INSTA-CHAIN 2009 CATALOG

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Reynold Morton
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1 2009 CATALOG

2 INTRODUCTION INSTA-CHAIN Welcome to the Insta-Chain catalog and thank you for your interest in our product. We would like you to make note of the following items as they may have changed or you may be unfamiliar with our product. 1. You will note that in the part numbers instead of seeing L and R, you will see A and B. This is due to how the Insta-Chain Units can mount either in front or behind the axle. For example: if your Chain Unit is mounted in FRONT of the axle the Left side would be the A side and the Right side would be the B side. If your Chain Unit is mounted to the REAR of the axle then the Left side would be the B side and the Right side would be the A side (see diagram below). INTRODUCTION MAY

3 INSTA-CHAIN AIR CYLINDER AIR CYLINDER AIR CYLINDER COMPLETE: W/ 6 1/2 EXTENSION COUPLING W/ 2 1/8 EXTENSION COUPLING 6 1/ DIAPHRAGM LID - AIR CYLINDER ,05,06 EXTENSION COUPLING USED WITH THE FOLLOWING INSTA-: 04/ , 05/ , , , , 06/ , 65/ , PUSH ROD 2 1/ JAM NUT - PUSH ROD ,08 EXTENSION COUPLING USED WITH THE FOLLOWING INSTA-: , , 02/ , 42/ , 08/ , 48/ ,05,06 EXTENSION COUPLING ,08 EXTENSION COUPLING P/N BALL JOINT INCLUDES LOCK-NUT & LEFT-HANDED JAM NUT SPRING - AIR CYLINDER CLAMP BOLT - AIR CYLINDER CLAMP WASHER - AIR CYLINDER LOCK NUT - STUD BOLT CLAMP - AIR CYLINDER (PAIR) STUD BOLT - AIR CYLINDER AIR CYLINDER HOUSING (WITH STUD BOLTS & LOCK NUTS CLAMP NUT - AIR CYLINDER DUST SEAL 2

CHAIN WHEELS INSTA-CHAIN 5222 - CHAIN WHEEL BOLT CHAIN WHEEL COVER 5420-W - LARGE 6 1/8 5421-W - SMALL 5 1/8 5411 - GREASE ZERK CHAIN WHEELS CHAIN WHEEL W/O CHAINS 5424-W - 7 1/2 LARGE WHEEL 5425-W -

4 CHAIN WHEELS INSTA-CHAIN CHAIN WHEEL BOLT CHAIN WHEEL COVER 5420-W - LARGE 6 1/ W - SMALL 5 1/ GREASE ZERK CHAIN WHEELS CHAIN WHEEL W/O CHAINS 5424-W - 7 1/2 LARGE WHEEL 5425-W - 6 1/2 SMALL WHEEL (INCLUDES 2 CHAIN WHEEL BEARINGS, BEARING SPACER, LOCK RING, AND GREASE ZERK) CHAIN WHEEL BEARING CHAIN WHEEL BEARING SPACER CHAIN WHEEL LOCK-RING 0450-W - CHAIN WHEEL SPACER CHAIN WHEEL BOLT LOCK NUT CHAIN WHEELS COMPLETE AND REPLACEMENT CHAIN STRANDS DESCRIPTION 6 STRAND MODEL INDIVIDUAL STRANDS WHEELS COMPLETE DESCRIPTION 12 STRAND MODEL INDIVIDUAL STRANDS WHEELS COMPLETE LARGE SINGLE SMALL SINGLE - 8 LINK SMALL SINGLE - 10 LINK LARGE SINGLE STAINLESS STEEL LARGE DOUBLE SMALL DOUBLE - 8 LINK SMALL DOUBLE - 10 LINK LARGE DOUBLE STAINLESS STEEL

INSTA-CHAIN SOLENOID PACKET SOLENOID PACKET 5080 - BRASS ELBOW 90 3/8 x 1/4 5181 - BUTT CONNECTOR - BLUE 16/14GA 5122 - BRASS T 5182 - BUTT CONNECTOR - STEP 10-12GA TO 16/14GA 5199 - SWITCH GUARD

