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1 Page 1 of 7 Section 05-03A: Axle, Front Drive, Dana Models 44 and Bronco/F-Series Workshop Manual DESCRIPTION AND OPERATION Procedure revision date: 06/19/2000 Hubs, Automatic Lock Refer to Section 05-03C. Dana 44-IFS Front Drive Axle, Bronco and F-150 4x4 with Automatic Hub Locks Item Part Number Description Shaft 2 3B402 Axle Arm Assembly 3 3B177 Pivot Bushing Housing 5 RTV Gasket (Form in Place) Differential Bearing Cup 7 3L387 Slip-Shaft 8 4A460 Seal Keystone Clamp 10 3A429 Boot Front Axle Shaft Universal Joint 12 3M387 Shaft Oil Seal 14 3L123/1225 Bearing C-Clip Differential Case S Bolt Differential Pinion Shaft Differential Pinion Thrust Washer Differential Side Gear Thrust Washer Differential Side Gear Pinion Gear 23 Cap and Bolt, Differential Bearing (Part of 3010) Differential Bearing
2 Page 2 of Differential Bearing Shim Differential Seal Baffle Shim Pinion Bearing Cup Differential Pinion Bearing 31 3B067 Selective Shim Slinger Ring Gear and Drive Pinion 33 3B440 Camber Adjuster S Roll Pin Front Axle Companion Flange (Universal Joint) S Nut S Washer Drive Pinion Seal Deflector Drive Pinion Seal Drive Pinion Shaft Oil Slinger Differential Pinion Bearing Differential Drive Pinion Bearing Cup Drive Pinion Shim (Preload) 44 (Part of 3B403) Weld Nut 45 3C132 Axle Rolling Diaphragm Seal (RDS) 46 3B403 Axle Arm Assembly S Pin 48 3A049 Nut Front Suspension Upper Ball Joint 50 3A050 Nut Front Suspension Lower Arm Ball Joint 52 3K050 Snap Ring S Stop Screw S Jam Nut Steering Knuckle (RH) Steering Knuckle (LH) S2 Filler Plug 58 2K004 Front Disc Brake Rotor Shield (RH) Integral Spacer/Seal Bearing, Caged Needle Front Wheel Spindle Spindle Rolling Diaphragm Seal (RDS) (F-150 and Bronco Only) Wheel Hub Grease Seal Inner Wheel Bearing Inner Wheel Bearing Cup Front Disc Brake Hub and Rotor 67 (Part of 1102) Hub Nut Outer Wheel Bearing Cup Outer Wheel Bearing 71 Wheel Retainer (Nut) (Part of 1K105) 72 3B549 Wheel Retainer Key 73 Cam Assembly (Part of 1K105) 74 Steel Thrust Washer Nonsplined (Part of 3B458) 75 Plastic Thrust Washer (Part of 3B458) 76 Steel Thrust Washer Splined (Part of 3B458) 77 3B457 C-Ring 78 1K105 Hub Body 79 Lock Ring (Part of 1K106) 80 1K104 Cap 81 1K104 Capscrew A Tighten to Nm (70-90 Lb-Ft) B Tighten Bolt to Nm (80-90 Lb-Ft) C Tighten to Nm ( Lb-Ft) D Tighten to 136 Nm (100 Lb-Ft)
3 Page 3 of 7 E Tighten to Nm ( Lb-Ft) F Tighten to 47 Nm (35 Lb-Ft) G While Rotating Front Disc Brake Hub and Rotor, Tighten to 68 Nm (50 Lb-Ft) to Seat Wheel Bearings. Back Nut Off 90 Degrees (1/4 Turn). Tighten to 1.8 Nm (16 Lb-In). H Tighten to 4-6 Nm (35-53 Lb-In) Dana 44-IFS Front Drive Axle, Bronco and F-150 4x4 with Manual Hub Locks Item Part Number Description Shaft 2 3B402 Axle Arm Assembly 3 3B177 Pivot Bushing Housing 5 RTV Gasket (Form in Place) Differential Bearing Cup 7 3L387 Slip-Shaft 8 4A460 Seal Keystone Clamp 10 3A429 Boot Front Axle Shaft Universal Joint 12 3M387 Shaft Oil Seal 14 3L123/1225 Bearing C-Clip Differential Case S Bolt Differential Pinion Shaft Differential Pinion Thrust Washer Differential Side Gear Thrust Washer Differential Side Gear Pinion Gear
