QSF 125/150. Parts Manual. Direct Drive Rotary Screw Air Compressor. Manual No AB

Transcription

1 QSF 125/150 Direct Drive Rotary Screw Air Compressor Parts Manual This manual contains important safety information and should be made available to all personnel who operate and/or maintain this product. Carefully read this manual before attempting to operate or perform maintenance on this equipment. Manual No AB October 1999 Edition Updated: May 2007

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3 Alphabetical Index Airend Group Air Filter Groups Air Piping Groups: (air-cooled) (water-cooled) Base/Coupling Groups Cabinet Groups: (air-cooled) (water-cooled) Control Piping Groups: (stock) (across the line, standard) (wye-delta) Control Schematics Cooler Groups (air-cooled) Decal Groups: (air-cooled) (water-cooled) Discharge Piping Groups...7 Electrical Groups: Electrical Control Diagrams Starting Groups: (across the line, stock) (across the line, standard) (wye-delta) Fluid Piping Groups: (air-cooled) (water-cooled) Fluid Specifications...3 Gauge Groups (percent capacity) Inlet Valve Groups: (across the line) (wye-delta) Recommended Spare Parts...68 Reservoir Group Serial Number Identification...2 Shaft Seal Kit...6 Water Piping Groups: (fresh water)...50 (sea water)...51

4 SERIAL NUMBER IDENTIFICATION The serial number tag is located on the top flange of the unit frame just left of the control panel and in the upper right corner of the electrical control panel. Ordering Replacement Parts Prompt service can be rendered on replacement part orders if the following information is given. 1. The serial number must be given when ordering replacement parts. Part numbers should be verified per the bill of materials associated with the serial number to ensure that correct replacement parts are ordered. 2. State the exact part number needed. Do not order by index numbers, as index numbers are repeated throughout this manual and if used for ordering parts will necessitate time consuming correspondence. 3. State the exact quantity needed. 4. State the preferred type of transportation. All replacement parts are to be ordered through an authorized distributor. Insist on Genuine Quincy Parts only! Failure to do so may void your warranty. WARNING DANGER Guards must be fastened in place before starting the machine and never removed before disconnecting and locking out the main power supply. Air in the piping from this equipment will cause severe injury or death if used for breathing air or food processing (If non-food grade fluid is used). Air used for these processes must meet OSHA 29CFR or FDA 21CFR standards. 2

5 fluid specifications Recommendations Quincy Compressor recommends that all Quincy Rotary Screw Products be filled with one of the following QuinSyn Brand synthetic fluids: HQuinSyn Plus H HQuinSyn XP H HQuinSyn PG H HQuinSyn F (food grade)h Synthetic fluids other than QuinSyn brand may not be compatible with components used in a Quincy compressor. If it is deemed necessary to convert any unit to a synthetic other than QuinSyn, please contact an authorized Quincy Compressor distributor. To locate your nearest distributor, contact Sales & Marketing in Quincy, Illinois: Phone , FAX or visit our website: The following information will be required by the distributor: MODEL qsf: (circle configuration) A/C W/C 125 HP 150 HP SERIAL NO. fluid ORIGINALLY USED fluid NOW USED (IF CHANGED) fluid TO BE USED Additional Information Additional information can be found in the qsf Instruction Manual. Fluid Analysis Kit Quincy Compressor now offers free fluid analysis to provide early detection of excessive parts wear, fluid breakdown, or a contaminated fluid system. Order the Fluid Analysis Kit (part no ) from your local authorized Quincy Compressor distributor. Fluid Requirements QSF Air-COOLED QSF WATER-cooled 125 HP 16.5 gallons 125 HP 16.5 gallons 150 HP 16.5 gallons 150 HP 16.5 gallons 3 Updated fluid recommendations. (05/04/07)

6 AIREND GROUP (ITEM 57 LOCATED ON THE BA INLET HOUSING, UNDER THE ROTOR H B C A 8 49 A A 8 E A 49 B 8 A 8 A A C 8 A 8 8 A A 56 D A A B 4

7 AIREND GROUP ITEM PART NUMBER QTY. NUMBER DESCRIPTION SLINGER O-RING, VITON SEAL-SHAFT SEAL-WEAR RING PLUG-PIPE, 7/16-20, SAE O-RING F14 PIN-ROLL, 3/16 X GASKET-PLATE, FLUID GALLERY O-RING, VITON PISTON-CAPACITY GAUGE CHECK VALVE STUD-FILTER, FLUID O-RING, VITON PLUG-PIPE, 3/4-16, SAE O-RING PLUG-MODIFIED PLUG-PIPE, 1-1/16-12, SAE O-RING PLUG-PIPE, 9/16-18, SAE O-RING PLUG-PIPE, 1-5/8-12, SAE O-RING O-RING COMPONENT MAINTENANCE PARTS A O-RING, VITON B O-RING, VITON C O-RING, VITON D O-RING, VITON E O-RING, indicates torque value in foot pounds. (lubricated threads) 5

8 SHAFT SEAL KIT SLINGER WEAR RING SHAFT SEAL PART QTY. NUMBER DESCRIPTION KIT-SHAFT SEAL (includes the following items) SEAL-SHAFT SEAL-WEAR RING SLINGER NOTICE! Reference QSF Instruction Manual to install compressor shaft seal. Tool Kit for QSF shaft seal and wear ring installation can be purchased from Quincy Compressor. 6

9 DISCHARGE PIPING GROUP ITEM PART PART NUMBER QTY. NUMBER NUMBER DESCRIPTION (<150 PSI) (150 PSI) MANIFOLD-DISCHARGE S COUPLING O-RING, VITON Z LOCKWASHER-ZINC, 1/ N15 SCREW-CAP, 1/2-13 UNC X 1.50, GRADE 5 (@ 55 FT-LBS) G003 N/A CLAMP-PIPE, GALVANIZED, N17 N/A SCREW-CAP, 1/2-13 UNC X 2.00, GRADE 5 (@ 55 FT-LBS) C N/A LOCKWASHER, 1/ N/A BAR-TENSION COMPONENT MAINTENANCE PARTS A G F30 indicates torque value in foot pounds. (lubricated threads) 7

10 BASE/COUPLING GROUPS 8

11 BASE/COUPLING GROUPS ITEM PART PART NUMBER QTY. NUMBER NUMBER DESCRIPTION 125 HP 125 HP (TEFC) (ODP) & 150 HP BASE WASHER-FLAT, Q20 SCREW-CAP, ZINC, 5/8-11 UNC X 2.75, GRADE 5 (@ 110 FT-LBS) MOUNT-MOTOR N25 SCREW-CAP, ZINC, 1/2-13 UNC X 4.00, GRADE 5 (@ 23 FT-LBS) N02 LOCKNUT, 1/2-13 UNC K10 SCREW-CAP, 5/16-18 UNC X 0.75, GRADE 5 (@ 23 FT-LBS) GUARD-COUPLING KEY-SQUARE GUARD-COUPLING COUPLING-DRIVE BRACKET-MOTOR SUPPORT N/A SPACER-MOTOR COMPONENT MAINTENANCE PARTS A ELEMENT-DRIVE COUPLING (1 pair of halves sold as a matched set only) B HUB-COUPLING, MOTOR SIDE (includes set screw) C HUB-COUPLING, AIREND SIDE (includes set screw) D BOLT KIT-DRIVE COUPLING (@ 30 indicates torque value in foot pounds. (lubricated threads) 9