5 INSTA-CHAIN SOLENOID PACKET SOLENOID PACKET BRASS ELBOW 90 3/8 x 1/ BUTT CONNECTOR - BLUE 16/14GA BRASS T BUTT CONNECTOR - STEP 10-12GA TO 16/14GA SWITCH GUARD VOLT SOLENOID VALVE w/ BOLTS, NUTS, AND WASHERS RING CONNECTOR - 1/4 STUD / 14GA TOGGLE SWITCH W/ GUARD SPADE CONNECTOR - 14GA - 1/ TOGGLE SWITCH SOLENOID PACKET INCLUDES: V SOLENOID VALVE w/ BOLTS, NUTS, AND WASHERS TOGGLE SWITCH w/ GUARD BRASS T BRASS ELBOW 90 3/8 x 1/ SPADE CONNECTOR 14GA - 1/ RING CONNECTOR - 1/4 STUD / 14GA STEP BUTT CONNECTOR GA TO 16/14GA BUTT CONNECTOR - BLUE - 16/14GA HEAT SHRINK - 4 LONG (NOT PICTURED) 25FT /8 AIRLINE (NOT PICTURED) 40FT GA ELECTRICAL WIRE (NOT PICTURED) 4

04/14-6300 CHAIN UNIT *NOTE - SOME OF THE ARMS LOOK SIMILAR, THE DIFFERENCES IN THESE ARMS LIE IN THE LENGTH OF THE ARM AND THE POSITIONING AND THE ANGLE OF THE BEND/ BENDS IN THE THEM.

6 04/ CHAIN UNIT *NOTE - SOME OF THE ARMS LOOK SIMILAR, THE DIFFERENCES IN THESE ARMS LIE IN THE LENGTH OF THE ARM AND THE POSITIONING AND THE ANGLE OF THE BEND/ BENDS IN THE THEM. INSTA-CHAIN P/N ARM STOP LOCK-NUT P/N B - ARM BEARING (NEEDLE) FITS ALL 3rd GEN. NEED 2 BEARINGS PER ARM 04/ B (PICTURED) 04/ A (OPPOSITE OF A SIDE) A (PICTURED) B (OPPOSITE OF A SIDE) P/N ARM STOP JAM NUT SNAP RING INCLUDED WITH ARM BEARING P/N GREASE ZERK P/N ARM STOP BOLT 33 BEND 35 BEND A (PICTURED) B (OPPOSITE OF A SIDE) BEND IN MOUNTING PLATE OF CYLINDER BRACKET: 33 04/ , 04/ / A (PICTURED) 04/ B (OPPOSITE OF A SIDE) BEND IN ARM: 35 04/ , 04/ , 08/ , 08/ / ALSO USES THE FOLLOWING PARTS P/N BALL JOINT INCLUDES LOCK-NUT & LEFT-HANDED JAM NUT P/N , 05, 06 AIR CYLINDER COMPLETE INCLUDES STUD BOLT LOCK-NUTS & CYLINDER BRACKET GASKET P/N CHAIN TRAY USED FOR THE FOLLOWING : 04/ , 06/ , 08/ , 42/ , 48/

INSTA-CHAIN 05/15-6300 CHAIN UNIT 05/15-3100-B (PICTURED) 05/15-3100-A (OPPOSITE OF B SIDE) *NOTE - SOME OF THE ARMS LOOK SIMILAR, THE DIFFERENCES IN THESE ARMS LIE IN THE LENGTH OF THE ARM AND THE

NEED 2 BEARINGS PER ARM SNAP RING INCLUDED WITH ARM BEARING P/N - 5411 - GREASE ZERK 05-3400-A (PICTURED) 05-3100-B (OPPOSITE OF A SIDE) 05/15-6300, 05/15-7300 05/15-3100-A (OPPOSITE OF B SIDE)