4 Page 4 of 7 23 Cap and Bolt, Differential Bearing (Part of 3010) Differential Bearing Differential Bearing Shim Differential Seal Baffle Shim Pinion Bearing Cup Differential Pinion Bearing 31 3B067 Selective Shim Slinger Ring Gear and Drive Pinion 33 3B440 Camber Adjuster S Roll Pin Front Axle Companion Flange (Universal Joint) S Nut S Washer Drive Pinion Seal Deflector Drive Pinion Seal Drive Pinion Shaft Oil Slinger Differential Pinion Bearing Differential Drive Pinion Bearing Cup Drive Pinion Shim (Preload) 44 (Part of 3B403) Weld Nut 45 3C132 Axle Rolling Diaphragm Seal (RDS) 46 3B403 Axle Arm Assembly S Pin 48 3A049 Nut Front Suspension Upper Ball Joint 50 3A050 Nut Front Suspension Lower Arm Ball Joint 52 3K050 Snap Ring S Stop Screw S Jam Nut Steering Knuckle (RH) Steering Knuckle (LH) S2 Filler Plug 58 2K004 Front Disc Brake Rotor Shield (RH) Integral Spacer/Seal Bearing, Caged Needle Front Wheel Spindle Spindle Rolling Diaphragm Seal (RDS) (F-150 and Bronco Only) Wheel Hub Grease Seal Inner Wheel Bearing Inner Wheel Bearing Cup Front Disc Brake Hub and Rotor Hub (Part of 1102) Nut Lockwasher Outer Lock Nut Inner Lock Nut Outer Wheel Bearing Outer Wheel Bearing Cup 74 Steel Thrust Washer Nonsplined (Part of 3B457) 75 Plastic Thrust Washer (Part of 3B457) 76 Steel Thrust Washer Splined (Part of 3B457) 77 3B457 C-Ring 78 1K105 Hub Body 79 1K104 Lock Ring 80 1K104 Cap 81 1K104 Capscrew A Tighten to Nm (70-90 Lb-Ft) B Tighten Bolt to Nm (80-90 Lb-Ft) C Tighten to Nm ( Lb-Ft) D Tighten to 136 Nm (100 Lb-Ft)
5 Page 5 of 7 E Tighten to Nm ( Lb-Ft) F Tighten to 47 Nm (35 Lb-Ft) G While Rotating Front Disc Brake Hub and Rotor, Tighten to Nm ( Lb-Ft) H While Rotating Front Disc Brake Hub and Rotor, Tighten to 68 Nm (50 Lb-Ft) to Seat Wheel Bearings. Back Nut Off 90 Degrees (1/4 Turn). J Tighten to 4-6 Nm (35-53 Lb-In) Dana 50-IFS Front Drive Axle, F-250 HD 4x4 with Automatic Locking Hubs Item Part Number Shaft 2 3B402 Axle Arm Assembly (RH) 3 3B177 Pivot Bushing Housing 5 RTV Gasket (Form in Place) Differential Bearing Cup 7 3L387 Slip-Shaft 8 4A460 Seal Keystone Clamp (2) 10 3A429 Boot Front Axle Shaft Universal Joint 12 3M387 Shaft Oil Seal 14 3C123/1225 Bearing C-Clip S Roll Pin Differential Case S Bolt Differential Pinion Shaft Differential Pinion Thrust Washer Differential Side Gear Thrust Washer Description
6 Page 6 of Differential Side Gear 23 Cap and Bolt, Differential Bearing (Part of 3010) Pinion Gear Differential Bearing Differential Bearing Shim Differential Seal Oil Slinger Shim Pinion Bearing Cup Differential Pinion Bearing 32 3B067 Selective Shim Slinger Ring Gear and Drive Pinion 34 3B440 Camber Adjuster Front Axle Companion Flange (Universal Joint) S Nut S Washer Drive Pinion Oil Seal Deflector Drive Pinion Seal Drive Pinion Shaft Oil Slinger Differential Pinion Bearing Differential Drive Pinion Bearing Cup Drive Pinion Shim (Preload) 44 3C132 Axle Rolling Diaphragm Seal (RDS) 45 3B403 (LH) Axle Arm Assembly 46 3A049 Nut S Pin Front Suspension Upper Ball Joint 49 3A050 Nut Front Suspension Lower Arm Ball Joint 51 3K050 Snap Ring Steering Knuckle (LH) Steering Knuckle (RH) S Stop Screw S Jam Nut S2 Filler Plug 57 2K004 Front Disc Brake Rotor Shield (RH) Integral Spacer/Seal Caged Needle Bearing Front Wheel Spindle Wheel Hub Grease Seal Front Disc Brake Hub and Rotor 63 Hub (Part of 1102) Inner Wheel Bearing Cup Inner Wheel Bearing Nut Outer Wheel Bearing Cup Outer Wheel Bearing 69 Wheel Retainer (Nut) (Part of 1K105) 70 3B549 Wheel Retainer Key 71 Cam Assembly (Part of 1K015) 72 1K106 Lock Ring 73 Steel Thrust Washer Nonsplined (Part of 3B458) 74 Plastic Thrust Washer (Part of 3B458) 75 Steel Thrust Washer Splined (Part of 3B458) 76 3B457 Snap Ring 77 1K105 Hub Body 78 1K104 Cap 79 1K104 Capscrew A Tighten to Nm ( Lb-Ft) B Tighten to Nm (80-90 Lb-Ft) C Tighten to Nm ( Lb-Ft) D Tighten to 136 Nm (100-Lb-Ft) E Tighten to Nm ( Lb-Ft)
7 Page 7 of 7 F Tighten to Nm (50-60 Lb-Ft) G While Rotating Front Disc Brake Hub and Rotor, Tighten to 68 Nm (50 Lb-Ft) to Seat Wheel Bearings. Back Nut Off 90 Degrees (1/4 Turn). Tighten to 1.8 Nm (16 Lb-In). H Tighten to 4-6 Nm (35-53 Lb-In)
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