Parts Manual. Utilitruck EU4-S, EU4-L, EU24-L

Transcription

1 Parts Manual Utilitruck EU4-S, EU4-L, EU24-L 2013

2 PREFACE Welcome, and congratulations on your choice of the Columbia Electric Vehicle from Columbia ParCar Corp.! Some of the equipment in this manual may not apply to your vehicle, depending on which model you have. If your vehicle is a Neighborhood Electric Vehicle (NEV) or a Low Speed Vehicle (Summit) they meet the requirements of the National Highway Traffic & Safety Administration (NHTSA) as stated in the Code of Federal Regulations, Title 49, Part 571, Standard 500, Low Speed Vehicles. To the best knowledge of Columbia ParCar Corp., the material contained herein is accurate as of the date this publication was approved for printing. Columbia Par-Car Corp. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. Columbia ParCar Corp. reserves the right to change specifications, equipment or designs at any time without notice and without incurring obligation. This manual contains proprietary information that is protected by copyright. All rights are reserved. No part of this manual may be photocopied, reproduced, or translated to another language without the written consent of Columbia ParCar Corp. Columbia ParCar Corp. products are manufactured under one or more of the following U.S. Patents , , , , , , , , , , , , , Des A member of the Nordic Group of Companies 1115 Commercial Avenue, Reedsburg, WI Phone Fax i

3 INDEX SECTION 1 Accelerator and Brake Linkage Hand Parking Brake Hydraulic Brakes Accelerator/Hydraulic Brakes Hydraulic Brake Pedal Linkage Hydraulic Brake Lines & Fitting Accelerator Assembly- Mechanical Brakes Mechanical Brake Pedal Assembly W/O Lights Mechanical Brake Pedal Assembly W/ Lights Mechanical Brake Pedal Rod Attachment Parking Brake Catch Mechanical Brakes W/LAD SECTION 2 Steering and Front Suspension Hub Assembly Steering Column Front Suspension Rack & Pinion Assembly Calipers SECTION 3 Rear Suspension, Motor and Axles Rear Suspension, Axle and Motor Motor Axle EU Axle EU Gear Set Axle Brace Kit Mechanical Brake Assembly Hydraulic Brake Assembly Heavy Duty Hydraulic Brake Assembly SECTION 4 Body, Seating and Console Instrumentation Body Bench Body Bucket Seats Bucket Seats Console Dash Turn Switch Assembly Front Hood & Cover Front Wraparound Bumper Front Durobumper Rear Bumper Rear Bumper with Receiver Hitches Seatbelts Bench Seatbelts Bucket Wheels ii

4 SECTION 5 Electrical System Main Wire Harness Main Wire Harness Schematic V Electrical Accessory Wiring DC/DC Converter Wiring V Electrical Accessory DC/DC Converter Schematic V Accessory Schematic Back-Up Lights Harness Schematic with DC-DC Converter Back-Up Lights Harness Schematic Ace Control Panel Components Charger & Battery Delta Q Charger With Remote Led Pot Box Adapter Harness SECTION 6 Accessories Battery Watering System Decks/Bed Extension Steel Box with Tailgate NO LONGER AVAILABLE Dome Light Enclosures Folding Steel Sides Amber Strobe Light Cab/Suntop Amber Strobe Light w/mast Mirrors Windshields Windshield Wiper Raindrain Suntop, Bench Raindrain Suntop, Bucket Suntop, Bench Suntop, Bucket Suntop, Bench Suntop, Bucket Poly Cargo Dump Box Heater Overhead Rack Cargo Box Extended Cargo Box Note: Starting in February of 2015, Columbia started implementing the use of textured black paint instead of satin black on certain accessories. When ordering black coated parts it may be necessary to state if they have the satin finish or the textured finish.

5 CHANGE HISTORY -EU DATE DESCRIPTION BY 8/15/2011 Issued TS 10/23/13 Updated accessory harness TS 0/28/13 Added side panel to console TS 1/8/14 Changed RH steering spindle assembly TS 1/21/14 Added accessories TS 4/23/14 Added CPC P/N s for rails TS 5/6/14 Added that windshield cannot ship UPS> TS 7/16/14 Noted that steel box kits are no longer available TS 7/17/14 Deleted 1008 seats TS 1/20/15 Changed heater information TS 3/3/15 Added note about the black finish changing TS

6 Utilitruck Parts Manual Section 1 Accelerator and Brake Linkage

7 HAND PARKING BRAKE HYDRAULIC BRAKES - EU 1-1

8 HAND PARKING BRAKE HYDRAULIC BRAKES - EU ITEM CPC P/N DESCRIPTION QTY SI P/N HAND BRAKE ASSEMBLY BS BOLT, 5/16-18 X 1, CARRIAGE, GR LEVER, SUPPORT PLATE NUT 5/16X18 SERRATED FLANGE BRAKE CABLE EQUALIZER PL 6 * BRAKE ROD, 1/4-28X26.75 THREADED SCREW 1/2X1/2 STNLS SOC SHOULDER NUT, 5/16-24HEX JAM A YOKE, CLEVIS, #52, 5/16-24 RH THREADED STUD, 5/16-24X PIN, COTTER 5/64X1, 18-8SS PARKING BRAKE PULL ARM PIN 1/4X1 1/2, CLEVIS B WASHER 1/ NUT, 3/8-16, L/N, FLG, TOP WASHER,.515X,812X B WASHER.515X.812X A CLEVIS #51 1/ NUT, 1/4-28 HEX WASHER, 1/ * SPECIAL ORDER 1-2

9 ACCELERATOR/HYDRAULIC BRAKES - EU 1-3

10 ACCELERATOR/HYDRAULIC BRAKES EU (Cont.) 1-4

11 ACCELERATOR/HYDRAULIC BRAKES EU (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N ACCELERATOR PEDAL BEARING,.50" ID X.62" OD X.75" L, FLANGED SPRING, ACCELERATOR PEDAL RETURN SCREW, 1/4-20 X 1-1/4, HHCS, GR B NUT, 1/4-20, HEX, FULL, GR PAD, ACCEL PEDAL BEARING, CLIP,.500" I.D ROD, PEDAL PIVOT E-RING,.562, REINFORCED PHOS PEDAL MOUNT BS SCREW, 5/16-18 X 3/4, HHCS, GR B WASHER, 5/16, SAE FLAT NUT, 5/16-18, SERRATED FLANGE LOCK, GR A COVER, PEDAL MODULE B WASHER, # 8, SAE FLAT B SCREW, X 3/4, HWH, TEK ** A CABLE, SPEEDSWITCH SPACER,.192 ID X.25 OD X.25 THK, BRASS WASHER, #10, SAE, FLAT SCREW, X 3/4", HHMS NUT, 10-24, NM NYLOC, GR A ** TAB, CABLE MOUNTING ** 3787-B SCREW, 1/4-20 X 3/4, HHCS, G ** 7724-B NUT, 1/4-20, SERRATED FLANGE LOCK, GR A ** MOUNTING BRACKET -LINEAR ACCELERATOR ** 5211 U-BOLT, 5/16-18 X 2 11/16" DP X 2" W X 1" THD ** 7739 NUT, 5/16-18, NE, NYLOC, GR A LINEAR ACCELERATOR DEVICE ** SCREW, 10-24X1 1/4 HH ** 6716 WASHER, # ** SPACER, NYLON ** 7624 NUT, NYLOCK CLEVIS YOKE PEDAL ASSEMBLY, BRAKE & ACCELERATOR (INCLUDES ITEMS, 3, 7 10, 35 & BRAKE PEDAL COMPONENTS, page 1-7) ASSEMBLY, ACCELERATOR PEDAL INCLUDES ITEMS 1, 2 & * ITEM NOT SHOWN ** See page 1-6. These parts are not used on vehicles equipped with a LAD push rod link. 1-5

12 ] ACCELERATOR/HYDRAULIC BRAKES - EU (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N LAD PUSH LINK MOUNT PLATE LAD PUSH LINK SCREW, 10-24X3/4 HEX HD CLEVIS PIN, 3/8X1 1/ W PIN, COTTER 1/8X SPACER, BRASS B WASHER 5/ WASHER, # NUT, NYLOCK SCREW, 10-24X1, PFH KIT, LAD PUSH LINK (Includes above Items) U See Technical Service Bulletin SB for this installation. 1-6

13 HYDRAULIC BRAKE PEDAL LINKAGE - EU 1-7

14 HYDRAULIC BRAKE PEDAL LINKAGE EU (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N 1 * BRAKE PEDAL BEARING, FLANGED,.50" ID X.62" OD X.75" L SPRING, ACCEL PEDAL RETURN SCREW, 1/4-20 X 1-1/4, HHCS, G B NUT, 1/4-20, HEX FULL, GR PAD, BRAKE PEDAL BEARING CLIP,.500" I.D ROD, PEDAL PIVOT E-RING,.562 REINFORCED PHOS WLDMT, PEDAL MOUNT BS SCREW, HEX HEAD CAP 5/16-18X3/4 G B WASHER FLT STL 5/16 BLK MAXCOAT NUT 5/16-18 GR A SERRATED FLNG LOCK MASTER CYL, BRAKE,.750" BORE ADAPTER, HYD BRAKE 1/2-20 TO 3/16" W SCREW, HX HD CAP 3/8-16 X 1 ¼ G LOCKNUT, 3/8-16 HEX NYLOK PUSH ROD ADAPTOR W NUT 3/8-24 GR 2 HEX FULL YWZC CLEVIS #53 3/8-24 ADJ YOKE END YWZC CLEVIS PIN, 3/8X1-1/8 YELLOW/ZINC COTTER PIN 5/64 X STAINLESS B SCREW,10-16 X 3/4,HWH,TEK,HC BLK B WASHER, #8 TYPE A PLAIN, BLACK ZINC SURROUND PEDAL MODULE MASTER CYLINDER ADAPTOR PLATE SCREW, 5/16-18 X 1, FSHCS NUT, 5/16-18, NYLOC, GR A NUT, 5/16-24, HEX JAM, GR * SPECIAL ORDER 1-8