12 STARTING GROUP (across the line, stock) PIX

13 STARTING GROUP (across the line, stock) ITEM Part Number Qty. Number Description BUTTON-STOP DECAL-electronic controller CONTROLLER-electronic F09 SCREW-SET, #8-32 UNC F02 NUT-#8-32 UNC PLUG-HEADER, 9 PIN PLUG-HEADER, 10 PIN PLUG-HEADER, 2 PIN PLUG-HEADER, 6 PIN BLOCK-CONTACT, normally closed switch-temperature PROBE-TEMPERATURE fitting-strain RELIEF INSERT-MOUNTING, CABLE TIE TRANSFORMER-24 VOLT assembly-terminal block sheet-electrical decals 18 * PHASE monitor (OPTIONAL) (BELOW) 19 * FUSES-fan motor (page 12) FUSE BLOCK TRANSDUCER-PRESSURE coupling-bulkhead, brass O-RING 24 * TRANSFORMER (page 12) 25 * FUSES-transformer (page 12) 26 * CONTACTOR-drive motor (page 13) 27 * RELAY-overload, drive motor (page 13) CONTACTOR-FAN MOTOR 29 * RELAY-OVERLOAD, FAN MOTOR (page 13) COMPONENT maintenance PARTS a latch-enclosure, nema latch-enclosure, nema 4 NOTEs: * Quantities and part numbers are listed in tabulations on the following pages. Stock units contain standard efficiency, air-cooled components only. Item 18 PHASE MONITOR (OPTIONAL) qty 460v v Updated Temperature Switch P/N. (05/04/07)

14 STARTING GROUP (across the line, stock) ITEM 19 FAN MOTOR FUSES QTY 460V V ITEM 24 TRANSFORMER QTY 460V V ITEM 25 TRANSFORMER FUSES QTY PRIMARY QTY SECONDARY 460V V

15 STARTING GROUP (across the line, stock) ITEM 26 DRIVE MOTOR CONTACTOR 125 HP 150 HP QTY 460V V ITEM 27 DRIVE MOTOR OVERLOAD RELAY 125 HP 150 HP QTY 460V V ITEM 29 FAN MOTOR OVERLOAD RELAY QTY 460V V

16 STARTING GROUP (across the line, standard) PIX

17 STARTING GROUP (across the line, standard) ITEM Part Number Qty. Number Description BUTTON-STOP DECAL-electronic controller CONTROLLER-electronic F09 SCREW-SET, #8-32 UNC F02 NUT-#8-32 UNC PLUG-HEADER, 9 PIN PLUG-HEADER, 10 PIN PLUG-HEADER, 2 PIN PLUG-HEADER, 6 PIN BLOCK-CONTACT, normally closed switch-temperature PROBE-TEMPERATURE fitting-strain RELIEF INSERT-MOUNTING, CABLE TIE TRANSFORMER-24 VOLT assembly-terminal block sheet-electrical decals 18 * PHASE monitor (OPTIONAL) (page 16) 19 * FUSES-fan motor (page 16) FUSE BLOCK TRANSDUCER-PRESSURE coupling-bulkhead, brass O-RING 24 * TRANSFORMER (page 16) 25 * FUSES-transformer (page 16) 26 * CONTACTOR-drive motor (page 16) 27 * RELAY-overload, drive motor (page 16) 28 * CONTACTOR-FAN MOTOR (page 17) 29 * RELAY-OVERLOAD, FAN MOTOR (page 17) bushing-pipe, 0.25 npt x 1/8 npt switch-differential pressure, 10 psi switch-differential pressure, 19 psi nipple-brass, extra strong, 0.25 npt x switch-vacuum 35 * HEATER element-fan motor (page 17) 36 * HEATER element-drive motor (page 17) COMPONENT maintenance PARTS a latch-enclosure, nema latch-enclosure, nema 4 NOTEs: * Quantities and part numbers are listed in tabulations on the pages indicated. 15 Updated Temperature Switch P/N. (05/04/07)

18 STARTING GROUP (across the line, standard) ITEM 18 PHASE MONITOR (OPTIONAL) QTY 380V V V V ITEM 19 FAN MOTOR FUSES AIR-COOLED AIR-COOLED (W/CABINET) WATER-COOLED (L/CABINET) 125 HP 150 HP QTY 380V V V V ITEM 24 TRANSFORMER QTY 380V V V V ITEM 25 TRANSFORMER FUSES QTY PRIMARY QTY SECONDARY 380V V V V ITEM 26 DRIVE MOTOR CONTACTOR 125 HP 150 HP QTY 380V V V V ITEM 27 DRIVE MOTOR OVERLOAD RELAY STANDARD EFFICIENCY PREMIUM EFFICIENCY 125 HP 150 HP 125 HP 150 HP QTY 380V V V V NOTE: STANDARD EFFICIENCY OVERLOADS ARE CLASS 10. PREMIUM EFFICIENCY OVERLOADS ARE CLASS

19 STARTING GROUP (across the line, standard) ITEM 28 FAN MOTOR CONTACTOR AIR-COOLED AIR-COOLED (W/CABINET) WATER-COOLED (L/CABINET) 125 HP 150 HP QTY 380V V V V ITEM 29 FAN MOTOR OVERLOAD RELAY STANDARD EFFICIENCY AIR-COOLED AIR-COOLED (W/CABINET) WATER-COOLED (L/CABINET) 125 HP 150 HP QTY 380V V V V PREMIUM EFFICIENCY AIR-COOLED AIR-COOLED (W/CABINET) (L/CABINET) 125 HP 150 HP QTY 380V V V V NOTE: STANDARD EFFICIENCY OVERLOADS ARE CLASS 10. PREMIUM EFFICIENCY OVERLOADS ARE CLASS 20. ITEM 35 FAN MOTOR HEATER ELEMENT AIR-COOLED AIR-COOLED (W/CABINET) (L/CABINET) 125 HP 150 HP QTY 380V V V V NOTE:HEATER ELEMENT USED ONLY WITH PREMIUM EFFICIENCY OVERLOADS. ITEM 36 DRIVE MOTOR HEATER ELEMENT 125 HP 150 HP QTY 380V V V V NOTE:HEATER ELEMENT USED ONLY WITH PREMIUM EFFICIENCY OVERLOADS. 17

20 STARTING GROUP (wye-delta) PIX

21 STARTING GROUP (wye-delta) ITEM Part Number Qty. Number Description BUTTON-STOP DECAL-electronic controller CONTROLLER-electronic F09 SCREW-SET, #8-32 UNC F02 NUT-#8-32 UNC PLUG-HEADER, 9 PIN PLUG-HEADER, 10 PIN PLUG-HEADER, 2 PIN PLUG-HEADER, 6 PIN BLOCK-CONTACT, normally closed switch-temperature PROBE-TEMPERATURE fitting-strain RELIEF INSERT-MOUNTING, CABLE TIE TRANSFORMER-24 VOLT assembly-terminal block sheet-electrical decals 18 * PHASE monitor (OPTIONAL) (page 16) 19 * FUSES-fan motor (page 16) FUSE BLOCK TRANSDUCER-PRESSURE coupling-bulkhead, brass O-RING 24 * TRANSFORMER (page 16) 25 * FUSES-transformer (page 16) 26 * CONTACTOR-drive motor (page 20) 27 * RELAY-overload, drive motor (page 20) 28 * CONTACTOR-FAN MOTOR (page 17) 29 * RELAY-OVERLOAD, FAN MOTOR (page 17) bushing-pipe, 0.25 npt x 1/8 npt switch-differential pressure, 10 psi switch-differential pressure, 19 psi nipple-brass, extra strong, 0.25 npt x switch-vacuum 35 * HEATER element-fan motor (page 17) 36 * HEATER element-drive motor (page 21) INTERLOCK-MECHANICAL 38 * contactor-shorting,drive motor (page 21) COMPONENT maintenance PARTS a latch-enclosure, nema latch-enclosure, nema 4 NOTEs: * Quantities and part numbers are listed in tabulations on the pages indicated. 19 Updated Temperature Switch P/N. (05/04/07)

