QGD-20/25/30 & QGD-40/50

Transcription

1 QGD-0/5/0 & QGD-40/50 Direct Drive Rotary Screw Air Compressor Parts Manual This manual contains important safety information and should be made available to all personnel who operate and/or maintain this product. Carefully read this manual before attempting to operate or perform maintenance on this equipment. Manual No. 65-A May 009 Edition Update: April 00

2 Alphabetical Index Airend (50 hp, 00/5#) Airend(s) (0/5/0 hp) Airend(s) (40 hp/50 hp, 50#) Air Filter Air Piping (0/5/0 hp) Air Piping (40/50 hp) Cabinet (0/5/0 hp) Cabinet (40/50 hp) Control Piping (0/5/0 hp) Control Piping (40/50 hp) Control Schematics Cooler (0/5/0 hp) Cooler (40/50 hp) Decals Drive Coupling Electrical Control & Starting (gauge control) Electrical Control Diagram (full voltage, auto dual) Fluid Piping (0/5/0 hp) Fluid Piping (40/50 hp) Fluid Specifications... Inlet Valves Motor Mounting (0/5/0 hp) (updated /0/09)... Motor Mounting (40/50 hp) (updated /0/09)... Ordering Replacement Parts... Receiver (0/5/0 hp) Recommended Spare Parts (updated /5/09)... Reservoir (0/5/0 hp) Reservoir (40/50 hp) Serial Number Identification... Shaft Seal Kit...4/6/8 Book Update: 05/0/09 All groups and part numbers verified and updated. Ad d e d 50 h p d ata & r e c e i v e r o p t i o n. Quincy Compressor - QGD

3 Serial Number Identification The serial number tag is located on the top flange of the unit frame just left of the control panel and in the upper right corner of the electrical control panel. Ordering Replacement Parts Prompt service can be rendered on replacement part orders if the following information is given:. The serial number must be given when ordering replacement parts. Part numbers should be verified per the bill of materials associated with the serial number to ensure that correct replacement parts are ordered.. State the exact part number needed. Do not order by index numbers, as index numbers are repeated throughout this manual and if used for ordering parts will necessitate time consuming correspondence.. State the exact quantity needed. 4. State the preferred type of transportation. All replacement parts are to be ordered through an authorized distributor. Insist on Genuine Quincy Parts only! Failure to do so may void your warranty. Quincy Compressor - QGD

4 Fluid Specifications Quincy Compressor recommends that all Quincy Rotary Screw Products be filled with one of the following QuinSyn Brand synthetic fluids: HQuinSyn Plus H HQuinSyn XP H HQuinSyn PG H HQuinSyn F (food grade)h Synthetic fluids other than QuinSyn brand(s) may not be compatible with components used in Quincy Compressor products. If it is deemed necessary to convert a Quincy compressor or vacuum pump to a synthetic other than QuinSyn brand, please contact an authorized Quincy Compressor distributor. To locate your nearest distributor, contact Sales & Marketing in Quincy, Illinois: Phone , FAX or visit our website: The following information will be required by the distributor when changing compressor fluid: Ho r s e p o w e r C co o l i n g P psi QGD A/C 00 5 Model (circle c o n f i g u r at i o n ): Se r i a l No. Fl u i d Or i g i n a l ly Us e d: Fl u i d No w Us e d (if c h a n g e d): Ne w Fl u i d To Be Us e d: Additional information regarding fluid specifications can be found in the Instruction Manual shipped with your unit. Fluid Analysis Kit Quincy Compressor offers free fluid analysis to provide early detection of excessive parts wear, fluid breakdown, or a contaminated fluid system. Order the Fluid Analysis Kit (part no. 855) from your local authorized Quincy Compressor distributor. Fluid Requirements 0, 5 & 0hp -.00 gallons 40 h p gallons Quincy Compressor - QGD

5 Recommended Spare Parts QTY. PART NUMBER DESCRIPTION 4009 SHAFT SEAL KIT 8849E6 AIR FILTER ELEMENT (QGD-0/5/0) 540E00 AIR FILTER ELEMENT (QGD-40/50) 880- TEMPERATURE SWITCH (0 F) (GAUGE CONTROL) 4498 TEMPERATURE PROBE-HIGH VIBRATION, 0.50 NPT (MICROPROCESSOR CONTROL) LINE FILTER KIT (INCLUDES BOWL SEAL, FILTER ELEMENT, GASKET) DIFFERENTIAL PILOT VALVE KIT (INCLUDES DIAPHRAGM ASSEMBLY & SEAT) 4694 AIR/FLUID SEPARATOR ELEMENT 47564K MINIMUM PRESSURE CHECK VALVE KIT (0/5/0 HP) 47565K MINIMUM PRESSURE CHECK VALVE KIT (40/50 HP) 8598 FLUID FILTER ELEMENT (QGD-0/5/0) 46 FLUID FILTER ELEMENT (QGD-40/50) FLUID-QUINSYN PLUS (5 GALLON CONTAINER) FLUID-QUINSYN PG (5 GALLON CONTAINER) FLUID-QUINSYN XP (5 GALLON CONTAINER) FLUID-QUINSYN F (5 GALLON CONTAINER) 855- FLUID ANALYSIS KIT (CONTAINS INDIVIDUAL SAMPLE KITS) WARNING GUARDS MUST BE FASTENED IN PLACE BEFORE STARTING THE MACHINE AND NEVER REMOVED BEFORE DISCONNECTING AND LOCKING OUT THE MAIN POWER SUPPLY. DANGER AIR IN THE PIPING FROM THIS EQUIPMENT WILL CAUSE SEVERE INJURY OR DEATH IF USED FOR BREATHING AIR OR FOOD PROCESSING (IF NON-FOOD GRADE FLUID IS USED). AIR USED FOR THESE PROCESSES MUST MEET OSHA 9CFR90.4 OR FDA CFR STANDARDS. Quincy Compressor - QGD ADDED AIR FILTER ELEMENT PART NUMBER FOR 40/50 HP UNITS (/5/09).

6 Airend(s) (0/5/0 hp) 475-TEC A NOTES - UNLESS OTHERWISE SPECIFIED: ) ONLY EXTERNAL, REPLACEABLE ITEMS ARE SHOWN. INTERNAL AIREND COMPONENTS ARE NOT SHOWN. ) NOT ALL REPLACEABLE ITEMS ARE SHOWN. Shaft Seal Kit Item No. Qty. Part Number Description 96 compressor Fluid slinger 96 shaft seal 960 wear ring seal Re f e r e n c e Instruction Ma n u a l to i n s ta l l c o m p r e s s o r shaft s e a l. To o l Kit 4084 f o r shaft s e a l a n d w e a r r i n g installation can be purchased from Quincy Compressor. 4 Quincy Compressor - QGD

7 Airend(s) (0/5/0 hp) Item No. Qty. Part Number Description 96 compressor fluid slinger 9466 seal adapter J5 counterbore screw-/4-0 unc x.50, GRADe 8 (@ 9 ft-l b s) 4 96 shaft seal Viton o-ring-.75 i.d wear ring seal 7 * rotor bearing 8 * 47 rotor housing 9 * male rotor-0 mm 0 * female rotor-0 mm discharge end plate discharge end plate (0 h p, 00 & 5 p s i) dowel pin 9086-L5 counterbore screw-/8-6 unc x.50, GRADe 8 (@ 45 ft-l b s, b a c k o f f to 5 ft-l b s) 4 * 4-00 rotor bearing bearing retainer 6 * rotor bearing 7 * rotor bearing spring 9 ** 4688 discharge cap shim-tempered steel Viton o-ring-.00 i.d discharge end cap bearing retainer 4747-N5 counterbore screw-/-0 unf x.50, GRADe 8 (@ 90 ft-l b s) 4 ** 4667 rotor shim-tempered steel 5 ** rotor shim-tempered steel bearing retainer discharge end cap 8 ** 4689 discharge cap shim-tempered steel Viton o-ring-.5 i.d spring * rotor bearing * rotor bearing Viton o-ring-7.50 i.d Viton o-ring/face seal-0.6 i.d internal retaining ring 6 * rotor bearing male elbow-0.5 tube x 0. npt N6 counterbore screw-/- unc x.75, GRADe 8 (@ 80 ft-l b s) 9 47 fluid gallery cover plate Viton o-ring-6.00 i.d pipe plug-/4-6 (o-ring) Component Maintenance Parts a Viton o-ring-0.64 i.d. * It e m s n o t s o l d s e pa r at e ly, m u s t b e o r d e r e d a s a complete a i r e n d. ** Quantity as Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QGD 5

8 Airend(s) (40 hp/50 hp, 50#) /-0/ Tc C 8 A 0 C 0 C 6 8 C 0 C 0 A 8 B 9 NOTES - UNLESS OTHERWISE SPECIFIED: ) ONLY EXTERNAL REPLACEABLE ITEMS ARE SHOWN. INTERNAL AIREND COMPONENTS ARE NOT SHOWN. ) NOT ALL REPLACEABLE ITEMS ARE SHOWN. 0 C 7 Shaft Seal Kit Item No. Qty. Part Number Description 96 compressor Fluid slinger 96 shaft seal 960 wear ring seal Re f e r e n c e Instruction Ma n u a l to i n s ta l l c o m p r e s s o r shaft s e a l. To o l Kit 4084 f o r shaft s e a l a n d w e a r r i n g installation can be purchased from Quincy Compressor. 6 Quincy Compressor - QGD

9 Airend(s) (40 hp/50 hp, 50#) /-0/-004 Item No. Qty. Part Number Description * rotor housing dowel pin * 4-00 rotor bearing bearing retainer ring 5 * 4-00 rotor bearing bearing retainer 7 * 96 male rotor-7 mm 8 * 4087 female rotor-7 mm discharge plate gasket 0 * discharge end housing L4 counterbore screw-/8-6 unc x.5, GRADe 8 (@ 45 ft-l b s, b a c k o f f to 5 ft-l b s) * rotor bearing-discharge end 557 bearing retainer K cap screw-5/6-8 unc x.00, GRADe 5 (@ ft-l b s) discharge end cap Viton o-ring-.00 i.d J cap screw-/4-0 unc x.00, grade 5 (@ 6 ft-l b s) pipe plug-7/6-0 (o-ring) pipe plug-/4-6 (o-ring) pipe plug-/8-4 (o-ring) 409 air seal 96 shaft seal 4658 seal adapter Viton o-ring-4.00 i.d compressor fluid slinger K counterbore screw-5/6-8 unc x.00, GRADe 8 (@ ft-l b s) wear ring seal 8 ** 5576 discharge cap shim-tempered steel 9 ** 5575 rotor shim-tempered steel pipe nipple-brass, 0. npt x female elbow-0.5 tube X 0. npt Component Maintenance Parts A Viton o-ring-0.5 i.d. B Viton o-ring-0.64 i.d. C Viton o-ring-0.0 i.d. * It e m s n o t s o l d s e pa r at e ly, m u s t b e o r d e r e d a s a complete a i r e n d. ** Quantity as Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QGD 7

