Illustrated Parts Manual
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1 Illustrated Parts Manual Models 522D LoPro 524D LoPro S/N 0900 P/N Revised July 6, 2007
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3 INTRODUCTION Table of Contents SECTION INTRODUCTION Table of Contents... - thru -4 Alphabetical Index thru -8 Service Kits... -9, -0 Part Number Index... - thru -22 SECTION 2 CHASSIS & ATTACHING PARTS Frame Shrouding & Trim...2- Open Cab Rear Axle & Attaching Parts Front Axle Mounting SECTION 3 BOOM First Boom Section Second Boom Section Quick Switch SECTION 4 ATTACHMENTS Carriage Assembly Quick Switch Carriage Assembly Buckets Truss Boom Assembly Truss Boom w/winch Mast Assembly Degree Swing Fork Assembly Slope Piler Carriage Assembly Slope Piler Carriage Assembly Carriage Forks Personnel Platform Assembly
4 INTRODUCTION Table of Contents SECTION 5 ENGINE & ATTACHING PARTS Engine Left Side View Engine Right Side View Engine Pump Mount & Flywheel Housing Fuel Tank & Lines Radiator Assembly Air Cleaner Piping Air Cleaner Exhaust System SECTION 6 DRIVE TRAIN Front Axle Assembly Front Axle Housing Front Axle Differential Carrier Brake Assembly Front Axle Shaft & Planetary Wheel End Rear Steering Axle Drive Hub Wheels & Tires SECTION 7 CONTROLS Tilt Lever Assembly Accelerator Pedal Assembly Steering Column & Attaching Parts Floorplate Components Brake & Inching Linkage SECTION 8 BRAKES Service/Parking Brake Lines
5 INTRODUCTION Table of Contents SECTION 9 HYDRAULIC CIRCUITS Oil Supply & Pressure Lines Dump Circuit Drive Circuit (front) Drive Circuit (rear) Lift Cylinder Crowd Cylinder Tilt & Tilt Compensating Cylinder Steering Cylinder Joystick Circuit SECTION 0 HYDRAULIC COMPONENTS Lift Cylinder...0- Crowd Cylinder Tilt Cylinder Compensating Cylinder Steering Cylinder Main Hydraulic Control Valve Rear Drive Motor Priority Flow Control Valve Flow Divider Valve Brake Valve Solenoid Valve Inching Valve Main Hydraulic Pump Hydrostatic Transmission Pump Front Drive Motor Hydraulic Reservoir & Filter Joystick Assembly Traction Lock Valve Quick Start Cylinder & Valve Assembly Truss Boom Winch Winch Motor Crossover Valve
6 INTRODUCTION Table of Contents SECTION ELECTRICAL Dash Panel...- Engine Wiring Harness...-2 Dash Harness Assembly...-3 Gauge Panel Assembly...-4 Battery & Cables...