22 STARTING GROUP (wye-delta) ITEM 26 DRIVE MOTOR CONTACTOR 125 HP 150 HP QTY 380V V V V ITEM 27 DRIVE MOTOR OVERLOAD RELAY STANDARD EFFICIENCY PREMIUM EFFICIENCY 125 HP 150 HP 125 HP 150 HP QTY 380V V V V NOTE: STANDARD EFFICIENCY OVERLOADS ARE CLASS 10. PREMIUM EFFICIENCY OVERLOADS ARE CLASS

23 STARTING GROUP (wye-delta) ITEM 36 DRIVE MOTOR HEATER ELEMENT 125 HP 150 HP QTY 380V V V V NOTE:HEATER ELEMENT USED ONLY WITH PREMIUM EFFICIENCY OVERLOADS. ITEM 38 DRIVE MOTOR SHORTING CONTACTOR 125 HP 150 HP QTY 380V V V V

24 CONTROL PIPING GROUP (stock)

25 CONTROL PIPING GROUP (stock) ITEM PART NUMBER QTY. NUMBER DESCRIPTION VALVE-BLOWDOWN FILTER-LINE, AUTOMATIC VALVE-DIFFERENTIAL PILOT VALVE-SOLENOID, 3-WAY VALVE-SOLENOID, 3-WAY (HIGH PRESSURE OPTION) FT TUBING-NYLON, 1/4 O.D BUSHING-PIPE, BRASS, 0.50 NPT X 0.38 NPT NIPPLE-BRASS, EXTRA STRONG, 0.25 NPT X CLOSE FITTING-ELBOW, 90 MALE, 0.25 TUBE X 0.25 NPT FITTING-ELBOW, 90 MALE, 0.25 TUBE X 0.12 NPT VALVE-SHUTTLE TEE-PIPE, BRASS, 0.25 NPT FITTING-ELBOW, 90 MALE, 0.38 TUBE X 0.25 NPT NIPPLE-BRASS, 0.12 NPT X 0.25 NPT X CLOSE CONNECTOR-ELECTRICAL, 1/ LOCKNUT-CONDUIT, 1/ COUPLING-BULKHEAD CROSS-PIPE, BRASS, 0.25 NPT FT TUBE-STAINLESS STEEL, 0.25 O.D FITTING-ELBOW, 0.25 TUBE X 7/16-20, SAE O-RING FT TUBING-NYLON, 3/8 O.D FITTING-MALE CONNECTOR, 0.25 TUBE X 0.25 NPT FITTING-FEMALE CONNECTOR, 0.25 TUBE X 0.25 NPT GAUGE-SIGHT FLOW ORIFICE-LINE FILTER (0.040) FITTING-ELBOW, 90 MALE, 0.25 TUBE X 0.25 NPT BUSHING-PIPE, BRASS, 0.50 NPT X 0.25 NPT NIPPLE-BRASS, 0.38 NPT X TEE-PIPE, BRASS, 0.12 NPT FITTING-ELBOW, 45 MALE, 0.25 TUBE X 0.12 NPT PLUG-PIPE, 1/8 NPT FITTING-ELBOW, 90 MALE, 0.25 TUBE X 0.12 NPT FITTING-MALE CONNECTOR, 0.38 TUBE X 0.25 NPT TIE-CABLE, SELF LOCK, BLACK TEE-PIPE, BRASS, 0.50 NPT PLUG-PIPE, HEX SOCKET, 1/4 NPT FITTING-ELBOW, 90 MALE, 0.50 TUBE X 0.50 NPT FT TUBING-NYLON, 1/2 O.D FITTING-MALE CONNECTOR, 0.25 TUBE X 0.12 NPT GAUGE-PRESSURE, LIQUID FILLED (0-200 P.S.I.) PLUG-PIPE, 1/2 NPT COMPONENT MAINTENANCE PARTS A KIT-LINE FILTER (includes bowl seal, filter element, gasket) B KIT-DIFFERENTIAL PILOT VALVE (includes diaphragm, diaphragm gaskets, seat gasket, seat disk, seat ring) C O-RING, VITON D KIT-FLOW GAUGE (includes sightglass, viton indicates torque value in foot pounds. (lubricated threads) 23

26 CONTROL PIPING GROUP (across the line, standard) (modulation)

27 CONTROL PIPING GROUP (across the line, standard) (modulation) ITEM PART NUMBER QTY. NUMBER DESCRIPTION VALVE-BLOWDOWN FILTER-LINE, AUTOMATIC VALVE-DIFFERENTIAL PILOT VALVE-SOLENOID, 3-WAY VALVE-SOLENOID, 3-WAY (HIGH PRESSURE OPTION) FT TUBING-NYLON, 1/4 O.D BUSHING-PIPE, BRASS, 0.50 NPT X 0.38 NPT NIPPLE-BRASS, EXTRA STRONG, 0.25 NPT X CLOSE FITTING-ELBOW, 90 MALE, 0.25 TUBE X 0.25 NPT FITTING-ELBOW, 90 MALE, 0.25 TUBE X 0.12 NPT VALVE-SHUTTLE TEE-PIPE, BRASS, 0.25 NPT FITTING-ELBOW, 90 MALE, 0.38 TUBE X 0.25 NPT NIPPLE-BRASS, 0.12 NPT X 0.25 NPT X CLOSE CONNECTOR-ELECTRICAL, 1/ LOCKNUT-CONDUIT, 1/ COUPLING-BULKHEAD CROSS-PIPE, BRASS, 0.25 NPT FT TUBE-STAINLESS STEEL, 0.25 O.D FITTING-ELBOW, 0.25 TUBE X 7/16-20, SAE O-RING FT TUBING-NYLON, 3/8 O.D FITTING-MALE CONNECTOR, 0.25 TUBE X 0.25 NPT FITTING-FEMALE CONNECTOR, 0.25 TUBE X 0.25 NPT GAUGE-SIGHT FLOW ORIFICE-LINE FILTER (0.040) FITTING-ELBOW, 90 MALE, 0.25 TUBE X 0.25 NPT BUSHING-PIPE, BRASS, 0.50 NPT X 0.25 NPT NIPPLE-BRASS, 0.38 NPT X TEE-PIPE, BRASS, 0.12 NPT FITTING-ELBOW, 45 MALE, 0.25 TUBE X 0.12 NPT PLUG-PIPE, 1/8 NPT FITTING-ELBOW, 90 MALE, 0.25 TUBE X 0.12 NPT FITTING-MALE CONNECTOR, 0.38 TUBE X 0.25 NPT TIE-CABLE, SELF LOCK, BLACK TEE-PIPE, BRASS, 0.50 NPT FITTING-ELBOW, 90 MALE, 0.38 TUBE X 0.25 NPT FITTING-MALE CONNECTOR, 0.25 TUBE X 0.12 NPT FITTING-MALE CONNECTOR, 0.38 TUBE X 0.12 NPT FITTING-ADAPTER, 3/4-16 X 1/4-8 NPTF, SAE O-RING FITTING-ADAPTER, 9/16-18 X 1/4-6 NPTF, SAE O-RING VALVE-ANGLE, NEEDLE TEE-PIPE, BRASS, 0.12 NPT NIPPLE-BRASS, EXTRA STRONG, 0.12 NPT X CLOSE FT TUBING-NYLON, 1/2 O.D PLUG-PIPE, HEX SOCKET, 1/4 NPT FITTING-ELBOW, 90 MALE, 0.50 TUBE X 0.50 NPT GAUGE-PRESSURE, LIQUID FILLED (0-200 P.S.I.) COMPONENT MAINTENANCE PARTS A KIT-LINE FILTER (includes bowl seal, filter element, gasket) B KIT-DIFFERENTIAL PILOT VALVE (includes diaphragm, diaphragm gaskets, seat gasket, seat disk, seat ring) C O-RING, VITON D KIT-FLOW GAUGE (includes sightglass, viton seals) E O-RING, VITON F O-RING, VITON Note:This control piping is also used on stock models with the Differential Pressure Switch indicates torque value in foot pounds. (lubricated threads) 25