7 INSTA-CHAIN 05/ CHAIN UNIT 05/ B (PICTURED) 05/ A (OPPOSITE OF B SIDE) *NOTE - SOME OF THE ARMS LOOK SIMILAR, THE DIFFERENCES IN THESE ARMS LIE IN THE LENGTH OF THE ARM AND THE POSITIONING AND THE ANGLE OF THE BEND/ BENDS IN THE THEM B (PICTURED) A (OPPOSITE OF B SIDE) P/N B - ARM BEARING (NEEDLE) FITS ALL 3rd GEN. NEED 2 BEARINGS PER ARM SNAP RING INCLUDED WITH ARM BEARING P/N GREASE ZERK A (PICTURED) B (OPPOSITE OF A SIDE) 05/ , 05/ / A (OPPOSITE OF B SIDE) 05/ B (PICTURED) BEND IN ARM: 43 05/ , 05/ / ALSO USES THE FOLLOWING PARTS NOT INCLUDED IN REGULAR PRICE OF UNIT P/N BALL JOINT INCLUDES LOCK-NUT & LEFT-HANDED JAM NUT P/N , 05, 06 AIR CYLINDER COMPLETE INCLUDES STUD BOLT LOCK-NUTS & CYLINDER BRACKET GASKET 6 P/N CHAIN TRAY B (SHOWN) A (OPPOSITE OF B SIDE)

INSTA-CHAIN 06/16-6300 CHAIN UNIT *NOTE - SOME OF THE CYLINDER BRACKETS AND ARMS LOOK SIMILAR, THE DIFFERENCES IN THESE LIE IN THE LENGTH OF THE BRACKET/ ARM AND THE POSITIONING AND THE ANGLE OF THE

8 INSTA-CHAIN 06/ CHAIN UNIT *NOTE - SOME OF THE CYLINDER BRACKETS AND ARMS LOOK SIMILAR, THE DIFFERENCES IN THESE LIE IN THE LENGTH OF THE BRACKET/ ARM AND THE POSITIONING AND THE ANGLE OF THE BEND/ BENDS IN THE THEM. P/N ARM STOP LOCK-NUT P/N B - ARM BEARING (NEEDLE) FITS ALL 3rd GEN. NEED 2 BEARINGS PER ARM A (PICTURED) B (OPPOSITE OF A SIDE) P/N ARM STOP JAM NUT 04/ B (PICTURED) 04/ A (OPPOSITE OF A SIDE) SNAP RING INCLUDED WITH ARM BEARING P/N ARM STOP BOLT P/N GREASE ZERK 25 BEND A (OPPOSITE OF B SIDE) B PICTURED BEND IN MOUNTING PLATE OF CYLINDER BRACKET: 25 06/ , 06/ BEND 06/ A (PICTURED) 06/ B (OPPOSITE OF A SIDE) BEND IN ARM: 27 06/ , 06/ , 02/ , 02/ / ALSO USES THE FOLLOWING PARTS P/N BALL JOINT INCLUDES LOCK-NUT & LEFT-HANDED JAM NUT P/N , 05, 06 AIR CYLINDER COMPLETE INCLUDES STUD BOLT LOCK-NUTS & CYLINDER BRACKET GASKET P/N CHAIN TRAY USED FOR THE FOLLOWING : 04/ , 06/ , 08/ , 42/ , 48/

9 INSTA-CHAIN 08/ CHAIN UNIT (LOW FLOOR BUS MODEL) *NOTE - SOME OF THE CYLINDER BRACKETS AND ARMS LOOK SIMILAR, THE DIFFERENCES IN THESE LIE IN THE LENGTH OF THE BRACKET/ ARM AND THE POSITIONING AND THE ANGLE OF THE BEND/ BENDS IN THE THEM. P/N ARM STOP LOCK-NUT P/N B - ARM BEARING (NEEDLE) FITS ALL 3rd GEN. NEED 2 BEARINGS PER ARM A (PICTURED) B (OPPOSITE OF A SIDE) P/N ARM STOP JAM NUT 04/ B (PICTURED) 04/ A (OPPOSITE OF A SIDE) SNAP RING INCLUDED WITH ARM BEARING P/N ARM STOP BOLT P/N GREASE ZERK 33 BEND A (OPPOSITE OF B SIDE) B PICTURED BEND IN MOUNTING PLATE OF CYLINDER BRACKET: 33 08/ , 08/ , 48/ , 48/ BEND 04/ A (PICTURED) 04/ B (OPPOSITE OF A SIDE) BEND IN ARM: 35 04/ , 04/ , 08/ , 08/ / ALSO USES THE FOLLOWING PARTS P/N BALL JOINT INCLUDES LOCK-NUT & LEFT-HANDED JAM NUT P/N ,08 AIR CYLINDER COMPLETE INCLUDES STUD BOLT LOCK-NUTS & CYLINDER BRACKET GASKET 8 P/N CHAIN TRAY USED FOR THE FOLLOWING : 04/ , 06/ , 08/ , 42/ , 48/