15 HYDRAULIC BRAKE LINES & FITTINGS - EU 2 WHEEL HYD 4 WHEEL HYD 1-9

16 HYDRAULIC BRAKE LINES & FITTINGS EU (Cont.) ITEM CPC P/N DESCRIPTION 2 HYD 4 HYD QTY QTY SEATS P/N LINE, BRAKE, 3/16 X 20" B SCREW, X 3/4, HWH, TEK, HC BLK CLAMP STEEL TUBING 1/ CONNECTOR, 3-WAY UNION, INVERTED FLARE, 3/ A BRAKE LINE 3/16X E-RING,.562 REINFORCED PHOS HOSE, HYDRAULIC, FLEX, 22" LINE, BRAKE, 3/16 X 8" UNION TEE, 3/16" HYD BRAKE TUBE LINE, BRAKE, 3/16 X 30" BRAKE LINE, 3/8-24X3/16X6 N/A HOSE, BRAKE, HYD, FLEX 19.5: N/A MASTER CYLINDER.75 BORE

17 ACCELERATOR ASSEMBLY- MECHANICAL BRAKES - EU

18 ACCELERATOR ASSEMBLY- MECHANICAL BRAKES EU (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N PEDAL ACCELERATOR ACCELERATOR PEDAL PAD SPEEDNUT 1/ BUSHING PLASTIC (Both sides) N/A ACCELERATOR PEDAL ASSY (Includes Items 1 thru 4) LINK ASSEMBLY PIN, ROLL.133X3/ A SHAFT, KICKOFF BUSHING, KICKOFF SHAFT PIN, COTTER 5/64X A LINK W WASHER, STEEL CLEVIS PIN 5/16X7/ CLEVIS PIN 1/4X3 1/ WASHER # PALNUT, 1/ CAP, BLACK VINYL B NUT, 1/4-20, L/N SER-FLG EYEBOLT, 1/4-20X1, TURNED SPRING, EXTENSION 8.2 LBS/IN MOUNTING BRACKET SEVCON LINEAR ACCEL M CLEVIS YOKE SCREW, 10-24X3/ B WASHER # NUT 10-24, NYLOCK N/A SEVCON LAD ASSEMBLY (Includes Item 20 and two (2) each Items 21 thru 25) SPACER, BRASS A CABLE, SPEED SWITCH LAD, W/ANTIFREEZE W SCREW, 1/4-20X1 HHC NUT, 1/4-20 NYLOCK

19 MECHANICAL BRAKE PEDAL ASSEMBLY W/O LIGHTS - EU

20 MECHANICAL BRAKE PEDAL ASSEMBLY W/O LIGHTS EU (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N PARKING BRAKE PEDAL BRAKE PEDAL N/A PARKING BRAKE CATCH (See page 1-16 for components) A BRAKE TUBE BUSHING STOP PAD RETURN SPRING PEDAL PAD GREASE FITTING SCREW, 5/8X.25 SHR PIN, CLEVIS, 3/16X PIN, 1/4X1 1/ COTTER PIN, 1/16X3/ COTTER PIN, 5/64X ROLLED PIN,.25X B WASHER, 1/ WASHER, # A CLEVIS YOKE, 1/4-28 RH W NUT, NYLOCK, 3/8X SPEED NUT 1/

21 MECHANICAL BRAKE PEDAL ASSEMBLY W/LIGHTS - EU

22 MECHANICAL BRAKE PEDAL ASSEMBLY W/LIGHTS EU (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N PARKING BRAKE PEDAL BRAKE PEDAL TAPESWITCH BRAKE LIGHT A BRAKE PAD N/A PARKING BRAKE CATCH (See page 1-18 for components) A BRAKE TUBE BUSHING RETURN SPRING PEDAL PAD GREASE FITTING SCREW, 8-32X1, PFH SCREW, 5/8X.25 SHR PIN, CLEVIS, 3/16X PIN, 1/4X1 1/ COTTER PIN, 1/16X3/ COTTER PIN, 5/64X ROLLED PIN,.25X B WASHER, 1/ WASHER, # B WASHER # B LOCK WASHER # A CLEVIS YOKE, 1/4-28 RH W NUT, NYLOCK # W NUT, NYLOCK, 3/8X SPEED NUT 1/

23 MECHANICAL BRAKE PEDAL ROD ATTACHMENT-EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N A YOKE, CLEVIS RH SPRING EXTENSION NUT, 1/4-28 HHC ROD, 11 EU-S A ROD, EU-L EQUALIZER PL B WASHER 1/ NUT, 1/4-28, NYLOCK

24 PARKING BRAKE CATCH -EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N CLEVIS CLEVIS W/O THREADS SPRING ROD RATCHET BUSHING, NYLON PIN, 3/16X3/4, CLEVIS PIN, 1/6X3/4 COTTER WASHER, # NUT, #10-32 HEX

25 MECHANICAL BRAKES W/LAD - EU 1-19

26 MECHANICAL BRAKES W/LAD - EU (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N NUT GR A NM MACH NYLON LOCK WASHER, #10, SAE, FW, HC BLACK NUT, 5/16-18, NE, NYLON INSERT, GA, YWZC B WASHER FLT STL 5/16 BLK NUT 1/4-20 GR A NE NYLON INSERT LCK A CABLE, SPEEDSWITCH W/ANTIFREEZE * SCR, #10-24 X 1, HH, M/S LIN ACLTR UNIT -SEVCON WLDM'T, BRKT, MNT'G -LIN ACLTR UNIT /16-18 X 2 11/16 X 2" X 1" U-BOLT W SCREW, HEX HEAD CAP 1/4-20 X 1 G B NUT 1/4-20 GR A SERRATED FLNG LOCK NUT GR A NM MACH NYLON LOCK SPACER BRASS,.192 ID X.25 OD X.25THK

27 Utilitruck Parts Manual Section 2 Steering and Front Suspension

28 HUB ASSEMBLY - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N 1 * HUB, 4.90" FLNG, 4 HOLE A * HUB, W/INTEGRAL DISC, 4 HOLE B * HUB, 5.63 OD FLNG, 4 HOLE C * HUB/DISC 5 HOLE D * HUB 5.63 OD, 5 LUG TAPERED RLR BEARING, 20MM ID (30204) TAPERED RLR BEARING, 25MM ID (32005X) SEAL, OIL WHEEL BOLT, 1/2-20 X 1-1/2 G5 YELLOW ASSY, HUB, W/BRAKES (Contains Items 1, 2-5) A ASSY, HUB DISC, (Contains Items 1A, 2-5) B ASSY, HUB, W/O BRAKES (Contains Items 1B, 2-5) C ASSY, HUB DISC, (Contains Items 1C, 2-5) D ASSY, HUB 5.63 OD, 5 LUG (Contains Items 1D, 2 5) * ONLY AVAILABLE AS ITEMS 6 OR 6ABCD MARKED ON EITHER SIDE OF RACE MARKED ON THIS SIDE OF RACE THIS BEARING & STUDS TO BE INSERTED INTO HUB FROM SIDE WITH STEP MACHINED ON OD OF TUBE OR 5 EITHER CASTED OR STAMPED ON IT PACK BEARING WITH LITHIUM WHEEL GREASE BEFORE INSTALLING ON VEHICLE 1A MARKED ON THIS SIDE OF RACE 1B MARKED ON THIS SIDE OF RACE 1C PACK BEARING WITH LITHIUM WHEEL GREASE BEFORE PRESSING IN SEAL 1D PRESS IN WITH 2.20 OR GREATER TOOL UNTIL FLUSH WITH END OF HUB 2-1

29 STEERING COLUMN - EU SEE NOTE A 2-2

30 STEERING COLUMN EU (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N BS SCREW, HEX HEAD CAP 5/16-18X3/4 G B WASHER FLT STL 5/16 BLK MAXCOAT BALL BEARING,.75 ID NUT 5/16-18 GR A SERRATED FLNG LOCK STEERING SHAFT ASSY, " OAL SCR, 5/16-18 X 1-3/4 HHCS, G8, ZC NUT, 5/16-18, NYLOK, G8, YWZC BUSHING 3/4 X 1-1/2 X 14GA WIDE RIM YWZ SCREW, #6X3/4, PPH (USED WITH ITEM 10) STEERING WHEEL, SPORT STEERING HUB COVER (USED WITH ITEM 10) SCREW, #10 X 1, PPH, TAPPING (Used with Item 14) NUT, 5/16-18 GR A NTE NYLON JAM INSERT SCORECARD HOLDER (USED WITH ITEM 10) STEERING COLUMN YOKE ASSEMBLY, BOLT-WELD ROLL PIN 1/4X1 3/ N/A INTERMEDIATE SHAFT 1 N/A YOKE ASSEMBLY, WELD-WELD NOTE A: If replacing only the splined yoke see Service Bulletin SB