28 CONTROL PIPING GROUP (wye-delta) (modulation)

29 ITEM PART NUMBER QTY. NUMBER DESCRIPTION CONTROL PIPING GROUP (wye-delta) (modulation) VALVE-BLOWDOWN FILTER-LINE, AUTOMATIC VALVE-DIFFERENTIAL PILOT VALVE-SOLENOID, 3-WAY VALVE-SOLENOID, 3-WAY (HIGH PRESSURE OPTION) FT TUBING-NYLON, 1/4 O.D BUSHING-PIPE, BRASS, 0.50 NPT X 0.38 NPT NIPPLE-BRASS, EXTRA STRONG, 0.25 NPT X CLOSE FITTING-ELBOW, 90 MALE, 0.25 TUBE X 0.25 NPT FITTING-ELBOW, 90 MALE, 0.25 TUBE X 0.12 NPT VALVE-SHUTTLE TEE-PIPE, BRASS, 0.25 NPT FITTING-ELBOW, 90 MALE, 0.38 TUBE X 0.25 NPT NIPPLE-BRASS, 0.12 NPT X 0.25 NPT X CLOSE CONNECTOR-ELECTRICAL, 1/ LOCKNUT-CONDUIT, 1/ COUPLING-BULKHEAD CROSS-PIPE, BRASS, 0.25 NPT FT TUBE-STAINLESS STEEL, 0.25 O.D FITTING-ELBOW, 0.25 TUBE X 7/16-20, SAE O-RING FT TUBING-NYLON, 3/8 O.D FITTING-MALE CONNECTOR, 0.25 TUBE X 0.25 NPT FITTING-FEMALE CONNECTOR, 0.25 TUBE X 0.25 NPT GAUGE-SIGHT FLOW ORIFICE-LINE FILTER (0.040) FITTING-ELBOW, 90 MALE, 0.25 TUBE X 0.25 NPT BUSHING-PIPE, BRASS, 0.50 NPT X 0.25 NPT NIPPLE-BRASS, 0.38 NPT X TEE-PIPE, BRASS, 0.12 NPT FITTING-ELBOW, 45 MALE, 0.25 TUBE X 0.12 NPT PLUG-PIPE, 1/8 NPT FITTING-ELBOW, 90 MALE, 0.25 TUBE X 0.12 NPT FITTING-MALE CONNECTOR, 0.38 TUBE X 0.25 NPT TIE-CABLE, SELF LOCK, BLACK TEE-PIPE, BRASS, 0.50 NPT FITTING-ELBOW, 90 MALE, 0.38 TUBE X 0.25 NPT ITEMS AND THE COMPONENT MAINTENANCE PARTS ARE ON THE FOLLOWING PAGES. 27

30 CONTROL PIPING GROUP (wye-delta) (modulation)

31 ITEM PART NUMBER QTY. NUMBER DESCRIPTION CONTROL PIPING GROUP (wye-delta) (modulation) FITTING-MALE CONNECTOR, 0.25 TUBE X 0.12 NPT FITTING-MALE CONNECTOR, 0.38 TUBE X 0.12 NPT FITTING-ADAPTER, 7/16-20 X 1/4-4 NPTF, SAE O-RING NIPPLE-BRASS, EXTRA STRONG, 0.25 NPT X VALVE-ANGLE, NEEDLE TEE-PIPE, BRASS, 0.12 NPT NIPPLE-BRASS, EXTRA STRONG, 0.12 NPT X CLOSE FT TUBING-NYLON, 1/2 O.D PLUG-PIPE, HEX SOCKET, 1/4 NPT FITTING-ELBOW, 90 MALE, 0.50 TUBE X 0.50 NPT ELBOW-PIPE, BRASS, 0.25 NPT GAUGE-PRESSURE REGULATOR-PRESSURE GAUGE-PRESSURE, LIQUID FILLED (0-200 P.S.I.) COMPONENT MAINTENANCE PARTS A KIT-LINE FILTER (includes bowl seal, filter element, gasket) B KIT-DIFFERENTIAL PILOT VALVE (includes diaphragm, diaphragm gaskets, seat gasket, seat disk, seat ring) C O-RING, VITON D KIT-FLOW GAUGE (includes sightglass, viton seals) E O-RING, VITON F KIT-PRESSURE REGULATOR 29

32 GAUGE GROUPS (percent capacity) (stock option)

33 ITEM PART PART NUMBER QTY. NUMBER NUMBER DESCRIPTION (L/CABINET) (W/CABINET) GAUGE GROUPS (percent capacity) (stock option) GAUGE-PERCENT CAPACITY REDUCER-PIPE, BRASS, 1/4 NPT X 1/8 NPT NIPPLE-BRASS, EXTRA STRONG, 0.12 NPT X CLOSE VALVE-CHECK FITTING-ELBOW, 90 MALE, 1/4 TUBE X 1/8 NPT FT TUBING-NYLON, 1/4 O.D N/A PANEL-GAUGE K02 N/A LOCKNUT, 5/16-18 UNC W025 N/A WASHER-FLAT, 1/ K09 N/A SCREW-CAP, ZINC, 5/16-18 UNC X 0.62, GRADE 5 (@ 13 FT-LBS) COMPONENT MAINTENANCE PARTS A indicates torque value in foot pounds. (lubricated threads) 31