10 Airend (50 hp, 00/5#) Tc A 4 A NOTES-UNLESS OTHERWISE SPECIFIED: ) ONLY SOME REPLACEABLE ITEMS ARE SHOWN. NOT ALL REPLACEABLE ITEMS ARE SHOWN. INTERNAL COMPONENTS ARE NOT SHOWN. ) ITEM A IS A MAINTENANCE PART Shaft Seal Kit Item No. Qty. Part Number Description 96 compressor Fluid slinger 96 shaft seal 960 wear ring seal Re f e r e n c e Instruction Ma n u a l to i n s ta l l c o m p r e s s o r shaft s e a l. To o l Kit 4084 f o r shaft s e a l a n d w e a r r i n g installation can be purchased from Quincy Compressor. 8 Quincy Compressor - QGD

11 Airend (50 hp, 00/5#) Item No. Qty. Part Number Description 96 compressor fluid slinger 9466 seal adapter J5 counterbore screw-/4-0 unc x.50, GRADe 8 (@ 9 ft-l b s) 4 96 shaft seal Viton o-ring-.75 i.d wear ring seal 7 * rotor bearing 8 * 475 rotor housing 9 * male rotor-4 mm 0 * female rotor-4 mm 474 discharge end plate dowel pin N7 counterbore screw-/- unc x.00, GRADe 8 (@ 75 ft-l b s) rotor bearing internal retaining ring 6 * rotor bearing 7 * rotor bearing spring 9 ** 4685 discharge cap shim-tempered steel Viton o-ring-.75 i.d discharge end cap L4 counterbore screw-/8-6 unc x.5, GRADe 8 (@ 45 ft-l b s, b a c k o f f to 5 ft-l b s) 468 bearing retainer K counterbore screw-5/6-4 unf x.00, GRADe 8 (@ 0 ft-l b s) 5 ** 4676 bearing adjustment shim-tempered steel 6 ** 4759 bearing adjustment shim-tempered steel bearing retainer discharge end cap 9 ** 4686 discharge cap shim-tempered steel Viton o-ring-.88 i.d spring * rotor bearing * rotor bearing Viton o-ring-8.50 i.d Viton o-ring/face seal-0.74 i.d internal retaining ring 7 * rotor bearing male connector-0.5 tube x 0. npt N6 counterbore screw-/- unc x.75, GRADe 8 (@ 80 ft-l b s) fluid gallery cover plate Viton o-ring-6.00 i.d pipe plug-/4-6 (o-ring) Component Maintenance Parts a Viton o-ring-0.64 i.d. * It e m s n o t s o l d s e pa r at e ly, m u s t b e o r d e r e d a s a complete a i r e n d. ** Quantity as Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QGD 9

12 Drive Coupling /-00/-00/-004 A C MOTOR SIDE 4 D B AIREND SIDE 0 Quincy Compressor - QGD

13 Drive Coupling /-00/-00/-004 Item No. Qty. Part Number Description drive coupling (0,5 & 0 h p) drive coupling (40 h p, ODP) drive coupling (40 h p, TEFC/50 h p) 4680 coupling guard (0,5 & 0 h p/50 h p, 00/5#) coupling guard (40 h p/50 h p, 50#) J09 cap screw-/4-0 unc x 0.6, grade 5 (@ 6 ft-lbs) (0,5 & 0 h p) J07 cap screw-/4-0 unc x 0.50, grade 5 (@ 6 ft-lbs) (40 & 50 h p) shaft key Component Maintenance Parts 0/5/0 h p: A drive coupling element ( pa i r o f h a lv e s s o l d a s a m at c h e d s e t o n ly ) B coupling hub-airend side (includes set screw) C coupling hub-motor side (includes set screw) D drive coupling bolt kit (@ ft-lbs, dry threads) 40/50 h p: A drive coupling element ( pa i r o f h a lv e s s o l d a s a m at c h e d s e t o n ly ) B coupling hub-airend side (includes set screw) C coupling hub-motor side (includes s e t s c r e w) (40 h p, ODP) coupling hub-motor side (includes s e t s c r e w) (40 h p, TEFC/50 h p) D drive coupling bolt kit (@ ft-lbs, dry Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QGD

14 Motor Mounting (0/5/0 hp) /-00 Item No. Qty. Part Number Description motor support (0 h p) motor support (5 & 0 h p) 40-0 motor mount N5 cap screw-zinc, /- unc x.50, GRADe 5 (@ ft-l b s) Z lockwasher-zinc, N cap screw-zinc, /- unc x.50, GRADe 5 (@ ft-l b s) N0 locknut-/- unc R050 fender washer 8 048W050 flat washer lock screw-zinc, 8 mm x 0 mm shipping support 46-N0 cap screw-/- unc x 0.75, grade 5 (@ ft-l b Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QGD Updated part number for item 5 (/0/09).

15 Motor Mounting (40/50 hp) /-00/-00 Item No. Qty. Part Number Description motor support (all 40 hp/50 hp 50#) motor support (50 h p, 00/5#) 40-0 motor mount N5 cap screw-zinc, /- unc x.50, GRADe 5 (@ ft-lbs) (all 40 h p/50 h p 50#) Q5 cap screw-zinc, 5/8- unc x.50, GRADe 5 (@ 0 ft-lbs) (50 h p, 00/5#) Z lockwasher-zinc, 0.50 (all 40 hp/50 hp 50#) 4 5-0Z lockwasher-zinc, 0.6 (50 h p, 00/5#) N cap screw-zinc, /- unc x.50, grade 5 (@ ft-l b s) (TEFC) 4578-N5 cap screw-zinc, /- unc x 4.00, grade 5 (@ ft-lbs) (ODP) N0 locknut-/- unc 7 * 90R050 fender washer 8 048W050 flat washer lock screw-zinc, 8 mm x 0 mm shipping support (all 40 hp/50 hp 50#) shipping support (50 h p, 00/5#) * 46-N0 cap screw-/- unc x 0.75, grade 5 (@ ft-l b s) lock screw-zinc, mm x 5 mm lock screw-zinc, mm x 0 mm motor spacer (40 HP,ODP o n Indicates torque value in foot pounds (lubricated threads). * Quantity varies. Reference drawing notes. Quincy Compressor - QGD Updated part number for item 5 (/0/09).

16 Inlet Valve (0/5/0* hp) / NOTES-UNLESS OTHERWISE SPECIFIED: ) APPLY LOCTITE 7 TO ITEM AT ASSEMBLY WITH ITEM. ) COAT PRESSURE SIDE OF ITEM 4 WITH E4 (MOLYDISULF) POWDER. ) ITEM 5 (SPACER) NOT USED ON 5 HP UNITS. 4) COAT ENTIRE OUTSIDE WALL OF SLEEVE (ITEM 9) WITH LOCTITE ) APPLY TEFLON LUBRICANT TO SEAL (ITEM 4) PRIOR TO INSTALLATION IN CYLINDER. 6) MAKE SURE FLAT PORTION OF SEAL (ITEM 4) IS FACING AWAY FROM CYLINDER. 4 Quincy Compressor - QGD

17 Inlet Valve (0/5/0* hp) /-007 Item No. Qty. Part Number Description 886 inlet valve gasket 8805 inlet valve housing J cap screw-/4-0 unc x.00, grade 5 (@ 6 ft-l b s) C lockwasher, retaining ring inlet valve plate compression spring gasket-4. o.d. x.06 i.d inlet valve shaft seal inlet valve cylinder assembly 8994 compression spring 885 inlet valve shaft inlet valve piston piston seal inlet valve cylinder cap C lockwasher, K5 cap screw-5/6-8 unc x.50, GRADe 5 (@ ft-l b s) extra strong brass nipple-0. npt x cylinder sleeve 0 pipe elbow-brass, 0.5 npt x 0.5 npt in-line check valve, 00# female elbow-0.5 tube X 0.5 npt black nylon tubing-0.5 o.d female elbow-0.5 tube X 0. npt inlet valve shaft spacer (0 hp only) * Th i s i n l e t va lv e c o n f i g u r at i o n u s e d o n 0 h p u n i t s o n ly at 50 Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QGD 5

18 Inlet Valve (0 hp, full voltage) Quincy Compressor - QGD

19 Inlet Valve (0 hp, full voltage) Item No. Qty. Part Number Description 70 inlet valve shaft 47 inlet valve housing assembly N5 cap screw-zinc, /- unc x.50, GRADe 5 (@ ft-l b s) inlet valve gasket 5 48 inlet valve plate assembly 6 59 valve disc-bypass 7 4 valve gasket 8 09 spring Buna-N o-ring-0.8 i.d valve plate retainer 70 inlet valve spacer piston cup 470-L0 locknut-/8-6 unc inlet valve spring inlet valve cylinder cap Z lockwasher-zinc, J09 cap screw-/4-0 unc x 0.6, grade 5 (@ 6 ft-l b s) inlet valve shaft seal Z lockwasher-zinc, inlet valve adapter L4 counterbore screw-/8-6 unc x.5, GRADe 8 (@ 45 ft-l b s, b a c k o f f to 5 ft-l b s) Viton o-ring-4.00 Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QGD 7

20 Inlet Valve (0 hp, wye-delta) / (40/50 hp) NOTE-UNLESS OTHERWISE SPECIFIED: ) APPLY LOCTITE 609 TO ITEM 5 AT ASSEMBLY WITH ITEM. 8 Quincy Compressor - QGD

21 Inlet Valve (0 hp, wye-delta) / (40/50 hp) Item No. Qty. Part Number Description 4608 inlet valve gasket N5 cap screw-zinc, /- unc x.50, GRADe 5 (@ ft-l b s) 6646 inlet valve housing inlet valve plate assembly N0Z jam nut-/- unc, zinc hex head screw-/- unc X 5.00, GRADe 5 (@ 55 ft-l b s) 7 09 spring gasket-6.50 o.d. x 4.56 i.d inlet valve cylinder (includes bushing-p/n 880) inlet valve spring 6648 inlet valve shaft 6647 flat washer piston cup flat washer N cap screw-/- unc x.00, grade 5 (@ 55 ft-l b s) inlet valve cover plate L5 cap screw-/8-6 unc x.50, grade 5 (@ ft-l b s) inlet valve gasket C lockwasher, C lockwasher, 0.8 * L4 counterbore screw-/8-6 unc x.5, GRADe 8 (@ 45 ft-l b s, b a c k o f f to 5 ft-l b s) * inlet valve adapter * Viton o-ring-4.00 i.d. * It e m s, & u s e d o n ly o n 0 h p, w y e -d e lta u n i t Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QGD 9