-5 SECTION 2 MISCELLANEOUS Cab & Frame Decals Boom Decals SECTION 3 OPTIONAL EQUIPMENT Cab Enclosure Kit (featuring Skylight and Wiper Assembly) Cab Enclosure Kit (featuring Left Hand Side Assembly) Cab Enclosure Kit (featuring Cab Glass) Cab Enclosure Installation Kit Cab Enclosure Installation Kit Cab Heater Option Heater Assembly Inline By-pass Tow Hook Installation Joystick Installation (Tilt on Joystick) Main Control Valve w/ Auxiliary Hydraulics Auxiliary Hydraulics Assembly (2 Section Boom) Auxiliary Electronics Assembly (2 Section Boom) R.H. Auxiliary Hydraulic Assembly (2 Section Boom) Foam Filled Tire Assembly (2 Section Boom) L.H. Tilt Assembly Section Boom Assembly Crowd Cylinder Assembly (3 Section Boom) R.H. Auxiliary Hydraulic Assembly (3 Section Boom) Auxiliary Hydraulic Assembly (3 Section Boom) Auxiliary Electronics Assembly (3 Section Boom) Beacon Light Package Work Light Package Windshield/Top Window Kit Installation
7 INTRODUCTION Alphabetical Index ACCELERATOR CABLE ACCELERATOR PEDAL AIR CLEANER AIR CLEANER ELEMENT AIR CLEANER SERVICE INDICATOR AIR FILTER, OPTIONAL ALTERNATOR ATTACHMENTS thru 4-9 AUXILIARY ELECTRONICS (2 Section Boom) AUXILIARY ELECTRONICS (3 Section Boom) AUXILIARY HYDRAULICS (2 Section Boom) AUXILIARY HYDRAULICS (3 Section Boom) BATTERY BATTERY HOLD DOWN BATTERY CABLES BEACON LIGHTS BOOM DECALS BOOM SECTIONS (2 Section Boom) thru 3-2 BOOM, OPTIONAL (3 Section Boom) BRAKE PEDAL BRAKE VALVE BRAKE WARNING LIGHT BREATHER (Filler cap) BUCKETS CAB ENCLOSURE KIT thru 3-3 CARRIAGE COMPENSATING CYLINDER COMPENSATING CYLINDER HYDRAULIC CIRCUIT CONTROL VALVES , 0-8, 0-9 CROWD CYLINDER CROWD CYLINDER (3 Section Boom) CROWD CYLINDER HYDRAULIC CIRCUIT DASH HARNESS DECALS thru 2-2 DECK DRIVE CIRCUIT (Front) DRIVE CIRCUIT (Rear) DUMP CIRCUIT
8 INTRODUCTION Alphabetical Index ELECTRICAL SYSTEMS... - thru -4 ENGINE LEFT SIDE VIEW ENGINE MOUNT ENGINE RIGHT SIDE VIEW ENGINE THROTTLE CONTROL EXHAUST PIPE EXHAUST SYSTEM EXTENSION & RETRACTION CABLE ASSEMBLY FILTERS (Hydraulic) FILTER ELEMENT FIRST BOOM SECTION FIRST BOOM SECTION MOUNTING PIN FLOORPLATE COMPONENTS F-N-R SHIFTER FOAM FILLED TIRE, OPTIONAL (2 Section Boom) FRAME FRAME SHROUDING & TRIM FRONT AXLE FRONT AXLE MOUNTING FRONT AXLE DIFFERENTIAL CARRIER FRONT AXLE DRIVE MOTOR FRONT AXLE HOUSING FRONT AXLE SHAFT & PLANETARY WHEEL END FRONT BRAKE ASSEMBLY FRONT DISC WHEEL & RIM FUEL GAUGE FUEL LEVEL SENDER FUEL LINES FUEL TANK & CAP HEATER, OPTIONAL HOOD HORN HORN BUTTON HORN WIRING HOURMETER HYDRAULIC CIRCUITS thru
9 INTRODUCTION Alphabetical Index IGNITION SWITCH INCHING VALVE , 7-5, 0-2 INLINE BYPASS INSTRUMENT PANEL... -, -4 JOYSTICK , 0-7 KITS... -9, -0 LEFT HAND TILT CONTROL LIFT CYLINDER LIFT CYLINDER HYDRAULIC CIRCUIT MAIN BOOM SECTIONS... 3-, 3-2 MAIN HYDRAULIC CONTROL VALVE MAIN CONTROL VALVE W/ AUXILIARY HYDRAULICS MAIN HYDRAULIC PUMP... 5-, 0-3 MUFFLER NEGATIVE BATTERY CABLE OIL COOLER , 9-2 OIL FILTER... 5-, 0-6 OIL PRESSURE GAUGE OIL PRESSURE SENDER OIL RESERVOIR OIL SUPPLY & PRESSURE LINES PERSONNEL PLATFORM POSITIVE BATTERY CABLE PRIORITY FLOW CONTROL VALVE QUICK SWITCH ASSEMBLY QUICK SWITCH MOUNTED CARRIAGE ASSEMBLY RADIATOR & HOSES REAR AXLE FRAME REAR AXLE MOUNTING PIN REAR DRIVE MOTOR REAR STEERING AXLE REAR STEERING AXLE DRIVE HUB