34 RESERVOIR GROUP

35 RESERVOIR GROUP ITEM PART NUMBER QTY. NUMBER DESCRIPTION RESERVOIR-AIR/FLUID SEPARATOR-AIR/FLUID VALVE-PRESSURE RELIEF CAP-FILLER, SAE O-RING SIGHTGLASS, SAE O-RING PLUG-PIPE, 3/8 NPT FITTING-STRAIGHT, 1/4 TUBE X 1/4 NPT N02 LOCKNUT, 1/2-13 UNC W050 WASHER-FLAT, 1/ N15 SCREW-CAP, ZINC, 1/2-13 UNC X 1.50, GRADE 5 (@ 23 FT-LBS) FT TUBING-CLEAR VINYL, 1/2 I.D TUBE-SEPARATOR DRAIN FITTING-ELBOW, 1/2 TUBE X 3/4-16, SAE O-RING VALVE-QUARTER TURN, SAE O-RING FITTING-ADAPTER, 3/4-16 X 3/8-8 NPTF, SAE O-RING FITTING-HOSE, BARBED, 1/2 HOSE X 3/8 NPT CLAMP-HOSE LABEL-FLUID DRAIN COUPLING-BULKHEAD COMPONENT MAINTENANCE PARTS A R18 SCREW-CAP, 3/4-10 UNC X 2.25, GRADE 5 (@ 200 FT-LBS) B C LOCKWASHER, 3/4 C O-RING, VITON D O-RING, VITON E O-RING, indicates torque value in foot pounds. (lubricated threads) 33

36 INLET VALVE GROUP (across the line)

37 ITEM PART NUMBER QTY. NUMBER DESCRIPTION INLET VALVE GROUP (across the line) HOUSING-INLET VALVE ASSEMBLY-AIR CYLINDER C LOCKWASHER, 3/ GASKET-INLET VALVE N15 SCREW-CAP, 1/2-13 UNC X 1.50, GRADE 5 (@ 55 FT-LBS) C LOCKWASHER, 1/ N02 NUT-JAM, 1/2-13 UNC SCREW-HEX, 1/2-13 UNC X 5.00, GRADE 5 (@ 55 FT-LBS) SPRING O-RING PLATE-INLET VALVE GASKET L12 SCREW-CAP, 3/8-16 UNC X 1.00, GRADE 5 (@ 23 FT-LBS) COMPONENT MAINTENANCE PARTS A KIT-HEAD ASSEMBLY B SPRING C KIT-SPRING RETURN indicates torque value in foot pounds. (lubricated threads) 35

38 INLET VALVE GROUP (wye-delta)

39 INLET VALVE GROUP (wye-delta) ITEM PART NUMBER QTY. NUMBER DESCRIPTION GASKET-INLET VALVE N15 SCREW-CAP, 1/2-13 UNC X 1.50, GRADE 5 (@ 55 FT-LBS) HOUSING-INLET VALVE L12 SCREW-CAP, 3/8-16 UNC X 1.00, GRADE 5 (@ 23 FT-LBS) ASSEMBLY-INLET VALVE PLATE SPRING Z LOCKWASHER-ZINC, 1/ N02 NUT-JAM, 1/2-13 UNC GASKET ASSEMBLY-INLET VALVE CYLINDER SEAL-SHAFT, INLET VALVE SPRING-INLET VALVE SHAFT-INLET VALVE PISTON-INLET VALVE SCREW-HEX, 1/2-13 UNC X 5.00, GRADE 5 (@ 55 FT-LBS) DIAPHRAGM-INLET VALVE PLATE-COVER PLUG-PIPE, HEX SOCKET, 1/4 NPT Z LOCKWASHER-ZINC, 1/ N16 SCREW-CAP, 1/2-13 UNC X 1.75, GRADE 5 (@ 55 indicates torque value in foot pounds. (lubricated threads) 37

40 AIR PIPING GROUPS (air-cooled) 38

41 AIR PIPING GROUPS (air-cooled) ITEM PART PART NUMBER QTY. NUMBER NUMBER DESCRIPTION (L/CABINET) (W/CABINET) NIPPLE-PIPE, 2.50 NPT X CLOSE UNION-PIPE, 2.50 NPT VALVE-CHECK, MINIMUM PRESSURE SEPARATOR-MOISTURE NIPPLE-PIPE, STAINLESS STEEL, 3.00 NPT X BUSHING-PIPE, BRASS, 1/2 NPT X 3/4 NPT BUSHING-PIPE, 3/8 NPT X 1/4 NPT DRAINCOCK-1/4 NPT NIPPLE-PIPE, 2.50 NPT X ELBOW-PIPE, 2-1/2 NPT NIPPLE-PIPE, 2.50 NPT X BUSHING-PIPE, FACE, 3.00 NPT X 2.50 NPT 13 2 N/A ELBOW-PIPE, GALVANIZED, 2.50 NPT 14 1 N/A NIPPLE-PIPE, GALVANIZED, 2.50 NPT X CLOSE 15 1 N/A NIPPLE-PIPE, GALVANIZED, 2.50 NPT X 6.25 COMPONENT MAINTENANCE PARTS A KIT-MOISTURE SEPARATOR (includes item B) B GASKET-MOISTURE SEPARATOR C KIT-MINIMUM PRESSURE CHECK indicates torque value in foot pounds. (lubricated threads) 39

42 AIR PIPING GROUP (water-cooled)

43 ITEM PART NUMBER QTY. NUMBER DESCRIPTION AIR PIPING GROUP (water-cooled) ELBOW-PIPE, 2.50 NPT NIPPLE-PIPE, 2.50 NPT X K10 SCREW-TAP, ZINC, 5/16-18 UNC X NIPPLE-PIPE, 2.50 NPT X SEPARATOR-MOISTURE NIPPLE-PIPE, 2.50 NPT X COUPLING-PIPE, 2.50 NPT BRACKET-COOLER BRACKET-COOLER U-BOLT, 3/8-16 UNC U-BOLT, 1/2-13 UNC BRACKET-COOLER ELBOW-PIPE, 2.50 NPT UNION-PIPE, 2.50 NPT NIPPLE-PIPE, 2.50 NPT X BUSHING-PIPE, FACE, 3.00 NPT X 2.50 NPT VALVE-CHECK, MINIMUM PRESSURE NIPPLE-PIPE, STAINLESS STEEL, 3.00 NPT X BUSHING-PIPE, BRASS, 0.50 NPT X 0.75 NPT BUSHING-PIPE, 0.38 NPT X 0.25 NPT DRAINCOCK-1/4 NPT NIPPLE-PIPE, 2.50 NPT X CLOSE NIPPLE-PIPE, 2.50 NPT X NIPPLE-PIPE, 2.50 NPT X N02 LOCKNUT, 1/2-13 UNC NIPPLE-PIPE, 2.50 NPT X

44 COOLER GROUPS (air-cooled) 42

45 COOLER GROUPS (air-cooled) ITEM PART PART NUMBER QTY. NUMBER NUMBER DESCRIPTION 60 Hz 50 Hz SHROUD-COOLER BRACKET-COOLER SHROUD BRACKET-COOLER SHROUD BRACKET-COOLER SHROUD GUARD-FAN, 30" COOLER-COMBINATION, 200 PSI FT SEAL-AIR FAN-5 BLADE, 30.0 O.D. (125 HP, less cabinet) FAN-5 BLADE, 30.0 O.D. (125 HP, with cabinet) FAN-9 BLADE, 30.0 O.D. (125 HP, with cabinet) FAN-5 BLADE, 30.0 O.D. (150 HP, less cabinet) FAN-9 BLADE, 30.0 O.D. (150 HP, with cabinet) FAN-12 BLADE, 30.0 O.D. (150 HP, with cabinet) N12 SCREW-CAP, 1/2-20 UNC X 1.00, GRADE 5 (@ 23 FT-LBS) K10 SCREW-TAP, ZINC, 5/16-18 UNC X K10 SCREW-CAP, 5/16-18 UNC X 0.75, GRADE 5 (@ 23 FT-LBS) NUT-SPEED, STEEL, 5/16-18 UNC K12 SCREW-TAP, ZINC, 5/16-18 UNC X K02 NUT-HEX, SELF-LOCKING, ZINC, 5/16-18 UNC W031 WASHER-FLAT, 5/ W050 WASHER-FLAT, 1/ L10 SCREW-TAP, ZINC, 3/8-16 UNC X indicates torque value in foot pounds. (lubricated threads) 43

