Instrument Panel, Replace
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- Jonathan Jennings
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1 Page 1 of 7 Instrument Panel, Replace Remove 1. Remove soft top/hardtop 2. Release electrical harness from wash pump 3. Release wash reservoir from support bracket, then position to one side 4. Disconnect battery Disconnect negative lead Release nut 5. Remove 2x plastic insert from fascia panel 6. Remove radio from installation frame Remove radio display fascia, then store in protective display case Insert 2x extraction tool in radio
2 Page 2 of 7 Push each extraction tool outwards, then withdraw radio Disconnect aerial connector and harness connector 7. Remove installation frame for radio from instrument panel Lightly press top and bottom of installation frame together
3 Page 3 of 7 Important: Observe all safety regulations for removal and storage of airbag unit 8. Remove driver's air bag unit from steering wheel Remove 2x screw Release harness connector
4 Page 4 of 7 9. Disconnect horn switch from combination switch assembly Release harness connector 10. Remove steering wheel from steering column Remove 4x bolt 11. Remove upper shroud from steering column Remove 6x screw (1) 12. Remove lower shroud from steering column Remove 3x screw (2), clip, harness connector Disconnect trip switch
5 Page 5 of Remove instrument panel housing Remove 2x bolt, 2x washer, harness connector 14. Remove lighting switch assembly from instrument panel Release 4x retainer (arrowed) Disconnect 5x harness connector 15. Remove top fascia from instrument panel Disconnect harness connector from starter switch Remove 4x screw Release harness connector
6 Page 6 of Disconnect 2x control cable from heater control unit Release clamp Remove 2x screw 17. Disconnect electrical harness from heater control unit Release 4x electrical connector 18. Release heater control unit from instrument panel Remove 4x screw, 4x washer, 4x nut 19. Release demist duct from top fascia Remove 20x screw 20. Remove 2x fascia panel from instrument panel Release 2x clip 21. Remove instrument centre panel extrusion Remove 4x bolt, 4x washer Install 22. Install instrument centre panel extrusion Install 4x washer, 4x bolt 23. Install 2x fascia panel to instrument panel Secure 2x clip 24. Connect demist duct to top fascia Install 20x screw 25. Install heater control unit to instrument panel Install 4x washer, 4x screw, 4x nut 26. Connect 2x control cable to heater control unit Install clamp Tighten 2x screw 27. Connect demist duct to top fascia
7 Page 7 of 7 Install 20x screw 28. Install top fascia to instrument panel Install 4x screw Install harness connector Connect harness connector to starter switch 29. Install lighting switch assembly to instrument panel Connect 5x electrical connector 30. Install instrument panel housing 31. Install lower shroud to steering column Connect trip switch Install harness connector, clip, 3x screw 32. Install upper shroud to steering column Install 6x screw 33. Install steering wheel to steering column Tighten 4x bolt 34. Connect horn switch to combination switch assembly 35. Install driver's air bag unit to steering wheel Connect harness connector to airbag unit Install 2x screw 36. Install installation frame for radio to instrument panel 37. Install radio to installation frame Connect aerial connector and harness connector Install radio display fascia 38. Install 2x plastic insert to fascia panel 39. Connect battery Connect negative lead Secure nut 40. Secure wash reservoir to support bracket 41. Connect harness connector to wash pump 42. Reprogram all volatile memories 43. Install soft top/hardtop
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