10 INTRODUCTION Alphabetical Index REPAIR KITS... -9, -0 RESERVOIR FILLER-BREATHER RESERVOIR SUPPLY CIRCUIT RESERVOIR RESERVOIR FILTER RIGHT HAND AUXILIARY HYDRAULIC (2 Section Boom) RIGHT HAND AUXILIARY HYDRAULIC (3 Section Boom) SEAT SEAT BELT SECOND BOOM SECTION SERVICE BRAKE LINES SERVICE KITS... -9, -0 SOLENOID VALVE...0- STARTER MOTOR STEERING COLUMN STEERING CYLINDER STEERING CYLINDER HYDRAULIC CIRCUIT STEERING KNUCKLES STEERING ORBITROL STEERING WHEEL SUPPLY HYDRAULIC CIRCUIT THERMAL BYPASS THREE SECTION BOOM THREE SECTION BOOM AUXILIARY HYDRAULICS TIE ROD ARM TILT CONTROL LEVER & LINKAGE TILT CYLINDER TILT CYLINDER HYDRAULIC CIRCUIT TOW HOOK TRACTION LOCK VALVE , 0-8 TRAVEL ALARM WATER TEMPERATURE GAUGE WATER TEMPERATURE SENDER WHEELS & TIRES WHEELS & TIRES, OPTIONAL (Foam Filled) WIRING HARNESS... 5-, -2, -3 WORKLIGHTS, OPTIONAL
11 INTRODUCTION Service Kits SECTION PAGE NO. PART NUMBER DESCRIPTION Steering Cylinder Pin Kit Engine Filter Kit Limited Slip Plate Stack Kit Pinion Cage Shim Kit Drive Pinion Shim Kit Limited Slip Shim Kit Brake Seal Kit Brake Piston Plate Kit Brake Plate & Seal Kit Piston Brake Shim Kit Cable Attachment Kit Boot Kit Heel Rest Kit Steering Control Unit Seal Kit Tie Strap & Boot Kit Lift Cylinder Seal Kit Crowd Cylinder Seal Kit Tilt Cylinder Seal Kit Compensating Cylinder Seal Kit Steering Cylinder Seal Kit Main Control Valve Stud Kit MVC Section Seal Kit MVC Main Relief Seal Kit MVC Plug Seal Kit MVC Seal Retainer Kit MVC Spool Seal Kit Flow Divider Valve Seal Kit Brake Valve Repair Kit Inching Valve Seal Kit Main Hydraulic Pump Seal Kit Hydrostatic Transmission Pump Seal Kit Front Drive Motor Seal Kit -9
12 INTRODUCTION Service Kits SECTION PAGE NO. PART NUMBER DESCRIPTION Joystick Seal Kit Joystick Plunger Kit Traction Lock Valve Seal Kit Decal Kit Main Control Valve w/ Aux Hyd Stud Kit MCV w/ Aux Hyd Valve Section Seal Kit MCV w/ Aux Hyd Main Relief Seal Kit MCV w/ Aux Hyd Plug Seal Kit MCV w/ Aux Hyd Seal Retainer Kit MCV w/ Aux Hyd Spool Seal Kit Crowd Cylinder Packing Kit -0
13 INDEX INTRODUCTION Part Number Index PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE , , , , , 9-4, 9-8, , , , 8-, 9-4, 9-7, , 9-6, 3-2, 3-3, , 9-3, 9-5, 9-6, 9-7, , 3-3, 3-4, , , 3-3, , 9-3, 9-5, 9-6, 9-7, , 3-3, 3-4, , 9-8, , , , , , 9-3, 9-4, 9-5, , 9-3, 9-4, , , 9-9, -, , , 5-5, -, -5, , , 4-9, 0-9, , , , 3-5, 3-6, 3-23, , 3-22, , 3-5, 3-6, , 3-2, 3-22, , , 3-5, , , , -3, 3-4, , 0-9, , -2, , 0-9, , 3-4, , -3, 3-4, 3-7, , 9-9, 0-9, 3-0, , 3-5,