31 FRONT SUSPENSION - EU NOTES: 1. Assemble all hardware finger tight. Torque to the following specs after complete assembly. 2. Torque Specifications: Item 10 and 31 to 25 ft. lbs. after final camber adjustment. Item 15 to ft. lbs. Items 13 & 14 to 45 ft. lbs. Item 27 to 30 ft. lbs. Item 17 to 40 ft. lbs. Camber adjuster (Item 10) shown in starting position. Torque to 25 ft. lbs after final camber adjustment. 2-4

32 FRONT SUSPENSION EU (Cont.) NOTES: 1. Assemble all hardware finger tight. Torque to the following specs after complete assembly. 2. Torque Specifications: Item 16 to 30 ft. lbs. Items 28 to 45 ft. lbs. in a crisscross pattern 2-5

33 FRONT SUSPENSION EU (Cont.) 2-6

34 FRONT SUSPENSION EU (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N KINGPIN A-ARM ASSY * BUSHING.75 ID SINTERED (Included w/item 2) * BUSHING.75 ID BRONZE (Included w/item 2) A ASSY, RH STEERING SPINDLE * BUSHING.75 ID SINTERED (Included w/item 3) ASSY, LH STEERING SPINDLE * BUSHING.75 ID SINTERED (Included w/item 4) SPACER, RACK AND PINION MOUNT SPRING PLATE REAINER 1/ A-ARM MOUNTING BRACKET SPACER ID X OD X PL SHOCK ABSORBER CAMBER ADJUSTER, SINTERED METAL RACK & PINION ASSEMBLY SPRING, 4-LEAF, * BUSHING SPRING EYE (Included w/item 12) SCREW, 1/2-13 X 3 GRD 5 HHC SCREW 1/2-13 X 2-1/4 HEX CAP SCREW, 3/8-24 X 3 GRD 5 HHC SCREW 3/8-16 x 2 HHCS SCR, HX HD 7/16-20 X 3.5 G SPACER,.750/.747 X 5.92/ SPACER,.750/.747 X W PIN. COTTER 1/8X WASHER, 7/16" STD. FLAT, THRU-HARD W WASHER FLT STL, YWZC.390X.910X B WASHER -3/8" REG SPRG, LOCK, BLK ZC NUT, 1/2-13 A NTE NYLON LOCK NUT, 3/8-24 GR A NE NYLON INS LOCK NUT, 7/16-20, LOCK, GA, NE, NYLON INSERT NUT, 7/16-20, SLOTTED SCREW, 3/8-16 X 2, CARR., G NUT,3/8-16,L/N,GB,YWZC ** 5714 WASHER,.760X1.25X.010 F/W 18-8SS ** 5715 WASHER,.760X1.25X.020 F/W 18-8SS A SCREW, 3/8-24 X 9, HHCS, GR A WASHER,.406 X X.134, FLAT N/A KIT, 9 A-ARM BOLT (Includes Items 8, 22, 25, 30, 31, & 32) U * NOT SHOWN ** USE 5714 AND/OR 5715 AS REQUIRED TO ACHIEVE SNUG FIT 2-7

35 RACK & PINION ASSEMBLY EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N ROD END NUT, M14 X 1.5, JAM - TIE ROD BOOT, STEERING N/A CLAMP, STEERING BOOT 2 N/A SEAL, OIL- PINION RING, RETAINING - PINION RING, RETAINING BEARING BALL - PINION PINION STEERING GEAR BUSHING PINION BALL JOINT, TIE ROD LOCK WASHER, STEERING WASHER, STEERING STOP BUSHING RACK HOUSING, RACK & PINION RACK STEERING GEAR O-RING, #22 1 X 1-1/8 X 1/16 BUNA PLUG 1" 12 PRONG HOLE ZNC/CLEAR RACK & PINION ASM (Includes Items 1-18) * BALL JOINT REPLACEMENT KIT (Includes Items 1, 3, 7, 11 13) SEE NOTE * NOTE: Kit services one side. Item 4 is replaced with a cable tie, P/N U 2-8

36 BRAKE CALIPERS EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N CALIPER LH LIGHTNING HAYES CALIPER RH LIGHTNING HAYES BRAKE PAD KIT NOTE: Outer pad must be machined before use. See SB for details Brake Pad Kit as shown will require machining of one pad. 2-9

37 Utilitruck Parts Manual Section 3 Rear Suspension, Axle and Motor

38 REAR SUSPENSION, AXLE AND MOTOR EU

39 REAR SUSPENSION, AXLE AND MOTOR EU (Cont.) A C B Loosely tighten screws (Item # 3 A & B. Loosely tighten screw C to draw face of motor up to flange on axle evenly. Torque A & B to 100 ft. lbs. then torque C to 100 ft. lbs. ITEM CPC P/N DESCRIPTION QTY SEATS P/N REAR FORK, W SCREW, 3/8-24X 31/4, HHCS, (Torque to 35 ft.lbs.) SCREW, 1/4-20X1 1/4, (See above note for torque) B WASHER, 1/4, REGULAR SPRING LOCK B WASHER, 1/4, SAE FLT STL RESILIENT BUMPER-ELEC MOTOR MOTOR, ELEC 48V SEP EX, STD DUTY A AXLE, MECH. BRAKE. EU A A AXLE, HYD BRAKE. EU B A AXLE, MECH. BRAKE. EU C A AXLE, HYD BRAKE. EU D A AXLE, MECH. BRAKE. EU E A AXLE, HYD BRAKE. EU F AXLE, HD, WD, EU NUT, 3/8-24, NYLOC, GR A WHEEL SPACER.134 THK 4 BOLT (Only used with standard duty axle with 12 or greater wheels) PL SHOCK ABSORBER NUT, 1/2-13, NTE NYLOC, GR A SPRING, REAR COIL. EU A SPRING, REAR COIL. EU SCREW, 1/2-13X2 1/4, HHCS (Torque to 45 ft. lbs.) SCREW, 1/2-20X4 1/2, HHCS, (Torque to 45 ft. lbs.) NUT, 3/8-16, NYLOC, GR A B WASHER,.515 X.812 X.134, FLT STL BUSHING, REAR FORK

40 MOTOR EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N 1 * HOLE PLUG N/A 2 * COMMUTATOR END HEAD (Includes Fasteners) 1 N/A BEARING * RETAINING RING 1 N/A BRUSH ASSY. (Includes Fasteners) BRUSH BOX ASSY. (Includes Fasteners) * MOTOR FRAME 1 N/A 8 * POLE SHOE ASSY. (Includes Fasteners) 4 N/A 9 * SHUNT COIL ASSY. (Includes Fasteners) 1 N/A 10 * ARMATURE ASSY. 1 N/A N/A MOTOR, COMPLETE (INCLUDES ITEMS 1-10) * SPECIAL ORDER 3-3

41 AXLE EU4 3-4

42 AXLE EU4 (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N 1 N/A HOUSING, AXLE 1 N/A 2 N/A BOLT, DIFFERENTIAL CAP (Included with Item 1) 4 N/A 3 N/A SHAFT, INPUT (See gear set info) 1 N/A RING, SNAP O-RING A BEARING, BALL BEARING, BALL N/A PLUG, END CAP 2 N/A BEARING, BALL N/A SHAFT, INTERMEDIATE GEAR 1 N/A O-RING N/A GEAR, FINAL DRIVE (See gear set info) 1 N/A BEARING, BALL DIFFERENTIAL ASSEMBLY N/A SCREW, CAP 4 N/A 16 N/A NUT, LOCK 4 N/A PLATE, COVER PLUG, DRAIN/FILL N/A SCREW, TAPPING 10 N/A VENT N/A SCREW, FLANGE HEAD LONG 4 N/A 22 N/A SCREW, FLANGE HEAD SHORT 4 N/A NUT, LOCK N/A SPACER BRACKET 2 N/A 25* BRACKET, BRAKE CABLE (MECHANICAL BRAKES) BRACKET, BRAKE CABLE (HYDRAULIC BRAKES) * BRACKET, BRAKE CABLE (MECHANICAL BRAKES) BRACKET, BRAKE CABLE (HYDRAULIC BRAKES) * B ASSEMBLY, BRAKE, LH (MECH) (See page 3-11) ASSEMBLY, BRAKE, LH (HYD) (See page 3-13) ** B ASSEMBLY, BRAKE, RH (MECHANICAL BRAKES) ASSEMBLY, BRAKE, RH (HYDRAULIC BRAKES) SHAFT, AXLE, LH (LONG) SHAFT, AXLE, RH (SHORT) PIN, COTTER SEAL, OIL RING, RETAINING BEARING, BALL N/A ASSEMBLY, HUB, WHEEL (Includes Item 36 & 47 See Item 44) 2 N/A 3-5