46 FLUID PIPING GROUP (air-cooled, 125 HP) ITEM PART NUMBER QTY. NUMBER DESCRIPTION FITTING-ADAPTER, 1-5/8-12 X 1-7/8-12, SAE O-RING FITTING-ELBOW, 1.25 TUBE X 1-5/8-12, SAE O-RING FITTING-TEE, UNION, 1.25 TUBE, SAE O-RING FITTING-CONNECTOR, 1.25 TUBE X 1-5/8-12, SAE O-RING FITTING-UNION, 1.25 TUBE, SAE O-RING FITTING-NUT, 1.25 O.D. TUBE FITTING-SLEEVE, 1.25 TUBE VALVE-THERMAL CARTRIDGE ELEMENT-FLUID FILTER TUBE-FORMED, STEEL, 1.25 O.D TUBE-FORMED, STEEL, 1.25 O.D TUBE-FORMED, STEEL, 1.25 O.D. COMPONENT MAINTENANCE PARTS A O-RING, VITON B O-RING, VITON C O-RING/FACE SEAL, VITON D O-RING, VITON 44

47 FLUID PIPING GROUP (air-cooled, 150 HP) ITEM PART NUMBER QTY. NUMBER DESCRIPTION TUBE-FORMED, STEEL, 1.50 O.D FITTING-ELBOW, 1.50 TUBE X 1-7/8-12, SAE O-RING FITTING-TEE, UNION, 1.50 TUBE, SAE O-RING FITTING-CONNECTOR, 1.50 TUBE X 1-7/8-12, SAE O-RING FITTING-UNION, 1.50 TUBE, SAE O-RING FITTING-NUT, 1.50 O.D. TUBE FITTING-SLEEVE, 1.50 TUBE VALVE-THERMAL CARTRIDGE ELEMENT-FLUID FILTER TUBE-FORMED, STEEL, 1.50 O.D TUBE-FORMED, STEEL, 1.25 O.D. COMPONENT MAINTENANCE PARTS A O-RING, VITON B O-RING/FACE SEAL, VITON C O-RING, VITON 45

48 FLUID PIPING GROUP (water-cooled, 125 HP)

49 ITEM PART NUMBER QTY. NUMBER DESCRIPTION TUBE-FORMED, STEEL, 1.25 O.D BRACKET-COOLER SUPPORT PLUG-PIPE, 1-7/8-12, SAE O-RING TUBE-FORMED, STEEL, 1.25 O.D FITTING-ADAPTER, 1-5/8-12 X 1-7/8-12, SAE O-RING FITTING-UNION, 1.25 TUBE X 1.25 NPTF FITTING-ELBOW, 1.25 TUBE X 1-5/8-12, SAE O-RING FITTING-NUT, 1.25 O.D. TUBE FITTING-SLEEVE, 1.25 TUBE NIPPLE-PIPE, 2.00 NPT X TEE-PIPE, 2.00 NPT X 0.50 NPT X 2.00 NPT FITTING-UNION, 1.25 TUBE, SAE O-RING PLUG-THERMAL VALVE K10 SCREW-CAP, 5/16-18 UNC X 0.75, GRADE 5 (@ 23 FT-LBS) K02 NUT-HEX, SELF-LOCKING, ZINC, 5/16-18 UNC ELEMENT-FLUID FILTER K10 SCREW-TAP, ZINC, 5/16-18 UNC X FITTING-ELBOW, 1.25 TUBE X 1-7/8-12, SAE O-RING BUSHING-PIPE, 2.00 NPT X 1.25 NPT COMPONENT MAINTENANCE PARTS A O-RING/FACE SEAL, VITON B O-RING, VITON C O-RING, VITON D O-RING/FACE SEAL, indicates torque value in foot pounds. (lubricated threads) FLUID PIPING GROUP (water-cooled, 125 HP)

50 FLUID PIPING GROUP (water-cooled, 150 HP)

51 ITEM PART NUMBER QTY. NUMBER DESCRIPTION FLUID PIPING GROUP (water-cooled, 150 HP) TUBE-FORMED, STEEL, 1.50 O.D BRACKET-COOLER SUPPORT PLUG-PIPE, 1-7/8-12, SAE O-RING TUBE-FORMED, STEEL, 1.50 O.D BUSHING-PIPE, 2.00 NPT X 1.50 NPT FITTING-UNION, 1.50 TUBE X 1.50 NPTF FITTING-ELBOW, 1.50 TUBE X 1-7/8-12, SAE O-RING FITTING-NUT, 1.50 O.D. TUBE FITTING-SLEEVE, 1.50 TUBE NIPPLE-PIPE, 2.00 NPT X TEE-PIPE, 2.00 NPT X 0.50 NPT X 2.00 NPT FITTING-UNION, 1.50 TUBE, SAE O-RING PLUG-THERMAL VALVE K10 SCREW-CAP, 5/16-18 UNC X 0.75, GRADE 5 (@ 23 FT-LBS) K02 NUT-HEX, SELF-LOCKING, ZINC, 5/16-18 UNC ELEMENT-FLUID FILTER K10 SCREW-TAP, ZINC, 5/16-18 UNC X 0.75 COMPONENT MAINTENANCE PARTS A O-RING/FACE SEAL, VITON B O-RING, VITON C O-RING, indicates torque value in foot pounds. (lubricated threads) 49

52 WATER PIPING GROUP (fresh water) ITEM PART NUMBER QTY. NUMBER DESCRIPTION FITTING-MALE CONNECTOR, 1.25 TUBE X 1.25 NPT TUBE-FORMED, STEEL, 1.25 O.D ELBOW-PIPE, 1.25 NPT NIPPLE-PIPE, GALVANIZED, 1.25 NPT X VALVE-WATER REGULATING NIPPLE-PIPE, GALVANIZED, 1.25 NPT X NIPPLE-PIPE, GALVANIZED, 1.25 NPT X COUPLING-PIPE, 1.25 NPT U-BOLT, 5/16-18 UNC VALVE-SOLENOID, 2-WAY HEAT EXCHANGER-AFTERCOOLER HEAT EXCHANGER-FLUID COOLER NIPPLE-PIPE, GALVANIZED, 1.25 NPT X ELBOW-PIPE, 1.25 NPT COMPONENT MAINTENANCE PARTS A BONNET-COOLER, IN/OUT END B GASKET-COOLER, IN/OUT END C BONNET-COOLER, RETURN END D GASKET-COOLER, RETURN END 50