22 Air Filter thru Quincy Compressor - QGD

23 Air Filter thru -008 Item No. Qty. Part Number Description air filter housing top (QGD-0/5 & 0, full voltage) air filter housing ASSEMBLY (QGD-0, w y e -delta) air filter housing ASSEMBLY (QGD-40/50) 8849E6 air filter element (QGD-0/5/0) 540E00 air filter element (QGD-40/50) 888 wing nut-/4-0 unc vibration dampener sealing washer 6* air filter gasket (QGD-0/5) air filter gasket (QGD-0, full voltage) 7* threaded rod, 0.5 x 9.8 (QGD-0/5) threaded rod, 0.5 x 7.00 (QGD-0, full voltage) 8* air filter housing bottom (QGD-0/5) air filter housing bottom (QGD-0, full voltage) intake air hose-.5 id x (QGD-0/5/0, w/cabinet) intake air hose-4.0 id x (QGD-40/50, w/cabinet) hose clamp (QGD-0/5/0, w/cabinet) hose clamp (QGD-40/50, w/cabinet) * It e m s 6, 7 & 8 a r e n o t u s e d o n QGD-0, w y e -d e lta o r QGD 40/50. Quincy Compressor - QGD

24 Electrical Control & Starting (gauge control) pix WYE-DELTA OVERLOAD LOCATION 5 4 WYE-DELTA CONTACTOR 5 Quincy Compressor - QGD

25 Electrical Control & Starting (gauge control) Item No. Qty. Part Number Description Start BuTTON Re q u i r e s: 460L00 illuminated green button-momentary green lamp lamp base contact contact block (normally open ) emergency stop button Requires: contact block (normally closed ) hat indicator Re q u i r e s: red indicator lense red lamp lamp base contact contact base adapter hourmeter (50 Hz) hourmeter (60 Hz) relay assembly terminal block assembly HMI bezel 8* 880- temperature switch (0 f) power block 0* 4470 electrical decals sheet * 058 control panel decal-ul listed * shielded cable 47- decal-auto dual 47- decal-auto demand 47- decal-lead/lag 4 *** 4479 programmable timer ground terminal two position selector switch Includes: contact block (normally closed ) ** contact block (normally open ) 7* power block (wye-delta) 8* power block (40/50 hp, wye -delta, 00/0 volt only) 9 (page ) transformer 0 (page ) transformer fuse (primary) transformer fuse (secondary) (0/5/0 h p) transformer fuse (secondary) (40/50 h p) (page ) drive motor contactor (page ) drive motor overload relay FAN MOTOR contactor-0 volt 5 (page ) FAN MOTOR overload disconnect Phase Monitor Option: phase monitor ( v o lt ) fuse fuseblock Auto Restart Option (not shown ): 4479 programmable timer relay assembly * No t s h o w n. ** Us e d o n a u t o d e m a n d a n d l e a d/l a g u n i t s o n ly. *** Qu a n t i t y o f o n f u l l v o lta g e u n i t s, o n w y e -d e lta u n i t s. Quincy Compressor - QGD

26 Electrical Control & Starting (microprocessor control) pix WYE-DELTA OVERLOAD LOCATION 6 WYE-DELTA CONTACTOR Quincy Compressor - QGD

27 Electrical Control & Starting (microprocessor control) Item No. Qty. Part Number Description PLC controller operator interface chip-battery backup control panel decal HMI bezel emergency stop button Requires: contact block (normally closed ) terminal block assembly ground terminal power block 0* power block (wye-delta, 0/5/0 h p) power block (wye-delta, 40/50 h p) * 4470 electrical decals sheet * 4498 temperature probe-high vibration, 0.50 npt * 4507 pressure transducer (0-00#) 4* 4507C07 cable assembly-80 inch 5* shielded cable 6* 058 control panel decal-ul listed transformer (50va) (0/5/0 h p) transformer (50va) (40/50 h p) fuseblock 9 (page ) transformer fuse (primary) transformer fuse (secondary) (0/5/0 h p) transformer fuse (secondary) (40/50 h p) fuseblock fuse (6 a m p ) hourmeter (60 Hz) hourmeter (50 Hz) 4 (page ) drive motor contactor 5 (page ) drive motor overload relay FAN MOTOR contactor-0 volt 7 (page ) FAN MOTOR overload disconnect Phase Monitor Option: phase monitor ( v o lt ) fuse fuseblock * No t s h o w n. Quincy Compressor - QGD 5

28 Electrical Control & Starting Tr a n s f o r m e r Ga u g e Co n t r o l Vo lta g e Qty. 0/5/0 h p 40/50 h p Vo lta g e Qty. 0/5/0 h p 40/50 h p Transformer Fuses (Primary ) Drive Motor Contactor Full Voltage Vo lta g e Qty. 0 h p 5 h p 0 h p 40 h p 50 h p Wy e-de lta Vo lta g e Qty. 0 h p 5 h p 0 h p 40 h p 50 h p 00 * () () () () () * () () () 0 * () () () () () * () () () 80 * () () () () () * () () () 45 * () () () () () * () () () () 460 * () () () () () * () () () () 575 * () () () () () * () () () () * Quantity is in parenthesis ( ) following part number. 6 Quincy Compressor - QGD

29 Electrical Control & Starting Drive Motor Overload Relay Full Voltage Vo lta g e Qty. 0 h p 5 h p 0 h p 40 h p 50 h p Wye-Delta V o lta g e Qty. 0 h p 5 h p 0 h p 40 h p 50 h p Vo lta g e Qty. 0/5/0 h p 40/50 h p Fan Motor Overload Disconnect Quincy Compressor - QGD 7

30 Control Piping (0/5 hp, gauge) thru SEE DETAIL FOR LEAD/LAG C 7 6 SEE AIREND GROUP D C P 9 9 I O B E A LEAD/LAG DETAIL SAMPLE PORT 8 Quincy Compressor - QGD

31 Control Piping (0/5 hp, gauge) thru -004 Item No. Qty. Part Number Description male elbow-0.5 tube x 0.5 npt extra strong brass nipple-0.5 npt x close black nylon tubing-0.5 o.d shuttle valve-0.5 npt in-line check valve, 00# line filter orifice (Ø0.040) differential pilot valve sightglass (o-ring) blowdown valve solenoid valve--way 650 PIPe cross-brass, 0.5 npt 4 76 PIPe tee-brass, 0.5 npt pipe nipple-brass, 0.5 npt x 0.5 npt x close male connector-0.9 tube x 0.5 npt black nylon tubing-0.9 o.d extra strong brass nipple-0.5 npt x piping support bracket bulkhead coupling-brass, 0.5 npt pressure gauge-liquid filled (0-00#) male connector-0.5 tube x 0.5 npt 4947 fluid sample valve pipe elbow-brass, 0.5 npt x 0.5 npt 056 check valve rubber grommet male elbow-0.5 tube x 0.5 npt L05 pan head cap screw-0 unf x pipe elbow-brass, 0.5 npt 8 97 automatic line filter pipe tee-brass, 0. npt adapter-7/6-0 x 0.5 nptf (o-ring) pipe coupling-brass, 0.5 x pipe tee-brass, 0.5 npt connector-0.5 tube x 0.5 npt pipe plug-galvanized, 0.5 npt 5 0- pipe bushing-brass, 0.5 npt x 0.5 npt temperature gauge assembly percent capacity gauge pressure gauge (0-00#) differential pressure gauge-air filter differential pressure gauge-separator gauge panel decal gauge panel cap screw-zinc, 8 mm x mm 44* 454- pressure switch (70-5#) pressure switch (50-0#) male connector-0.5 tube x 0. npt plug valve tee-0.5 tube x 0. npt x 0. npt (lead/lag only) Component Maintenance Parts a 0775 differential pilot valve kit (i n c l u d e s d i a p h r a g m, diaphragm gaskets, seat gasket, seat disk, seat ring) b Viton o-ring-0.5 i.d. c Buna-N o-ring-0.8 i.d. d line filter kit (includes bowl seal, filter element, gasket) e Viton o-ring-0.5 i.d. * Qu a n t i t y o f t w o o n u n i t s w i t h l e a d/l a g c o n t r o l o p t i o n. reference drawing. Quincy Compressor - QGD 9

32 Control Piping (0/5 hp, microprocessor) SEE AIREND GROUP D C P 9 I O B E A (NOTE ) F SAMPLE PORT NOTES-UNLESS OTHERWISE SPECIFIED: ) ITEM (CABLE ASSEMBLY) IS NOT SHOWN. ) ITEM 6 LOCATED ON BACK SIDE OF RESERVOIR. 0 Quincy Compressor - QGD

33 Control Piping (0/5 hp, microprocessor) Item No. Qty. Part Number Description male elbow-0.5 tube x 0.5 npt extra strong brass nipple-0.5 npt x close black nylon tubing-0.5 o.d shuttle valve-0.5 npt in-line check valve, 00# line filter orifice (Ø0.040) differential pilot valve sightglass (o-ring) blowdown valve solenoid valve--way plug valve 76 pipe tee-brass, 0.5 npt pipe nipple-brass, 0.5 npt x 0.5 npt x close male connector-0.9 tube x 0.5 npt black nylon tubing-0.9 o.d extra strong brass nipple-0.5 npt x piping support bracket bulkhead coupling-brass, 0.5 npt pressure gauge-liquid filled (0-00#) male connector-0.5 tube x 0.5 npt 4947 fluid sample valve pipe elbow-brass, 0.5 npt x 0.5 npt 056 check valve rubber grommet male elbow-0.5 tube x 0.5 npt L05 pan head cap screw-0 unf x pipe elbow-brass, 0.5 npt 8 97 automatic line filter pipe plug-galvanized, 0.5 npt adapter-7/6-0 x 0.5 nptf (o-ring) 0- pipe bushing-brass, 0.5 npt x 0.5 npt 4696 cable assembly-5 meter pipe plug-/4-6 (o-ring) Component Maintenance Parts a 0775 differential pilot valve kit (includes diaphragm, diaphragm gaskets, seat gasket, seat disk, seat ring) b Viton o-ring-0.5 i.d. c Buna-N o-ring-0.8 i.d. d line filter kit (includes bowl seal, filter element, gasket) e Viton o-ring-0.5 i.d. f Viton o-ring-0.64 i.d. Quincy Compressor - QGD

34 Control Piping (0 hp, gauge, full voltage) thru SEE DETAIL FOR LEAD/LAG C 6 SEE AIREND GROUP UPPER PORT LOWER PORT UPPER PORT E 0 LOWER PORT LEAD/LAG DETAIL 5 5 B C I O P D A SAMPLE PORT Quincy Compressor - QGD