43 AXLE EU4 (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N BOLT, WHEEL (1.680" LONG) N/A DRUM, BRAKE (See Item 44) 2 N/A 38 N/A NUT, LOCKING 5/8-18 HEX FLANGE 2 N/A 39 N/A SEALANT, ANAEROBIC A/R N/A 40* N/A KIT, INPUT GEAR (Includes Items 3-7 & 45 see gear info) 1 N/A 41* N/A KIT, GEAR (Includes Items 3, 10 & 12 see gear info) 1 N/A 42* N/A KIT, BEARING (Includes Items 6, 7, 9 & 13) 1 N/A 43* N/A KIT, COVER PLATE (Includes Items 17 & 18) 1 N/A 44* KIT, HUB/DRUM (Includes Items 35 & 37) OIL SEAL INPUT SHAFT * A KIT, INPUT BEARING & O-RING (Includes Items 4-7 & 45 see gear info) U 47* N/A HUB (See Item 44) 2 N/A * Not Shown 3-6

44 AXLE - EU24 3-7

45 AXLE - EU24 (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N 1 N/A HOUSING, AXLE - INCLUDES 2 CAPS (1A), 4 SCREWS (1B) 1 N/A SEAL, INPUT PINION N/A GEAR, INPUT PINION (ONLY AVAILABLE WITH ITEM # 35) 1 N/A RING, SNAP O-RING BEARING, BALL, INPUT SHAFT BEARING, BALL, INPUT GEAR DUST CAP BEARING SET N/A SHAFT, INTERMEDIATE GEAR 1 N/A O-RING N/A GEAR, FINAL DRIVE 1 N/A BEARING, BALL, DIFFERENTIAL DIFFERENTIAL ASSEMBLY N/A SCREW, CAP 4 N/A 16 N/A NUT, LOCK 4 N/A PLATE, COVER PLUG, DRAIN/FILL N/A SCREW, TAPPING 10 N/A VENT N/A SCREW, SOCKET HEAD 8 N/A SEAL, OIL RING, RETAINING ASSEMBLY, BEARING, TAPERED ROLLER ASSEMBLY, BRAKE, LH (HYD) (HD) (See page 3-14) ASSEMBLY, BRAKE, RH (HYD) (HD) SEAL, OIL WASHER, FLAT NUT, LOCK N/A SHAFT, AXLE, LH (LONG) 1 N/A * SHAFT, AXLE, RH (SHORT) * BOLT, WHEEL BOLT, WHEEL (1.680" LONG) DRUM, BRAKE N/A GASKET PINION & SEAL KIT 16.99: * GEAR SET KIT 16.99:1( Includes Item 4 13 & 35) U 37* RAW AXLE 16.99: PINION SEAL KIT (Includes Items 2 & 4 7) Only For Use With Item U 39* KIT, SHAFT & BOLT LH (Includes Items 30 & 32) * KIT, SHAFT & BOLT RH (Includes Items 31 & 32) * 6011 WASHER, FELT (See gear set info) AXLE, HD, WIDE (Includes 43 45) AXLE BRACKET N/A BRACKET, PARKING BRAKE RH N/A BRACKET, PARKING BRAKE LN * Not Shown 3-8

46 GEAR SETS EU

47 AXLE BRACE KIT - EU NOTE: Only available as a kit. P/N A. See Service Bulletin SB10-004A. ITEM DESCRIPTION QTY 1 BRACKET 2 2 STRAP 2 3 SCREW, 5/16-18X1 HHCS 8 4 U-BOLT, # WASHER, 5/16 USS/STD 18 6 NUT, 5/16-18 NYLOCK

48 MECHANICAL BRAKE ASSEMBLY EU (Left Hand Shown)

49 MECHANICAL BRAKE ASSEMBLY EU (Cont.) ITEM CPC P/N DESCRIPTION QTY SI P/N B MECH. BRAKE ASSY, LH (Includes Items 2-19) A* B MECH. BRAKE ASSY, RH (Includes Items 2-19) N/A ADJUSTER, LH 1 N/A 2A* N/A ADJUSTER, RH 1 N/A 3 N/A PUSH ROD 1 N/A 4 N/A WASHER, FLAT 2 N/A 5 N/A SHIM A/R N/A 6 N/A LEVER, ACTUATOR 1 N/A 7 N/A PIN, PIVOT 1 N/A 8* N/A WASHER, WAVE, ACTUATOR PIVOT 1 N/A 9* N/A WASHER, FLAT, ACTUATOR PIVOT 1 N/A 10 N/A E-CLIP 1 N/A 11 N/A PROTECTOR BOOT 1 N/A 12 N/A SELF ADJUSTER, LH 1 N/A 12A* N/A SELF ADJUSTER, RH 1 N/A C SET, SHOE & LINING ASSEMBLY (2 Shoes) N/A SPRING, RETURN (See Item 20.) 1 N/A 15 N/A SPRING, SELF ADJUSTER (See Item 20.) 1 N/A 16 N/A SPRING, SHOE RETAINING (See Item 20.) 1 N/A 17 N/A SPRING CLIP, SHOE RETAINER (See Item 20.) 2 N/A 18 N/A PIN, SHOE RETAINING (See Item 20.) 2 N/A 19 N/A SHIELD, DUST 1 N/A 20* B KIT, SPRING (Includes Items 14-18) * B BRAKE CABLE ASSEMBLY 48 EU-S, L * B BRAKE CABLE ASSEMBLY 55 EU-S * B BRAKE CABLE ASSEMBLY 39 EU-L * NOT SHOWN 3-12

50 HYDRAULIC BRAKE ASSEMBLY EU (Left Hand Shown) ITEM CPC P/N DESCRIPTION QTY SI P/N HYD. BRAKE ASSY, LH (Includes Items 22-29) A* HYD. BRAKE ASSY, RH (Includes Items 22-29) WHEEL CYLINDER, COMPLETE N/A STRUT & LEVER ASSY LH 1 N/A 23A* N/A STRUT & LEVER ASSY RH 1 N/A KIT, SHOE & LINING ASSY, 160 mm (4 Shoes) N/A COVER, PARK BRAKE LEVER 1 N/A 26 N/A SPRING, SHOE RETURN (See Item 32) 1 N/A 277 N/A SPRING, SHOE RETAINING (See Item 32) 1 N/A 28 N/A SHIELD, DUST (See Iems 21 or 21A.) 1 N/A 29 N/A SPRING CLIP, SHOE RETAINING (See Items 31 or 32.) 1 N/A 30 N/A ADJUSTER (See Items 31 or 32.) 1 N/A 31* N/A 32* KIT HARDWARE. (Includes items 25, 26, 28, & 29 Services two brake assemblies.) KIT, ADJUSTER (Includes items 28, 29 & installation hardware. Services two brake assemblies.) 1 N/A * BRAKE CABLE 51 EU- S, L * BRAKE CABLE 69 EU * NOT SHOWN 3-13

51 HEAVY DUTY HYDRAULIC BRAKE ASSEMBLY EU24 (Left Hand Shown) ITEM CPC P/N DESCRIPTION QTY SI P/N STRUT & LEVER ASSY PARKING BRAKEL SHOE & LINING ASSY, SPRING, SHOE RETURN LH (GREEN OR BLUE) SPRING, SHOE RETURN RH (RED OR YELLOW) SPRING, ADJ. SCREW PIN, RETAINER, PARKING BRAKE SHIELD, DUST SPRING, SHOE HOLD DOWN TORQUE SPIDER (Includes Items &16) PISTON WHEEL CYLINDER (Includes Items 11 & 12) BOOT & RING CUP, HYDRAULIC SOCKET, ADJUSTMENT SCREW SCREW, ADJUSTMENT NUT, PIVOT, ADJUSTMENT SCREW VALVE, BLEEDER

52 Utilitruck Parts Manual Section 4 Body, Seating and Console Instrumentation

53 BODY BENCH - EU

54 BODY BENCH - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N BODY S (Includes 8 treaded inserts 5/16-18 P/N 8206) A* BODY L (Includes 12 treaded inserts 5/16-18 P/N 8206) N/A DECK STEEL -S A* DECK STEEL - L B DECK ALUMINUM - S C* DECK ALUMINUM - L SCREW 5/16-18X3/4, TSL 4/ * FOAM TAPE AR PUSHNUT RETAINER 4/ ZZ FENDER TRIM SIDE TRIM EXTRU - S A* SIDE TRIM EXTRU - L B SCREW, 10-16X3/4 HWH, TEK 14/ NUT, 5/ B WASHER 5/ BS SCREW, 5/16-18X1, CARR BS SCREW, 5/16-18X7/ HANDRAIL ASSY, DRIVER A* HANDRAIL ASSY, PASS CUSHION, BACK (See Note) 1 N/A SEAT BACK FRAME CUSHION, BOTTOM (See Note) 1 N/A SEAT TAB B WASHER 1/ B WASHER LOCK 1/ B SCREW, 1/4-20X3/ B WASHER 5/16 R-SPLIT A FRONT HINGE BRACKET NUT 5/16-18 SERR FLANGE LOCK CHARGER CORD W/RECEPTICLE * A EXTENSION CORD SUV, SM * EXTENSION CORD, W/GFCI * BENCH SEAT ASSY (Includes Items 15 16) 1 N/A * NOT SHOWN NOTE: Include VIN to insure correct color. 4-2

55 BODY BUCKET SEATS - EU SEAT BASE DETAIL ITEM

56 BODY BUCKET SEATS - EU (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N BODY S (Includes 8 treaded inserts Item 2) A* BODY L (Includes 12 treaded inserts Item 2) THREADED INSERT, 5/ / SEAT SUPPORT SCREW, 5/16-18X7/8 HHC b WASHER 5/ ** SEAT BASE W/COVER (Includes Items 2 & 10-15) SCREW, 5/16-18X SEAT PIVOT LH EP 8A* SEAT PIVOT RH EP NUT 5/16-18 NYLOCK ZZ TRIM SEAL.06X.38X SEAT BASE HAND BRAKE COVER ZZ TAPE 3/4 FOAM DOUBLE SIDED BLK NYLON FASTENER B WASHER 1/ * NOT SHOWN ** SPECIAL ORDER 4-4

