right side. 3.Valves are listed from the FRONT to the BCK Example : One stacking valve assembly with common inlet and exhaust (ports, 3 and 5) and junction boxes with solenoid operators with indicator lights. Isolating plugs for two different working pressures installed between valves 4 and 5. Example : One Combination stacking valve assembly without junction boxes. Valves on one end of stack with common inlet and exhaust (ports, 3 and 5), and on the opposite end with common inlet only (port ). nswer Example Valve Special Pos. No. Quantity Product Number Instructions K79D50-KS6-KM K79D50-KS6-KM 3 K79D50-KM6-KM6 4 K89E50-KM8-KM8 Isolating Plugs Common Ports, 3 & 5 5 K79D50-KM6-KM6 6 K79D50-KM6-KM6 7 K79D50-KM6-KM End Plate Kit Important:.Solenoid operated -position detent and nondetent, and 3-position spring centered valves can be combined in the same stack..plain stacking valves with common port only and plain valves with common ports, 3 and 5 can be combined in one stack if grouped together at opposite ends. 3. stack or group of valves with common port only must have isolating plugs installed in the manifolding exhaust ports (3 and 5) between each valve and each of the end plates. Two exhaust port isolating plugs are furnished with each valve. Installation need not be specified on orders for factory assembled stacks as this will be done automatically. 4.Isolating plugs furnished in the end plate kit at no extra cost can be placed between two stacking valves to block the common ports and separate a section of the valve stack to accommodate two different input pressures. One pressure is brought in from the front end plate and the second pressure from the end plate in the back. (Specify on order form under Special Instructions where to install isolating plugs.) 5.Ports, 3 and 5 in one end plate can be plugged if so specified on order under Special Instructions. Factory ssembled Stacking Valve Common Inlet & Exhaust VLVE 3 nswer Example Valve Special Pos. No. Quantity Product Number Instructions K79D00-KS6-KV K89E00-KV0-KV0 3 K79E00-KV-KV 4 K78D00-KS6-KV 5 K78E00-KS6-KV End Plate Kit Note: Mufflers or filter nuts should be used in all valve body, end plate, or solenoid operator exhaust ports to prevent entry of dirt and to reduce the noise level of the exhausting air. In wet locations, exhaust ports should not face upward to lessen the possibility of liquids entering the unit. PORT 3 COMMON EXHUST END VLVE PORT COMMON INLET FRONT VLVE PORT CYLINDER PORT PORT 4 CYLINDER PORT PORT 5 Common Exhaust BCK 4 END VL-0-34 Littleton, CO US Phone:

73 Nugget 00 Spool Valves Special Instructions Stacking Valves The numbers shown in the stacking valve Ordering Information tables include the valve plus the interface seals and threaded tie rods needed to connect the valve to the adjacent valve or end plate. n end plate kit is required to complete a valve stack assembly. It includes two end plates and the necessary seals and attaching hardware. lso included are three pipe plugs to close one end of the stack and three isolating plugs (discs). The isolating plugs can be used to separate the valve stack into two sections and thus allow valves with a common inlet only to be combined with valves having both a common inlet and common exhausts, or to allow the use of different inlet pressures. lways specify the valve order number, the end plate kit number and the quantity desired. See table below. Isolating Plugs Stacked banks of valves can be divided into two sections by substituting the isolating plugs for the O-rings between any two valves. They can also be used to block the end plate ports on one end if desired. lthough one inlet port and two exhaust port isolating plugs are included with the end plate kit, the individual plugs can be ordered separately. Quantity Isolating Plugs Required Order No. Inlet (Port ) Exhaust (Ports 3 & 5) Order Number 3/8 PTF G 3/8 ISO End Plate Kit Ports Ports For valves without junction box For valves with junction box Isolating Plugs O-Ring Valves and end plates are shipped unassembled. See pp. VL-0-36/37 for factory assembled stacks. Stacking valves are available in two configurations Common Inlet and Exhaust (Ports, 3, and 5) and Common Inlet Only (Port ). Speed controls can be installed in the exhaust ports only on the Common Inlet (Port ) configuration. The Common Inlet (Port ) configuration cannot be used with the junction box. Solenoid operated -position detent and nondetent, and 3- position spring centered valves can be combined in the same stack. Pipe Plug Isolating Plugs O-Rings End Plate Tie Rod End Plate Typical Valve Stack (Common Inlet Only - Port) Tie Rod End Plate End Plate Typical Valve Stack (Common Inlet and Exhaust - Ports, 3 and 5) Littleton, CO US Phone: VL-0-35

74 Nugget 00 Spool Valves Nugget 00 Product Numbering System ir, Manual, and Mechanical Operators and Solenoid Operators with Locking Override Valve Body 0 End End Operator End 4 End Operator K4D00 KS KV 3-Way Valves 4-Way Valves Valve Type (inline bodies) K4 3-Way, -Position, 3-Port K7 4-Way, -Position, 5-Port K8 4-Way, 3-Position, 5-Port STCKING BODIES WITHOUT JUNCTION BOX COMMON PRESSURE PORT ONLY (USE WHEN SPEED CONTROLS RE NEEDED IN EXHUST PORTS 3 & 5) K78 4-Way, -Position, 5-Port K88 4-Way, 3-Position, 5-Port STCKING BODIES COMMON PRESSURE PORT ND COMMON EXHUST PORTS 3 & 5 K79 4-Way, -Position, 5-Port K89 4-Way, 3-Position, 5-Port BSIC BODY/PORT SIZE D /4" Body, /4" Ports E /4" Body, 3/8" Ports F /4" Body, /" Ports PORT THRED National Taper (PTF) G ISO (G Series) JUNCTION BOX (STCKING BODY ONLY) 0 No Junction Box 5 Junction Box With Lights (KMx Series Operators only) 8 Junction Box Without Lights (K6x/K7x Series Operators only) SPOOL TYPE 0 - or 3-Position, ll Ports Blocked 5 3-Position, Inlet Open to Cylinder 6 3-Position, Exhaust Open to Cylinder OPERTORS FOR INLINE ND STCKING BODIES 0 END 3-WY, END 4-WY Spring Operators and End Cap KS Return For ll 3-Way Valves and 4-Way Valves With Manual Operators (Except KF0 Foot Pedal) KS6 Return For 4-Way Valves With ir, Solenoid, Mechanical Operators and KF0 Manual Operators KC0 End Cap For Use With Manual Operators OPERTORS FOR -POSITION INLINE ND STCKING BODIES Pilot Port PTF ISO ir Operators K KB Detent, Large ir K K5 Nondetent, Large ir KE KF Detent Bleed.0 (.5 mm) Diameter Bleed Orifice Standard Solenoid Operator with Rotatable Cable Grip Connector & Locking Override KV KVC Nondetent, Internal Pilot KV5 KVF Nondetent, External Pilot KVL KVN Detent, Internal Pilot Standard Solenoid Operator without Electrical Connector, with Locking Override KL KN Detent, Internal Pilot Standard Solenoid Operator with Rotatable /" Conduit Connector & Locking Override K3 K3C Nondetent, Internal Pilot K35 K3F Nondetent, External Pilot K3L K3N Detent, Internal Pilot K3M K3P Detent, External Pilot Standard Solenoid Operator with Molded Cord Connector, 5 Foot/3-Conductor Cable & Locking Override K5 K5C Nondetent, Internal Pilot K55 K5F Nondetent, External Pilot K5L K5N Detent, Internal Pilot CS Listed Solenoid Operator with Fixed /" Conduit Connector & Locking Override KD KDC Nondetent, Internal Pilot CS Listed Solenoid Operator without Electrical Connector, with Locking Override KQ KQC Nondetent, Internal Pilot Hazardous Location Solenoid Operator Inline Valves Only with Locking Override KX KXC Nondetent, Internal Pilot Manual Operators KB0 Palm Button Black, Nondetent (Inline Only) KB Palm Button Red, Nondetent (Inline Only) KB Palm Button Green, Nondetent (Inline Only) KB3 Palm Button Black, Detent (Inline Only) KB4 Palm Button Red, Detent (Inline Only) KB5 Palm Button Green, Detent (Inline Only) KF0 Foot Pedal, Nondetent KK0 Knob Black, Nondetent KK Knob Black, Detent KL0 Lever, Nondetent (Inline Only) KL Lever, -Position Detent (Inline Only) KL5 Lever, Nondetent KL6 Lever, -Position Detent KT0 Treadle, Nondetent (Inline Only) KT Treadle, -Position Detent (Inline Only) Mechanical Operators KP0 Tappet, Nondetent KR Lever Roller, Nondetent (Inline Only) KR3 One-Way Trip Roller, Nondetent KR4 Lever Roller, Nondetent KR5 One-Way Trip Roller, Nondetent (Inline Only) OPERTORS FOR 3-POSITION INLINE ND STCKING BODIES Pilot Port PTF ISO ir Operators KC KD Spring Centered Standard Solenoid Operators with Rotatable Cable Grip Connector & Locking Override KV0 KV Spring Centered, Internal Pilot KV3 KVD Spring Centered, External Pilot Standard Solenoid Operator without Electrical Connector, with Locking Override K0 K Spring Centered, Internal Pilot Standard Solenoid Operators with Rotatable /" Conduit Connector & Locking Override K30 K3 Spring Centered, Internal Pilot Standard Solenoid Operator with Molded Plug Connector: 5-foot, 3-Conductor Cable & Locking Override K50 K5 Spring Centered, Internal Pilot Manual Operators KB6 Palm Button Black, Spring Centered KK Knob Black, Spring Centered KK3 Knob Black, 3 Position Detent KL Lever, Spring Centered (Inline Only) KL3 Lever, 3-Position Detent (Inline Only) KL7 Lever, Spring Centered KL8 Lever, 3 Position Detent KT Treadle, Spring Centered VL-0-36 Littleton, CO US Phone:

75 Nugget 00 Spool Valves Nugget 00 Product Numbering System Solenoid Operators with Nonlocking Override Valve Body 0 End End Operator End 4 End Operator K4D00 KS KV 3-Way Valves 4-Way Valves Valve Type INLINE BODIES K4 3-Way, -Position, 3-Port K7 4-Way, -Position, 5-Port K8 4-Way, 3-Position, 5-Port STCKING BODIES WITHOUT JUNCTION BOX COMMON PRESSURE PORT ONLY (USE WHEN SPEED CONTROLS RE NEEDED IN EXHUST PORTS 3 & 5) K78 4-Way, -Position, 5-Port K88 4-Way, 3-Position, 5-Port STCKING BODIES COMMON PRESSURE PORT ND COMMON EXHUST PORTS 3 & 5 K79 4-Way, -Position, 5-Port K89 4-Way, 3-Position, 5-Port BSIC BODY/PORT SIZE D /4" Body, /4" Ports E /4" Body, 3/8" Ports F /4" Body, /" Ports PORT THRED National Taper (PTF) G ISO (G Series) OPERTORS FOR -POSITION INLINE ND STCKING BODIES Pilot Port PTF ISO Standard Solenoid Operator with Rotatable Cable Grip Connector & Nonlocking Override KV KVB Nondetent, Internal Pilot KV4 KVE Nondetent, External Pilot KV6 KVG Detent, Internal Pilot Standard Solenoid Operator without Electrical Connector, with Nonlocking Override K KB Nondetent, Internal Pilot K6 KG Detent, Internal Pilot Standard Solenoid Operator with Rotatable /" Conduit Connector & Nonlocking Override K3 K3B Nondetent, Internal Pilot K34 K3E Nondetent, External Pilot K36 K3G Detent, Internal Pilot CS Listed Solenoid Operator with Fixed /" Conduit Connector & Nonlocking Override KD KDB Nondetent, Internal Pilot CS Listed Solenoid Operator without Electrical Connector, with Nonlocking Override KQ KQB Nondetent, Internal Pilot KQ6 KQG Detent, Internal Pilot Hazardous Location Solenoid Operator with Nonlocking Override Inline Valves Only KX KXB Nondetent, Internal Pilot OPERTORS FOR 3-POSITION INLINE ND STCKING BODIES Pilot Port PTF ISO ir Operators KC KD Spring Centered Standard Solenoid Operators with Rotatable Cable Grip Connector & Nonlocking Override KV8 KVJ Spring Centered, Internal Pilot Standard Solenoid Operators with Rotatable /" Conduit Connector & Nonlocking Override K38 K3J Spring Centered, Internal Pilot Hazardous Location Solenoid Operator with Nonlocking Override Inline Valves Only KX8 KXB Spring Centered, Internal Pilot JUNCTION BOX (STCKING BODY ONLY) 0 No Junction Box 5 Junction Box With Lights (KMx Series Operators only) 8 Junction Box Without Lights (K6x/K7x Series Operators only) SPOOL TYPE 0 - or 3-Position, ll Ports Blocked 5 3-Position, Inlet Open to Cylinder 6 3-Position, Exhaust Open to Cylinder OPERTORS FOR INLINE ND STCKING BODIES 0 END 3-WY, END 4-WY Spring Operators and End Cap KS Return For ll 3-Way Valves and 4-Way Valves With Manual Operators (Except KF0 Foot Pedal) KS6 Return For 4-Way Valves With ir, Solenoid, Mechanical Operators and KF0 Manual Operators KC0 End Cap For Use With Manual Operators Littleton, CO US Phone: VL-0-37