14 INDEX INTRODUCTION Part Number Index PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE , 3-7, 3-22, , , , , , , , 3-7, 3-9, , 5-2, 9-3, , 9-3, , , , 9-2, , 4-9, , , , , 5-2, 9-3, , , , , 3-2, , , , , , , , , , 3-4, 3-9, , , , , 3-9, , 3-9, , , , , , 9-8, , , 5-4, 7-3, , 3-5, , , , 7-2, 0-8, 0-9, , 3-7,
15 INDEX INTRODUCTION Part Number Index PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE , , 7-4, , 3-6, , , 5-6, 9-4, , , 5-2, 5-5, 0-6, , 3-, , 4-5, , 3-2, 3-4, 3-9, , 8-, 9-4, 9-7, , , 3-9, , 4-4, 4-5, 7-3, 9-4, , , 4-5, 0-6, , , , 4-8, 4-9, 5-2, 9-5, , , 4-5, , , , 4-2, 4-7, 4-8, , 3-2, , , 4-9, , 4-8, , , , 5-3, , , , , , 4-2, 4-4, 4-5, 4-6, , 4-8, , , 9-5, 0-9, 3-4, , 3-23, , 4-5, 5-2, 7-5, 9-8, , 0-8, 3-, 3-7, , , 4-4, 4-5, 4-6, 0-6, , , 4-5, 0-20, 3-7, , 3-20, , , , , 3-9, 3-20, , 7-5, 3-4, , , 7-3, , 4-8, , 9-7, 3-2, , 3-2, 3-3, 3-6, , , , 4-2, 4-7, 4-8, , , 5-2, 7-2, 7-4, 9-2, , 0-8, 0-9, 3-4, , , 5-2, 5-5, 5-6, 7-5, , 0-6, 0-8, 0-6,... 3-, 3-7, 3-9, , 3-2, , 4-6, 4-8, 4-9, 5-3, , 9-4, 0-6, 0-20, , 3-9, , 5-2, 9-3, , 4-, 4-8, 4-9, 5-2, , 9-3, 9-5, 9-6, 9-7, , , , , , 5-5, 5-6, 0-6, 0-8, , -, , , , 5-2, 3-3, , 5-2, 7-4, 9-2, 0-9, , 5-, 9-4, 3-2, -3
16 INDEX INTRODUCTION Part Number Index PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE , 3-9, 3-20, , 4-9, 5-, 5-2, 3-7, , , , , 3-9, , , 5-2, 5-3, 6-, 7-4, , 9-3, 9-4, 9-8, 9-9, , 6-, 9-6, 9-7, 9-8, , , 5-, 9-4, 9-5, 9-6, , , 5-3, 9-, 9-2, 9-3, , 9-7, 3-8, , 9-, , 5-3, 9-, , , , 4-6, 4-7, 9-2, , 3-4, 3-9, , , , , 6-, 9-2, 9-4, 9-9, , , , 9-, 9-2, , , , , 9-7, , 7-4, 9-2, 9-3, 9-4, , , 9-7, , 5-3, 9-3, , , 4-8, 4-9, 5-3, 7-4,...9-2, 9-4, 9-7, 9-8, , 6-, 9-, 9-2, , , , 6-, 9-2, , , 5-3, 9-, 9-2, 9-3, , , 9-2, 9-4, , , 3-, 3-3, 4-4, 4-5, , 0-20, , , 4-8, , , , , 3-4, 3-9, , 7-5, 3-4, , 3-4, , 3-2, 3-4, 3-7, , , 5-2, 9-2, 9-4, 3-2, , 3-4, 3-9, , , 3-22, , 3-22, , , 3-2, 5-, 3-7, , , 5-3, 6-, , , , 7-5, 3-4, , , 3-23, , , 4-2, 4-4, 4-5, 4-6, , 4-8, , 4-2, 4-7, 4-8, , 3-4,
17 INDEX INTRODUCTION Part Number Index PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE , 3-9, , , 4-6, 4-7, 4-8, 4-9, , 3-4, 3-9, , 4-7, 4-8, 4-9, 3-2, , 3-9, , 5-2, 9-3, , 3-2, 4-8, 4-9, , , 3-4, 3-7, , , 9-9, 3-2, 3-4, , 3-9, , 3-2, 3-4, , , , , , , , , 4-2, , ,
18 INDEX INTRODUCTION Part Number Index PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE , , , , , 3-2, 4-8, 4-9, , , , 9-4, , 3-2, 4-8, 4-9, , , , , 4-7, 4-8, 4-9, 3-2, , 3-9, , 4-6, 4-7, 4-8, 4-9, , 3-4, 3-9, , 3-9, , , 9-3, , 9-2, 9-3, 9-7, , , , , 4-9, 9-5, , 3-9, , 4-9, 9-5, , , , , , , 5-2, 9-3, , , 7-5, 3-4, , , 3-3, , , 9-3, , , , , , , 3-2,