57 BUCKET SEATS EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N LH SEAT ASSEMBLY W/TRACKS %LA 2* RH SEAT ASSEMBLY W/TRACKS %RA 3* SEAT ASSEMBLY, NO ARMS W/TRACKS % ARM KIT, LH (Includes mounting bracket & hardware) BLU 5* ARM KIT, RH (Includes mounting bracket & hardware) BRU TRACK, NON-LOCKING TRACK, LOCKING * NOT SHOWN 4-5

58 CONSOLE EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N FRONT CONSOLE (Drilled, includes Items 2, 6 8, 14 16) NUT, JACK, 1/ B WASHER 5/16 FLT STL B WASHER 1/4, LOCK` SCREW, 1/4-20X1 1/4 PPH RIVET, BLIND 3/16 AL, BH # CUP HOLDER, DUAL STRAP, CUP HOLDER SIDE PANEL, LH (Attach using Items 11, 12 & 13) * SIDE PANEL, RH (Attach using Items 11, 12 & 13) B SCREW, #10-16X3/4, HWH, TEK WASHER, #10, SAE * 1787 SCREW, #14-15X3/4 PPH DECAL, DASH (Shown on Page 4-10) A GROMMET (Shown on Page 4-10) FRONT CONSOLE (not drilled) * NOT SHOWN

59 DASH - EU

60 DASH EU (Cont.)

61 DASH EU (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N BDI METER, 48V A BDI METER, 36V DASH OVERLAY SET -ELECTRIC VEHICLE DECAL, WARNING/OP INST, ELECT SWITCH, TOGGLE, ON/OFF A GROMMET, 2775 EPDM, 3/16 GROOVE LIGHT, TURN SIGNAL DASH INDICATOR PLATE, SWITCH RETAINER DIRECTIONAL KEYSWITCH POWER KEYSWITCH KEYSET, UNIV. A 2 KEYS W/RING ASSY, KEY, NON-REMOVABLE, W/COVER FOAM TAPE, 1/8" T X 1" W X 4.88" L TURN SIGNAL ASSEMBLY A HOUR METER VOLT DC SYSTEM STATUS LIGHT ASM, HORN EXTRUSION * COLUMN COVER. (Included W/Item 16) * HORN SWITCH (Included W/Item 16) * 2612-B SCREW #8-322X1/2 (Included W/Item 16) * 7609-W NUT 8-32 (Included W/Item 16) * DECAL, HORN (Included W/Item 16) * HARNESS, HORN SWITCH (Included W/Item 16) * A HORN 12V * WIRE HARNESS UNIV HORN * GLOVE BOX SET, BLACK RIVET #619 (To attach Glove Box) * KIT, DELUXE HORN U * NOT SHOWN 3 POSITION POWERSWITCH 2 POSITION POWERSWITCH STANDARD KEYS KEYSET CPC P/N SI P/N CPC P/N SI P/N CPC P/N SI P/N A B B B B C C C C D D D D E E E E

62 TURN SWITCH ASSEMBLY EU P/N

63 FRONT HOOD AND COVER - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N FRONT HOOD FRONT COVER, BUMPER A FRONT COVER, BUMPER DELUXE W SCREW, 1/4-20X1, HHC B SCREW, 10-16X3/ B WASHER, 1/ B WASHER, # NUT, 1/4-20 NYLOCK NUT, 1/2-13 HEX SPR. WASHER * A COLUMBIA DECAL * NOT SHOWN

64 FR0NT WRAPAROUND BUMPER - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N BUMPER, FRONT WRAPAROUND SCREW,5/16-18X1, HHCS, G BS SCREW, 5/16-18X2. PPH B WASHER, 5/16 USS/STD W WASHER,.391X1.125X.120 F/W NUT, 5/16 GR A, SERRATED FLNG LOCK A WRAPAROUND BUMPER KIT (Includes Items 1 6) U 4-12

65 FR0NT DUROBUMPER - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N MZ BRACKET SPACER (See Note) MZ DURO BUMPER B SCREW, 1/4-20X3/ BS SCREW, 5/16-18X2 1/2 (See Note) A 5449-BS SCREW 5/16-18X1 1/ W WASHER,.391X1.125X.120 F/W B WASHER 1/ B WASHER, LOCK 1/ B WASHER, 5/16 SPRING LOCK B NUT, 5/16-18 HEX KIT, FRONT DUROBUMPER U NOTE: Items 2 and 5 used only with lifted vehicles. 4-13

66 REAR BUMPER EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N 1 * BUMPER ALUMINUM BUMPER SPACER SCREW, 5/16-18X3.5, CARR, HD, G B WASHER, 5/16, USS/STD NUT, 5/16 NYLOCK * SPECIAL ORDER ITEM CPC P/N DESCRIPTION QTY SEATS P/N MZ DURO BUMPER * 3787-B SCREW, 1/4-20X3/ * 6703-B WASHER 1/ * 7036-B WASHER LOCK 1/ * USED TO ATTACH ITEM 6 TO ITEM

67 REAR BUMPER WITH RECEIVER - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N HD BUMPER UTIL-L HD BUMPER UTIL-S SCREW, 5/16-18X1 1/4, CARR, HD, G5 6/ B WASHER, 5/16, USS/STD 12/ NUT, 5/16 NYLOCK 4/ WASHER FLT.411X 1.5 X * HOLE PLUG 1 3/4 BLACK N/A KIT, UTIL-L REAR BUMPER W/RECEIVER U N/A KIT, UTIL-S REAR BUMPER W/RECEIVER U * NOT SHOWN 4-15

68 HITCHES - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N PINDLE HOOK HITCH HITCH PLATE * HITCH PIN 5/8 OD (used with Items 2 & 6) * 7812-W NUT, 1/2-20 NYLOK GR A (Used with Item 1) * 4010 SCREW, 1/2-20x1.5 HHCS G5 (Used with Item 1) BALL MOUNT RECEIVER TRAILER HITCH BALL, CHROME 1 7/ A HITCH BALL, * NOT SHOWN 4-16

69 SEATBELTS BENCH EU 4-17

70 SEATBELTS BENCH EU (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N 1 * BRACKET P SPACER HINGE SCREW, 3/8-16X2 HHC SCREW, 5/16-18X7/8 HHC SCREW, 7/16-20X1 1/2 HHC W SCREW, 3/8-16X3/4 HHC B WASHER, 5/ WASHER, FLAT WASHER, 3/ NUT, 5/16-18 NYLOCK NUT, 3/8-16 FLANGE, LOCK NUT, 7/16-20 NYLOCK SEAT BELT SEAT BELT, BUCKLE KIT, RETRACTABLE SEATBELT U * SPECIAL ORDER 4-18

71 SEATBELTS BUCKET - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N SEATBELT BRACKET SCREW, 5/16-18X7/8 HHC G SCREW, 7/16-20X1.5 HX HD G WASHER FLAT STL 3/ B WASHER FLAT STL 5/ NUT, 5/16-18 NYLOCK NUT, 7/16-20 NYLOCK SEAT BELT 48 BLK 1.3 MOUNT ATS BUCKLE W/OFFSET STRAP SEAT BELT

72 WHEELS - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N TIRE/WHL ASSY, 5.7X8 DOT 6-PLY 4 BOLT Uses Item 2) A TIRE/WHL ASSY, 5.70X8 LRD 5 HOLE (Uses Item 2) B C D E F G H J K IL TIRE/WHL ASSY, 18.0X8.5-8 STD TURF(Uses Item 2) TIRE/WHL ASSY,215/60-8 DOT 4 BOLT (Uses Item 2) TIRE/WHL ASSY, 145R12 HIGH SPEED 4 HOLE (Uses Items 2 & 3) TIRE/WHL ASSY, 145R12 HIGH SPEED 5 HOLE (Uses Items 2 & 3) TIRE/WHL ASSY, FOAM FILL 5.7X8 4 HOLE (Uses Item 2) TIRE/WHL ASSY, FOAM FILL 5.7X8 5 HOLE (Uses Item 2) TIRE/WHL ASSY, 5.7X8 NON-MARKING 4 HOLE (Uses Item 2) TIRE/WHL ASSY, 5.7X8 NON-MARKING 5 HOLE (Uses Item 2) TIRE/WHL ASSY, 5.7X8 SOLID NON-MARKING 4 HOLE (Uses Item 2) TIRE/WHL ASSY, 5.7X8 SOLID NON-MARKING 5 HOLE (Uses Item 2) LUG NUT, 1/2-20 TAPERED WHEEL 16/ PLTD, SPACER WHEEL 10 GA, 4 HOLE PL HUB CAP, 8 CHROME & BLACK - TURF A HUB CAP, 8 GOLD & BLACK - TURF B A HUB CAP, 8 CHROME BABY MOON TURF