76

77 Section 3 V60, V6, and V6 3/, 5/, 5/3 and x 3/ Directional Control Valves Contents Technical Data...VL-3-3/ Solenoid Pilot Valves...VL-3-3 x 3/ Solenoid Pilot Valves...VL-3-5 5/ Solenoid Pilot Valves...VL-3-7 5/3 Solenoid Pilot Valves...VL-3-9 3/ Solenoid Pilot Valves...VL-3- x 3/ ir Pilot Valves...VL-3-5/ ir Pilot Valves...VL-3-3 5/3 ir Pilot Valves...VL-3-3 Manifold System...VL-3-5 Mounting Instructions...VL-3-6 Product Numbering System...VL-3-7 Littleton, CO US Phone: VL-3-

78 V60 Series 3/, 5/, 5/3 and x 3/ Directional control valves High flow rate Manual override option Manifold system for easy assembly Low power consumption Maintenance-free Technical data Medium: Compressed air, filtered to 50 µm, lubricated or non-lubricated. Operation: Solenoid pilot or air pilot operated Mounting: Individual or fixed length manifold Connection: /8" NPT up to 3/8" NPT Operating pressure: Maximum pressure 6 to 45 psi (8 to 0 bar) Flow direction: Internal pilot supply: fixed External pilot supply: optional Flow: Size NPT 3/, 5/ x 3/, 5/3 Cv (l/min) Cv (l/min) / (750) 0.50 (500) /4.3 (300) 0.95 (950) 3/8.6 (600).9 (900) mbient temperature: 4 F to + F (-0 C to +50 C) Fluid temperature: 4 F to + F (-0 C to +50 C) Consult our Technical Service for use below 36 F (+ C). Materials Housing and base plate: aluminum Spindle: stainless steel, Piston, spacers and cover: synthetic material Static and dynamic seals: NBR Screws: zinc plated Springs: stainless steel lternative models ISO G ports. VL-3- Littleton, CO US Phone:

79 3/ Solenoid Pilot Valves Symbol Model Port size NC 0 NO Pilot supply Pilot exhaust Solenoid variant Flow Cv (l/min) V60 Series V60P47-x**** /8 Internal Not collected Primary 0.75 (750) 9 to 6 ( to 8) 0.49 (.) V60P47-x**** /8 External Not collected Primary 0.75 (750) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8) 0.49 (.) V60P47D-Cx3 /8 Internal Collected Secondary 0.75 (750) 9 to 45 ( to 0) 0.46 (.) 4 V60P47D-Cx3 /8 External Collected Secondary 0.75 (750) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.46 (.) 4 V6B47-x**** /4 Internal Not collected Primary.30 (300) 9 to 6 ( to 8) 0.64 (.9) V6B47-x**** /4 External Not collected Primary.30 (300) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8) 0.64 (.9) V6B47D-Cx3 /4 Internal Collected Secondary.30 (300) 9 to 45 ( to 0) 0.60 (.7) 4 V6B47D-Cx3 /4 External Collected Secondary.30 (300) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.60 (.7) 4 V6S47-x**** 3/8 Internal Not collected Primary.60 (600) 9 to 6 ( to 8).5 (.5) V6S47-x**** 3/8 External Not collected Primary.60 (600) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8).5 (.5) V6S47D-Cx3 3/8 Internal Collected Secondary.60 (600) 9 to 45 ( to 0).0 (.50) 4 V6S47D-Cx3 3/8 External Collected Secondary.60 (600) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0).0 (.50) 4 V60P37-x**** /8 Internal Not collected Primary 0.75 (750) 9 to 6 ( to 8) 0.5 (.) V60P37-x**** /8 External Not collected Primary 0.75 (750) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8) 0.5 (.) V60P37D-Cx3 /8 Internal Collected Secondary 0.75 (750) 9 to 45 ( to 0) 0.5 (.) 4 V60P37D-Cx3 /8 External Collected Secondary 0.75 (750) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.5 (.) 4 V6R37-x**** /4 Internal Not collected Primary.30 (300) 9 to 6 ( to 8) 0.64 (.9) V6R37-x**** /4 External Not collected Primary.30 (300) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8) 0.64 (.9) V6R37D-Cx3 /4 Internal Collected Secondary.30 (300) 9 to 45 ( to 0) 0.60 (.7) 4 V6R37D-Cx3 /4 External Collected Secondary.30 (300) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.60 (.7) 4 V6S37-x**** 3/8 Internal Not collected Primary.60 (600) 9 to 6 ( to 8).5 (.5) V6S37-x**** 3/8 External Not collected Primary.60 (600) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8).5 (.5) V6S37D-Cx3 3/8 Internal Collected Secondary.60 (600) 9 to 45 ( to 0).0 (.50) 4 V6S37D-Cx3 3/8 External Collected Secondary.60 (600) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0).0 (.50) 4 V60P4-x**** /8 Internal Not collected Primary 0.75 (750) to 6 (.5 to 8).66 (.30) 3 V60P4-x**** /8 External Not collected Primary 0.75 (750) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8).66 (.30) 3 V60P4D-Cx3 /8 Internal Collected Secondary 0.75 (750) to 45 (.5 to 0).44 (.0) 4 V60P4D-Cx3 /8 External Collected Secondary 0.75 (750) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0).44 (.0 4 V6R4-x**** /4 Internal Not collected Primary.30 (300) to 6 (.5 to 8) 0.84 (.38) 3 V6R4-x**** /4 External Not collected Primary.30 (300) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8) 0.84 (.38) 3 V6R4D-Cx3 /4 Internal Collected Secondary.30 (300) to 45 (.5 to 0) 0.60 (.7) 4 V6R4D-Cx3 /4 External Collected Secondary.30 (300) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.60 (.7) 4 V6S4-x**** 3/8 Internal Not collected Primary.60 (600) to 6 (.5 to 8).34 (.6) 3 V6S4-x**** 3/8 External Not collected Primary.60 (600) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8).34 (.6) 3 V6S4D-Cx3 3/8 Internal Collected Secondary.60 (600) to 45 (.5 to 0).0 (.50) 4 V6S4D-Cx3 3/8 External Collected Secondary.60 (600) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0).0 (.50) 4 **** Insert coil connector code from tables below. For manual override options, substitute x as follows: = without manual override NC = Normally closed = locking NO = Normally open 3 = non-locking Coil & voltage codes Primary ( mm coil industrial standard) Voltage Coil code Power inrush/hold Model V d.c. J W V d.c. 3J W V 50/60 Hz 4J 4/.5 V V 50/60 Hz 6J 4/.5 V /0 V 50/60 Hz 8J 4/.5 V /40 V 50/60 Hz 9J 6/5 V Secondary Double solenoid DIN EN (DIN type C) 4 pin Voltage Coil code Power inrush/hold 4 V d.c. 3 W Plug configuration, valve side/twin pilot Symbol Plug no. Function ctuation Operating pressure psi (bar) Electrical details Voltage tolerance: ±0% Rating: 00% E.D. Pilot pressure psi (bar) Protection class: IP 65 with sealed plugs (ISO 695) Connectors lbs (kg) Dimensional drawing no. 3-Pin Industrial Standard mm = no connector B = Cable grip 0-40Vac/Vdc C = 6 ft molded cable, 0-40Vac/Vdc H = Cable grip w/indicator light 4Vdc J = Cable grip w/indicator light 0Vac Z = /" Conduit 0-40Vac/Vdc = 6 ft molded cable w/indicator light, surge suppression, 4Vac/Vdc = 6 ft molded cable w/indicator light, 0Vac Pin Connector = no connector Y = 4 pin cable grip 0-40Vac/Vdc X = 4 pin 0 molded cable 0-40Vac/Vdc (+) (Solenoid ) ( ) (+) 4 (Solenoid ) Littleton, CO US Phone: VL-3-3

80 0 V60 Series M N O Q P R S 0 3 J B F H K ** 3 J * M5 0 M Q N O P K R S ** * B M5 F H 0 0 ll Dimensions in Inches (mm) D G D G E E 3 L 4 L K N Q P 0 R S T K ***** **** * 0 () (0) N Q O P R S 3 J ** *** () 3 (3) J ** * * * B M5 F H U F H D E G * Manual override ** External pilot supply 0-3 *** Collected pilot exhaust 0-3 **** Solenoid ***** Solenoid E D G Dimensional drawing no. Type B C D E F G H J K L M N O P Q R S T U V / (35) (7) (3.) (6.5) (7) () (6.) (8) (4) (5) (5) (4.5) (8) (6) (35) V / (46) (8) (3.) (6.5) (0) (5) () (8) (30) (3) (9) (4.5) (4) (6) (40) V / (54) () (4.5) (8) (8) (34) (4) (44) (45) () (36) (4.5) (6) (36) (55) V / (35) (7) (3.) (6.5) (7) () (6) (8) (4) (5) (5) (4.5) (8) (6) (35) V / (46) (8) (3.) (6.5) (0) (5) () (8) (30) (3) (9) (4.5) (4) (6) (40) V / (54) () (4.5) (8) (8) (34) (4) (44) (45) () (34) (4.5) (6) (36) (55) 3 V / (35) (3.) (6.5) (7) () (6) (8) (60) (5) (4.5) (8) (6) (35) 3 V / (46) (3.) (6.5) (0) (5) () (8) (79) (3) (4.5) (4) (6) (40) 3 V / (54) (4.5) (8) (8) (34) (4) (44) (94) () (4.5) (6) (36) (55) 4 V / (35) (7) (3.) (6.5) (7) () (6) (8) (9) (5) (5) (4.5) (8) (6) (35) (46) (5) 4 V / (46) (8) (3.) (6.5) (0) (5) () (8) (33) (3) (9) (4.5) (4) (6) (40) (46) (5) 4 V / (54) () (4.5) (8) (8) (34) (4) (44) (47) () (36) (4.5) (6) (36) (55) (54) (5) VL-3-4 Littleton, CO US Phone:

81 V60 Series x 3/ Solenoid Pilot Valves Symbol Model Port size Pilot supply Pilot exhaust Solenoid Flow Cv Operating Pilot pressure lbs Dimensional variant (l/min) pressure (bar) (bar) (kg) drawing no. V60P-x**** /8 Internal Not collected Primary 0.50 (500) 9 to 6 ( 8) 0.75 (0.34) 7 V60PD-Cx3 /8 Internal Collected Secondary 0.50 (500) 9 to 45 ( 0) 0.53 (0.4) V6R-x**** /4 Internal Not collected Primary 0.95 (950) 9 to 6 ( 8) 0.95 (0.43) 7 0 V6RD-Cx3 /4 Internal Collected Secondary 0.95 (950) 9 to 45 ( 0) 0.73 (0.33) NC/NC V6S-x**** 3/8 Internal Not collected Primary.90 (900) 9 to 6 ( 8) 0.73 (0.33) 7 V6SD-Cx3 3/8 Internal Collected Secondary.90 (900) 9 to 45 ( 0).39 (0.63) 8 V60PB-x**** /8 Internal Not collected Primary 0.50 (500) 9 to 6 ( 8) 0.75 (0.34) V60PBD-Cx3 /8 Internal Collected Secondary 0.50 (500) 9 to 45 ( 0) 0.53 (0.4) V6RB-x**** /4 Internal Not collected Primary 0.95 (950) 9 to 6 ( 8) 0.95 (0.43) NO/NO V6RBD-Cx3 /4 Internal Collected Secondary 0.95 (950) 9 to 45 ( 0) 0.73 (0.33) 8 V6SB-x**** 3/8 Internal Not collected Primary.90 (900) 9 to 6 ( 8).6 (0.73) 7 V6SBD-Cx3 3/8 Internal Collected Secondary.90 (900) 9 to 45 ( 0).39 (0.63) 8 V60PC-x**** /8 Internal Not collected Primary 0.50 (500) 9 to 6 ( 8) 0.75 (0.34) 7 V60PCD-Cx3 /8 Internal Collected Secondary 0.50 (500) 9 to 45 ( 0) 0.53 (0.4) V6RC-x**** /4 Internal Not collected Primary 0.95 (950) 9 to 6 ( 8) 0.95 (0.43) NO/NC V6RCD-Cx3 /4 Internal Collected Secondary 0.95 (950) 9 to 45 ( 0) 0.73 (0.33) 8 V6SC-x**** 3/8 Internal Not collected Primary.90 (900) 9 to 6 ( 8).6 (0.73) 7 V6SCD-Cx3 3/8 Internal Collected Secondary.90 (900) 9 to 45 ( 0).39 (0.63) 8 **** Insert coil connector code from tables below. For manual override options, substitute x as follows: = without manual override NC/NC = Both valves normally closed = locking NO/NO = Both valves normally open 3 = non-locking NO/NC = valve normally open, valve normally closed Coil & voltage codes Primary ( mm coil industrial standard) Voltage Coil code Power inrush/hold Model V d.c. J W V d.c. 3J W V 50/60 Hz 4J 4/.5 V V 50/60 Hz 6J 4/.5 V /0 V 50/60 Hz 8J 4/.5 V /40 V 50/60 Hz 9J 6/5 V Secondary Double solenoid DIN EN (DIN type C) 4 pin Voltage Coil code Power inrush/hold 4 V d.c. 3 W Plug configuration, valve side/twin pilot Symbol Plug no. Function ctuation Electrical details Voltage tolerance: ±0% Rating: 00% E.D. Protection class: IP 65 with sealed plugs (ISO 695) Connectors 3-Pin Industrial Standard mm = no connector B = Cable grip 0-40Vac/Vdc C = 6 ft molded cable, 0-40Vac/Vdc H = Cable grip w/indicator light 4Vdc J = Cable grip w/indicator light 0Vac Z = /" Conduit 0-40Vac/Vdc = 6 ft molded cable w/indicator light, surge suppression, 4Vac/Vdc = 6 ft molded cable w/indicator light, 0Vac Pin Connector = no connector Y = 4 pin cable grip 0-40Vac/Vdc X = 4 pin 0 molded cable 0-40Vac/Vdc (+) (Solenoid ) ( ) (+) 4 (Solenoid ) Littleton, CO US Phone: VL-3-5

82 0 0 V60 Series ll Dimensions in Inches (mm) 7 L Q N 4 P 4 S 5 J 3 H K R ** * C * M5 F D G E 8 L Q * N P 4 O ***** T K **** 4 R S *** 5 3 J ** C B U F H D G E * Manual override ** External pilot supply 0-3 *** Collected pilot exhaust 0-3 **** Solenoid ***** Solenoid Dimensional drawing no. Type B C D E F G H J K L M N O P Q R S T U 7 V / (50) (6.) (3.) (6.5) (7) () (3.4) (8) (75) (5) (4.5) (33.6) (6) (35) 7 V / (66) () (3.) (6.5) (0) (5) (4) (8) (99) (3) (4.5) (44) (6) (40) 7 V / (78) (4.4) (4.5) (8) (8) (34) (48.8) (44) (8) () (4.5) (6) (36) (55) 8 V / (50) (7) (6.) (3.) (6.5) (7) () (3.4) (8) (34) (5) (5) (4.5) (33.6) (6) (35) (46) (5) 8 V / (66 (8) () (3.) (6.5) (0) (5) (4) (8) (53) (3) (9) (4.5) (44) (6) (40) (46) (5) 8 V / (78) () (4.4) (4.5) (8) (8) (34) (48.8) (44) (7) () (6) (4.5) (6) (36) (55) (54) (5) VL-3-6 Littleton, CO US Phone:

83 5/ Solenoid Pilot Valves V60 Series Symbol Model Port size Pilot supply Pilot exhaust Solenoid variant Flow Cv (l/min) Operating pressure (bar) Pilot pressure (bar) lbs (kg) Dimensional drawing no. V60P57-x**** /8 Internal Not collected Primary 0.75 (750) 9 to 6 ( to 8) 0.53 (0.4) V60P57-x**** /8 External Not collected Primary 0.75 (750) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8) 0.53 (0.4) 9 V60P57D-Cx3 /8 Internal Collected Secondary 0.75 (750) 9 to 45 ( to 0) 0.5 (0.3) 53 V60P53-Cx3 /8 External Collected Secondary 0.75 (750) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.5 (0.3) V6R57-x**** /4 Internal Not collected Primary.30 (300) 9 to 6 ( to 8) 0.73 (0.33) 9 V6R57-x**** /4 External Not collected Primary.30 (300) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8) 0.73 (0.33) 9 V6R57D-Cx3 /4 Internal Collected Secondary.30 (300) 9 to 45 ( to 0) 0.7 (0.3) V6S57-x**** 3/8 Internal Not collected Primary.60 (600) 9 to 6 ( to 8).36 (0.6) 9 V6S57-x**** 3/8 External Not collected Primary.60 (600) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8).36 (0.6) 9 V6S57D-Cx3 3/8 Internal Collected Secondary.60 (600) 9 to 45 ( to 0).34 (0.6) V6S57D-Cx3 3/8 External Collected Secondary.60 (600) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0).34 (0.6) V60P5-x**** /8 Internal Not collected Primary 0.75 (750) 9 to 6 ( to 8) 0.73 (0.33) 0 V60P5-x**** /8 External Not collected Primary 0.75 (750) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8) 0.5 (0.3) V60P5D-Cx3 /8 External Collected Secondary 0.75 (750) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.5 (0.3) V6R5-x**** /4 Internal Not collected Primary.30 (300) 9 to 6 ( to 8) 0.93 (0.4) V6R5-x**** /4 External Not collected Primary.30 (300) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8) 0.93 (0.4) 0 V6R5D-Cx3 /4 Internal Collected Secondary.30 (300) 9 to 45 ( to 0) 0.7 (0.3) 53 V6R5D-Cx3 /4 External Collected Secondary.30 (300) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.7 (0.3) V6S5-x**** 3/8 Internal Not collected Primary.60 (600) 9 to 6 ( to 8).59 (0.7) 0 V6S5-x**** 3/8 External Not collected Primary.60 (600) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8).59 (0.7) 0 V6S5D-Cx3 3/8 Internal Collected Secondary.60 (600) 9 to 45 ( to 0).36 (0.6) V6S5D-Cx3 3/8 External Collected Secondary.60 (600) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0).36 (0.6) **** Insert coil connector code from tables below. For manual override options, substitute x as follows: Coil & voltage codes Primary ( mm coil industrial standard) Voltage Coil code Power inrush/hold Model V d.c. J W V d.c. 3J W V 50/60 Hz 4J 4/.5 V V 50/60 Hz 6J 4/.5 V /0 V 50/60 Hz 8J 4/.5 V /40 V 50/60 Hz 9J 6/5 V Secondary Double solenoid DIN EN (DIN type C) 4 pin Voltage Coil code Power inrush/hold 4 V d.c. 3 W = without manual override = locking 3 = non-locking Electrical details Voltage tolerance: ±0% Rating: 00% E.D. Protection class: IP 65 with sealed plugs (ISO 695) Connectors 3-Pin Industrial Standard mm = no connector B = Cable grip 0-40Vac/Vdc C = 6 ft molded cable, 0-40Vac/Vdc H = Cable grip w/indicator light 4Vdc J = Cable grip w/indicator light 0Vac Z = /" Conduit 0-40Vac/Vdc = 6 ft molded cable w/indicator light, surge suppression, 4Vac/Vdc = 6 ft molded cable w/indicator light, 0Vac Pin Connector = no connector Y = 4 pin cable grip 0-40Vac/Vdc X = 4 pin 0 molded cable 0-40Vac/Vdc 0044 Plug configuration, valve side/twin pilot Symbol Plug no. Function ctuation 3 (+) (Solenoid ) ( ) (+) 4 (Solenoid ) Littleton, CO US Phone: VL-3-7

84 0 V60 Series M Q O N P 4 4 R S 5 J 3 H K ** B * C M5 F 0 0 ll Dimensions in Inches (mm) L Q N P 4 R S 5 J 3 C F H K ** * * M5 D G D G E E L Q * N P 4 O T K ***** **** 4 *** 5 3 J ** R S * Manual override ** External pilot supply 0-3 *** Collected pilot exhaust 0-3 **** Solenoid ***** Solenoid C B U F H D G E Dimensional drawing no. Type B C D E F G H J K L M N O P Q R S T U 9 V / (50) (7) (6.) (3.) (6.5 (7) () (3.4) (8) (9) (5) (5) (4.5) (33.6) (6) (35) 9 V / (66) (8) () (3.) (6.5 (0) (5) (4) (8) (50) (3) (9) (4.5) (44) (6) (40) 9 V / (78) () (4.4) (4.5) (8 (8) (34) (48.8) (44) (70) () (60) (4.5) (6) (36) (55) 0 V / (50) (6.) (3.) (6.5 (7) () (3.4) (8) (75) (5) (4.5) (33.6) (6) (35) 0 V / (66) () (3.) (6.5 (0) (5) (4) (8) (99) (3) (4.5) (44) (6) (40) 0 V / (78) (4.4) (4.5) (8 (8) (34) (48.8) (44) (8) () (4.5) (6) (36) (55) V / (50) (7) (6.) (3.) (6.5 (7) () (3.4) (8) (34) (5) (5) (4.5) (33.6) (6) (35) (46) (5) V / (66) (8) () (3.) (6.5 (0) (5) (4) (8) (53) (3) (9) (4.5) (44) (6) (40) (46) (5) V / (78) () (4.4) (4.5) (8 (8) (34) (48.8) (44) (7) () (6) (4.5) (6) (36) (55) (54) (5) VL-3-8 Littleton, CO US Phone:

85 5/3 Solenoid Pilot Valves Symbol Model Port size PB COE COP V60 Series Pilot Pilot Solenoid Flow Cv Operating Pilot pressure lbs supply exhaust variant (l/min) pressure (bar) (bar) (kg) V60P6-x**** /8 Internal Not collected Primary 0.50 (500) 44 to 6 (3 to 8) 0.77 (0.35) 4 V60P6-x**** /8 External Not collected Primary 0.50 (500) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8) 0.77 (0.35) 4 V60P6D-Cx3 /8 Internal Collected Secondary 0.50 (500) 44 to 45 (3 to 0) 0.55 (0.5) 5 V60P6D-Cx3 /8 External Collected Secondary 0.50 (500) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.55 (0.5) 5 V6R6-x**** /4 Internal Not collected Primary 0.95 (950) 44 to 6 (3 to 8).04 (0.47) 4 V6R6-x**** /4 External Not collected Primary 0.95 (950) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8).04 (0.47) 4 V6R6D-Cx3 /4 Internal Collected Secondary 0.95 (950) 44 to 45 (3 to 0) 0.8 (0.37) 5 V6R6D-Cx3 /4 External Collected Secondary 0.95 (950) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.8 (0.37) 5 V6S6-x**** 3/8 Internal Not collected Primary.90 (900) 44 to 6 (3 to 8).79 (0.8) 4 V6S6-x**** 3/8 External Not collected Primary.90 (900) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8).79 (0.8) 4 V6S6D-Cx3 3/8 Internal Collected Secondary.90 (900) 44 to 6 (3 to 8) 44 to 45 (3 to 0).57 (0.7) 5 V6S6D-Cx3 3/8 External Collected Secondary.90 (900) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0).57 (0.7) 5 V60P7-x**** /8 Internal Not collected Primary 0.50 (500) 44 to 6 (3 to 8) 0.77 (0.35) 4 V60P7-x**** /8 External Not collected Primary 0.50 (500) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8) 0.77 (0.35) 4 V60P7D-Cx3 /8 Internal Collected Secondary 0.50 (500) 44 to 45 (3 to 0) 0.55 (0.5) 5 V60P7D-Cx3 /8 External Collected Secondary 0.50 (500) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.55 (0.5) 5 V6R7-x**** /4 Internal Not collected Primary 0.95 (950) 44 to 6 (3 to 8).04 (0.47) 4 V6R7-x**** /4 External Not collected Primary 0.95 (950) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8).04 (0.47) 4 V6R7D-Cx3 /4 Internal Collected Secondary 0.95 (950) 44 to 45 (3 to 0) 0.8 (0.37) 5 V6R7D-Cx3 /4 External Collected Secondary 0.95 (950) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.8 (0.37) 5 V6S7-x**** 3/8 Internal Not collected Primary.90 (900) 44 to 6 (3 to 8).79 (0.8) 4 V6S7-x**** 3/8 External Not collected Primary.90 (900) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8).79 (0.8) 4 V6S7D-Cx3 3/8 Internal Collected Secondary.90 (900) 44 to 45 (3 to 0).57 (0.7) 5 V6S7D-Cx3 3/8 External Collected Secondary.90 (900) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0).57 (0.7) 5 V60P8-x**** /8 Internal Not collected Primary 0.50 (500) 44 to 6 (3 to 8) 0.77 (0.35) 4 V60P8-x**** /8 External Not collected Primary 0.50 (500) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8) 0.77 (0.35) 4 V60P8D-Cx3 /8 Internal Collected Secondary 0.50 (500) 44 to 45 (3 to 0) 0.55 (0.5) 5 V60P8D-Cx3 /8 External Collected Secondary 0.50 (500) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.55 (0.5) 5 V6R8-x**** /4 Internal Not collected Primary 0.95 (950) 44 to 6 (3 to 8).04 (0.47) 4 V6R8-x**** /4 External Not collected Primary 0.95 (950) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8).04 (0.47) 4 V6R8D-Cx3 /4 Internal Collected Secondary 0.95 (950) 44 to 45 (3 to 0) 0.8 (0.37) 5 V6R8D-Cx3 /4 External Collected Secondary 0.95 (950) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.8 (0.37) 5 V6S8-x**** 3/8 Internal Not collected Primary.90 (900) 44 to 6 (3 to 8).79 (0.8) 4 V6S8-x**** 3/8 External Not collected Primary.90 (900) 6" Hg to 6 (-0.9 to 8) 44 to 6 (3 to 8).79 (0.8) 4 V6S8D-Cx3 3/8 Internal Collected Secondary.90 (900) 44 to 45 (3 to 0).57 (0.7) 5 V6S8D-Cx3 3/8 External Collected Secondary.90 (900) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0).57 (0.7) 5 **** Insert coil connector code from tables below. For manual override options, substitute x as follows: = without manual override PB = ll ports blocked = locking COE = Center open exhaust 3 = non-locking COP = Center open pressure Coil & voltage codes Primary ( mm coil industrial standard) Voltage Coil code Power inrush/hold Model V d.c. J W V d.c. 3J W V 50/60 Hz 4J 4/,5 V V 50/60 Hz 6J 4/,5 V /0 V 50/60 Hz 8J 4/,5 V /40 V 50/60 Hz 9J 6/5 V Secondary Double solenoid DIN EN (DIN type C) 4 pin Voltage Coil code Power inrush/hold 4 V d.c. 3 W Symbol Plug no. Function ctuation 3 (+) (Solenoid ) ( ) (+) 4 (Solenoid ) Dimensional drawing no. Plug configuration, valve side/twin pilot Connectors 3-Pin Industrial Standard mm = no connector B = Cable grip 0-40Vac/Vdc C = 6 ft molded cable, 0-40Vac/Vdc H = Cable grip w/indicator light 4Vdc J = Cable grip w/indicator light 0Vac Z = /" Conduit 0-40Vac/Vdc = 6 ft molded cable w/indicator light, surge suppression, 4Vac/Vdc = 6 ft molded cable w/indicator light, 0Vac Electrical details Voltage tolerance: ±0% Rating: 00% E.D. Protection class: IP 65 with sealed plugs (ISO 695) 4-Pin Connector = no connector Y = 4 pin cable grip 0-40Vac/Vdc X = 4 pin 0 molded cable 0-40Vac/Vdc 0044 Littleton, CO US Phone: VL-3-9

86 0 0 V60 Series ll Dimensions in Inches (mm) 4 5 L L Q O Q N 4 P * N P 4 O K 4 R S T K ***** **** 4 R S 5 J 3 ** *** 5 3 J ** B * C * C M5 H F U F H D G D G E * Manual override ** External pilot supply 0-3 *** Collected pilot exhaust 0-3 **** Solenoid ***** Solenoid E Dimensional drawing no. Type B C D E F G H J K L M N O P Q R S T U 4 V / (50) (6.) (3.) (6.5) (7) () (3.4) (8) (89) (5) (84.5) (4.5) (33.6) (6) (35) 4 V / (66) () (3.) (6.5) (0) (5) (4) (8) (7) (3) (4.5) (44) (6) (40) 4 V / (78) (4.4) (4.5) (8) (8) (34) (48.8) (44) (4) () (3) (4.5) (6) (36) (55) 5 V / (50) (3 (6.) (3.) (6.5) (7) () (3.4) (8) (48) (5) (39) (4.5) (33.6) (6) (35) (46) (5) 5 V / (66) (36 () (3.) (6.5) (0) (5) (4) (8) (7) (3) (47) (4.5) 44) (6) (40) (46) (5) 5 V / ( (78) (44.5 (4.4) (4.5) (8) (8) (34) (48.8) (44) (95) () (84) (4.5) (6) (36) (55) (54) (5) VL-3-0 Littleton, CO US Phone:

87 V60 Series 3/ ir Pilot Valves Symbol Model Port size Operator Operator Flow Cv Operating pressure Pilot pressure lbs Dimensional 0 (l/min) psi (bar) psi (bar) (kg) drawing no. V60P4D7-X5090 /8 ir Spring 0.75 (750) 6" Hg to 45 (-0.9 to 0) 36 to 45 (.5 to 0) 0.9 (0.3) 6 NC 0 NO NC = Normally closed, V6R4D7-X5090 /4 ir Spring.30 (300) 6" Hg to 45 (-0.9 to 0) 36 to 45 (.5 to 0) 0.46 (0.) 6 V6S4D7-X5090 3/8 ir Spring.60 (600) 6" Hg to 45 (-0.9 to 0) 36 to 45 (.5 to 0) 0.95 (0.43) 6 V60P3D7-X5090 /8 Spring ir 0.75 (750) 6" Hg to 45 (-0.9 to 0) 36 to 45 (.5 to 0) 0.9 (0.3) 7 V6R3D7-X5090 /4 Spring ir.30 (300) 6" Hg to 45 (-0.9 to 0) 36 to 45 (.5 to 0) 0.46 (0.) 7 V6S3D7-X5090 3/8 Spring ir.60 (600) 6" Hg to 45 (-0.9 to 0) 36 to 45 (.5 to 0) 0.95 (0.43) 7 V60P4DD-X500 /8 ir ir 0.75 (750) 6" Hg to 45 (-0.9 to 0) to 45 (.5 to 0) 0.9 (0.3) 8 V6R4DD-X500 /4 ir ir.30 (300) 6" Hg to 45 (-0.9 to 0) to 45 (.5 to 0) 0.46 (0.) 8 V6S4DD-X500 3/8 ir ir.60 (600) 6" Hg to 45 (-0.9 to 0) to 45 (.5 to 0) 0.95 (0.43) 8 NO = Normally open x 3/ ir Pilot Valves Symbol Model Port size Operator Operator Flow Cv Operating pressure Pilot pressure lbs Dimensional 4 (l/min) psi (bar) psi (bar) (kg) drawing no. 4 0 V60PDD-X500 /8 ir ir 0.50 (500) 9 to 45 ( to 0) 9 to 45 ( to 0) 0.40 (0.8) V6RDD-X500 /4 ir ir 0.95 (950) 9 to 45 ( to 0) 9 to 45 ( to 0) 0.67 (0.8) NC/NC V6SDD-X500 3/8 ir ir.90 (900) 9 to 45 ( to 0) 9 to 45 ( to 0).3 (0.60) 9 Symbol Model Port size Operator Operator Flow Cv Operating pressure Pilot pressure lbs Dimensional 0 0 (l/min) psi (bar) (bar) (kg) drawing no. 4 4 V60PBDD-X500 /8 ir ir 0.50 (500) 9 to 45 ( to 0) 9 to 45 ( to 0) 0.40 (0.8) 9 0 V6RBDD-X500 /4 ir ir 0.95 (950) 9 to 45 ( to 0) 9 to 45 ( to 0) 0.67 (0.8) NO/NO V6SBDD-X500 3/8 ir ir.90 (900) 9 to 45 ( to 0) 9 to 45 ( to 0).3 (0.60) 9 0 Symbol Model Port size Operator 0 Operator V60PCDD-X500 /8 ir ir 0.50 (500) 9 to 45 ( to 0) 9 to 45 ( to 0) 0.40 (0.8) V6RCDD-X500 /4 ir ir 0.95 (950) 9 to 45 ( to 0) 9 to 45 ( to 0) 0.67 (0.8) NO/NC V6SCDD-X500 3/8 ir ir.90 (900) 9 to 45 ( to 0) 9 to 45 ( to 0).3 (0.60) 9 NC/NC = Both valves normally closed NO/NO = Both valves normally open NO/NC = valve normally open, valve normally closed Flow Cv (l/min) Operating pressure psi (bar) Pilot pressure (bar) lbs (kg) Dimensional drawing no. Littleton, CO US Phone: VL-3-

88 V60 Series ll Dimensions in Inches (mm) 6 M 7 N O Q P M N Q P O K R S K 0 R S 3 J 3 J T B T B F H F U H D G U D G E E 8 L N Q O P 9 L Q N P 4 O K 3 J 0 R S K 4 5 J 3 R S T B T C B U F H F H D G U D G E E Dimensional drawing no. Type B C D E F G H J K L M N O P Q R S T U 6 V / /8" NPT (35) (9) (3.) (6.5) (7) () (6.) (8) (86) (5) (37) (4.5) (8) (6) (35) (7) 6 V / /8" NPT (46) (35) (3.) (6.5) (0) (5) () (8) (05) (3) (46) (4.5) (4) (6) (40) (8) 6 V / /8" NPT (54) (43) (4.5) (8) (8) (34) (4.4) (44) (4) () (58) (4.5) (6) (36) (55) () 7 V / /8" NPT (35) (9) (3.) (6.5) (7) () (6.) (8) (86) (5) (37) (4.5) (8) (6) (35) (7) 7 V / /8" NPT (46) (35) (3.) (6.5) (0) (5) () (8) (05) (3) (46) (4.5) (4) (6) (40) (8) 7 V / /8" NPT (54) (43) (4.5) (8) (8) (34) (4.4) (44) (4) () (56) (4.5) (6) (36) (55) () 8 V / /8" NPT (35) (3) (3.) (6.5) (7) () (6.) (8) (80) (5) (3) (4.5) (8) (6) (35) (7) 8 V / /8" NPT (46) (4) (3.) (6.5) (0) (5) () (8) (94) (3) (35) (4.5) (4) (6) (40) (8) 8 V / /8" NPT (54) (7) (4.5) (8) (8) (34) (4.4) (44) (08) () (4) (4.5) (6) (36) (55) () 9 V / /8" NPT (50) (3) (6.) (3.) (6.5) (7) () (3.4) (8) (95) (5) (3) (4.5) (33.6) (6) (35) (7) 9 V / /8" NPT (66) (4) () (3.) (6.5) (0) (5) (4) (8) (4) (3) (35) (4.5) (44) (6) (40) (8) 9 V / /8" NPT (78) (7) (4.4) (4.5) (8) (8) (34) (48.8) (44) (3) () (66) (4.5) (6) (36) (55) () VL-3- Littleton, CO US Phone:

89 V60 Series 5/ ir Pilot Valves Symbol Model Port size Operator Operator 0 Flow Cv (l/min) Operating pressure psi (bar) Pilot pressure psi (bar) lbs (kg) Dimensional drawing no. 4 V60P5D7-X5090 /8 ir Spring 0.75 (750) 6" Hg to 45 (-0.9 to 0) 36 to 45 (.5 to 0) 0.35 (0.6) V6R5D7-X5090 /4 ir Spring.30 (300) 6" Hg to 45 (-0.9 to 0) 36 to 45 (.5 to 0) 0.57 (0.6) V6S5D7-X5090 3/8 ir Spring.60 (600) 6" Hg to 45 (-0.9 to 0) 36 to 45 (.5 to 0).3 (0.56) V60P5DD-X500 /8 ir ir 0.75 (750) 6" Hg to 45 (-0.9 to 0) 36 to 45 (.5 to 0) 0.37 (0.7) 3 V6R5DD-X500 /4 ir ir.30 (300) 6" Hg to 45 (-0.9 to 0) 36 to 45 (.5 to 0) 0.60 (0.7) 3 V6S5DD-X500 3/8 ir ir.60 (600) 6" Hg to 45 (-0.9 to 0) 36 to 45 (.5 to 0).8 (0.58) 3 5/3 ir Pilot Valves Symbol Model Port size Operator 4 Operator Flow Cv (l/min) Operating pressure psi (bar) Pilot pressure psi (bar) lbs (kg) Dimensional drawing no. 4 V60P6DD-X500 /8 ir ir 0.50 (500) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.44 (0.) 4 4 V6R6DD-X500 /4 ir ir 0.95 (950) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.7 (0.3) 4 PB 53 V6S6DD-X500 3/8 ir ir.90 (900) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0).48 (0.67) 4 4 V60P7DD-X500 /8 ir ir 0.50 (500) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.44 (0.) 4 4 V6R7DD-X500 /4 ir ir 0.95 (950) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.7 (0.3) 4 COE 53 V6S7DD-X500 3/8 ir ir.90 (900) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0).48 (0.67) 4 4 V60P8DD-X500 /8 ir ir 0.50 (500) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.44 (0.) 4 4 V6R8DD-X500 /4 ir ir 0.95 (950) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0) 0.7 (0.3) 4 COP 53 V6S8DD-X500 3/8 ir ir.90 (900) 6" Hg to 45 (-0.9 to 0) 44 to 45 (3 to 0).48 (0.67) 4 PB = ll Ports Blocked, COE = Center Open Exhaust COP = Center Open Pressure Littleton, CO US Phone: VL-3-3

90 V60 Series ll Dimensions in Inches (mm) M 3 Q L Q 4 N P O 4 N P O K 4 R S K 4 R S 5 J 3 5 J 3 T B T B C C F H F U H D G U D G E E 4 L Q N P 4 O K 4 R S 5 J 3 T C B F U H E D G Dimensional drawing no. Type B C D E F G H J K L M N O P Q R S T U V / /8" NPT (50) (9) (6.) (3.) (6.5) (7) () (3.4) (8) (0) (5) (37) (4.5) (44) (6) (35) (7) V / /8" NPT (66) (35) () (3.) (6.5) (0) (5) (4) (8) (5) (3) (35) (4.5) (6) (6) (40) (8) V / /8" NPT (78) (43) (4.4) (4.5) (8) (8) (34) (48.8) (44) (48) () (8) (4.5) (33.6) (36) (55) () 3 V / () /8" NPT (50) (3) (6.) (3.) (6.5) (7) () (3.4) (8) (95) (5) (3) (4.5) (44) (6) (35) (7) 3 V / /8" NPT (66) (4) () (3.) (6.5) (0) (5) (4) (8) (4) (3) (35) (4.5) (6) (6) (40) (8) 3 V / /8" NPT (78) (7) (4.4) (4.5) (8) (8) (34) (48.8) (44) (3) () (66) (4.5) (33.6) (36) (55) () 4 V / /8" NPT (50) (37) (6.) (3.) (6.5) (7) () (3.4) (8) (09) (5) (45) (4.5) (44) (6) (35) (7) 4 V / /8" NPT (66) (47) () (3.) (6.5) (0) (5) (4) (8) (37) (3) (58) (4.5) (6v (6) (40) (8) 4 V / /8" NPT (78) (49.5) (4.4) (4.5) (8) (8) (34) (48.8) (44) (54.5) () (88.5) (4.5) (33.6) (36) (55) () VL-3-4 Littleton, CO US Phone:

91 V60 Series ll Dimensions in Inches (mm) Manifold system Manifold plate Valve ports lbs Model (kg) (0.3) (0.8) V60 V6 lbs V6 Model (kg) (0.8) (0.45) lbs Model (kg) 3.0 (0.50) (0.85) Drawing dimensions Manifold plate stations + 3 stations C D B M G H F E J K N U R T L O P Type B C D E F G H J K L M N O P R S T U V60 stations /8 / for (49) (98) (30) (6) (8) () () (3) () (35.5) (46) (6) (86) (8) (3) 0-3 V60 3 stations /8 / for (49) (98) (30) (6) (8) () () (3) () (35.5) (69) (6) (86) (8) (3) 0-3 V6 stations /8 3/ for (5) (04) (6) (9) (8) (3) () (33) (0) (35.5) (5) (40) (4) (6) (6) 0-3 V6 3 stations /8 3/ for (5) (04) (6) (9) (8) (3) (0) (33) (0) (35.5) (78) (40) (4) (5) (6) 0-3 V6 stations /8 / (60) (0) (9) (9) (8) (5) () (38) (3) (35.5) (70) (44) (3) (35) (35) for M6 V6 3 stations /8 / (60) (0) (9) (9) (8) (5) () (38) (3) (35.5) (05) (44) (3) (70) (35) for M6 DIN Rail fixing kit (V60appleV6) 0.0 lbs (0.0 kg) Littleton, CO US Phone: VL-3-5

92 V60 Series Mounting instructions DIN Rail. Mount screw in rod. Fix rod on manifold plate with screw... Extension possibilities with manifold plates VL-3-6 Littleton, CO US Phone:

93 V60 Series V J B V60 V6 V6 P = /8" NPT = /8" ISO G R = /4" NPT B = /4" ISO G S = 3/8" NPT C= 3/8" ISO G 3 = 3/ NO 4 = 3/ NC 5 = 5/ 6 = 5/3 PB 7 = 5/3 COE 8 = 5/3 COP = x 3/ NC, NC B = x 3/ NO, NO C = x 3/ NO, NC = Solenoid Pilot, internal = Solenoid Pilot, external D = ir Pilot = Solenoid Pilot, internal = Solenoid Pilot, external 3 = ir Spring Return 7 = Spring Return D = ir Pilot = Standard Solenoid DC = Twin Pilot Solenoid X = ir Pilot = no override = locking 3 = non-locking = no override = locking 3 = non-locking 5 = M5 air pilot ports P = /8" NPT J = Vdc 3J = 4 Vdc 4J = 4 Vac 6J = 48 Vac 8J = 0 Vac 9J = 40 Vac 3 = 4 Vdc twin pilot 00 = double air pilot 090 = single air pilot = No connector B = Cable grip 0-40 Vac/Vdc C = 6 ft molded cable, 0-40 Vac/Vdc H = Cable grip w/indicator light 4Vdc J = Cable grip w/indicator light 0Vac Z = /" Conduit 0-40 Vac/Vdc 5 = 6 ft molded cable w/indicator light, surge suppression, 4Vac/Vdc 6 = 6 ft molded cable w/indicator light, surge suppression, 0Vac = no connector Y = 4 pin cable grip 0-40Vac/Vdc X = 4 pin molded cable 0-40Vac/Vdc Littleton, CO US Phone: VL-3-7

94 Valves ISO Star Series Valves 5/ and 5/3 solenoid and air pilot actuated valves NITUFF coated non-corrosive spool and sleeve for long trouble free life (00 million plus cycles) Integral flow controls for cylinder speed control on size #, and # models Low power solenoids with manual override options End and CNOMO solenoid pilots Base mounted soft start valves available Minimal maintenance Technical Data Medium: Compressed air, 40µm filtered, lubricated or nonlubricated Operation: Glandless spool valve, solenoid pilot or air pilot actuated Mounting: On sub-bases Sizes: #, #, #3 Operating Pressure: Maximum pressure 45 psig (0 bar) solenoid pilot actuated valves with internal pilot supply 3 psig (6 bar) solenoid pilot actuated valves with external pilot supply 3 psig (6 bar) air pilot actuated valves Flow Characteristics (unregulated): Size Cv l/min #. 5.5 # # mbient Temperature: 5 F* to F ( 5 C to 50 C) solenoid pilot actuated valves 5 F* to 76 F ( 5 C to 80 C) air pilot actuated valves *Consult our Technical Service for use below 36 F ( C) Ordering Information To order select model number, add voltage code and connector code, e.g. SXE /3JB for a 5/ double end solenoid pilot size # valve with internal pilot air supply, integral flow regulators, shrouded push button lockable manual override, mm coil 4V d.c. with cable grip connector. 5/ 5/3 ll ports blocked mid position 5/3 Center open exhaust mid position 5/3 Center open pressure mid position Materials: Die cast aluminum body. Hard anodized, Teflon coated, matched aluminum spool and sleeve. Viton and nitrile rubber seals. Zinc die cast locking plate. POM plastic parts. Zinc plated screws. Brass flow regulators. VL-46

95 ISO Star Series Valves 5/ and 5/3 solenoid and air pilot actuated valves 5/ Solenoid Pilot ctuated Valves Model Size Flow Pilot Operator Return Operating Pressure Pilot Pressure Weight Control Supply psig (bar) psig (bar) lb. (kg) SXE *** # - Internal Solenoid ir Spring ( - 0) (0.33) SXE *** # - Internal Solenoid ir Spring ( - 0) -.34 (0.59) SXE *** #3 - Internal Solenoid ir Spring ( - 0) -.93 (0.85) SXE *** # Integral Internal Solenoid ir Spring ( - 0) (0.33) SXE *** # Integral Internal Solenoid ir Spring ( - 0) -.34 (0.59) SXE *** # - External Solenoid ir Spring 6" Hg - 3 (-0.9-6) ( - 0) 0.74 (0.33) SXE *** # - External Solenoid ir Spring 6" Hg - 3 (-0.9-6) ( - 0).34 (0.59) SXE *** #3 - External Solenoid ir Spring 6" Hg - 3 (-0.9-6) ( - 0).93 (0.85) SXE *** # Integral External Solenoid ir Spring 6" Hg - 3 (-0.9-6) ( - 0) 0.74 (0.33) SXE *** # Integral External Solenoid ir Spring 6" Hg - 3 (-0.9-6) ( - 0).34 (0.59) SXE *** # - Internal Solenoid Solenoid 9-45 ( - 0) -.0 (0.45) SXE *** # - Internal Solenoid Solenoid 9-45 ( - 0) -.63 (0.7) SXE *** #3 - Internal Solenoid Solenoid 9-45 ( - 0) -.8 (0.96) SXE *** # Integral Internal Solenoid Solenoid 9-45 ( - 0) -.0 (0.45) SXE *** # Integral Internal Solenoid Solenoid 9-45 ( - 0) -.63 (0.7) SXE *** # - External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).0 (0.45) SXE *** # - External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).63 (0.7) SXE *** #3 - External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).8 (0.96) SXE *** # Integral External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).0 (0.45) SXE *** # Integral External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).63 (0.7) 5/3 Solenoid Pilot ctuated Valves Model Size Flow Valve Pilot Operator Operator Operating Pressure Pilot Pressure Weight Control Function* Supply psig (bar) psig (bar) lb. (kg) SXE *** # Integral PB Internal Solenoid Solenoid 9-45 ( - 0) -.0 (0.45) SXE *** # Integral PB Internal Solenoid Solenoid 9-45 ( - 0) -.63 (0.7) SXE *** #3 - PB Internal Solenoid Solenoid 9-45 ( - 0) -.8 (0.96) SXE *** # Integral PB External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).0 (0.45) SXE *** # Integral PB External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).63 (0.7) SXE *** #3 - PB External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).8 (0.96) SXE *** # Integral COE Internal Solenoid Solenoid 9-45 ( - 0) -.0 (0.45) SXE *** # Integral COE Internal Solenoid Solenoid 9-45 ( - 0) -.63 (0.7) SXE *** #3 - COE Internal Solenoid Solenoid 9-45 ( - 0) -.8 (0.96) SXE *** # Integral COE External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).0 (0.45) SXE *** # Integral COE External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).63 (0.7) SXE *** #3 - COE External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).8 (0.96) SXE *** # Integral COP Internal Solenoid Solenoid ( - 0) -.0 (0.45) SXE *** # Integral COP Internal Solenoid Solenoid ( - 0) -.63 (0.7) SXE *** #3 - COP Internal Solenoid Solenoid ( - 0) -.8 (0.96) SXE *** # Integral COP External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).0 (0.45) SXE *** # Integral COP External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).63 (0.7) SXE *** #3 - COP External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).8 (0.96) ***Insert 3-digit voltage code from Voltage Codes and Replacement Coils table below. Insert letter from Connector Option Codes. * Valve Function Designations: PB = ll Ports Blocked COE = Center Open Exhaust COP = Center Open Pressure Part Number Example SXE9573-Z70-00J Where J is a V d.c. coil with a mm connector interface, and is a solenoid without connector. Voltage Codes and Replacement Coils Voltage mm Coil 30 mm Coil with connector interface with connector interface acc. to Industrial Standard acc. to DIN table "" Code Power Inrush/Hold Coil Part.-no. Code Power Inrush/Hold Coil Part.-no. V d.c. J W N.5 W V0633-N 4 V d.c. 3J W N.5 W V0633-3N 4 V 50/60 Hz 4J 4/.5 V N 3/ V V0633-4N 48 V 50/60 Hz 6J 4/.5 V N 3/ V V0633-6N 0/0 V 50/60 Hz 8J 4/.5 V N 3/ V V0633-8N 0/40 V 50/60 Hz 9J 9/5.0 V N 0/8V V N Other Voltages available on request. VL-47