19 INDEX INTRODUCTION Part Number Index PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE , , , , 7-4, , , , , , , , , , , , , , , , , , , , , 3-4, ,
20 INDEX INTRODUCTION Part Number Index PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE , , 3-9, , 3-9, 3-20, , , 3-9, , 3-9, 3-20, , 3-4, 3-9, , 3-6, , , , , , 0-2, 0-3, 0-4, , , 3-9, , , , 9-3, , , , , , 2-, , , 3-5, , , 3-5,
21 INDEX INTRODUCTION Part Number Index PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE , 0-3, 0-4, , , , , , 9-3, , ,
22 INDEX INTRODUCTION Part Number Index PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE , 3-6, , , , , 5-2, , , , 3-2, , 3-6, , , , 3-6, , , , 3-6, , , 3-7, 3-9,
23 INDEX INTRODUCTION Part Number Index PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE , , , 5-2, , , 5-2, , , , , , , , , , , , , , 3-2, 3-3, 3-4,
24 INDEX INTRODUCTION Part Number Index PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE , , , , , , ,
25 CHASSIS & ATTACHING PARTS Frame Shrouding & Trim Revised JD * Changed part number on item
26 CHASSIS & ATTACHING PARTS Frame Shrouding & Trim Revised Ref FRAME WELDMENT HEX HD CAPSCREW, 5/6-8X/2, " TRIM-LOK, (pre-packaged in 25' lengths) 3 A/R ADHESIVE MIRROR RADIATOR COVER GRAB HANDLE " WEATHERSTRIP, (pre-packaged in 35' rolls) WHIZ LOCK SCREW, 5/6-8X5/ DRAW LATCH ROUND HEAD MACHINE SCREW, #0-32X/ LOCKWASHER, # HEX NUT, # TANK COVER HOSE GUARD, (located under dash panel, beneath steering column, not shown) LOCKWASHER, 5/ WHIZ LOCKNUT, 5/6-8, (use 2 with item 4, not shown) RUBBER HD SCREW BUMPER HEX NUT, # HINGE HEX LOCKNUT, # FLAT WASHER, 5/ WHIZ LOCK SCREW, 5/6-8X/2 * ENGINE COVER T-HANDLE RD HD MACHINE SCREW, #8-32X3/4 26 Ref OPEN CAB ASSEMBLY, (see page 2-2 for details) BACK-UP ALARM HEX HD CAPSCREW, 5/6-8X/2, COUNTERWEIGHT PLATE DECK COVER RUBBER BUMPER REAR CAB COVER HEX HD CAPSCREW, 7/6-4X, SEAT BELT, (not used with optional seat) HEX NUT, 7/ SEAT W/ARMREST, (std) SLIDE ADJ KIT, (used with std seat) GRAMMER SEAT, (opt) HEX HD CAPSCREW, 5/6-8X,, (use with opt seat) WHIZ LOCK NUT, 5/ HEATER COVER PLATE VALVE ACCESS COVER BELLY PAN FENDER WASHER, -/2, O.D MANUAL CASE WHIZ LOCK NUT, / HEX HD CAPSCREW, 7/8-9X-3/4, (torque to ft lbs) TILT GAGE HEX HD CAPSCREW, /4-20X, FLAT WASHER, / HEX LOCKNUT, / HARDENED WASHER, 7/ HORN, (includes items 5 & 52) HORN BRACKET 52 NUT TIE STRAP DIP-STICK COVER SOCKET BUTTON HD CAPSCREW, /4-20X/ SHEET METAL SUPPORT GRADALL MATERIAL HANDLER SAFETY MANUAL EMI ROUGH TERRAIN FORKLIFT SAFETY MANUAL OPERATOR'S MANUAL GRADALL/EMI OPERATOR ORIENTATION VIDEO PARTS MANUAL ENGINE MANUAL PLATFORM MANUAL SERVICE MANUAL NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. JD * Changed part number on item