73 UTILITRUCK Parts Manual Section 5 Electrical Systems

74 MAIN WIRE HARNESS EU P/N

75 MAIN WIRE HARNESS SCHEMATIC EU P/N ITEM CPC P/N DESCRIPTION QTY SEATS P/N BDI METER, 48V A BDI METER, 36V A HOUR METER SPEED SWITCH, TOGGLE DIRECTION SWITCH LIGHT, LED, GREEN KEYSWITCH ACCELERATOR, LINEAR CHARGER DELTA Q (See Page 5-11) FUSE AMP A CONTROLLER, SEVCON REGEN HP, SEPEX 24/-48 (Programmed a ALARM, AUDIBLE SLOW PULSE RESISTOR,ASSEMBLY A CONTACTOR W/ MTG BRKT - 24 V (SW80) MAIN HARNESS (See Note) NOTE: For use with vehicle with a pot box, an adapter is required. See page

76 12V ELECTRICAL ACCESSORY WIRING EU (P/N ) 5-3

77 DC/DC CONVERTER WIRING - EU

78 12V ELECTRICAL ACCESSORY - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N HEADLIGHTS, GLASS (PAIR, RECTANGULAR) ASSY, FRONT TURN LIGHT SWITCH, TOGGLE LIGHT, DASH SIGNAL INDICATOR FLASHER ASSY, TURN SWITCH W/GROMMET A ALARM, AUDIBLE, SLOW PULSE FUSE, 15 AMP ATO/ATC LIGHT,4 TAIL LAMP ASSY W/PLUG HARNESS, 12V ACCESSORY, GOLF & UTILITY HARNESS, UNIVERSAL HORN SWITCH, HORN, SURFACE MOUNT A HORN, 12V (See Note) A HORN 48V HARNESS, BACK UP LIGHTS, ACE V RELAY LIGHT, ROUND 2" BACK UP FUSE, 10 AMP ATO/ATC HARNESS, DC-DC CONVERTER V TO 12V DC-DC CONVERTER POWER DISTRIBUTION BLOCK A CONTACTOR & MOUNT BRACKET 24V A CONTROLLER, SEVCON RGEN-SEPEX (Programmed ) DIRECTION KEYSWITCH KIT, HEADLIGHT SERVICEABLE U KIT, RUN LIGHT, ROUND TAIL LIGHT U KIT, DELUXE LIGHT, ROUND TAIL LIGHT, MECH U KIT, DELUXE LIGHT, ROUND TAIL LIGHT, HYD U NOTE: Vehicle produced after mid 2012 are equipped with a 48 V horn. If replacing a 12V horn it is recommended replacing it with a 48V horn. See Horn Harness information page

79 DC-DC CONVERTER SCHMATIC - EU 5-6

80 12V ACCESSORY SCHEMATIC - EU 5-7

81 BACK UP LIGHTS HARNESS SCHEMATIC WITH DC-DC CONVERTER - EU 5-8

82 BACK UP LIGHTS HARNESS SCHEMATIC ACE + - EU 5-9

83 CONTROL PANEL COMPONENTS - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N MOUNTING BRKT - PANEL CONTROLLER A CONTROLLER, SEVCON REGEN HP, SEPEX 24/-48 (Programmed ) 3 AXLE, ELECTRIC (See Section 3) A ALARM, BACK UP NUT, 5/16-18, NE, NYLON INSERT, GA, YWZC A CONTACTOR W/ MTG BRKT - 24 V (SW80) W SCREW,1/4-20X1, HHCS,G5, YWZC B WASHER FLAT STL 1/4 SAE - BLK NUT 1/4-20 NYLOCK, GA YWZC W SCREW, #10-24 X 5/8 HWH TRD ROL NUT, #10-24 GR A NM MACH NYLON LOCK U-BOLT, #014,ZC B WASHER, 5/16,USS, STD, F/W BLK MAX SCREW, 1/4-20 X 1 1/4" HHCS, G5, YWZC B WASHER, LOCK 1/4 BLACK ZINC B WASHER, FLAT STL 1/4 SAE- BLK * NOT SHOWN 5-10

84 CHARGER & BATTERY EU USED ONLY WITH 36V A

85 CHARGER & BATTERY EU (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N 1** CHARGER, DELTA Q 36V W/LED, STANDARD A** CHARGER, DELTA Q 48V W/LED, STANDARD B** CHARGER, DELTA Q 48V W/LED, AGM BRACKET, CHARGER MOUNT, DELTA Q A CHARGER CORD W/RECEPTACLE ASSY (Includes 3A & 4) RECEPTACLE, POWER INLET (120V) W/ HARDWARE CHARGER CORD, 6 FT 14/3 WIRE BLACK B SCREW, HEX HEAD CAP 1/4-20 X 3/4 G * 6703-B WASHER FLAT STL 1/4 SAE UNHARD BLK B NUT 1/4-20 GR A SERRATED FLNG LOCK BATTERY TRAY SW WASHER,3/8",STD FLAT, STAINLESS LH NUT, 3/8-16 NYLOCK A HOLD DOWN, BATTERY J-HOOK, Ø2.60 X BATTERY, 6V, DC, US2200 6/ A BATTERY, 6V DC, SEALED, AGM,GC2 6/ B BATTERY, 6V DC, US * CABLE, 4GA, / BATTERY TRAY SUPPORT A ROD, BATTERY HOLD DOWN WASHER, FLT, SS.28X1.375X NUT, 1/4-20 SS, NYLOCK * A EXTENSION CORD * EXTENSION CORD 9 W/GFIC CR-174 CLIP & RING ** LED FRONT LABEL * CABLE TIE * 6085 WASHER, 5/16 LOCK (Used with Item 13A) 12/ * NOT SHOWN **NOTES: 1. See Service Bulletin SB if replacing a non-led charger. 2. LED & label position will be located adjacent to the charger receptacle 5-12

86 DELTA Q CHARGER WITH REMOTE LED EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N CR-174 CLIP & RING LED FRONT LABEL CHARGER, DELTA Q 36V W/LED, STANDARD A CHARGER, DELTA Q 48V W/LED, STANDARD B CHARGER, DELTA Q 48V W/LED, AGM PLUG, POWER INLET 120V SEALED CHARGER CORD LED 25 CABLE N/A ASSEMBLY, CORD W/ RECEPTACLE (Includes Item 4 & 5) NOTE: SEE SERVICE BULLETIN SB IF REPLACING A NON-LED CHARGER. 5-13

87 HARNESS, POT BOX ADAPTER EU P/N HORN HARNESS EU P/N

88 UTILITRUCK Parts Manual Section 6 Accessories

89 BATTERY WATERING SYSTEM - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N WATERING ASSEMBLY PUMP

90 DECKS/BED EXTENSION - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N ALUMINUM DECK PLATE EU-S (Uses Items 5-7) * ALUMINUM DECK PLATE EU-L (Uses Items 5-7) ** STEEL DECK EU-S (Uses Items 5-7) * STEEL DECK EU-L (Uses Items 5-7) * PUSHNUT 5/16, BLK 4/ *5A FOAM TAPE, 1/8 TX1 WX EU-L *5B FOAM TAPE, 1/8 TX1 WX EU-S *5C FOAM TAPE, 1/8 TX1 WX STEEL EU-L * NUT, TINNERMAN 4/ * SCREW, 5/16-18X3/4 4/ ** BED EXTENSION (Uses Items 9 11) * 3987-BS SCREW, 5/16-18X3/4 HHC G * 6702-B WASHER 5/ * 7525 NUT, 5/16-18 SERR FLANGE LOCK N/A Kit, BED EXTENSION (Includes Items 8 11) U * NOT SHOWN ** SPECIAL ORDER

91 STEEL BOX WITH TAILGATE EU Kits no longer available ITEM CPC P/N DESCRIPTION QTY SEATS P/N A HINGE PANEL LH - S A* PANEL LH L PANEL RH - S A* PANEL RH - L TAIL GATE TAILGATE CHAIN PANEL, FRONT LATCH BRACKET * CAUTION LABEL SCREW, 10-24X5/8 PPH BS SCREW, 5/16-18X3/4 HHC G5 24/ S HOOK * TUBING (Used with Item 5) B WASHER, 5/16 48/ B WASHER 5/16 LOCK 24/ NUT, NYLOCK B NUT, 5/15-18 HEX 24/ N/A KIT, SHORT STEEL BOX NO LONGER AVAILABLE U N/A KIT, LONG STEEL BOX NO LONGER AVAILABLE U * NOT SHOWN 6-3

92 DOME LIGHT - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N 1 ** HARNESS MOUNTING PLATE DOME LIGHT ASSEMBLY * CABLE TIE, NATURAL * CABLE TIE MOUNTING BRACKET * CABLE TIE 18X11 3/4, 50 LB * GROMMET.25, RUBBER * 2616 SCREW, #8-32X1 PFH * 2685-W SCREW, 10-24X5/8 HWHTR * 6716 WASHER, #10 SAE * 7609-W NUT, #8-32 GR A,NYLOCK * 7624 NUT, GR A, NYLOCK * 9906 TERMINAL, 16/14 INS, 1/4 MALE TAB * NOT SHOWN ** SPECIAL ORDER 6-4

93 ENCLOSURES - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N ALUM VAN REAR ENCLOSURE EU-S U ALUM VAN REAR ENCLOSURE EU-L 2 DOOR U ALUM VAN REAR ENCLOSURE EU-L 3 DOOR U ALUM CAB ENCLOSURE U WINDSHIELD WIPER KIT, ALUM CAB U 6-5