96 Valves ISO Star Series Valves 5/ and 5/3 solenoid and air pilot actuated valves 5/ CNOMO Solenoid Pilot ctuated Valves (Consult factory for lead times) Model Size Flow Control Pilot Supply Operator Return Operating Pressure Pilot Pressure Weight psig (bar) psig (bar) lb. (kg) SXE9573-Z70-90*** # - Internal Solenoid ir Spring ( - 0) (0.33) SXE9574-Z70-90*** # - Internal Solenoid ir Spring ( - 0) -.34 (0.59) SXE9575-Z70-90*** #3 - Internal Solenoid ir Spring ( - 0) -.93 (0.85) SXE9573-Z80-90*** # Integral Internal Solenoid ir Spring ( - 0) (0.33) SXE9574-Z80-90*** # Integral Internal Solenoid ir Spring ( - 0) -.34 (0.59) SXE9573-Z75-90*** # - External Solenoid ir Spring 6" Hg - 3 (-0.9-6) ( - 0) 0.74 (0.33) SXE9574-Z75-90*** # - External Solenoid ir Spring 6" Hg - 3 (-0.9-6) ( - 0).34 (0.59) SXE9575-Z75-90*** #3 - External Solenoid ir Spring 6" Hg - 3 (-0.9-6) ( - 0).93 (0.85) SXE9573-Z85-90*** # Integral External Solenoid ir Spring 6" Hg - 3 (-0.9-6) ( - 0) 0.74 (0.33) SXE9574-Z85-90*** # Integral External Solenoid ir Spring 6" Hg - 3 (-0.9-6) ( - 0).34 (0.59) SXE0573-Z50-90*** # - Internal Solenoid Solenoid 9-45 ( - 0) -.0 (0.45) SXE0574-Z50-90*** # - Internal Solenoid Solenoid 9-45 ( - 0) -.63 (0.7) SXE0575-Z50-90*** #3 - Internal Solenoid Solenoid 9-45 ( - 0) -.8 (0.96) SXE0573-Z60-90*** # Integral Internal Solenoid Solenoid 9-45 ( - 0) -.0 (0.45) SXE0574-Z60-90*** # Integral Internal Solenoid Solenoid 9-45 ( - 0) -.63 (0.7) SXE0573-Z55-90*** # - External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).0 (0.45) SXE0574-Z55-90*** # - External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).63 (0.7) SXE0575-Z55-90*** #3 - External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).8 (0.96) SXE0573-Z65-90*** # Integral External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).0 (0.45) SXE0574-Z65-90*** # Integral External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).63 (0.7) 5/3 CNOMO Solenoid Pilot ctuated Valves (Consult factory for lead times) Model Size Flow Valve Pilot Supply Operator Operator Operating Pressure Pilot Pressure Weight Control Function* psig (bar) psig (bar) lb. (kg) SXE9673-Z60-90*** # Integral PB Internal Solenoid Solenoid 9-45 ( - 0) -.0 (0.45) SXE9674-Z60-90*** # Integral PB Internal Solenoid Solenoid 9-45 ( - 0) -.63 (0.7) SXE9675-Z50-90*** #3 - PB Internal Solenoid Solenoid 9-45 ( - 0) -.8 (0.96) SXE9673-Z65-90*** # Integral PB External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).0 (0.45) SXE9674-Z65-90*** # Integral PB External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).63 (0.7) SXE9675-Z55-90*** #3 - PB External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).8 (0.96) SXE9773-Z60-90*** # Integral COE Internal Solenoid Solenoid 9-45 ( - 0) -.0 (0.45) SXE9774-Z60-90*** # Integral COE Internal Solenoid Solenoid 9-45 ( - 0) -.63 (0.7) SXE9775-Z50-90*** #3 COE Internal Solenoid Solenoid 9-45 ( - 0) -.8 (0.96) SXE9773-Z65-90*** # Integral COE External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).0 (0.45) SXE9774-Z65-90*** # Integral COE External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).63 (0.7) SXE9775-Z55-90*** #3 - COE External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).8 (0.96) SXE9873-Z60-90*** # Integral COP Internal Solenoid Solenoid 9-45 ( - 0) -.0 (0.45) SXE9874-Z60-90*** # Integral COP Internal Solenoid Solenoid 9-45 ( - 0) -.63 (0.7) SXE9875-Z50-90*** #3 - COP Internal Solenoid Solenoid 9-45 ( - 0) -.8 (0.96) SXE9873-Z65-90*** # Integral COP External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).0 (0.45) SXE9874-Z65-90*** # Integral COP External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).63 (0.7) SXE9875-Z55-90*** #3 - COP External Solenoid Solenoid 6" Hg - 3 (-0.9-6) 9-45 ( - 0).8 (0.96) ***Insert 3-digit voltage code from Voltage Codes and Replacement Coils. Insert letter from Connector Option Codes. VL-48 * Valve Function Designations: PB = ll Ports Blocked COE = Center Open Exhaust COP = Center Open Pressure Part Number Example SXE9573-Z70-00J Where J is a V d.c. coil with a mm connector interface, and is a solenoid without connector. Voltage Codes and Replacement Coils Voltage mm Coil 30 mm Coil with connector interface with connector interface acc. to Industrial Standard acc. to DIN table "" Code Power Inrush/Hold Coil Part.-no. Code Power Inrush/Hold Coil Part.-no. V d.c. J W N.5 W V0633-N 4 V d.c. 3J W N.5 W V0633-3N 4 V 50/60 Hz 4J 4/.5 V N 3/ V V0633-4N 48 V 50/60 Hz 6J 4/.5 V N 3/ V V0633-6N 0/0 V 50/60 Hz 8J 4/.5 V N 3/ V V0633-8N 0/40 V 50/60 Hz 9J 9/5.0 V N 0/8V V N Other Voltages available on request.

97 ISO Star Series Valves 5/ and 5/3 solenoid and air pilot actuated valves Part Number Example SXE9573-Z70-00J Where J is a V d.c. coil with a mm connector interface, and is a solenoid without connector. Voltage Codes and Replacement Coils Voltage mm Coil 30 mm Coil with connector interface with connector interface acc. to Industrial Standard acc. to DIN table "" Code Power Inrush/Hold Coil Part.-no. Code Power Inrush/Hold Coil Part.-no. V d.c. J W N.5 W V0633-N 4 V d.c. 3J W N.5 W V0633-3N 4 V 50/60 Hz 4J 4/.5 V N 3/ V V0633-4N 48 V 50/60 Hz 6J 4/.5 V N 3/ V V0633-6N 0/0 V 50/60 Hz 8J 4/.5 V N 3/ V V0633-8N 0/40 V 50/60 Hz 9J 9/5.0 V N 0/8V V N Other Voltages available on request. Connector option codes and replacement connectors Connector Option Codes mm coil 30 mm coil Industrial standard DIN table = Solenoid without connector B = Cable grip C = 6 ft. molded cable, 0-40V a.c./v d.c = 6 ft. molded cable with indicator light surge suppression, 4V a.c./v d.c = 6 ft. molded cable with indicator light, 0V/50 Hz - 0V/60 Hz M/P4336/3 Other Connectors available on request. 5/ ir Pilot ctuated Valves Model Size Flow Operator Return Operating Pressure Pilot Pressure Weight Control psig (bar) psig (bar) lb. (kg) SXP B # - ir Spring 6" Hg - 3 (-0.9-6) (.6-6) 0.47 (0.) SXP B # - ir Spring 6" Hg - 3 (-0.9-6) (.6-6).0 (0.45) SXP #3 - ir Spring 6" Hg - 3 (-0.9-6) (.6-6).63 (0.7) SXP B # Integral ir Spring 6" Hg - 3 (-0.9-6) (.6-6) 0.47 (0.) SXP B # Integral ir Spring 6" Hg - 3 (-0.9-6) (.6-6).0 (0.45) SXP B # - ir ir 6" Hg - 3 (-0.9-6) 9-3 ( - 6) 0.68 (0.30) SXP B # - ir ir 6" Hg - 3 (-0.9-6) 9-3 ( - 6).3 (0.50) SXP #3 - ir ir 6" Hg - 3 (-0.9-6) 9-3 ( - 6).63 (0.7) SXP B # Integral ir ir 6" Hg - 3 (-0.9-6) 9-3 ( - 6) 0.68 (0.30) SXP B # Integral ir ir 6" Hg - 3 (-0.9-6) 9-3 ( - 6).3 (0.50) 5/3 ir Pilot ctuated Valves Model Size Flow Valve Operator Operator Operating Pressure Pilot Pressure Weight Control Function* psig (bar) psig (bar) lb. (kg) SXP B # Integral PB ir ir 6" Hg - 3 (-0.9-6) 9-3 ( - 6) 0.57 (0.5) SXP B # Integral PB ir ir 6" Hg - 3 (-0.9-6) 9-3 ( - 6).3 (0.58) SXP #3 - PB ir ir 6" Hg - 3 (-0.9-6) 9-3 ( - 6).8 (0.80) SXP B # Integral COE ir ir 6" Hg - 3 (-0.9-6) 9-3 ( - 6) 0.57 (0.5) SXP B # Integral COE ir ir 6" Hg - 3 (-0.9-6) 9-3 ( - 6).3 (0.58) SXP #3 - COE ir ir 6" Hg - 3 (-0.9-6) 9-3 ( - 6).8 (0.80) SXP B # Integral COP ir ir 6" Hg - 3 (-0.9-6) 9-3 ( - 6) 0.57 (0.5) SXP B # Integral COP ir ir 6" Hg - 3 (-0.9-6) 9-3 ( - 6).3 (0.58) SXP #3 - COP ir ir 6" Hg - 3 (-0.9-6) 9-3 ( - 6).8 (0.80) * Valve Function Designations: PB = ll Ports Blocked COE = Center Open Exhaust COP = Center Open Pressure VL-49