27 CHASSIS & ATTACHING PARTS ( ) Open Cab Ref OPEN CAB, (includes all items) CAB WELDMENT SERIAL TAG WINDOW CLIP, FLAT REAR WINDOW RH SIDE WINDOW HOLE PLUG, HOLE PLUG, SCREW, #0-32X ' SEAL ROPS WARNING WINDOW CLIP AR POWER BOND AR HI VISCOSITY URETHANE 2-2
28 FRAME & ATTACHING PARTS Rear Axle & Attaching Parts UPPER LOWER ENLARGED VIEW UPPER 52 LOWER Front of Machine
29 FRAME & ATTACHING PARTS Rear Axle & Attaching Parts NOTE #: Cylinder base end must be free to rotate. Shim Steering Cylinder base end as required to maintain a total maximum gap of /6". NOTE #2: Shim bottom Knuckles as required to maintain no more than /32" movement. Shim top Knuckles to maintain no more than /6" gap. Must have a minimum of one shim. NOTE #3: Install 5/8 long thread on Stud into Drive Hub (shortest length threads on Stud) AR STEERING CYLINDER PIN KIT, (includes one each of items thru 8, one kit needed for each side) LOCKNUT, 3/4-0, (torque to ft-lbs) DIRT SHIELD SPACER O-RING O-RING ROD END STEER CYLINDER PIN HARDENED WASHER HEX JAM NUT, -/4-2, (torque to ft-lbs) TIE ROD PIN LOCKWASHER, 3/ HEX HD CAPSCREW, 3/8-6X HEX LOCKNUT, 3/ WIPER SEAL LOWER BUSHING O-RING O-RING THRUST BUSHING REAR AXLE WELDMENT, (includes items 4, 23 & 28) AR KINGPIN SHIM, (see note # 2) AR KINGPIN SHIM, (see note # 2) AR KINGPIN SHIM, (see note # 2) AR KINGPIN SHIM, (see note # 2) LOWER KINGPIN RETAINING WASHER SOCKET HD CAPSCREW, 3/8-6X5/8, GR UPPER BUSHING UPPER KINGPIN SNAP RING STUD, (see note #3) HARD WASHER PIVOT TUBE BUSHING 29 Ref DRIVE HUB, (524D), (see page 6-6 for details) Ref NON-DRIVE HUB, (522D), (see page 6-6 for details) R.H. KNUCKLE HEX NUT, 5/ SOCKET HD CAPSCREW, 5/8-X3-3/4, GR GREASE FITTING, FEMALE NIPPLE, /8X HEX NUT, 3/ HEX HD CAPSCREW, 3/8-6X5-3/ BASE END STEER CYLINDER PIN HEX SOCKET PIPE PLUG, / AR KINGPIN SHIM, (see note # ) AR KINGPIN SHIM, (see note # ) 40 Ref STEERING CYLINDER, (see page0-5 for details) L.H. TUBE SUPPORT R.H. TUBE SUPPORT HEX HD CAPSCREW, 3/8-6X, SOCKET HD CAPSCREW, 3/4-0X5, GR SOCKET HD CAPSCREW, 5/8-X8, GR HEX LOCKNUT, 5/ L.H. KNUCKLE SELF-ALIGNING BUSHING, (tie rod) LUBE FITTING, STRAIGHT, / TIE ROD WELDMENT, (includes item 47) HARDENED WASHER, 3/ HEX HD CAPSCREW, 3/4-0X POINT SCREW, 3/4-0X LOCKWASHER, 3/4, (hi-collar) REAR AXLE PIN HEX HD CAPSCREW, -/4-7X6, LOCKNUT, -/ SHIM, (.046 thick) SHIM, (.0598 thick) SHIM, (.345 thick) HEX NUT, /