35 Control Piping (0 hp, gauge, full voltage) thru -008 Item No. Qty. Part Number Description male elbow-0.5 tube x 0.5 npt extra strong brass nipple-0.5 npt x close black nylon tubing-0.5 o.d shuttle valve-0.5 npt in-line check valve, 00# line filter orifice (Ø0.040) differential pilot valve sightglass (o-ring) blowdown valve solenoid valve--way 650 PIPe cross-brass, 0.5 npt 4 76 PIPe tee-brass, 0.5 npt * 454- pressure switch (70-5#) pressure switch (50-0#) male connector-0.9 tube x 0.5 npt black nylon tubing-0.9 o.d plug valve piping support bracket bulkhead coupling-brass, 0.5 npt pressure gauge-liquid filled (0-00#) male connector-0.5 tube x 0.5 npt 4947 fluid sample valve pipe nipple-brass, 0.5 npt x 0.5 npt x close 056 check valve rubber grommet male elbow-0.5 tube x 0.5 npt L05 pan head cap screw-0 unf x pipe elbow-brass, 0.5 npt 8 97 automatic line filter pipe tee-brass, 0. npt adapter-7/6-0 x 0.5 nptf (o-ring) pipe coupling-brass, 0.5 x pipe tee-brass, 0.5 npt connector-0.5 tube x 0.5 npt pipe plug-galvanized, 0.5 npt 5 0- pipe bushing-brass, 0.5 npt x 0.5 npt temperature gauge assembly percent capacity gauge pressure gauge (0-00#) differential pressure gauge-air filter differential pressure gauge-separator gauge panel decal gauge panel cap screw-zinc, 8 mm x mm extra strong brass nipple-0.5 npt x.5 45 pipe elbow-brass, 0.5 npt x 0.5 npt pipe plug-galvanized, 0. npt male connector-0.5 tube x 0. npt Tee-0.5 tube x 0. npt x 0. npt (lead/lag only) Component Maintenance Parts a 0775 DIFFerential pilot valve kit (i n c l u d e s d i a p h r a g m, diaphragm gaskets, seat gasket, seat disk, seat ring) b Viton o-ring-0.5 i.d. c Buna-N o-ring-0.8 i.d. d line filter kit (includes bowl seal, filter element, gasket) e Viton o-ring-0.5 i.d. * Quantity of two on units with lead/lag control option. Reference drawing. Quincy Compressor - QGD

36 Control Piping (0 hp, gauge, wye-delta) thru SEE DETAIL FOR LEAD/LAG C 6 C 8 SEE AIREND GROUP 6 UPPER PORT 0 LOWER PORT C P O 6 I 0 B E A LEAD/LAG DETAIL SAMPLE PORT 4 Quincy Compressor - QGD

37 Control Piping (0 hp, gauge, wye-delta) thru -0 Item No. Qty. Part Number Description male elbow-0.5 tube x 0.5 npt extra strong brass nipple-0.5 npt x close black nylon tubing-0.5 o.d shuttle valve-0.5 npt in-line check valve, 00# line filter orifice (Ø0.040) differential pilot valve sightglass (o-ring) blowdown valve solenoid valve--way 650 PIPe cross-brass, 0.5 npt 76 PIPe tee-brass, 0.5 npt 0- pipe bushing-brass, 0.5 npt x 0.5 npt male connector-0.9 tube x 0.5 npt black nylon tubing-0.9 o.d extra strong brass nipple-0.5 npt x piping support bracket bulkhead coupling-brass, 0.5 npt pressure gauge-liquid filled (0-00#) male connector-0.5 tube x 0.5 npt 4947 fluid sample valve pipe elbow-brass, 0.5 npt x 0.5 npt 056 check valve rubber grommet male connector-0.5 tube x 0. npt L05 pan head cap screw-0 unf x pipe elbow-brass, 0.5 npt 8 97 automatic line filter pipe plug-galvanized, 0. npt male elbow-0.5 tube x 0.5 npt pipe coupling-brass, 0.5 x pipe tee-brass, 0.5 npt connector-0.5 tube x 0.5 npt pipe plug-galvanized, 0.5 npt pressure switch (70-5#) pressure switch (50-0#) temperature gauge assembly percent capacity gauge pressure gauge (0-00#) differential pressure gauge-air filter differential pressure gauge-separator gauge panel decal gauge panel cap screw-zinc, 8 mm x mm pipe bushing-brass, 0.8 npt x 0.5 npt adapter-7/6-0 x 0.5 nptf (o-ring) plug valve Tee-0.5 tube x 0. npt x 0. npt (lead/lag only) Component Maintenance Parts a 0775 DIFFerential pilot valve kit (i n c l u d e s d i a p h r a g m, diaphragm gaskets, seat gasket, seat disk, seat ring) b Viton o-ring-0.5 i.d. c Buna-N o-ring-0.8 i.d. d line filter kit (includes bowl seal, filter element, gasket) e Viton o-ring-0.5 i.d. * Qu a n t i t y o f t w o o n u n i t s w i t h l e a d/l a g c o n t r o l o p t i o n. reference drawing. Quincy Compressor - QGD 5

38 Control Piping (0 hp, microprocessor, full voltage) SEE AIREND GROUP UPPER PORT LOWER PORT E UPPER PORT LOWER PORT 5 B O 7 I P D C A PRESSURE SENSOR (NOTE ) F NOTES-UNLESS OTHERWISE SPECIFIED: ) ITEM (CABLE ASSEMBLY) IS NOT SHOWN. ) ITEM 6 LOCATED ON BACK SIDE OF RESERVOIR. SAMPLE PORT 6 Quincy Compressor - QGD

39 Control Piping (0 hp, microprocessor, full voltage) Item No. Qty. Part Number Description male elbow-0.5 tube x 0.5 npt extra strong brass nipple-0.5 npt x close black nylon tubing-0.5 o.d shuttle valve-0.5 npt in-line check valve, 00# line filter orifice (Ø0.040) differential pilot valve sightglass (o-ring) blowdown valve solenoid valve--way 4696 cable assembly-5 meter 76 pipe tee-brass, 0.5 npt 0- pipe bushing-brass, 0.5 npt x 0.5 npt male connector-0.9 tube x 0.5 npt black nylon tubing-0.9 o.d extra strong brass nipple-0.5 npt x piping support bracket bulkhead coupling-brass, 0.5 npt pressure gauge-liquid filled (0-00#) male connector-0.5 tube x 0.5 npt 4947 fluid sample valve pipe elbow-brass, 0.5 npt x 0.5 npt 056 check valve rubber grommet male elbow-0.5 tube x 0.5 npt L05 pan head cap screw-0 unf x pipe elbow-brass, 0.5 npt 8 97 automatic line filter pipe plug-galvanized, 0.5 npt extra strong brass nipple-0.5 npt x pipe nipple-brass, 0.5 npt x 0.5 npt x close pipe coupling-brass, 0.5 x adapter-7/6-0 x 0.5 nptf (o-ring) plug valve pipe plug-galvanized, 0. npt pipe plug-/4-6 (o-ring) Component Maintenance Parts a 0775 differential pilot valve kit (includes diaphragm, diaphragm gaskets, seat gasket, seat disk, seat ring) b Viton o-ring-0.5 i.d. c Buna-N o-ring-0.8 i.d. d line filter kit (includes bowl seal, filter element, gasket) e Viton o-ring-0.5 i.d. f Viton o-ring-0.64 i.d. Quincy Compressor - QGD 7

40 Control Piping (0 hp, microprocessor, wye-delta) SEE AIREND GROUP 4 D C P O 6 I B A PRESSURE SENSOR F SAMPLE PORT NOTES-UNLESS OTHERWISE SPECIFIED: ) ITEM (CABLE ASSEMBLY) IS NOT SHOWN. ) ITEM 5 LOCATED ON BACK SIDE OF RESERVOIR. 8 Quincy Compressor - QGD

41 Control Piping (0 hp, microprocessor, wye-delta) Item No. Qty. Part Number Description male elbow-0.5 tube x 0.5 npt extra strong brass nipple-0.5 npt x close black nylon tubing-0.5 o.d shuttle valve-0.5 npt in-line check valve, 00# line filter orifice (Ø0.040) differential pilot valve sightglass (o-ring) blowdown valve solenoid valve--way 4696 cable assembly-5 meter 76 pipe tee-brass, 0.5 npt 0- pipe bushing-brass, 0.5 npt x 0.5 npt male connector-0.9 tube x 0.5 npt black nylon tubing-0.9 o.d extra strong brass nipple-0.5 npt x piping support bracket bulkhead coupling-brass, 0.5 npt pressure gauge-liquid filled (0-00#) male connector-0.5 tube x 0.5 npt 4947 fluid sample valve pipe elbow-brass, 0.5 npt x 0.5 npt 056 check valve rubber grommet male elbow-0.5 tube x 0.5 npt L05 pan head cap screw-0 unf x pipe elbow-brass, 0.5 npt 8 97 automatic line filter pipe plug-galvanized, 0.5 npt 0 0- pipe bushing-brass, 0.8 npt x 0.5 npt male connector-0.5 tube x 0. npt pipe plug-galvanized, 0. npt adapter-7/6-0 x 0.5 nptf (o-ring) plug valve pipe plug-/4-6 (o-ring) Component Maintenance Parts a 0775 differential pilot valve kit (includes diaphragm, diaphragm gaskets, seat gasket, seat disk, seat ring) b Viton o-ring-0.5 i.d. c Buna-N o-ring-0.8 i.d. d line filter kit (includes bowl seal, filter element, gasket) e Viton o-ring-0.5 i.d. f Viton o-ring-0.64 i.d. Quincy Compressor - QGD 9

42 Control Piping (40/50 hp, gauge) thru SEE DETAIL FOR LEAD/LAG E C SEE AIREND GROUP 5 C P O I F A B 5 5 FLUID FILTER BLOCK SAMPLE PORT 7 D 49 LEAD/LAG DETAIL 40 Quincy Compressor - QGD