42/62-6300 CHAIN UNIT *NOTE - SOME OF THE CYLINDER BRACKETS AND ARMS LOOK SIMILAR, THE DIFFERENCES IN THESE LIE IN THE LENGTH OF THE BRACKET/ ARM AND THE POSITIONING AND THE ANGLE OF THE BEND/ BENDS

NEED 2 BEARINGS PER ARM 02-3400-A (PICTURED) 02-3400-B (OPPOSITE OF A SIDE) P/N 5128 - ARM STOP JAM NUT 42/62-3100-B (PICTURED) 42/62-3100-A (OPPOSITE OF B SIDE) SNAP RING INCLUDED WITH ARM BEARING

10 42/ CHAIN UNIT *NOTE - SOME OF THE CYLINDER BRACKETS AND ARMS LOOK SIMILAR, THE DIFFERENCES IN THESE LIE IN THE LENGTH OF THE BRACKET/ ARM AND THE POSITIONING AND THE ANGLE OF THE BEND/ BENDS IN THE THEM. P/N ARM STOP LOCK-NUT INSTA-CHAIN P/N B - ARM BEARING (NEEDLE) FITS ALL 3rd GEN. NEED 2 BEARINGS PER ARM A (PICTURED) B (OPPOSITE OF A SIDE) P/N ARM STOP JAM NUT 42/ B (PICTURED) 42/ A (OPPOSITE OF B SIDE) SNAP RING INCLUDED WITH ARM BEARING P/N GREASE ZERK P/N ARM STOP BOLT 25 BEND 27 BEND A (OPPOSITE OF B SIDE) B PICTURED BEND IN MOUNTING PLATE OF CYLINDER BRACKET: 33 02/ , 02/ , 42/ , 42/ / A (PICTURED) 42/ B (OPPOSITE OF A SIDE) BEND IN ARM: 35 42/ , 42/ / ALSO USES THE FOLLOWING PARTS P/N BALL JOINT INCLUDES LOCK-NUT & LEFT-HANDED JAM NUT P/N ,08 AIR CYLINDER COMPLETE INCLUDES STUD BOLT LOCK-NUTS & CYLINDER BRACKET GASKET P/N CHAIN TRAY USED FOR THE FOLLOWING : 04/ , 06/ , 08/ , 42/ , 48/

INSTA-CHAIN 48/68-6300 CHAIN UNIT *NOTE - SOME OF THE CYLINDER BRACKETS AND ARMS LOOK SIMILAR, THE DIFFERENCES IN THESE LIE IN THE LENGTH OF THE BRACKET/ ARM AND THE POSITIONING AND THE ANGLE OF THE

11 INSTA-CHAIN 48/ CHAIN UNIT *NOTE - SOME OF THE CYLINDER BRACKETS AND ARMS LOOK SIMILAR, THE DIFFERENCES IN THESE LIE IN THE LENGTH OF THE BRACKET/ ARM AND THE POSITIONING AND THE ANGLE OF THE BEND/ BENDS IN THE THEM. P/N B - ARM BEARING (NEEDLE) FITS ALL 3rd GEN. NEED 2 BEARINGS PER ARM P/N ARM STOP LOCK-NUT A (PICTURED) B (OPPOSITE OF A SIDE) P/N ARM STOP JAM NUT 48/ B (PICTURED) 48/ A (OPPOSITE OF A SIDE) SNAP RING INCLUDED WITH ARM BEARING P/N GREASE ZERK P/N ARM STOP BOLT 33 BEND A (OPPOSITE OF B SIDE) B PICTURED BEND IN MOUNTING PLATE OF CYLINDER BRACKET: 33 08/ , 08/ , 48/ , 48/ BEND 48/ A (PICTURED) 48/ B (OPPOSITE OF A SIDE) BEND IN ARM: 35 48/ , 48/ / ALSO USES THE FOLLOWING PARTS P/N BALL JOINT INCLUDES LOCK-NUT & LEFT-HANDED JAM NUT P/N ,08 AIR CYLINDER COMPLETE INCLUDES STUD BOLT LOCK-NUTS & CYLINDER BRACKET GASKET P/N CHAIN TRAY USED FOR THE FOLLOWING : 04/ , 06/ , 08/ , 42/ , 48/