94 FOLDING STEEL SIDES - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N MOUNT PLATE W SCREW, 1/4-20X1 HHC B WASHER, 1/ NUT 1/4-20 NYLOCK BS SCREW, 5/16-18X2 PAN NUT, 5/16-18 NYLOCK BUMPER BLACK TAILGATE FOLDING SIDE UTIL-S A FOLDING SIDE UTIL-L CAPLUG RAIL SPACER B KIT, FOLDING STEEL RAILS UTIL-S U 12A KIT, FOLDING STEEL RAILS UTIL-L U * SPECIAL ORDER 6-6

95 AMBER STROBE LIGHT CAB/SUNTOP EU 1 ITEM CPC P/N DESCRIPTION QTY SEATS P/N STROBE LIGHT ASSY * CABLE TIE * CABLE TIE 5 3/ * CABLE TIE MOUNTING BRACKET ** HARNESS, LIGHT CAB * 2339 SCREW, #10-24X3/4, HH * 7624 NUT, 1/4-20 NYLOCK * 6716 WASHER # * KIT, STROBE LIGHT AMBER CAB U * NOT SHOWN ** SPECIAL ORDER 6-7

96 AMBER STROBE LIGHT W/MAST EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N STROBE LIGHT ASSY * CABLE TIE 5 3/ * CABLE TIE MOUNTING BRACKET * GROMMET 3/8X7/ * 2339 SCREW, #10-24X3/4, HH LIGHT MAST(Mounts to body with Items 9 11) ** HARNESS, LIGHT MAST * 3787-B SCREW 1/4-20X3/4 HHC * 6703-B WASHER 1/ * 7692 NUT, 1/4-20 NYLOCK * 7624 NUT, NYLOCK KIT, STROBE LIGHT AMBER W/MAST (Includes above 12* Items.) U * NOT SHOWN ** SPECIAL ORDER 6-8

97 MIRRORS - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N SIDE MIRROR, 5 ROUND * 2818 SCREW 5/16-18X1 1/2 HHC (Use with 1 - Bench Seats) * 6000-B WASHER, 5/16 (Use with 1 - Bench & Bucket Seats) * 7525 NUT 5/16 SERR. FLNG LOCK (Use with 1 - Bench Seats) * 4017 SCREW, 5/16-18X1 HHC (Use with 1 -Bucket Seats) * 7041-B WASHER 5/16 LOCK (Use with 1 - Bucket Seats) * NUT, JACK #8 (Use with 1 - Bucket Seats & 8)) PANEL REAR VIEW MIRROR * MOUNTING BRACKET (Use with 8) * 3787-B SCREW 1/4-20X3/4 HHC(Use with 8) * 6703-B WASHER 1/4 (Use with 8) * 7036-B WASHER, LOCK (Use with 8) MIRROR CAB SIDE MOUNT * 3993 SCREW, 1/4-20X1 1/4 HHC * 7686 NUT, 1/4-20 NYLOCK BRACKET N/A KIT, CAB MIRROR (Includes Items 11, 13-16) U N/A N/A ** N/A KIT, ROUND MIRROR, PAIR BENCH SEATS (Includes Items 1-4 ) KIT, ROUND MIRROR, PAIR BUCKET SEATS (Includes Items 1, 3, 5-7) KIT, 5 PANEL MIRROR SUNTOP (Includes Items 7-12) U U U * NOT SHOWN ** SPECIAL ORDER

98 WINDSHIELDS -EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N WINDSHIELD, HARDCOAT 40 (See Note) A WINDSHIELD, ACRYLIC 40 (See Note) B ** WINDSHIELD, HARDCOAT 40 FOR WIPER (See Note) WINDSHIELD, FOLDING, TINTED (See Note) BRACKET * BUMPER * 8675 RIVET KIT, WINDSHIELD, HARDCOAT 40 (Includes Items 1, 3, 4, 5 & 6) (See Note) KIT, WINDOWSHIELD, ACRYLIC 40 (Includes Items 1A, 3, 4, 5 & 6) (See Note) KIT, WINDSHIELD, FOLDING, TINTED (Includes Items 2, 3, 4, & 5) (See Note) U U U * NOT SHOWN ** SPECIAL ORDER NOTE: Items cannot be shipped UPS. Ship via freight or local pickup. 6-10

99 WINDSHIELD WIPER - EU 6-11

100 WINDSHIELD WIPER EU Cont. ITEM CPC P/N DESCRIPTION QTY SEATS P/N WIPER BAR MOTOR WIPER WIRING HARNESS B CROWN NUT, 3/8-16 (Supplied with Item 9) WIPER SPACER A MOTOR MOUNTING BRACKET WASHER, NEOPRENE * WIPER ARM * WIPER BLADE WIPER MOTOR * CABLE TIES 11 ¾ RUBBER GROMMET B NUT, HEX, BLK RUBBER GROMMET SCREW, 10-24X5/8 PH SCREW, 5/16-18X1 ½ SCREW, 3/8-16X2 HC B WASHER, FLAT 5/ WASHER, FLAT 3/ B LOCK WASHER 5/ LOCK WASHER, ITEM # 10 EXTERNAL TOOTH NYLOCK NUT /8X7/8 GROMMET N/A BRACKET (Supplied with Item 7) 1 N/A 24 N/A INSTRUCTION SHEET N/A KIT, WINDSHIELD WIPER (Includes above items) U * NOT SHOWN 6-12

101 RAINDRAIN SUNTOP, BENCH - EU SEATBACK FRAME FLOOR 6-13

102 RAINDRAIN SUNTOP, BENCH - EU Cont. ITEM CPC P/N DESCRIPTION QTY SEATS P/N RAINDRAIN SUNTOP SHELL BIRCH FRONT SUNTOP SUPPORT SUNTOP TUBE BRACKET SCREW 5/16-18 X 7/8 HEX B WASHER, ¼ W, PLAIN LOCKNUT. 5/16-18 NYLOK B SCREW, 3/8-16 X 3/4 BLACK LOCKNUT. 3/8-16 NYLOK BS SCREW, ¼-20 X 1 ¾ HEX B WASHER, ¼ N-PLAIN W WASHER. ¼ FENDER LOCKNUT, ¼-20, 3 WAY CROWN B SCREW, HEX CAP 1/4-20X2 1/ LOCKNUT. ¼-20 NYLOK COVER SPACER, PLASTIC * REAR SUNTOP TUBE SUPPORT (RH) REAR SUNTOP TUBE SUPPORT (LH) PLUG FINISH, 7/ SCREW, HEX CAP 1/4-20X2 ¾ WASHER, RUBBER WASHER, NYLON SPACER,.3/8 ID X 27/32 LONG N/A A KIT, UTILITRUCK BIRCH, RAINDRAIN BENCH U * NOT SHOWN 6-14

103 RAINDRAIN SUNTOP, BUCKET - EU FLOOR 6-15

104 RAINDRAIN SUNTOP, BUCKET - EU Cont. ITEM CPC P/N DESCRIPTION QTY SEATS P/N RAINDRAIN SUNTOP SHELL BIRCH A RAINDRAIN SUNTOP SHELL BRIGHT FRONT SUNTOP SUPPORT SUNTOP TUBE BRACKET SCREW 5/16-18 X 7/8 HEX B WASHER, ¼ W, PLAIN LOCKNUT. 5/16-18 NYLOK B SCREW, 3/8-16 X 3/4 BLACK LOCKNUT. 3/8-16 NYLOK BS SCREW, ¼-20 X 1 ¾ HEX B WASHER, ¼ N-PLAIN W WASHER. ¼ FENDER LOCKNUT, ¼-20, 3 WAY CROWN * REAR SUNTOP BRACKET (RH) REAR SUNTOP BRACKET (LH) PLUG FINISH, 7/ PLUG FINISH, 3/ WASHER, RUBBER WASHER, NYLON * BUMPER, BLACK (See Note) B WASHER, 5/ N/A KIT, UTILITRUCK BIRCH, RAINDRAIN BUCKET U N/A KIT, UTILITRUCK BRIGHT, RAINDRAIN BUCKET U * NOT SHOWN Note: Place on rear support tubes to prevent contact with vehicle body. 6-16

105 80 SUNTOP, BENCH - EU SEATBACK FRAME 6-17

106 80 SUNTOP, BENCH - EU Cont. ITEM CPC P/N DESCRIPTION QTY SEATS P/N SUNTOP SHELL BIRCH FRONT SUNTOP SUPPORT SUNTOP TUBE BRACKET SCREW 5/16-18 X 7/8 HEX B WASHER, 1/4 W, PLAIN LOCKNUT. 5/16-18 NYLOK B SCREW, 3/8-16 X 3/4 BLACK LOCKNUT. 3/8-16 NYLOK SCREW, 1/4-20 X 2 1/2HEX B WASHER, 1/4 N-PLAIN SPACER,.3/8 ID X 27/32 LONG NUT, 1/4-20 NYLOCK B SCREW, HEX CAP 1/4-20X2 1/ COVER SPACER, PLASTIC * REAR SUNTOP TUBE SUPPORT (RH) REAR SUNTOP TUBE SUPPORT (LH) PLUG FINISH, 7/ SCREW, HEX CAP 1/4-20X2 ¾ WASHER, NYLON N/A A KIT, UTILITRUCK BIRCH, 80 SUNTOP BENCH U * NOT SHOWN