43 Control Piping (40/50 hp, gauge) thru -06 Item No. Qty. Part Number Description male elbow-0.5 tube x 0.5 npt extra strong brass nipple-0.5 npt x close black nylon tubing-0.5 o.d shuttle valve-0.5 npt in-line check valve, 00# line filter orifice (Ø0.060) differential pilot valve sightglass (o-ring) blowdown valve solenoid valve--way 650 PIPe cross-brass, 0.5 npt 76 PIPe tee-brass, 0.5 npt 0- pipe bushing-brass, 0.8 npt x 0.5 npt male connector-0.8 tube x 0.5 npt black nylon tubing-0.8 o.d extra strong brass nipple-0.5 npt x piping support bracket bulkhead coupling-brass, 0.5 npt pressure gauge-liquid filled (0-00#) male connector-0.5 tube x 0.5 npt 4947 fluid sample valve pipe elbow-brass, 0.5 npt x 0.5 npt 056 check valve rubber grommet male connector-0.5 tube x 0. npt L05 pan head cap screw-0 unf x elbow-0.50 tube x /4-6 (o-ring) 8 97 automatic line filter pipe plug-galvanized, 0. npt male elbow-0.5 tube x 0.5 npt pipe coupling-brass, 0.5 x pipe tee-brass, 0.5 npt connector-0.5 tube x 0.5 npt black nylon tubing-0.50 o.d. 5* 454- pressure switch (70-5#) pressure switch (50-0#) temperature gauge assembly percent capacity gauge pressure gauge (0-00#) differential pressure gauge-air filter differential pressure gauge-separator gauge panel decal gauge panel cap screw-zinc, 8 mm x mm male connector-0.50 tube x 0.5 npt elbow-0.5 tube x 7/6-0 (o-ring) plug valve male elbow-0.8 tube x 0.5 npt extra strong brass nipple-0.5 npt x female elbow-0.5 tube X 0.5 npt Tee-0.5 tube x 0. npt x 0. npt (lead/lag only) Component Maintenance Parts a 0775 DIFFerential pilot valve kit (includes d i a p h r a g m, diaphragm gaskets, seat gasket, seat disk, seat ring) b Viton o-ring-0.5 i.d. c Buna-N o-ring-0.8 i.d. d Viton o-ring-0.64 i.d. e line filter kit (includes bowl seal, filter element, gasket) f Viton o-ring-0.5 i.d. * Quantity of two on units with lead/lag control option. Reference drawing. Quincy Compressor - QGD 4

44 Control Piping (40/50 hp, microprocessor) D 8 6 SEE AIREND GROUP C 4 9 P O I 5 0 E A FLUID FILTER BLOCK 5 PRESSURE SENSOR 7 6 B SAMPLE PORT F 4 8 F NOTES-UNLESS OTHERWISE SPECIFIED: ) ITEM 5 LOCATED ON BACK SIDE OF RESERVOIR. 4 Quincy Compressor - QGD

45 Control Piping (40/50 hp, microprocessor) Item No. Qty. Part Number Description male elbow-0.5 tube x 0.5 npt extra strong brass nipple-0.5 npt x close black nylon tubing-0.5 o.d shuttle valve-0.5 npt in-line check valve, 00# line filter orifice (Ø0.060) differential pilot valve sightglass (o-ring) blowdown valve solenoid valve--way 0- pipe bushing-brass, 0.8 npt x 0.5 npt 76 pipe tee-brass, 0.5 npt plug valve male connector-0.8 tube x 0.5 npt black nylon tubing-0.8 o.d extra strong brass nipple-0.5 npt x piping support bracket bulkhead coupling-brass, 0.5 npt pressure gauge-liquid filled (0-00#) male connector-0.5 tube x 0.5 npt 4947 fluid sample valve pipe elbow-brass, 0.5 npt x 0.5 npt 056 check valve rubber grommet male connector-0.5 tube x 0. npt L05 pan head cap screw-0 unf x pipe elbow-brass, 0.5 npt 8 97 automatic line filter pipe plug-galvanized, 0. npt elbow-0.5 tube x 7/6-0 (o-ring) male elbow-0.5 tube x 0.5 npt female elbow-0.5 tube X 0.5 npt male connector-0.50 tube x 0.5 npt elbow-0.50 tube x /4-6 (o-ring) black nylon tubing-0.50 o.d extra strong brass nipple-0.5 npt x male elbow-0.8 tube x 0.5 npt pipe plug-/4-6 (o-ring) Component Maintenance Parts a 0775 differential pilot valve kit (i n c l u d e s d i a p h r a g m, diaphragm gaskets, seat gasket, seat disk, seat ring) b Viton o-ring-0.5 i.d. c Buna-N o-ring-0.8 i.d. d line filter kit (includes bowl seal, filter element, gasket) e Viton o-ring-0.5 i.d. f Viton o-ring-0.64 i.d. Quincy Compressor - QGD 4

46 Air Piping (0/5/0 hp) /-00 A B E B A D TO LINE FILTER 4 C D Quincy Compressor - QGD

47 Air Piping (0/5/0 hp) /-00 Item No. Qty. Part Number Description formed tube assembly-par-flanged,.00 o.d hose assembly x.50 long elbow-.00 tube x -5/8- (o-r i n g) connector-.00 tube x -5/8- (o-r i n g) elbow-.00 tube x nptf (o-ring) moisture separator 7* 4695 manual condensate drain electronic drain valve (Optional) pipe nipple-galvanized,.00 npt x pipe coupling-galvanized,.00 npt J cap screw-zinc, /4-0 unc x.00, GRADe 5 (@ 6 ft-l b s) 4 7-J0 self-locking hex nut-zinc, /4-0 unc pipe nipple-galvanized,.00 npt x pipe bushing-brass, 0.50 npt x 0.5 npt male elbow-0.5 tube x 0.5 npt black nylon tubing-0.5 o.d male connector-0.5 tube x 0.5 npt bulkhead coupling-brass, 0.5 npt tube clamp-. i.d tube clamp cover plate-.8 i.d. 0** 45- extra strong brass nipple-0.5 npt x close Component Maintenance Parts a Viton o-ring-.7 i.d. b Viton o-ring/face seal-.8 i.d. c Viton o-ring-.48 i.d. d Viton o-ring/face seal-0.9 i.d. E Viton o-ring * Electronic drain valve is optional. ** Item 0 (nipple) used only with electronic drain Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QGD 45

48 Air Piping (40/50 hp) / Quincy Compressor - QGD

49 Air Piping (40/50 hp) /-00 Item No. Qty. Part Number Description formed tube assembly-par-flanged,.50 o.d formed tube assembly-par-flanged,.50 o.d. 0-5 pipe bushing-brass, 0.50 npt x 0.5 npt male connector-0.8 tube x 0.5 npt moisture separator manual condensate drain * electronic drain valve (optional) pipe bushing-galvanized,.50 npt x.5 npt connector-.50 tube x -7/8- (o-ring) elbow-.50 tube x -7/8- (o-r i n g) elbow-.50 tube x -/-.5 nptf (o-r i n g) bulkhead coupling-brass, 0.5 npt male elbow-0.8 tube x 0.5 npt black nylon tubing-0.8 o.d u-bolt, 5/6-8 unc k0 self-locking hex nut-zinc, 5/6-8 unc k0 cap screw-5/6-8 unc x 0.75, grade 5 (@ ft-l b s) 7** 45- extra strong brass nipple-0.5 npt x close spacer, hat fit t,nut--,prfi,50st,o-ring Component Maintenance Parts a Viton o-ring b Viton o-ring-.7 i.d. c Viton o-ring/face seal-.49 i.d. * Electronic drain valve is optional. ** Item (nipple) used only with electronic drain Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QGD 47

50 Receiver (0/5/0 hp) A A Quincy Compressor - QGD

51 Receiver (0/5/0 hp) Item No. Qty. Part Number Description gallon receiver quarter turn valve pipe nipple-galvanized,.00 npt x pipe bushing-galvanized,.00 npt x.00 npt pressure gauge pipe bushing-brass, 0.50 npt x 0.5 npt 7 7 draincock-0.5 npt pressure relief valve N cap screw-/- unc x.00, grade 5 (@ ft-l b s) N0 self-locking hex nut-zinc, /- unc decal-quincy logo, white (7.5 i n c h) 504 decal-drain tank every day hose assembly-seal-lok, 45 bend elbow-.00 tube x nptf (o-ring) connector-.00 nptf x.00 tube (o-ring) pipe plug-galvanized,.00 npt Component Maintenance Parts a Viton o-ring/face seal-0.9 Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QGD 49

52 Fluid Piping (0/5/0 hp) / Quincy Compressor - QGD

53 Fluid Piping (0/5/0 hp) /-00 Item No. Qty. Part Number Description 8598 fluid filter element formed tube assembly-par-flanged, 0.75 o.d formed tube assembly-par-flanged, 0.75 o.d formed tube assembly-par-flanged, 0.75 o.d formed tube assembly-par-flanged, 0.75 o.d formed tube assembly-par-flanged, 0.75 o.d * formed tube assembly-par-flanged, 0.75 o.d connector-0.75 tube x -5/6- (o-r i n g) elbow-0.75 tube x 7/8-4 (o-r i n g) connector-0.75 tube x /4-6 (o-ring) thermal valve, 00 F tee-0.75 tube x -/6- (o-r i n g) elbow-0.75 tube x -/6- (o-ring) connector-0.75 tube x -/6- (o-r i n g) Component Maintenance Parts a Viton o-ring/face seal-0.74 i.d. b Viton o-ring-.7 i.d. c Viton o-ring/face seal-0.6 i.d. d Viton o-ring-0.9 i.d. e Viton o-ring-0.64 i.d. * Th i s t u b e assembly u s e d o n ly o n 0 h p, 00 & 5 psi u n i t s. Quincy Compressor - QGD 5

54 Fluid Piping (40/50 hp) /-00 5 Quincy Compressor - QGD

55 Fluid Piping (40/50 hp) /-00 Item No. Qty. Part Number Description 46 fluid filter element formed tube assembly-par-flanged,.00 o.d formed tube assembly-par-flanged,.00 o.d formed tube assembly-par-flanged,.00 o.d formed tube assembly-par-flanged,.00 o.d. (all 40 h p/50 h p, 50#) formed tube assembly-par-flanged,.00 o.d. (50 h p, 00/5#) fluid manifold block thermal valve-cartridge fluid filter stud fluid manifold block support 0 40 pipe plug-0.5 npt 46-K0 cap screw-5/6-8 unc x 0.75, GRADe 5 (@ ft-l b s) 05-J07 hex head screw-zinc, /4-0 unc x connector-.00 tube x -5/6- (o-r i n g) connector-.00 tube x -/6- (o-r i n g) elbow-.00 tube x -5/6- (o-ring) Component Maintenance Parts a Viton o-ring/face seal-0.9 i.d. b Viton o-ring-.7 i.d. c Viton o-ring-0.9 i.d. Quincy Compressor - QGD 5

56 Reservoir (0/5/0 hp) Quincy Compressor - QGD

57 Reservoir (0/5/0 hp) Item No. Qty. Part Number Description air/fluid reservoir 40-0 motor mount cap screw-zinc, mm x 50 mm R050 fender washer 5 66 pipe elbow-brass, 0.5 npt pipe nipple-galvanized, 0.5 npt x pipe coupling-brass, 0.5 x plug valve pipe plug-galvanized, 0.5 npt pressure relief valve filler cap (o-ring) sightglass (o-ring) pipe nipple-galvanized, 0.75 npt x multi-purpose block Viton o-ring-4.5 i.d air/fluid separator element Q0 cap screw-zinc, 5/8- unc x.75, GRADe 5 (@ 0 ft-lbs) Q0 locknut-5/8- unc fluid filter stud Z lockwasher-zinc, N6 cap screw-zinc, /- unc x.75, GRADe 5 (@ ft-l b s) Viton o-ring-.00 i.d pressure relief valve cover u-bolt-zinc, /- unc, 0.75 i.d. x J0 locknut-/4-0 unc Component Maintenance Parts a Viton o-ring-.48 i.d. b Viton o-ring-.7 i.d. c 4756 separator nipple d minimum pressure check valve 47564k minimum pressure check valve Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QGD 55