30 CHASSIS & ATTACHING PARTS Front Axle Mounting Revised * Ref FRONT AXLE, (see page 6-2 for details) FRONT SWAY PIN SPACER SHIM WASHER HEX HD CAPSCREW, -8X5, GR HEX LOCKNUT, SHIM WASHER PIN RETAINING RING JD * Changed part number on item
31 BOOM 2 Section Boom (std) First Boom Section FIRST BOOM SECTION BOOM BASE PIN HEX HD CAPSCREW, 5/8-X HEX LOCKNUT, 5/ HEX HD CAPSCREW, 3/8-24X3/4,, (torque to ft lbs) AR HEX HD CAPSCREW, 3/8-24X7/8,, (torque to ft lbs) HARDENED FLATWASHER, 3/ BEARING PAD SPACER SHIM BEARING PAD HEX HD CAPSCREW, /2-20X2,, (torque to ft lbs) AR HEX HD CAPSCREW, /2-20X2-/4,, (torque to ft lbs) HARDENED FLATWASHER, / BEARING PAD SPACER SHIM BUSHING BEARING PLATE HEX HD CAPSCREW, 3/4-6X-/4, WASHER LUBE FITTING, STRAIGHT, /8 3-
32 BOOM 2 Section Boom (std) Second Boom Section SECOND BOOM SECTION HEX HD CAPSCREW, /2-20X,, (torque to ft lbs) HARDENED WASHER BEARING PAD SPACER AR SHIM HEX HD CAPSCREW, 3/8-24X3/4,, (torque to ft lbs) AR HEX HD CAPSCREW, 3/8-24X7/8,, (torque to ft lbs) HARDENED FLAT WASHER BEARING PAD SPACER SHIM HEX HD CAPSCREW, 3/8-24X-3/4,, (torque to ft lbs) SPACER BEARING PAD PIN WELDMENT LOCKWASHER, / HEX HD CAPSCREW, /2-3X SPECIAL WASHER 3-2
33 BOOM ( ) Quick Switch Assembly QUICK SWITCH ASSEMBLY, (includes items thru 6, 5 and 6) QUICK SWITCH WELDMENT PLUNGER WELDMENT QUICK RELEASE PIN JACK CHAIN, 5" LONG, SIZE ROLL PIN, /4X LUBE FITTING, STRAIGHT, / Ref SECOND BOOM SECTION, (see page 3-2) BUSHING HEX HD CAPSCREW, 5/8-X5, HEAD PIN HEX LOCKNUT, 5/8-, (torque to ft lbs) TILT CYLINDER PIN HEX HD CAPSCREW, /2-3X, GR WASHER, / ROUND HD MACHINE SCREW, #0-32X/ FLAT WASHER, # WASHER, 5/ LUBE FITTING, STRAIGHT, /8 3-3
34
35 ATTACHMENTS ( ) 48" Tilt Carriage Assembly NOTE: MANY DIFFERENT FORK ASSEMBLIES ARE AVAILABLE FOR THE CARRIAGE ASSEMBLIES USED ON 522D/524D LO-PRO. PLEASE SEE FORK INFORMATION ON PAGE 4-0 FOR A LIST OF FORKS. Item Ref 48" TILT CARRIAGE ASSY, (includes items thru 4) CARRIAGE WELDMENT FORK PIN COLLAR HEX HD CAPSCREW, 5/8-X4, HEX LOCKNUT, 5/ HEAD PIN RETAINER BAR HEX HD CAPSCREW, /2-3X-/4, TILT PIN SERIAL NUMBER PLATE DRIVE SCREW, #0X3/ LOCKWASHER, / SLEEVE FORK, (see note) CUBING FORK 4-
36 ATTACHMENTS ( ) & ( ) Q.S. Carriage Assemblies NOTE: MANY DIFFERENT FORK ASSEMBLIES ARE AVAILABLE FOR THE CARRIAGE ASSEMBLIES USED ON 522D/524D LO-PRO. PLEASE SEE FORK INFORMATION ON PAGE 4-0 FOR A LIST OF FORKS " CARRIAGE ASSEMBLY, (includes items thru 7) CARRIAGE WELDMENT FORK PIN COLLAR HEX HD CAPSCREW, 5/8-X4, HEX LOCKNUT, 5/ SERIAL NUMBER PLATE DRIVE SCREW, #0X3/ " CARRIAGE ASSEMBLY, (includes items thru 7) CARRIAGE WELDMENT FORK PIN COLLAR HEX HD CAPSCREW, 5/8-X4, HEX LOCKNUT, 5/ SERIAL NUMBER PLATE DRIVE SCREW, #0X3/8 4-2
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