454-6300 CHAIN UNIT (LOW FLOOR BUS MODEL) *NOTE - SOME OF THE CYLINDER BRACKETS AND ARMS LOOK SIMILAR, THE DIFFERENCES IN THESE LIE IN THE LENGTH OF THE BRACKET/ ARM AND THE POSITIONING AND THE ANGLE

12 CHAIN UNIT (LOW FLOOR BUS MODEL) *NOTE - SOME OF THE CYLINDER BRACKETS AND ARMS LOOK SIMILAR, THE DIFFERENCES IN THESE LIE IN THE LENGTH OF THE BRACKET/ ARM AND THE POSITIONING AND THE ANGLE OF THE BEND/ BENDS IN THE THEM. INSTA-CHAIN P/N BALL SOCKET END CAP A (OPPOSITE OF B SIDE) B (PICTURED) P/N BALL SOCKET BOLT P/N BALL SOCKET WASHER P/N BALL SOCKET P/N B - ARM BEARING (NEEDLE) FITS ALL 3rd GEN. NEED 2 BEARINGS PER ARM B (PICTURED) A (OPPOSITE OF B SIDE) SNAP RING INCLUDED WITH ARM BEARING P/N GREASE ZERK B (PICTURED) A (OPPOSITE OF B SIDE) 05/ , 05/ , , BEND 15 BEND A (OPPOSITE OF B SIDE) B (PICTURED) BEND IN ARM: INNER BEND - 60 / OUTER BEND , ALSO USES THE FOLLOWING PARTS P/N BALL JOINT INCLUDES LOCK-NUT & LEFT-HANDED JAM NUT P/N , 05, 06 AIR CYLINDER COMPLETE INCLUDES STUD BOLT LOCK-NUTS & CYLINDER BRACKET GASKET 11 P/N CHAIN TRAY B (SHOWN) A (OPPOSITE OF B SIDE)

INSTA-CHAIN UNIVERSAL BRACKET UNIVERSAL BRACKET FLANGE BOLT MOUNTING TUBE MOUNTING BOLT 05 MOUNTING PLATE COUPLING NUT COUPLING NUT SPACER CROSS PLATE MOUNTING BOLT WASHER COUPLING NUT BOLT MOUNTING

13 INSTA-CHAIN UNIVERSAL BRACKET UNIVERSAL BRACKET FLANGE BOLT MOUNTING TUBE MOUNTING BOLT 05 MOUNTING PLATE COUPLING NUT COUPLING NUT SPACER CROSS PLATE MOUNTING BOLT WASHER COUPLING NUT BOLT MOUNTING PLATE SPACER FLANGE LOCK NUT MOUNTING BOLT LOCK NUT MOUNTING PLATE FOR BRACKET MOUNTING PLATE FOR BRACKET MOUNTING PLATE W/ 4 BEND FOR BRACKET MOUNTING PLATE W/ 4 BEND FOR BRACKET MOUNTING PLATE W/ 8 BEND FOR BRACKET MOUNTING PLATE W/ 8 BEND FOR BRACKET MOUNTING PLATE W/ 4 BEND FOR BRACKET MOUNTING PLATE W/ 12 BEND FOR BRACKET 12

UNIVERSAL BRACKET 2002 - UNIVERSAL MOUNTING TUBE COUPLING NUT SPACERS P/N

1/2 Coupling Nut Spacer 1075-S 3/4 Coupling Nut Spacer 1100-S 1 Coupling Nut

for a 1 7/8 Spacer combine a 1 + a 3/4 + a 5/8 Flat Washer (1/8 Spacer)

14 UNIVERSAL BRACKET UNIVERSAL MOUNTING TUBE COUPLING NUT SPACERS P/N DESCRIPTION 0625-FW 5/8 Flat Washer 6254-FW 1/4 Coupling Nut Spacer 1050-S 1/2 Coupling Nut Spacer 1075-S 3/4 Coupling Nut Spacer 1100-S 1 Coupling Nut Spacer INSTA-CHAIN UNIVERSAL BRACKET Combine Coupling Nut Spacers for larger Spacing needs, i.e. for a 1 7/8 Spacer combine a 1 + a 3/4 + a 5/8 Flat Washer (1/8 Spacer) MOUNTING PLATE SPACERS P/N DESCRIPTION 1014-S 1/4 MTG PLATE SPACER 1012-S 1/2 MTG PLATE SPACER UNIVERSAL CROSS PLATE CROSS PLATE SPACERS P/N DESCRIPTION /4 CROSS PLATE SPACER /2 CROSS PLATE SPACER 13