107 80 SUNTOP, BUCKET - EU 6-19

108 80 SUNTOP, BUCKET - EU Cont. ITEM CPC P/N DESCRIPTION QTY SEATS P/N SUNTOP SHELL BIRCH A W 80 SUNTOP SHELL BRIGHT FRONT SUNTOP SUPPORT SUNTOP TUBE BRACKET SCREW 5/16-18 X 7/8 HEX B WASHER, 5/16 W, PLAIN LOCKNUT. 5/16-18 NYLOK B SCREW, 3/8-16 X 3/4 BLACK LOCKNUT. 3/8-16 NYLOK SCREW, 1/4-20X2 1/2 HHC G B WASHER, ¼ N-PLAIN NUT, 1/4-20 NYLOCK * REAR SUNTOP BRACKET (RH) REAR SUNTOP BRACKET (LH) PLUG FINISH, 7/ PLUG FINISH, 3/ WASHER, NYLON * BUMPER, BLACK (See Note) B WASHER, 5/ N/A KIT, UTILITRUCK BIRCH, 80 BUCKET U N/A KIT, UTILITRUCK BRIGHT, 80 BUCKET U * NOT SHOWN Note: Place on rear support tubes to prevent contact with vehicle body. 6-20

109 115 SUNTOP, BENCH - EU SEATBACK FRAME FLOOR 6-21

110 115 SUNTOP, BENCH - EU Cont. ITEM CPC P/N DESCRIPTION QTY SEATS P/N SUNTOP SHELL BIRCH FRONT SUNTOP SUPPORT SUNTOP TUBE BRACKET SCREW 5/16-18 X 7/8 HEX B WASHER, ¼ W, PLAIN LOCKNUT. 5/16-18 NYLOK B SCREW, 3/8-16 X 3/4 BLACK LOCKNUT. 3/8-16 NYLOK W SCREW, ¼-20 X 1 ¾ HEX B WASHER, ¼ N-PLAIN SUPPORT PLATE NUT, 1/4-20 NYLOCK B SCREW, HEX CAP 1/4-20X2 1/ COVER SPACER, PLASTIC * REAR SUNTOP TUBE SUPPORT (RH) REAR SUNTOP TUBE SUPPORT (LH) PLUG FINISH, 7/ SCREW, HEX CAP 1/4-20X2 ¾ WASHER, NYLON SPACER,.3/8 ID X 27/32 LONG BRACKET, SUNTOP TUBE BESTRO SUNTOP TUBE SCREW, 5/16-18X1 1/2 HHC G SCREW, 1/4-20X1 1/4 HHC G B WASHER 5/ NUT, 5/16-18 SERR FLANGE LOCK N/A KIT, UTILITRUCK BIRCH, 115 SUNTOP BENCH U * NOT SHOWN 6-22

111 115 SUNTOP, BUCKET - EU FLOOR 6-23

112 115 SUNTOP, BUCKET - EU Cont. ITEM CPC P/N DESCRIPTION QTY SEATS P/N SUNTOP FRONT SUNTOP SUPPORT SUNTOP TUBE BRACKET SCREW 5/16-18 X 7/8 HEX B WASHER, ¼ W, PLAIN LOCKNUT. 5/16-18 NYLOK B SCREW, 3/8-16 X 3/4 BLACK LOCKNUT. 3/8-16 NYLOK W SCREW, 1/4-20X1 1/2 HHC G B WASHER, ¼ N-PLAIN NUT, 1/4-20 NYLOCK * REAR SUNTOP BRACKET (RH) REAR SUNTOP BRACKET (LH) PLUG FINISH, 7/ PLUG FINISH, 3/ WASHER, NYLON * BUMPER, BLACK (See Note) B WASHER, 5/ SUPPORT PLATE NUT, 5/16-18 SERR FLANGE LOCK BRACKET, SUNTOP TUBE BESTRO SUNTOP TUBE SCREW, 5/16-18X1 1/2 HHC G SCREW, 1/4-20X1 1/4 HHC G N/A KIT, UTILITRUCK 115 BUCKET U * NOT SHOWN Note: Place on rear support tubes to prevent contact with vehicle body. 6-24

113 POLY CARGO DUMP BOX- EU NOTE: Colors shown for contrast purposes only. 6-25

114 POLY CARGO DUMP BOX- EU (Cont.) 6-26

115 POLY CARGO DUMP BOX- EU (Cont.) 6-27

116 POLY CARGO DUMP BOX- EU (Cont.) ITEM CPC P/N DESCRIPTION QTY SEATS P/N FRAME LATCH BAR LATCH HANDLE PROP ROD SUPPORT BRACKET LATCH BRACKET TAILGATE HINGE PIN TAILGATE PIVOT ROD PIVOT PLATE PROD ROD PIN 1/8X1 1/4 COTTER BOOT, RUBBER BUMPER LANYARD B SCREW, #10X3/4 HHCS, G BS SCREW 1/4-20X1 3/4 HHCS G SCREW 1/4-20X3 HHCS G SCREW 5/16-18X7/8 HHC G B SCREW, 3/8-16X1 3/4 HHCS G WASHER FLT STL.513X1.09X B WASHER 1/ B WASHER #8 PLAIN B WASHER, 5/16 LOCK NUT 3/8-16 SERR FLANGE GR A NUT 1/2-13 NYLOCK NUT 1/4-20 NYLOCK GR A PIN, 5/16X KNURLED INSERT 5/ CARGO BOX W/TAILGATE SPRING.734X2.63X PS SCREW 1/2-13X3 1/4 HHCS G SCREW, 5/16-18X3/4 TSL, M/S, 18-9 S/S * FILLER PLATE FOAM TAPE PUSHNUT, 5/ N/A* KIT, POLY CARGO DUMP BOX U * SPECIAL ORDER 6-28

117 SUNTOP HEATER - EU ITEM CPC P/N DESCRIPTION QTY SEATS P/N HEATER 48V ** HEATER HARNESS ASSEMBLY 48V WINDSHIELD WIPER BAR DOME LIGHT MOUNT MOLDING, BLACK * CABLE, TIE B SCREW, #10X3/4 HWH, TEK ** SCREW, 5/16-18X1 1/ BS SCREW, 1/4-20X1 3/4, HHCS, G B WASHER, 5/16 USS, STD ** WASHER,.375X1.5X.5 F/W, NYLON B WASHER, 1/4 F/W, SAE, STL ** WASHER, 5/16, REG-SPRG, LOCK NUT, 1/4-20 NYLOCK * NOT SHOWN **ITEMS NOT USED WITH VEHICLES HAVING WINDSHIELD WIPERS NOTE: 1. If the toggle switch is in the Fan/Heat position and no heat is occurring, a circuit reset may be needed. On a heater side panel is a 3/8 hole. Inside is a circuit reset tab. Using a non-conductive device push the tab to reset the circuit. 2. This heater/harness is not interchangeable with heater/harness installed on vehicles prior to 8/10/2010. Connect black wire to 48V negative and red wire to 48V positive. 3. If previous heater had a three (3) wire harness, a new two (2) wire harness (Item 2) is required. 6-29

118 OVERHEAD RACK EU-L ITEM CPC P/N DESCRIPTION QTY SEATS P/N 1 * OVERHEAD RACK B 2 * SUNTOP TUBE MOUNTING BRACKET * UPRIGHT * CAB FRONT LH BRACKET * CAB FRONT RH BRACKET BS SCREW, 5/16-18 X 2 PPH CAPLUG CAPLUG SCREW, 5/16-18X7/8, HHCS, G B SCREW, 5/16-18X2-1/2, PPH BS SCREW, 5/16-18 X 5/8, CARR, G B WASHER,5/ NUT, 5/16-18, L/N,NYLOK,NE,GA NUT, 5/16-18 FLANGE LOCK * SPECIAL ORDER 6-30

119 CARGO BOX - EU-S&L 6-31

120 CARGO BOX EU-S&L (Cont.) ITEM CPC P/N DESCRIPTION QTY-S QTY-L SEATS P/N A HINGE 2.5 X 38" -(8).375 HOLES * SIDE, STEEL BOX, UTL-S 2 N/A A * SIDE, STEEL BOX, UTL-L (Not Shown) N/A * BOTTOM, STEEL BOX, UTL-S 1 N/A A * BOTTOM, STEEL BOX, UTL-L (Not Shown) N/A BRKT, CORNER REINFORCEMENT * FRONT, STEEL BOX, UTL * TAIL GATE, STEEL BOX, UTL BUMPER, RUBBER BOOT LANYARD, HITCH PIN, 4" LONG FOAM TAPE, 1/8 X 1 (Not Shown) B SCREW, #10 X 3/4 HWH TEK # BS SCREW, 5/16-18 X 3/4 HHCS, GRADE B CARRIAGE BOLT 1/4-20 X 3/4 GR 5 HC-BK B WASHER,5/16,SAE,F/W,BLK MAX B WASHER, 1/4SAE LOCKNUT, 5/16-18 HEX FLG WHIZ NUT, 1/4-20, NYLOCK, GA, YWZC PIN,5/16X2,COTTERLESS HITCH,ZC SCREW,5/16-18X3/4,TSL,M/S,18-8,S/S KIT, CARGO EXPRESS, SHORT 1 N/A U KIT, CARGO EXPRESS, LONG N/A N/A U * SPECIAL ORDER 6-32

121 EXTENDED CARGO BOX - EU- S&L 6-33