98 Valves ISO Star Series Valves 5/ and 5/3 solenoid and air pilot actuated valves Side Ported Modular Base Range Modular Sub-base Modular Sub-base Transition plate Blanking disk Side Ported End Plates () NPT # models 00 (/4) 00 (3/8) 009 (# #) NPT # models 0 (3/8) 0 (/) 09 (# #3) 06- NPT #3 models 30 (3/4) (3/4") B (3/4") 3 -side and bottom ported -both ends ported 3-one end ported VDM Base Range VDM Form Form C Form D Single Station Sub-base Modular Sub-base Modular Sub-base Transition plate Blanking disk * Side Ported Bottom Ported End Plates () (dual supply) NPT # models (/4) C/P B 39-89B CQM/5/3/4 # # 39-5 NPT # models (3/8) C/P B 39-9B CQM/53/3/4 # # NPT #3 models (/) C/P B 39-93B CQM/354/3/4 #3 # ISO G # models M/P96 CQM/5/3/ CQM/5/3/ CQM/5/3/4 # # FP838 ISO G # models M/P93 CQM/53/3/ CQM/53/3/ CQM/53/3/4 # #3 FP848 ISO G #3 models M/P938 CQM/354/3/ CQM/354/3/ CQM/354/3/4 #3 #4 FP858 * Only suitable for specific base range. Universal Base Range Modular Sub-base Transition Plate Blanking Disk** Side End Plate Single End Plate Side and bottom ported (dual supply) ll Ports Closed End Ports Open ISO # models (G/4) CQM/5/3/7 CQM/5/3/9# M/P4373 CQM/5/3/8 CQM/5/3/3 ISO # models (G3/8) CQM/53/3/7 M/P4374 CQM/53/3/8 CQM/53/3/3 ** Universal base range only. ccessories Single Pressure Regulator Pressure Regulator Blanking Plate Sandwich Flow port regulated ports & 4 regulated Control # models RM-8B DRM-8-8B CQM/5/3/3 # models RM-8B DRM-8-8B CQM/53/3/3 #3 models RM3-8B CQM/354/3/3 CQM/354/3/6 CNOMO style valves recommended Sandwich Regulators (valve mounts to regulator, regulator mounts to subbase) Single Pressure Dual Pressure Single Pressure Single Pressure port regulated ports & 4 port Port 4 ISO # V700-KB V70-KB4 V70-KB V70-KB3 ISO # V700-KC V70-KC4 V70-KC V70-KC3 ISO #3 V700-KD V70-KD4 V70-KD V70-KD3 VL-50

99 SXE 9573 Models Single End Solenoid Pilot Valves Size #.4 (36) SXE 0573 and SXE9*73 Models Double End Solenoid Pilot Valves Size #.4 (36) ISO Star Series Valves 5/ and 5/3 solenoid and air pilot actuated valves Dimensions in inches (mm) SXE 9573 Z Models Single CNOMO Solenoid Pilot Valves Size #.4 (36).65 (4) 0.30 (7.5).60 (66).46 (37) 0.87 () 0.7 (8).50 (38) Flow Regulator Screw.65 (4) 6.06 (54) Manual Override M (46) 0.59 (5).30 (33).0 (8).65 (4) 0.87 () 0.30 (7.5).60 (66).46 (37) 0.7 (8) Flow Regulator Screw.50 (38) 8.8 (4) Manual Override M5 8.9 (08) 0.59 (5).0 (8).65 (4) 3.80 (96.5) 0.30 (7.5) 0.87 () Flow Regulator Screw 5.53 (40.5) 0.7 (8).50 (38) M5 5.0 (7.5).65 (4) Manual Override 0.59 (5). 30 (33).0 (8) SXE 0573 Z and SXE 9*73 Z Models Double CNOMO Solenoid Pilot Valves Size #.4 (36) SXE 9574 Models Single End Solenoid Pilot Valves Size #.89 (48) SXE 0574, SXE 9*74 Models Double End Solenoid Pilot Valves Size #.88 (48).65 (4) 0.87 () 0.7 (8).50 (38) Flow Regulator Screw 7.76 (97) 0.59 (5).0 (8).7 (55) 0.87 () 0.94 (4).89 (48).09 (53) Flow Regulator Screw 0.79 (0).50 (38).7 (55) 0.87 () 0.94 (4).89 (48) Flow Regulator Screw 0.0 (59) 0.79 (0).50 (38) Manual Override 7.0 (83) Manual Override 3.80 (96.5) 0.30 (7.5).44 (6) M (7) 0.3 (8).76 (70).59 (40.5) Manual Override M (75).65 (4) 8 (0,3).76 (70).59 (40.5) M (43) SXE 9574 Z Models Single CNOMO Solenoid Pilot Valves Size #.89 (48) SXE 0574 Z and SXE 9*74 Z Models Double CNOMO Solenoid Pilot Valves Size #.89 (48) SXE 9575 Models Single End Solenoid Pilot Valves Size #3.5 (64) Position Indicator.7 (55) 0.87 ().50 (38).7 (55) 0.87 ().50 (38).46 (6.5) 0.87 ().89 (48) 0.94 (4).89 (48) Flow Regulator Screw.09 (53) 6. (58) 0.79 (0) 0.94 (4).89 (48) Flow Regulator Screw 8.7 (0) 0.79 (0).6 (3).93 (74.5) 8.46 (5) Manual Override Manual Override Manual Override 4.09 (04).80 (7).65 (4) 4.09 (04).80 (7).9 (74) 8. (08.5) M8.85 (47) 0.33 (8.5) 0.3 (8) M (47) 0.3 (8) M (88) VL-5

100 Valves ISO Star Series Valves 5/ and 5/3 solenoid and air pilot actuated valves Dimensions in inches (mm) SXE 0575 and SXE 9*75 Models Double End Solenoid Pilot Valves Size #3.5 (64) SXE 9575 Z Models Single CNOMO Solenoid Pilot Valves Size #3.5 (64) Position Indicator SXE 0575 Z and SXE 9*75 Z Models Double CNOMO Solenoid Pilot Valves Size #3.5 (64).46 (6.5) 0.87 ().89 (48).46 (6.5) 0.87 ().89 (48).46 (6.5) 0.87 ().89 (48).6 (3).06 (8) Manual Override.6 (3).93 (74.5) 6.85 (74) Manual Override.6 (3) 7.9 (0) Manual Override.9 (74) M (67.5).85 (47) 0.33 (8.5) 4.80 ().85 (47) 4.80 ().85 (47) M (64) 0.33 (8.5) M8 7. (80.5) 0.33 (8.5) SXP 9573 Models Single ir Pilot Valves Size # (5/).4 (36) SXP 0573 and SXP 9*73- Models Double ir Pilot, Spring Centered Valves Size # (5/3).4 (36) SXP *574 Models Single and Double ir Pilot Valves Size # (5/).89 (48).65 (4) 0.7 (8).50 (38) Flow Regulator Screw 0.59 (5).0 (8) 4 (.65) 0.7 (8).50 (38) Flow Regulator Screw 0.59 (5).0 (8).7 (55) 0.94 (4).88 (48).09 (53) Flow Regulator Screw 0.79 (0).50 (38) M (88.5).30 (33) 0.30 (7.5) M (9.5) 0.30 (7.5).30 (33) M6 4.9 (09) 0.3 (8).65 (4) SXP 9*74 Models Double ir Pilot, Spring Centered Valves Size # (5/3).89 (48) SXP *575 Models Single and Double ir Pilot Valves Size #3 (5/).5 (64) Position Indicator SXP 9*75 Models Double ir Pilot, Spring Centered Valves Size #3 (5/3).5 (64) Position Indicator.7 (55).50 (38).46 (6.5).89 (48).89 (48).46 (6.5) 0.94 (4).89 (48).36 (60) Flow Regulator Screw M6 4.7 (0) 0.3 (8).65 (4) 0.79 (0).6 (3).93 (74.5) M8 5.7 (45).85 (47) 0.33 (8.5).6 (3) M (70).85 (47) 0.33 (8.5) VL-5

101 ISO Star Series Valves 5/ and 5/3 solenoid and air pilot actuated valves SXE J B Operator Type Solenoid pilot operated valve ir pilot operated valve Substitute SXE SXP Signal Duration Substitute Momentary (-position double operator only) 0 Continuous 9 Internal Variations Substitute 5-Port/-position 5 5-Port/3-position, spring centered, all ports blocked 6 5-Port/3-position, spring centered, cylinder ports open to exhaust 7 5-Port/3-position, spring centered, cylinder ports open to pressure 8 Mounting Type Substitute ISO Star Series 7 Size Substitute Size 3 Size 4 Size 3 5 Solenoid Type Standard solenoid pilot operator CNOMO solenoid pilot operator Substitute Z Valve Body Options Coils Speed Control Substitute double solenoid no 5 double solenoid yes 6 single solenoid no 7 single solenoid yes 8 Connector Substitute No electrical connector Cable grip B 6 ft molded cable, 0-40 V a.c./v d.c. C 6 ft molded cable, w/indicator light, surge suppression, 4V a.c./v d.c. 5 6 ft molded cable, 0-0 V a.c./v d.c. 6 ir pilot operated Left Blank Connector Interface mm coil with connector interface according to Industrial Standard mm coil with connector interface according to DIN table B 30 mm coil with connector interface according to DIN table No coil or air pilot operated Substitute J L N Blank Solenoid Voltage Substitute V d.c. 4V d.c. 3 4V 50/60 Hz 4 48V 50/60 Hz 6 0/0V 50/60 Hz 8 0/40V 50/60 Hz 9 No coil or air pilot operated Blank Coil Substitute 0 mm coil 30 mm coil Manual Override Substitute Combination locking/nonlocking 00 Nonlocking 0 Low watt locking (CNOMO) 90 Pilot Supply/Integral ir Return Operator Substitute Internal / integral air return 0 Internal / spring return External / integral air 5 External / spring return 6 VL-53

102 XSz 8... XSz 50 Solenoid actuated fail-safe safety valve > > 3/-way Port size: G /4... G, /4... NPT > > Double valve control system, inherently failsafe without residual pressure > > Dynamic self monitoring > > For use with pneumatic clutch and brake systems and other 3-way safety functions > > With the appropriate application, performance level e (cat. 4) of DIN EN ISO is achieved for the safety function Pressure building up from to and pressure dropping from to 3. DGUV and other approvals > > Quick and easy adjustment of overlap on mechanical presses > > Fast exhaust capability > > Improves safety and reduces downtime > > No additional electrical monitoring required Technical features Medium: Compressed air, filtered 50 μm, lubricated or non-lubricated Suitable oils: Shell Tellus S M 3, ExxonMobil Febis K 3 or comparable oil with DVI values < 8 (DIN ISO 87) and ISO viscosity class 3-46 (DIN 559) Operating Pressure:... 0 bar ( psi) For more details please see table overleaf. Mounting position: Preferably upright with solenoids on top mbient/media temperature: C ( F) ir supply must be dry enough to avoid ice formation at temperatures below + C (+35 F) dditional equipment: Soft clutch module - documentation no Soft brake module - documentation no Safety silencer - documentation no and Failure indication elements - documentation no Materials: Body: aluminium Seals: PUR, NBR Technical data Port size: ISO G thread Symbol Series Pressure range Flow (P)» () ()» 3 (R) Port sizes Weight Drawing Model * (bar) (psi) (m 3 /h) (m 3 /h) (P) () ( ) 3 (R) (kg) No. XSz 8 *) G/4 G/4 G/4, XSz 8 *) G/4 G/4 G3/8, XSz 0 *) G/ G/ (G/), XSz 0 *4) G/ G/ (G/) G3/4, XSz 0 *) G/ (G3/4) G3/4 G 4, XSz 0 *4) G/ (G3/4) G3/4 G G 4, (R) D () XSz 3 *) G G G / 7, (P) ( ) XSz 3 *) G G G / 7, *3) XSz 3 *4) G G G / G / 7, XSz 3 *4) G G G / G / 7, *3) XSz 50 *4) G / G G XSz 50 *4) G / G G *3) Port sizes in brackets are plugged. * To order please insert voltage requested for each valve. ll solenoids are delivered without plugs. *) XSz 8 valves are delivered with silencer. *) Valves delivered with integrated silencer and without flange (R ports). *3) With pressure balance Model *4) Valves delivered without silencer and with flange. Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document. (00-533i) 05 Norgren GmbH 6/5 en