58 Reservoir (40/50 hp) / A 8 E F 9 B (NOTE ) D 4 4 C NOTES-UNLESS OTHERWISE SPECIFIED: ) REFERENCE BOM FOR SCREW AND WASHER SIZE. VARIES ACCORDING TO UNIT AIREND. 56 Quincy Compressor - QGD

59 Reservoir (40/50 hp) /-00 Item No. Qty. Part Number Description air/fluid reservoir motor mount cap screw-zinc, mm x 50 mm R050 fender washer pressure relief valve multi-purpose block Viton o-ring-4.5 i.d Viton o-ring-.6 i.d air/fluid separator element Q6 cap screw-zinc, 5/8- unc x.75, GRADe 5 (@ 0 ft-lbs) sightglass (o-ring) filler cap (o-ring) pipe plug-/4-6 (o-ring) 4 66 pipe elbow-brass, 0.5 npt pipe nipple-galvanized, 0.5 npt x pipe coupling-brass, 0.5 x plug valve pipe plug-galvanized, 0.5 npt pipe plug-/-0 (o-ring) pressure relief valve cover u-bolt-zinc, 5/6-8 unc,.50 i.d. x.9 7-K0 self-locking hex nut-zinc, 5/6-8 unc 7 pipe plug-0.50 npt N5 cap screw-zinc, /- unc x.50, GRADe 5 (@ ft-l b s) (all 40 h p/50 h p, 50#) Q7 cap screw-zinc, 5/8- unc x.00, GRADe 5 (@ 0 ft-lbs) (50 h p, 00/5#) 5 * 5-0Z lockwasher-zinc, 0.6 6** Z lockwasher-zinc, 0.50 Component Maintenance Parts a 4756 separator nipple b 47565k minimum pressure check valve kit c Viton o-ring-.7 i.d. d Viton o-ring-.48 i.d. e Viton o-ring-0.64 i.d. F Viton o-ring-0.4 Indicates torque value in foot pounds (lubricated threads). * Qu a n t i t y o f 8 o n 50 h p, 00/5#. Qu a n t i t y o f 4 o n a l l 40 h p & o n 50 h p, 50#. ** i t e m 6 n o t u s e d o n 50 h p, 00/5#. (Re f e r e n c e d r a w i n g n o t e s.) Quincy Compressor - QGD 57

60 Cooler (0/5/0 hp) / Quincy Compressor - QGD

61 Cooler (0/5/0 hp) /-00 Item No. Qty. Part Number Description 4697 combination cooler fan cone fan wheel cooler support cooler brace access panel cover (less cabinet) access panel cover (with cabinet) fan housing cover plate cooler shroud L cap screw-/8-6 unc x.00, grade 5 (@ ft-l b s) rubber seal 4 46-K0 cap screw-5/6-8 unc x 0.75, GRADe 5 (@ ft-l b s) 0 05-J07 hex head screw-zinc, /4-0 unc x L05 fender washer lock screw-zinc, 8 mm x 0 mm 5* fan guard 6* 6 5 hex head screw-/4-0 unc x 0.6, GRADe 5 (@ 6 ft-l b s) 7* 6 456Z speed nut-grip, zinc, /4-0 Indicates torque value in foot pounds (lubricated threads). * Th e s e i t e m s n o t u s e d o n u n i t s w i t h c a b i n e t. Quincy Compressor - QGD 59

62 Cooler (40/50 hp) / Quincy Compressor - QGD

63 Cooler (40/50 hp) /-00 Item No. Qty. Part Number Description 4750 cooler shroud cooler support fan motor panel fan cone fan wheel access panel-cooler shroud (less cabinet) access panel-cooler shroud (with cabinet) fan housing cover plate fluid cooler aftercooler vent cover panel * lock screw-zinc, mm x 5 mm * 6 05-J07 hex head screw-zinc, /4-0 unc x 0.50 * 46-K0 cap screw-5/6-8 unc x 0.75, GRADe 5 (@ ft-l b s) 4* 4 46-L cap screw-/8-6 unc x.00, grade 5 (@ ft-l b s) pipe support bracket 6* 4 7-K0 self-locking hex nut-zinc, 5/6-8 unc top panel-cooler shroud 8* 6 46-J0 cap screw-/4-0 unc x 0.75, grade 5 (@ ft-l b s) 9* 6 456Z speed nut-grip, zinc, /4-0 Indicates torque value in foot pounds (lubricated threads). * Hardware items not shown. Quincy Compressor - QGD 6

64 Cabinet (0/5/0 hp) / Quincy Compressor - QGD

65 Cabinet (0/5/0 hp) /-00 Item No. Qty. Part Number Description corner post panel end rail panel side rail panel reveal post panel vented top panel cooler door panel side door panel side door panel front door panel front door panel reveal post panel panel assembly enclosure door extension panel quarter turn door latch door support 6* lock screw-zinc, 5 mm x mm 7* lock screw-zinc, 8 mm x 0 mm 8* 4 05-J07 hex head screw-zinc, /4-0 unc x decal-q/quincy, white (5 i n c h) cover panel (electronic control unit) * Hardware items not shown. Quincy Compressor - QGD 6

66 Cabinet (40/50 hp) / Quincy Compressor - QGD

67 Cabinet (40/50 hp) /-00 Item No. Qty. Part Number Description reveal post panel side door panel side rail panel end rail panel reveal post panel vented top panel corner post panel air intake panel front door panel side door panel front door panel cooler door panel enclosure door extension panel quarter turn door latch door support lock screw-zinc, 5 mm x mm lock screw-zinc, 8 mm x 0 mm J07 hex head screw-zinc, /4-0 unc x decal-q/quincy, white (5 inch) cover panel (electronic control Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QGD 65

68 Decals /-05/-00/-040/ Quincy Compressor - QGD

69 Decals /-05/-00/-040/-050 Item No. Qty. Part Number Description 4600 safety decal sheet 460- decal-q/quincy, white (5 i n c h) decal-qgd decal-qgd decal-qgd decal-qgd decal-qgd fluid level decal caution tag-jog motor 6 77 tag-fluid type shipped with unit genuine Quincy components label plastic envelope warning tag-remove red brackets DECAL-THIS MACHINE PROTECTED WITH QUINSYN PG DECAL-THIS MACHINE PROTECTED WITH QUINSYN PLUS decal-this machine protected with Quinsyn XP 846 DECAL-THIS MACHINE PROTECTED WITH QUINSYN-F Quincy Compressor - QGD 67

70 Control Schematic (0/5 hp, gauge) DPGS H L DPGA LEAD/LAG ONLY PS PS PG CG CV AE CV TG LF BV P I O IV SG ILCV SHV WSV RPG SHV SEP PR SL AE BV CG CV DPGA DPGS FF FSV ILCV IV LF MPCV OR PG PR PS RES SG SHV SL TG WSV AIREND BLOWDOWN VALVE CAPACITY GAUGE CAPACITY VALVE DIFFERENTIAL PRESSURE GAUGE (AIR FILTER) DIFFERENTIAL PRESSURE GAUGE (SEPARATOR) FLUID FILTER FLUID SAMPLE VALVE INLINE CHECK VALVE INLET VALVE LINE FILTER MINIMUM PRESSURE CHECK VALVE ORIFICE PRESSURE GAUGE PRESSURE REGULATOR PRESSURE SWITCH RESERVOIR SIGHTGLASS SHUTTLE VALVE SCAVENGE LINE TEMPERATURE GAUGE -WAY SOLENOID VALVE OR MPCV FF FSV RES 68 Quincy Compressor - QGD

71 Control Schematic (0/5 hp, microprocessor) AE LF CV BV P O IV I SG ILCV SHV WSV PG SHV SEP PR SL FF OR MPCV FSV RES AE BV CV FF FSV ILCV IV LF MPCV AIREND BLOWDOWN VALVE CAPACITY VALVE FLUID FILTER FLUID SAMPLE VALVE INLINE CHECK VALVE INLET VALVE LINE FILTER MINIMUM PRESSURE CHECK VALVE OR PG PR RES SEP SG SHV SL WSV ORIFICE PRESSURE GAUGE PRESSURE REGULATOR RESERVOIR SEPARATOR SIGHTGLASS SHUTTLE VALVE SCAVENGE LINE -WAY SOLENOID VALVE Quincy Compressor - QGD 69

72 Control Schematic (0 hp, gauge, full voltage) DPGS H L DPGA LEAD/LAG ONLY PS PS PG CG CV AE TG AE BV CG CV DPGA DPGS FF FSV ILCV IV LF MPCV OR PG PR PS RES SG SHV SL TG WSV AIREND BLOWDOWN VALVE CAPACITY GAUGE CAPACITY VALVE DIFFERENTIAL PRESSURE GAUGE (AIR FILTER) DIFFERENTIAL PRESSURE GAUGE (SEPARATOR) FLUID FILTER FLUID SAMPLE VALVE INLINE CHECK VALVE INLET VALVE LINE FILTER MINIMUM PRESSURE CHECK VALVE ORIFICE PRESSURE GAUGE PRESSURE REGULATOR PRESSURE SWITCH RESERVOIR SIGHTGLASS SHUTTLE VALVE SCAVENGE LINE TEMPERATURE GAUGE -WAY SOLENOID VALVE ILCV SG P IV O I BV LF CV SHV WSV PG SHV SEP PR SL OR FF MPCV FSV RES 70 Quincy Compressor - QGD

73 Control Schematic (0 hp, gauge, wye-delta) DPGS H L DPGA LEAD/LAG ONLY PS PS PG CG CV AE CV TG LF LOWER PORT IV P BV O I SG ILCV SHV WSV PG SHV SEP PR AE BV CG CV DPGA DPGS FF FSV ILCV IV LF MPCV OR PG PR PS RES SG SHV SL TG WSV AIREND BLOWDOWN VALVE CAPACITY GAUGE CAPACITY VALVE DIFFERENTIAL PRESSURE GAUGE (AIR FILTER) DIFFERENTIAL PRESSURE GAUGE (SEPARATOR) FLUID FILTER FLUID SAMPLE VALVE INLINE CHECK VALVE INLET VALVE LINE FILTER MINIMUM PRESSURE CHECK VALVE ORIFICE PRESSURE GAUGE PRESSURE REGULATOR PRESSURE SWITCH RESERVOIR SIGHTGLASS SHUTTLE VALVE SCAVENGE LINE TEMPERATURE GAUGE -WAY SOLENOID VALVE SL OR MPCV FF RES FSV Quincy Compressor - QGD 7