53 WATER PIPING GROUP (sea water) ITEM PART NUMBER QTY. NUMBER DESCRIPTION NIPPLE-PIPE, BRASS, 1.25 NPT X NIPPLE-PIPE, BRASS, 1.25 NPT X ELBOW-PIPE, 1.25 NPT NIPPLE-PIPE, BRASS, 1.25 NPT X VALVE-WATER REGULATING NIPPLE-PIPE, BRASS, 1.25 NPT X COUPLING-PIPE, 1.25 NPT U-BOLT, 5/16-18 UNC ELBOW-PIPE, BRASS, 1.25 NPT HEAT EXCHANGER-AFTERCOOLER HEAT EXCHANGER-FLUID COOLER UNION-PIPE, 1.25 NPT COMPONENT MAINTENANCE PARTS A BONNET-COOLER, IN/OUT END B GASKET-COOLER, IN/OUT END C BONNET-COOLER, RETURN END D GASKET-COOLER, RETURN END 51

54 AIR FILTER GROUP (stock) ITEM PART NUMBER QTY. NUMBER DESCRIPTION H500 FILTER-AIR, HOODED COMPONENT MAINTENANCE PARTS A E400 ELEMENT-AIR FILTER B NUT-WING, 1/4-20 UNC C N025 WASHER-FLAT, 1/4 52

55 AIR FILTER GROUP (heavy duty) ITEM PART NUMBER QTY. NUMBER DESCRIPTION TEE-SPECIAL, AIR INLET CLAMP-HOSE ELBOW-RUBBER FILTER-AIR HOOD-AIR FILTER (NOT USED ON UNITS WITH CABINET) BAND-AIR FILTER BRACKET-AIR FILTER L12 SCREW-CAP, 3/8-16 UNC X 1.00, GRADE 5 (@ 23 FT-LBS) Z LOCKWASHER-ZINC, 3/ L02 NUT-HEX, 3/8-16 UNC N16 SCREW-CAP, 1/2-13 UNC X 1.75, GRADE 5 (@ 55 FT-LBS) Z LOCKWASHER-ZINC, 1/2 COMPONENT MAINTENANCE PARTS A ELEMENT-AIR FILTER B indicates torque value in foot pounds. (lubricated threads) 53

56 cabinet GROUP (air-cooled)

57 Item Part Number Qty. Number Description cabinet GROUP (air-cooled) door post panel top panel-air out center divider panel inlet panel side panel corner post panel side panel door post panel door panel door panel corner post panel door panel top panel outlet panel center divider panel end panel gauge panel cabinet hinge J07 cap screw-zinc, 1/4-20 unc x 0.50, grade 5 (@ 6 ft-lbs) J07 pan head screw-1/4-20 unc x FT vibration dampener FT rubber seal quarter turn door latch cabinet hinge K10 hex head screw-zinc, 5/16-18 unc x base cover panel FT panel trim J07 hex head screw-zinc, 1/4-20 unc x indicates torque value in foot pounds. (lubricated threads) 55 This page updated 04/16/07 to correct item 4.

58 CABINET GROUPS (water-cooled)

59 CABINET GROUPS (water-cooled) ITEM PART PART NUMBER QTY. NUMBER NUMBER DESCRIPTION (L/GAUGE) (W/GAUGE) PANEL-DOOR POST PANEL-TOP, AIR OUT PANEL-CENTER DIVIDER PANEL-INLET PANEL-SIDE, REAR PANEL-CORNER POST PANEL-SIDE, FRONT PANEL-DOOR POST PANEL-DOOR PANEL-DOOR PANEL-CORNER POST PANEL-DOOR PANEL-TOP PANEL-FAN PANEL-END N/A PANEL-BLANK 1 N/A PANEL-GAUGE J02 NUT-FLANGE, 1/4-20 UNC HINGE-CABINET J07 SCREW-CAP, ZINC, 1/4-20 UNC X 0.50, GRADE 5 (@ 6 FT-LBS) J07 SCREW-PAN HEAD, 1/4-20 UNC X FT DAMPENER-VIBRATION FT SEAL-RUBBER LATCH-DOOR, QUARTER TURN HINGE-CABINET K10 SCREW-TAP, ZINC, 5/16-18 UNC X COVER-BASE FT TRIM-PANEL J07 SCREW-TAP, ZINC, 1/4-20 UNC X FAN-8 BLADE, 16.0 O.D K02 NUT-HEX, SELF-LOCKING, ZINC, 5/16-18 UNC GUARD-FAN GUARD-FAN K12 SCREW-CAP, 5/16-18 UNC X 1.00, GRADE 5 (@ 23 FT-LBS) 34 1 * ASSEMBLY-STARTER, VENT FAN ITEM 34 VENT FAN STARTER ASSEMBLY OPD TEFC 380V C C V C C V C C V C C010 * Part numbers listed in tabulation torque value in foot pounds. (lubricated threads) 57

60 DECAL GROUPS (air-cooled)

61 DECAL GROUP (air-cooled) ITEM PART NUMBER QTY. NUMBER DESCRIPTION SHEET-SAFETY DECALS LABEL-GENUINE QUINCY COMPONENTS ENVELOPE-PLASTIC 4* A DECAL-QSF 125, 100 PSI B DECAL-QSF 125, 125 PSI C DECAL-QSF 125, 150 PSI A DECAL-QSF 150, 100 PSI B DECAL-QSF 150, 125 PSI C DECAL-QSF 150, 150 PSI DECAL-FLUID LEVEL DECAL-FLUID DRAIN LOCATION TAG-FLUID TYPE SHIPPED WITH UNIT 8** DECAL-THIS MACHINE IS PROTECTED WITH QUINSYN DECAL-THIS MACHINE IS PROTECTED WITH QUINSYN-F DECAL-THIS MACHINE IS PROTECTED WITH QUINSYN IV NOTES: * USE APPROPRIATE DECAL ACCORDING TO HORSEPOWER AND PRESSURE (PSI) OF UNIT. ** USE APPROPRIATE DECAL FOR FLUID TYPE USED. 59

62 DECAL GROUPS (water-cooled)

63 DECAL GROUP (water-cooled) ITEM PART NUMBER QTY. NUMBER DESCRIPTION SHEET-SAFETY DECALS LABEL-GENUINE QUINCY COMPONENTS TAG-FLUID TYPE SHIPPED WITH UNIT ENVELOPE-PLASTIC 5* A DECAL-QSF 125, 100 PSI B DECAL-QSF 125, 125 PSI C DECAL-QSF 125, 150 PSI A DECAL-QSF 150, 100 PSI B DECAL-QSF 150, 125 PSI C DECAL-QSF 150, 150 PSI DECAL-FLUID LEVEL 7** DECAL-THIS MACHINE IS PROTECTED WITH QUINSYN DECAL-THIS MACHINE IS PROTECTED WITH QUINSYN-F DECAL-THIS MACHINE IS PROTECTED WITH QUINSYN IV NOTES: * USE APPROPRIATE DECAL ACCORDING TO HORSEPOWER AND PRESSURE (PSI) OF UNIT. ** USE APPROPRIATE DECAL FOR FLUID TYPE USED. 61

64 CONTROL SCHEMATIC (stock)

65 CONTROL SCHEMATIC (across the line, standard) (modulation)

66 CONTROL PIPING GROUP (wye-delta) (modulation)

67 ELECTRICAL CONTROL DIAGRAM (across the line, stock) WP2001A1 65

68 ELECTRICAL CONTROL DIAGRAM (across the line, standard) WP2001A 66

69 ELECTRICAL CONTROL DIAGRAM (wye-delta) WP2001B 67

70 RECOMMENDED SPARE PARTS Part Qty. Number Description kit-shaft seal SWITCH-temperature kit-differential PILOT VALVE KIT-LINE FILTER KIT-MINIMUM PRESSURE CHECK VALVE * separator-air/fluid * Element-FLUID filter * E400 element-air filter (stock) * Element-air filter (heavy duty) * fluid-quinsyn (5 gallon container) * fluid-quinsyn F (5 gallon container) * FLUID-quinsyn IV (5 gallon container) 68 Updated Temperature Switch P/N. Removed Maintenance Kits. (05/04/07)