INSTA-CHAIN BOLTS & NUTS BOLTS & NUTS GRADE-8 BOLTS ALL BOLTS ARE COARSE (UNC) THREADED UNLESS OTHERWISE STATED P/N DESCRIPTION 0150 5/8 x 1 1/2 (Coupling Nut Bolt) 0175 5/8 x 1 3/4 (Coupling Nut

15 INSTA-CHAIN BOLTS & NUTS BOLTS & NUTS GRADE-8 BOLTS ALL BOLTS ARE COARSE (UNC) THREADED UNLESS OTHERWISE STATED P/N DESCRIPTION /8 x 1 1/2 (Coupling Nut Bolt) /8 x 1 3/4 (Coupling Nut Bolt) /8 x 2 (Coupling Nut Bolt) /8 x 2 1/4 (Coupling Nut Bolt) /8 x 2 1/2 (Coupling Nut Bolt) /8 x 2 3/4 (Coupling Nut Bolt) /8 x 3 (Coupling Nut Bolt) /8 x 3 1/4 (Coupling Nut Bolt) /8 x 3 1/2 (Coupling Nut Bolt) /8 x 3 3/4 (Coupling Nut Bolt) /8 x 4 (Coupling Nut Bolt) /8 x 4 1/ /8 x 4 1/ /8 x /8 x /8 x /8 x /8 x x 10 (Hanger Bolt) x /2 x 2-20 BOLT /2 x 2 (Set Screw) /2-13 x 3 (Set Screw) /2 x 4 (Set Screw) /2 x 5 (Set Screw) /2-13 x 6 (Set Screw) /16 x 1 BOLT M16x1.5-90MM LONG GD M16x1.5-40MM LONG GD M16x1.5-65MM LONG GD M16x1.5-70MM LONG GD M16x MM LONG GD M16x2.0-40MM LONG GD M16x2.0-45MM LONG GD M16x2.0-50MM LONG GD M16x2.0-60MM LONG GD M16x2.0-65MM LONG GD M16x2.0-70MM LONG GD M16x2.0-80MM LONG GD M16x2.0-90MM LONG GD M16x MM LONG GD M16x MM LONG GD 10.9 GRADE-8 Nuts P/N DESCRIPTION /8 MOUNTING LOCK NUTS UNC LOCK NUT UNF LOCK NUT 1121-F 7/8-14 UNF TOP-LOCK NUT 1122-F 1-14 UNF TOP-LOCK NUT 1123-F 3/4-16 UNF TOP-LOCK NUT /2 x 13 LOCK NUT /2 x 13 SET SCREW NUT /2 x 20 UNF TOP LOCK NUT /2 x 20 UNF LOCK NUT M14x1.5 GD 10.9 LOCK NUT M16x2.0 GD 10.9 LOCK NUT COUPLING NUTS P/N DESCRIPTION /4-10 Coarse Coupling Nut (White) /4-16 Fine Coupling Nut (Green) /8-9 Coarse Coupling Nut (Black) /8-14 Fine Coupling Nut (Blue) Fine Coupling Nut (Red) /8-12 Fine Coupling Nut (Pink) mm x 1.5 Coupling Nut (Orange/White) mm x 1.5 Coupling Nut (Purple) mm x 2.5 Coupling Nut (Silver) mm x 1.5 Coupling Nut (Brown) mm x 2.5 Coupling Nut (Yellow) mm x 2.0 Coupling Nut (Orange) GRADE-8 FLANGE BOLTS & NUTS P/N DESCRIPTION /8 x 4 FLANGE BOLTS /8 FLANGE LOCK-NUTS 14

16 INSTA-CHAIN 995 S W. Ste B Springville, UT ph ph fax insta-chain.com

INSTA-CHAIN INTRODUCTION INTRODUCTION

INSTA-CHAIN INTRODUCTION INTRODUCTION 2017 PARTS CATALOG INTRODUCTION Welcome to the Insta-Chain catalog and thank you for your interest in our product. We would like you to make note of the following items as they may have changed or you