74 Control Schematic (0 hp, microprocessor, full voltage) AE IV ILCV SG CV LF I O BV P SHV WSV PG SHV SEP PR SL OR FF MPCV FSV RES AE BV CV FF FSV ILCV IV LF AIREND BLOWDOWN VALVE CAPACITY VALVE FLUID FILTER FLUID SAMPLE VALVE INLINE CHECK VALVE INLET VALVE LINE FILTER MPCV OR PG RES SG SHV SL WSV MINIMUM PRESSURE CHECK VALVE ORIFICE PRESSURE GAUGE RESERVOIR SIGHTGLASS SHUTTLE VALVE SCAVENGE LINE -WAY SOLENOID VALVE 7 Quincy Compressor - QGD

75 Control Schematic (0 hp, microprocessor, wye-delta) AE LF CV IV BV P I O SG ILCV SHV WSV PG SHV SEP PR SL FF AE BV CV FF FSV ILCV IV LF MPCV OR PG PS RES SG SHV SL WSV AIREND BLOWDOWN VALVE CAPACITY VALVE FLUID FILTER FLUID SAMPLE VALVE INLINE CHECK VALVE INLET VALVE LINE FILTER MINIMUM PRESSURE CHECK VALVE ORIFICE PRESSURE GAUGE PRESSURE SENSOR RESERVOIR SIGHTGLASS SHUTTLE VALVE SCAVENGE LINE -WAY SOLENOID VALVE OR MPCV RES FSV PS Quincy Compressor - QGD 7

76 Control Schematic (40/50 hp, gauge) DPGS H L DPGA LEAD/LAG ONLY PS PS PG CG CV LF TG AE CV IV BV P O I SHV WSV PG SHV PR AE BV CG CV DPGA DPGS FF FSV ILCV IV LF MPCV OR PG PR PS RES SG SHV SL TG WSV AIREND BLOWDOWN VALVE CAPACITY GAUGE CAPACITY VALVE DIFFERENTIAL PRESSURE GAUGE (AIR FILTER) DIFFERENTIAL PRESSURE GAUGE (SEPARATOR) FLUID FILTER FLUID SAMPLE VALVE INLINE CHECK VALVE INLET VALVE LINE FILTER MINIMUM PRESSURE CHECK VALVE ORIFICE PRESSURE GAUGE PRESSURE REGULATOR PRESSURE SWITCH RESERVOIR SIGHTGLASS SHUTTLE VALVE SCAVENGE LINE TEMPERATURE GAUGE -WAY SOLENOID VALVE FSV MPCV SEP SEP RES SG OR SL ILCV 74 Quincy Compressor - QGD

77 Control Schematic (40/50 hp, microprocessor) LF AE CV IV P BV I O SHV WSV FSV FF SHV PG PR SL AE BV CV FF FSV ILCV IV LF MPCV OR PG PS RES SG SHV SL WSV AIREND BLOWDOWN VALVE CAPACITY VALVE FLUID FILTER FLUID SAMPLE VALVE INLINE CHECK VALVE INLET VALVE LINE FILTER MINIMUM PRESSURE CHECK VALVE ORIFICE PRESSURE GAUGE PRESSURE SENSOR RESERVOIR SIGHTGLASS SHUTTLE VALVE SCAVENGE LINE -WAY SOLENOID VALVE MPCV SEP SEP PS RES SG OR ILCV Quincy Compressor - QGD 75

78 Electrical Control Diagram (full voltage, auto dual) WP07A INSIDE ELECTRICAL ENCLOSURE FU POWER SUPPLY FU L L L 7 STOP PB START PB CR FU PL G POWER ON CPT N G MOTOR CIRCUIT OVERCURRENT PROTECTION SEE NOTE 7 5 OUTSIDE ELECTRICAL ENCLOSURE TS J * CR CR 7 PPR 6 CR 8 CR PL H.A.T. 7 TR 9 0 CONTINOUS RUN 5 8 AUTO DUAL CR OL OL4 R M M4 HM N M4 OL4 M OL * FU7 FU8 * * FU9 * A PHASE B PROTECTION RELAY C SS SEE NOTE 7 TR A A N FAN MOTOR J SEE TABLE COMPRESSOR MOTOR 8 PS 5 6 M SV UNLOAD NOMENCLATURE NOTES ) AT INSTALLATION THE CUSTOMER IS TO PROVIDE DISCONNECT AND BRANCH CIRCUIT OVERCURRENT PROTECTION IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND/OR ANY LOCAL CODES HAVING PRECEDENCE. ) UNLESS OTHERWISE SPECIFIED ALL WIRES ARE RED EXCEPT "N" WIRES ARE WHITE AND "G" WIRES ARE GREEN. ) TR TO BE SET TO OFF-DELAY AND HAVE A TIME SETTING OF 0-5 MINUTES. FU FUSE PB PUSH BUTTON SS SELECTOR SWITCH CR CONTROL RELAY CPT CONTROL POWER TRANS TS TEMP. SWITCH HAT HIGH AIR TEMP. PL PANEL LIGHT TR TIMING RELAY OL M SV VS N * HM J OVERLOAD RELAY CONTACTOR SOLENOID VALVE VACUUM SWITCH SCREW TERMINAL OCTAL SOCKET NUMBER OPTIONALS HOUR METER JUMPERS 76 Quincy Compressor - QGD

79 Electrical Control Diagram (wye-delta, auto dual) WP07A INSIDE ELECTRICAL ENCLOSURE POWER SUPPLY FU L L L FU 7 STOP PB START PB CR FU PL G POWER ON CPT N G MOTOR CIRCUIT OVERCURRENT PROTECTION SEE NOTE 7 5 CR CR OUTSIDE ELECTRICAL ENCLOSURE TS 8 CR J * 7 PPR H.A.T. PL R 6 CR * FU8 * * FU7 FU9 A B C PHASE PROTECTION RELAY * 7 TR CR OL OL4 SEE NOTE 4 TR A A M4 N OL4 CONTINOUS RUN AUTO DUAL HM M M OL M4 TR M M SS 5 6 TR FAN MOTOR M M 5 M COMPRESSOR MOTOR 4 7 J 8 PS SEE NOTE TR A A SEE TABLE 5 6 M SV UNLOAD N NOTES ) AT INSTALLATION THE CUSTOMER IS TO PROVIDE DISCONNECT AND BRANCH CIRCUIT OVERCURRENT PROTECTION IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND/OR ANY LOCAL CODES HAVING PRECEDENCE. ) UNLESS OTHERWISE SPECIFIED ALL WIRES ARE RED EXCEPT "N" WIRES ARE WHITE AND "G" WIRES ARE GREEN. ) TR TO BE SET TO OFF-DELAY AND HAVE A TIME SETTING OF 0-5 MINUTES. 4) TR TO BE SET TO ON-DELAY AND HAVE A TIME SETTING OF 6 SECONDS. NOMENCLATURE FU FUSE PB PUSH BUTTON SS SELECTOR SWITCH CR CONTROL RELAY CPT CONTROL POWER TRANS TS TEMP. SWITCH HAT HIGH AIR TEMP. PL PANEL LIGHT TR TIMING RELAY OL OVERLOAD RELAY M CONTACTOR SV SOLENOID VALVE VS VACUUM SWITCH SCREW TERMINAL N OCTAL SOCKET NUMBER OPTIONALS * HM HOUR METER Quincy Compressor - QGD 77

80 Electrical Control Diagram (microprocessor control, full voltage) WP07A HMI FU 4 START STOP 7 OL4 7 0 OL J SEE NOTE 9 7 PORT 0 PORT M I0.0 I0. PLC 5 FU FU4 M 4 X 0VAC 9 CPT X X 4VAC 8 SV PACKAGE DRAIN N N FU * PHASE PROTECTION RELAY A B C POWER SUPPLY L L L MOTOR CIRCUIT OVERCURRENT PROTECTION (NOTE ) 7 J SEE NOTE 6 I0. L J6 J5 DRYER RUNNING DRYER FAULT 8 5 I0. I0.4 I0.5 N 0VAC L Q0.0 9 PB E-STOP *CR GENERAL FAULT OL4 M OL 7 J *PPR E-STOP 4 I0.6 Q0. Q0. M4 M4 5 I0.7 L 0VAC HOUR METER 4 M I.0 Q0. Q0.4 8 J4 M FAN MOTOR COMPRESSOR MOTOR I. I. I. I.4 Q0.5 Q0.6 4VAC L Q0.7 Q.0 Q. M4 SV UNLOAD N CT CT WHITE WHITE WHITE OL T T T BLACK CT BLACK BLACK I OHM, % METAL FILM, /4 WATT 7 4VDC M L+ B+ A+ M 0 WHITE PRESSURE SENSOR 4-0Ma 499 OHM, % METAL FILM, /4 WATT RED 0-00 PSI TEMPERATURE SENSOR 4-0Ma 0-00 F COMPRESSOR MOTOR *THIS CONFIGURATION USED ONLY WITH DRIVE MOTOR OVERLOAD THAT USES CT'S NOTES-UNLESS OTHERWISE SPECIFIED: ) AT INSTALLATION, CUSTOMER IS TO PROVIDE DISCONNECT AND BRANCH CIRCUIT OVERLOAD PROTECTION IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND/OR ANY LOCAL CODES HAVING PRECEDENCE. ) TO ENABLE REMOTE START REMOVE J. UNIT MUST BE LOCALLY STARTED BEFORE REMOTE INPUT WILL WORK. WHEN CONTACT BETWEEN 7 AND 7 IS CLOSED THE UNIT WILL START. ) TO ENABLE REMOTE UNLOAD REMOVE J. WHEN CONTACT BETWEEN 7 AND 6 IS CLOSED THE UNIT WILL LOAD. FU PB SS CR CPT TS HAT PLC CT OL M SV PS X * HMI NOMENCLATURE FUSE PUSH BUTTON SELECTOR SWITCH CONTROL RELAY CONTROL POWER TRANSFORMER TEMPERATURE SENSOR HIGH AIR TEMPERATURE PROGRAMMABLE LOGIC CONTROLLER CURRENT TRANSFORMER OVERLOAD RELAY CONTACTOR SOLENOID VALVE PRESSURE SENSOR SCREW TERMINAL NUMBER DESIGNATOR ON DEVICE OPTIONAL HUMAN MACHINE INTERFACE * GENERAL FAULT CONTACT X7 CR X5 CR X6 M 0 0/5/0 HORSE POWER UNITS 0V SINGLE PHASE POWER SUPPLY L L MOTOR CIRCUIT OVERCURRENT PROTECTION (NOTE ) * DRYER 78 Quincy Compressor - QGD