71 Standard Terms and Conditions Quincy Compressor and Ortman Fluid Power Divisions LEGAL EFFECT: Except as expressly otherwise agreed to in writing by an authorized representative of Seller, the following terms and conditions shall apply to and form a part of this order and any additional and/or different terms of Buyer s purchase order or other form of acceptance are rejected in advance and shall not become a part of this order. The rights of Buyer hereunder shall be neither assignable nor transferable except with the written consent of Seller. This order may not be canceled or altered except with the written consent of Seller and upon terms which will indemnify Seller against all loss occasioned thereby. All additional costs incurred by Seller due to changes in design or specifications, modification of this order or revision of product must be paid for by Buyer. In addition to the rights and remedies conferred upon Seller by this order, Seller shall have all rights and remedies conferred at law and in equity and shall not be required to proceed with the performance of this order if Buyer is in default in the performance of such order or of any other contract or order with seller. TERMS OF PAYMENT: Unless otherwise specified in the order acknowledgment, the terms of payment shall be net cash within thirty (30) days after shipment. These terms shall apply to partial as well as complete shipments. If any proceeding be initiated by or against Buyer under any bankruptcy or insolvency law, or in the judgment of Seller the financial condition of Buyer, at the time the equipment is ready for shipment, does not justify the terms of payment specified, Seller reserves the right to require full payment in cash prior to making shipment. If such payment is not received within fifteen (15) days after notification of readiness for shipment, Seller may cancel the order as to any unshipped item and require payment of its reasonable cancellation charges. If Buyer delays shipment, payments based on date of shipment shall become due as of the date when ready for shipment. If Buyer delays completion of manufacture, Seller may elect to require payment according to percentage of completion. Equipment held for Buyer shall be at Buyer s risk and storage charges may be applied at the discretion of Seller. Accounts past due shall bare interest at the highest rate lawful to contract for but if there is no limit set by law, such interest shall be eighteen percent (18%). Buyer shall pay all cost and expenses, including reasonable attorney s fees, incurred in collecting the same, and no claim, except claims within Seller s warranty of material or workmanship, as stated below, will be recognized unless delivered in writing to Seller within thirty (30) days after date of shipment. TAXES: All prices exclude present and future sales, use, occupation, license, excise, and other taxes in respect of manufacture, sales or delivery, all of which shall be paid by Buyer unless included in the purchase price at the proper rate or a proper exemption certificate is furnished. ACCEPTANCE: All offers to purchase, quotations and contracts of sales are subject to final acceptance by an authorized representative at Seller s plant. DELIVERY: Except as otherwise specified in this quotation, delivery will be F. O. B. point of shipment. In the absence of exact shipping instruction, Seller will use its discretion regarding best means of insured shipment. No liability will be accepted by Seller for so doing. All transportation charges are at Buyer s expense. Time of delivery is an estimate only and is based upon the receipt of all information and necessary approvals. The shipping schedule shall not be construed to limit seller in making commitments for materials or in fabricating articles under this order in accordance with Seller s normal and reasonable production schedules. Seller shall in no event be liable for delays caused by fires, acts of God, strikes, labor difficulties, acts of governmental or military authorities, delays in transportation or procuring materials, or causes of any kind beyond Seller s control. No provision for liquidated damages for any cause shall apply under this order. Buyer shall accept delivery within thirty (30) days after receipt of notification of readiness for shipment. Claims for shortages will be deemed to have been waived if not made in writing within ten (10) days after the receipt of the material in respect of which any such shortage is claimed. Seller is not responsible for loss or damage in transit after having received In Good Order receipt from the carrier. All claims for loss or damage in transit should be made to the carrier. 69

72 Standard Terms and Conditions Quincy Compressor and Ortman Fluid Power Divisions TITLE & LIEN RIGHTS: The equipment shall remain personal property, regardless of how affixed to any realty or structure. Until the price (including any notes given therefore) of the equipment has been fully paid in cash, Seller shall, in the event of Buyer s default, have the right to repossess such equipment. PATENT INFRINGMENT: If properly notified and given an opportunity to do so with friendly assistance, Seller will defend Buyer and the ultimate user of the equipment from any actual or alleged infringement of any published United States patent by the equipment or any part thereof furnished pursuant hereto (other than parts of special design, construction, or manufacture specified by and originating with Buyer), and will pay all damages and costs awarded by competent court in any suit thus defended or of which it may have had notice and opportunity to defend as aforesaid. STANDARD WARRANTY: Seller warrants that products of its own manufacture will be free from defects in workmanship and materials under normal use and service for the period specified in the product instruction manual. Warranty for service parts will be ninety (90) days from date of factory shipment. Electric Motors, gasoline and diesel engines, electrical apparatus and all other accessories, components and parts not manufactured by Seller are warranted only to the extent of the original manufacturer s warranty. Notice of the alleged defect must be given to the Seller, in writing with all identifying details including serial number, type of equipment and date of purchase within thirty (30) days of the discovery of the same during the warranty period. Seller s sole obligation on this warranty shall be, at its option, to repair or replace or refund the purchase price of any product or part thereof which proves to be defective. If requested by Seller, such product or part thereof must be promptly returned to seller, freight prepaid, for inspection. Seller warrants repaired or replaced parts of its own manufacture against defects in materials and workmanship under normal use and service for ninety (90) days or for the remainder of the warranty on the product being repaired. This warranty shall not apply and Seller shall not be responsible or liable for: (a) Consequential, collateral or special losses or damages; (b) Equipment conditions caused by fair wear and tear, abnormal conditions of use, accident, neglect or misuse of equipment, improper storage or damage resulting during shipping; (c) Deviation from operating instructions, specifications or other special terms of sale; (d) Labor charges, loss or damage resulting from improper operation, maintenance or repairs made by person(s) other than Seller or Seller s authorized service station. In no event shall Seller be liable for any claims whether arising from breach of contract or warranty or claims of negligence or negligent manufacture in excess of the purchase price. THIS WARRANTY IS THE SOLE WARRANTY OF SELLERS AND ANY OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED IN LAW OR IMPLIED IN FACT, INCLUDING ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR USE ARE HEREBY SPECIFICALLY EXCLUDED. LIABILITY LIMITATIONS: Under no circumstances shall the Seller have any liability for liquidated damages or for collateral, consequential or special damages or for loss of profits, or for actual losses or for loss of production or progress of construction, whether resulting from delays in delivery or performance, breach of warranty, negligent manufacture or otherwise. ENVIROMENTAL AND OSHA REQUIREMENTS: At the time of shipment of the equipment from the factory, Quincy Compressor / Ortman Fluid Power will comply with the various Federal, State and local laws and regulations concerning occupational health and safety and pollution. However, in the installation and operation of the equipment and other matters over which the seller has no control, the Seller assumes no responsibility for compliance with those laws and regulations, whether by the way of indemnity, warranty or otherwise. 70