103 XSz 8... XSz 50 Solenoid actuated fail-safe safety valve Technical data Port size: NPT thread Symbol Series Pressure range Flow Port sizes Weight Drawing Model * (P)» () ()» 3 (R) (bar) (psi) (m 3 /h) (m 3 /h) (P) () 3 (R) (kg) No. XSz 8 *) /4 NPT /4 NPT /4 NPT, XSz 8 *) /4 NPT /4 NPT 3/8 NPT, XSz 0 *) / NPT / NPT, XSz 0 *4) / NPT / NPT 3/4 NPT, XSz 0 *) / NPT (3/4 NPT) 3/4 NPT 4, D XSz 0 *4) / NPT (3/4 NPT) 3/4 NPT NPT 4, (R) () (P) ( XSz 3 *) NPT NPT 7, ) XSz 3 *) NPT NPT 7, *3) XSz 3 *4) NPT NPT / NPT 7, XSz 50 *4) / NPT NPT NPT XSz 50 *4) / NPT NPT NPT *3) Port sizes in brackets are plugged. * To order please insert voltage requested for each valve. ll solenoids are delivered without plugs. *) XSz 8 valves are delivered with silencer. *) Valves delivered with integrated silencer and without flange (R ports). *3) With pressure balance Model *4) Valves delivered without silencer and with flange. Technical data solenoids Model: 000, 0800, and 305 Standard voltages: 4 V d.c. and 30 V a.c., other on request Duty cycle: 00% ED Protection class: IP65 Electrical connection: DIN EN (DIN 43650), form Model Power consumption Current V a.c. V d.c. Inrush Hold (W) (V) (V) ,8 8,5 Circuit diagram ccessories Series Connector DIN EN Silencer Integrated silencer Integrated silencer High efficiency silencer XSz MB00B (G /4), MB003B (G 3/8) XSz MB00 (/4 NPT), MB003 (3/8 NPT) XSz XSz XSz XSz Caution: the safety is related to the quality of the silencer, use only Norgren original silencers Serie XSz (port, G, and pressure switches port G/4) Our policy is one of continued research and development. We therefore reserve the right to amend, en without notice, the specifications given in this document. (00-533i) 05 Norgren GmbH 6/5

104 XSz 8... XSz 50 Solenoid actuated fail-safe safety valve Spare parts Series Model (G-thread) Model (NPT-thread) Spare parts kits Spare valve without base XSz XSz XSz XSz XSz XSz XSz XSz (R) 3 (R) 3 (R) () () () (P) (P) (P) Solenoids de-energized: port is exhausted. P port is closed, no connection from P to. No residual pressure on port as port is freely exhausted through port R. No acting pressure on port. Solenoids energized: Pilots are synchronously energised. Connection from port P to. Working pressure on. No passage from P to R. Dynamic self monitoring of both pilot systems, checking each other at each cycle for proper functioning. Malfunction: Pilots non-synchronously energised. Dynamic monitor notices failure operation and prevents the pistons from giving connection from P to. Synchronously port exhausts through R. No residual pressure remains in the system since P and are not connected. The pilot line has lost the pressure and is locked. (P) = ir pressure port / () = Power port (clutch / brake) / 3 (R) = Exhaust Norgren XSz Safety valves comply with the Category IV of DIN EN ISO 3849-, if the operating system has been designed and realised according to Category IV. 6/5 Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document. (00-533i) 05 Norgren GmbH en

105 XSz 8... XSz 50 Solenoid actuated fail-safe safety valve Pressurisation XSz 8 (ms) t ,4 bar 0-4 bar 0 - bar Depressurisation without silencer (ms) t ,6 bar 6 - bar 6-4 bar XSz 0 0 0, 0,5 (dm 3 ) Volume 0 0, 0,5 (dm 3 ) Volume (ms) t ,4 bar 0-4 bar 0 - bar (ms) t ,6 bar 6 - bar 6-4 bar XSz 0 (ms) t 0 0,5,0,5 (dm 3 ) 0 0,5,0,5 (dm 3 ) Volume 0-5,4 bar 0-4 bar 0 - bar (ms) 60 t Volume 6-0,6 bar 6 - bar 6-4 bar XSz 3 (ms) t (dm 3 ) Volume 0-5,.4 bar 0-4 bar 0 - bar (ms) t (dm 3 ) Volume 6-0,6 bar 6 - bar 6-4 bar XSz 50 (ms) t (dm 3 ) (dm 3 ) Volume Volume 0-5,4 bar 0-4 bar 0 - bar (ms) t ,6 bar 6 - bar 6-4 bar (dm 3 ) Volume (dm 3 ) Volume Our policy is one of continued research and development. We therefore reserve the right to amend, en without notice, the specifications given in this document. (00-533i) 05 Norgren GmbH 6/5

106 XSz 8... XSz 50 Solenoid actuated fail-safe safety valve Drawings Dimensions in mm Projection/First angle XSz 8 - with silencer X 3 8,5 M5 ~ ø 6,3 3 R 47,5 9,5 5,5 6 S P øt 9 8,5 ~ Model (P) () 3 (R) S øt X G /4 G /4 G / /4 8 NPT /4 8 NPT /4 8 NPT G /4 G /4 G 3/ , /4 8 NPT /4 8 NPT 3/8 8 NPT ,5 3 Flange surface for pressure switch and failure indicator unit 6/5 Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document. (00-533i) 05 Norgren GmbH en

107 ~73 XSz 8... XSz 50 Solenoid actuated fail-safe safety valve Dimensions in mm Projection/First angle XSz 0 - with silencer ~ ,5 M5 6,5 0 D ~ P XSz 0 - without silencer ,5 M5 6,5 0 D ~ R P Flange surface for pressure switch and failure indicator unit Model (P) () ( ) 3 (R) G/ G/ G/ * / NPT / NPT G/ G/ G/ * G3/ / NPT / NPT 3/4 NPT * closed Our policy is one of continued research and development. We therefore reserve the right to amend, en without notice, the specifications given in this document. (00-533i) 05 Norgren GmbH 6/5

108 XSz 8... XSz 50 Solenoid actuated fail-safe safety valve 3 XSz 0 - with silencer D Dimensions in mm Projection/First angle 63,5 53,5 39,5 M L ~ 9 P 9, ~65 35,6,5 53 XSz 0 - without silencer D 63,5 53,5 39,5 M 5 5 L R 0 66 ~ 9 3 P 9, ,5 35,5, , Flange surface for pressure switch and failure indicator unit Model (P) () ( ) 3 (R) L G / (G 3/4) G 3/4 G 66,5 (57) / (3/4) NPT 3/4 NPT 77 (57) G / (G 3/4) G 3/4 G G 66,5 (57) / (3/4) NPT 3/4 NPT NPT 77 (57) 6/5 Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document. (00-533i) 05 Norgren GmbH en

109 XSz 8... XSz 50 Solenoid actuated fail-safe safety valve 4 XSz 3 - with silencer and pressure balance Dimensions in mm Projection/First angle 94 ~ 36,5 74 ~ ,5 56,5 38,5,5 D M5 3 ~ 35 ~ 77, , ,5 P 4,5 ~ 70 ~ 9 XSz 3 - without silencer, with pressure balance ,5 56,5 38,5,5 D ~ 07 ~ 87 M5 ~ 35 ~ 77,5 3 6, ,5 P 4,5 ~ 70 3 R ~ 9 Flange surface for pressure switch and failure indicator unit Pressure balance 3 ISO G thread only Model (P) () ( ) 3 (R) G G G / G G G / G / G G G / G / G G G / NPT -.5 NPT NPT -.5 NPT NPT -.5 NPT -.5 NPT Our policy is one of continued research and development. We therefore reserve the right to amend, en without notice, the specifications given in this document. (00-533i) 05 Norgren GmbH 6/5

110 XSz 8... XSz 50 Solenoid actuated fail-safe safety valve 5 Dimensions in mm XSz 50 - without silencer, with pressure balance 6 ~ 57,5 55 Projection/First angle 3 M G 64 R P G / 37 4 ~ R 3,5 M0 40 G Flange surface for pressure switch and failure indicator unit Pressure balance 5 Flange surface for 8D pressure switch Flange Model: (for position 3) G/ G Ø80 6/5 Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document. (00-533i) 05 Norgren GmbH en

111 XSz 8... XSz 50 Solenoid actuated fail-safe safety valve For external indication (e.g. visual, electrical or acoustic signal) of a malfunction, the installation of a failure indication element is recommended. Such an element is not necessary to fulfil the safety function of the valve. (For further information please see the corresponding data sheet no ). suitable air treatment unit (dehydration, filtration, lubrication) must be connected upstream of pressure port (P). Lubrication can only be omitted if the connected consuming device and all additional equipment is suited for oil-free operation. Degree of filtration: 50 μm. The lubrication should be adjusted to supply only enough oil to form a film on the valve spool and bore. Excessive lubrication may cause a build-up of oil in the pilot lines and cause sluggish operation of the valves.the size of pressure regulator, lubricator and filter must be consistent with the inlet port size. n accumulator tank is recommended between the pressure regulator and safety valve. The operating pressure must not drop below bar and the use of a pressure switch is suggested. Safety valves must be installed as close as possible to the clutch and brake. Caution: Non controllable elements such as quick exhaust valves, nozzles, non return valves, etc. must not be mounted between safety valve and clutch brake. It is the responsibility of the purchaser and/or installer of the Norgren safety valves to make sure that the valve and all other components comply with all relevant national regulations and the specifications of the local safety associations. The valves should be checked at intervals depending on the loads to which they are subjected, at least, however, once a year. The relevant tests must be carried out according to the corresponding operation and maintenance instructions of the unit and the local safety regulations. In case of malfunctions the unit has to be tested and/or replaced immediately. Repairs and maintenance must only be carried out by the after-sales service of the valve manufacturer or by a qualified engineer trained by the valve manufacturer. Important for use at presses: The combination with the electrical press control must meet the DIN EN ISO requirements. If two separate valves are used to control the clutch and brake, please observe data sheet no ll liability is denied for unauthorised modification of the units, installation or usage not in accordance with the manual, the local safety requirements and the principles of DIN EN ISO Warning These products are intended for use in industrial compressed air systems only. Do not use these products where pressures and temperatures can exceed those listed under»technical features/data«. Before using these products with fluids other than those specified, for non-industrial applications, life-support systems or other applications not within published specifications, consult IMI NORGREN. Through misuse, age, or malfunction, components used in fluid power systems can fail in various modes. The system designer is warned to consider the failure modes of all component parts used in fluid power systems and to provide adequate safeguards to prevent personal injury or damage to equipment in the event of such failure. System designers must provide a warning to end users in the system instructional manual if protection against a failure mode cannot be adequately provided. System designers and end users are cautioned to review specific warnings found in instruction sheets packed and shipped with these products. Our policy is one of continued research and development. We therefore reserve the right to amend, en without notice, the specifications given in this document. (00-533i) 05 Norgren GmbH 6/5

112 Pressure sensing and control VP50 Proportional Pressure Control Valve ir piloted proportional pressure control valve Fully user adjustable for a wide range of applications High speed Lower power consumption High flow capacity Optional manifold mount utilizes the ISO Size subbase Technical Data Medium: Compressed air, filtered to 40micron, non-lubricated Operation: Proportional, direct acting air piloted spool Output Pressure: See website Supply Pressure: 00 psig (4 bar) max Supply Sensitivity: Better than 0.75% span output change per bar supply pressure change Flow Capacity: Up to 50 scfm (400 Nl/min) Response Time: < 80 ms (from 0-90% of output pressure into a 0. litre load) ir Consumption: <.77 scfm (5 l/min) Port Size: /4 PTF (G/4) Total Error: Max. error < ±% of span (independent error includes the combined effect of non-linearity, hysteresis, deadzone and repeatability) Operating Temperature: 3 to 0 F (-5 to 50 C) Temperature Effect: Typically better than 0.03% of span/ C for span and zero over operating range Degree of protection: NEM 4 (IP65) in normal operation Vibration Immunity: < 3% output shift for 3g 0-000Hz Mounting Position: ny screw mounting or manifold mount Material of Construction: luminium body, zinc diecast lid and end cover Weight:.76 lbs. (800g) approx Part Number* Pressure Range and Input Signal Options Port Control Signal Output Pressure in Size psig (bar) VP500PKH00 0-0V 0-45 ( 0-0) /4" PTF VP500PK4H00 4-0m 0-45 ( 0-0) /4" PTF VP5006PKH00 0-0V 0-90 ( 0-6) /4" PTF VP5006PK4H00 4-0m 0-90 ( 0-6) /4" PTF VP500PKH00 0-0V 0-30 ( 0-) /4" PTF VP500PK4H00 4-0m 0-30 ( 0-) /4" PTF * To specify regulator calibration in BR use B in the 7th position For /4" ISO G ports use J in the 8th position. To order the VP50 with interface for manifold mounting, indicate an X in the 8th position of the part number. ll units shipped with M five pin electrical connector Electrical information Electromagnetic Compatibility CE marked: conforms to E.C. requirements EN (994) and EN (995) Electrical Input Signal 4-0m or 0-0V factory set Electrical Power Input 4V dc ±5% (power consumption < W) Output Pressure Feedback Signal 0-0V full range ConnectionsDIN or Brad Harrison connection for feedback output Symbol 3 p PSC-8