81 Electrical Control Diagram (microprocessor control, wye-delta) WP07B HMI FU 4 START STOP OL4 7 OL 0 J SEE NOTE 9 7 PORT 0 PORT M I0.0 I0. PLC 5 FU FU4 M 4 X 0VAC 9 CPT X X 4VAC 8 SV PACKAGE DRAIN N N FU * PHASE PROTECTION RELAY A B C POWER SUPPLY L L L MOTOR CIRCUIT OVERCURRENT PROTECTION (NOTE ) 7 J SEE NOTE 6 I0. L J6 J5 DRYER RUNNING DRYER FAULT J E-STOP 7 *PPR I0. I0.4 I0.5 I0.6 N 0VAC L Q0.0 Q0. Q0. 9 PB E-STOP *CR GENERAL FAULT M4 M4 M OL4 M OL 4 M4 5 I0.7 M I.0 I. 0VAC L Q0. Q0.4 Q0.5 8 M M 6 HOUR METER M M FAN MOTOR COMPRESSOR MOTOR 7 I. I. I.4 I.5 M 4VDC L+ Q0.6 4VAC L Q0.7 Q.0 Q. B+ A+ M 499 OHM, % METAL FILM, /4 WATT 0 WHITE PRESSURE SENSOR 4-0Ma 499 OHM, % METAL FILM, /4 WATT RED 0-00 PSI SV UNLOAD TEMPERATURE SENSOR 4-0Ma 0-00 F N M COMPRESSOR MOTOR M CT CT WHITE WHITE WHITE CT *THIS CONFIGURATION USED ONLY WITH DRIVE MOTOR OVERLOAD THAT USES CT'S OL T T T BLACK BLACK BLACK NOTES-UNLESS OTHERWISE SPECIFIED: ) AT INSTALLATION, CUSTOMER IS TO PROVIDE DISCONNECT AND BRANCH CIRCUIT OVERLOAD PROTECTION IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND/OR ANY LOCAL CODES HAVING PRECEDENCE. ) TO ENABLE REMOTE START REMOVE J. UNIT MUST BE LOCALLY STARTED BEFORE REMOTE INPUT WILL WORK. WHEN CONTACT BETWEEN 7 AND 7 IS CLOSED THE UNIT WILL START. ) TO ENABLE REMOTE UNLOAD REMOVE J. WHEN CONTACT BETWEEN 7 AND 6 IS CLOSED THE UNIT WILL LOAD. 4) DRYERS FOR THE 0-0HP UNITS WILL BE 0V SINGLE PHASE. DRYERS FOR THE 40-60HP UNITS WILL BE THE SAME THREE PHASE VOLTAGE AS THE UNIT. FU PB SS CR CPT TS HAT PLC CT OL M SV PS X * HMI NOMENCLATURE FUSE PUSH BUTTON SELECTOR SWITCH CONTROL RELAY CONTROL POWER TRANSFORMER TEMPERATURE SENSOR HIGH AIR TEMPERATURE PROGRAMMABLE LOGIC CONTROLLER CURRENT TRANSFORMER OVERLOAD RELAY CONTACTOR SOLENOID VALVE PRESSURE SENSOR SCREW TERMINAL NUMBER DESIGNATOR ON DEVICE OPTIONAL HUMAN MACHINE INTERFACE GENERAL FAULT CONTACT X7 CR X5 CR X6 M 0 0/5/0 HORSE POWER UNITS 0V SINGLE PHASE POWER SUPPLY L L MOTOR CIRCUIT OVERCURRENT PROTECTION (NOTE ) * DRYER Quincy Compressor - QGD 79

82 Standard Terms and Conditions Quincy Compressor and Ortman Fluid Power Divisions TITLE & LIEN RIGHTS: The equipment shall remain personal property, regardless of how affixed to any realty or structure. Until the price (including any notes given therefore) of the equipment has been fully paid in cash, Seller shall, in the event of Buyer s default, have the right to repossess such equipment. PATENT INFRINGMENT: If properly notified and given an opportunity to do so with friendly assistance, Seller will defend Buyer and the ultimate user of the equipment from any actual or alleged infringement of any published United States patent by the equipment or any part thereof furnished pursuant hereto (other than parts of special design, construction, or manufacture specified by and originating with Buyer), and will pay all damages and costs awarded by competent court in any suit thus defended or of which it may have had notice and opportunity to defend as aforesaid. STANDARD WARRANTY: Seller warrants that products of its own manufacture will be free from defects in workmanship and materials under normal use and service for the period specified in the product instruction manual. Warranty for service parts will be ninety (90) days from date of factory shipment. Electric Motors, gasoline and diesel engines, electrical apparatus and all other accessories, components and parts not manufactured by Seller are warranted only to the extent of the original manufacturer s warranty. Notice of the alleged defect must be given to the Seller, in writing with all identifying details including serial number, type of equipment and date of purchase within thirty (0) days of the discovery of the same during the warranty period. Seller s sole obligation on this warranty shall be, at its option, to repair or replace or refund the purchase price of any product or part thereof which proves to be defective. If requested by Seller, such product or part thereof must be promptly returned to seller, freight prepaid, for inspection. Seller warrants repaired or replaced parts of its own manufacture against defects in materials and workmanship under normal use and service for ninety (90) days or for the remainder of the warranty on the product being repaired. This warranty shall not apply and Seller shall not be responsible or liable for: (a) Consequential, collateral or special losses or damages; (b) Equipment conditions caused by fair wear and tear, abnormal conditions of use, accident, neglect or misuse of equipment, improper storage or damage resulting during shipping; (c) Deviation from operating instructions, specifications or other special terms of sale; (d) Labor charges, loss or damage resulting from improper operation, maintenance or repairs made by person(s) other than Seller or Seller s authorized service station. In no event shall Seller be liable for any claims whether arising from breach of contract or warranty or claims of negligence or negligent manufacture in excess of the purchase price. THIS WARRANTY IS THE SOLE WARRANTY OF SELLERS AND ANY OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED IN LAW OR IMPLIED IN FACT, INCLUDING ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR USE ARE HEREBY SPECIFICALLY EXCLUDED. LIABILITY LIMITATIONS: Under no circumstances shall the Seller have any liability for liquidated damages or for collateral, consequential or special damages or for loss of profits, or for actual losses or for loss of production or progress of construction, whether resulting from delays in delivery or performance, breach of warranty, negligent manufacture or otherwise. ENVIROMENTAL AND OSHA REQUIREMENTS: At the time of shipment of the equipment from the factory, Quincy Compressor / Ortman Fluid Power will comply with the various Federal, State and local laws and regulations concerning occupational health and safety and pollution. However, in the installation and operation of the equipment and other matters over which the seller has no control, the Seller assumes no responsibility for compliance with those laws and regulations, whether by the way of indemnity, warranty or otherwise. 80 Quincy Compressor - QGD

83 Standard Terms and Conditions Quincy Compressor and Ortman Fluid Power Divisions LEGAL EFFECT: Except as expressly otherwise agreed to in writing by an authorized representative of Seller, the following terms and conditions shall apply to and form a part of this order and any additional and/or different terms of Buyer s purchase order or other form of acceptance are rejected in advance and shall not become a part of this order. The rights of Buyer hereunder shall be neither assignable nor transferable except with the written consent of Seller. This order may not be canceled or altered except with the written consent of Seller and upon terms which will indemnify Seller against all loss occasioned thereby. All additional costs incurred by Seller due to changes in design or specifications, modification of this order or revision of product must be paid for by Buyer. In addition to the rights and remedies conferred upon Seller by this order, Seller shall have all rights and remedies conferred at law and in equity and shall not be required to proceed with the performance of this order if Buyer is in default in the performance of such order or of any other contract or order with seller. TERMS OF PAYMENT: Unless otherwise specified in the order acknowledgment, the terms of payment shall be net cash within thirty (0) days after shipment. These terms shall apply to partial as well as complete shipments. If any proceeding be initiated by or against Buyer under any bankruptcy or insolvency law, or in the judgment of Seller the financial condition of Buyer, at the time the equipment is ready for shipment, does not justify the terms of payment specified, Seller reserves the right to require full payment in cash prior to making shipment. If such payment is not received within fifteen (5) days after notification of readiness for shipment, Seller may cancel the order as to any unshipped item and require payment of its reasonable cancellation charges. If Buyer delays shipment, payments based on date of shipment shall become due as of the date when ready for shipment. If Buyer delays completion of manufacture, Seller may elect to require payment according to percentage of completion. Equipment held for Buyer shall be at Buyer s risk and storage charges may be applied at the discretion of Seller. Accounts past due shall bare interest at the highest rate lawful to contract for but if there is no limit set by law, such interest shall be eighteen percent (8%). Buyer shall pay all cost and expenses, including reasonable attorney s fees, incurred in collecting the same, and no claim, except claims within Seller s warranty of material or workmanship, as stated below, will be recognized unless delivered in writing to Seller within thirty (0) days after date of shipment. TAXES: All prices exclude present and future sales, use, occupation, license, excise, and other taxes in respect of manufacture, sales or delivery, all of which shall be paid by Buyer unless included in the purchase price at the proper rate or a proper exemption certificate is furnished. ACCEPTANCE: All offers to purchase, quotations and contracts of sales are subject to final acceptance by an authorized representative at Seller s plant. DELIVERY: Except as otherwise specified in this quotation, delivery will be F. O. B. point of shipment. In the absence of exact shipping instruction, Seller will use its discretion regarding best means of insured shipment. No liability will be accepted by Seller for so doing. All transportation charges are at Buyer s expense. Time of delivery is an estimate only and is based upon the receipt of all information and necessary approvals. The shipping schedule shall not be construed to limit seller in making commitments for materials or in fabricating articles under this order in accordance with Seller s normal and reasonable production schedules. Seller shall in no event be liable for delays caused by fires, acts of God, strikes, labor difficulties, acts of governmental or military authorities, delays in transportation or procuring materials, or causes of any kind beyond Seller s control. No provision for liquidated damages for any cause shall apply under this order. Buyer shall accept delivery within thirty (0) days after receipt of notification of readiness for shipment. Claims for shortages will be deemed to have been waived if not made in writing within ten (0) days after the receipt of the material in respect of which any such shortage is claimed. Seller is not responsible for loss or damage in transit after having received In Good Order receipt from the carrier. All claims for loss or damage in transit should be made to the carrier. Quincy Compressor - QGD 8

84 Notes 8 Quincy Compressor - QGD

85

86 Quincy Compressor Products: Website: quincycompressor.com 009 Quincy Compressor All Rights Reserved. Litho in U.S.A.