Service Parts. Engine. Engine Model: General Motors 5.0/5.7 L Powertrain EPA Certified Engines. Generator Models:

Size: px

Start display at page:

Download "Service Parts. Engine. Engine Model: General Motors 5.0/5.7 L Powertrain EPA Certified Engines. Generator Models:"

Alban Barker
6 years ago
Views:

Models: 8/60RCL 50/60REZG(B) 50/60ERES(B) 80REZGB/D

1 Service Parts Engine Engine Model: General Motors 5.0/5.7 L Powertrain EPA Certified Engines Generator Models: 8/60RCL 50/60REZG(B) 50/60ERES(B) 80REZGB/D 80RZGD 80ERESB/D 00REZGB/D 00RZGD 00ERESB/D TP-67 6/c

2 Table of Contents Description Page Introduction... Number System Significance... Illustrations... How to Find Part Numbers... Model Number Index... --: Dipstick : Dress Kit : Starter : Fan Spacer : Lifting Eye, Idler, Belt : Flywheel Adapter : Flywheel/Housing : Exhaust Manifold : Exhaust Pipe : Thermostat : High Voltage Switch (HVS)... --: Electrical... --: Ignition System : Fuel System : Fuel System, EPR/Mixer : Fuel System, Throttle Body : Pulley Assembly : Alternator : Oil Filter/Adapter : Intake Manifold : Turbocharger : Turbocharger Hardware : Freeze Plug : Water Pump Hardware : Engine Block/Lower End : Engine Head Upper End...

3 This manual lists service replacement parts for General Motors 5.0L and 5.7L engines. Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever. This manual includes the following main sections: Table of Contents. Lists the sections of the manual. Introduction (and other information sections). Contains introductory material about part numbers, illustrations, and hardware. Index. Lists the engine models and groups. Group Parts Lists. List the part numbers of parts in the groups. Numbering System Significance This manual uses the following numbering systems: Model. The product identification number located on the nameplate. Engines break down into groups. Group Number. A unique number representing a parts group needed to assemble a generator set function. For example, Group -- is the Starter group. Part Number. The part number identifies an individual assembly, subassembly, component, or accessory kit. Introduction Illustrations Illustrations (or exploded-view drawings) best representing the widest range of variations accompany most groups in this manual. Illustrations do not depict all details and may not show all parts. Do not substitute illustrations for assembly or disassembly. HowtoFindPartNumbers Use the following steps to locate a service replacement part.. Locate the nameplate to identify the model number.. Turn to the Model Index. The first column identifies the groups of parts that make up the engine. The headings identify the models.. Find the group variation number at the intersection of the group row and the model column. Note the variation number.. Page forward to locate the group and variation identified above or find the appropriate page in the Table of Contents. 5. Find the part on the illustration and note the item number of the part or find the part description in the parts list. TP-67 6/

4 Model Index Variation Model Group Description 8RCL 50REZG(B) 50ERES(B) 60REZG(B) 60ERES(B) 60RCL -: Dipstick : Starter : Fan Spacer : Lifting Eye, Idler, Belt : Flywheel Adapter : Flywheel/Housing : Exhaust Manifold : Exhaust Pipe : Thermostat : High Voltage Switch (HVS) Coil & Distributor : Electrical : Ignition System : Fuel System : Fuel System, EPR/Mixer : Fuel System, Throttle Body : Crank Damper/Pulley Assembly : Alternator : Oil Filter : Intake Manifold : Water Pump Hardware : Engine Block/Lower End 5.0 L 5.0 L 5.7 L 5.7 L -: Engine Head/Upper End 5.0 L 5.0 L 5.7 L 5.7 L 80REZGB/D 80ERESB/D 80RZGD Variation Model 00REZGB/D 00ERESB/D 00RZGD Group Description -: Dress Kit : Starter : Fan Spacer : Lifting Eye, Idler, Belt : Flywheel Adapter : Flywheel/Housing : Exhaust Manifold : Exhaust Pipe : Thermostat : High Voltage Switch (HVS) Coil & Distributor : Electrical : Ignition System : Fuel System : Fuel System, EPR/Mixer : Alternator : Oil Filter : Oil Cooler Hardware : Intake Manifold : Turbocharger : Turbocharger Hardware : Freeze Plug : Water Pump Hardware : Engine Block/Lower End 5.7 L 5.7 L -: Engine Head/Upper End 5.7 L 5.7 L TP-67 6/

5 Variation: : Dipstick 5 Items not shown: 6, GM75 Dipstick GM757 Tube, Dipstick GM68 Spacer, mount, 8 mm GM75 Clamp, Dipstick 5 # Bolt,/-0xHxHdGrade5 6 GM8960 Washer, flat SAE 7 GM88 Washer, lock / in. TP-67 6/ 5

6 Variation: : Dress Kit 6 7 To Mixer 5 To Mixer Adapter 6 5 Items not shown:,, GM850 Tube, Dipstick GM75 Dipstick GM75 Clamp, Dipstick GM659 Valve, PCV 5 GM658 Hose, PCV, /8 (7 in.) 6 GM6988 Clamp, hose /8 (spring type) 7 GM758 Ftg, /8NPT X /8Hs 5 Deg. 8 GM6990 Adapter, barb 5/8 to /8 nylon 9 GM699 Tube, 0.65 ID x in. 0 GM657 Elbow, PCV system 5/8 5 deg. GM75 Clamp, Hose 7/8 Od GM6 Grommet, PCV valve GM8508 O -ring, Dash 08 Buna -N GM8505 Spacer, / ID x/ OD 5 GM7 Plug, pipe /8 in. int. Manifold 6 TP-67 6/

7 Variation: : Starter 8050 GM678 Starter GM690 Bolt, starter TP-67 6/ 7

8 Variation: : Starter Items not shown: GM678 Starter GM690 Bolt,starter, GM8500 Shield, Starter GM5977 Nut, 0-8 TP-67 6/

9 Variation: : Fan Spacer 8006 GM5969 Spacer, fan GM5970 Bolt, Fan Variation: GM8506 Spacer, fan GM8508 Bolt, M8 -.5 x 55 Socket Head TP-67 6/ 9

10 Variation: : Lifting Eye, Idler, Belt 5 Items not shown: # Bolt,/8-6x/HxHdGr5 GM6956 Washer, /8 GM90 Washer,flat/8SAE GM67 Bracket, exhaust/lifting eye 5 GM67 Spacer,.75 OD x.8 ID x.50 6 GM6 Belt, fan standard 7 GM6 Bracket, pulley 8 GM597 Nut, /8-6 0 TP-67 6/

11 Variation: : Lifting Eye, Idler, Belt GM8507 Belt, Alt GM850 Lifting Eye, Rear # Bolt GM6956 Washer, /8 5 GM90 Washer, Flat /8 SAE 6 GM65 Washer, Flat /8 (Hardened) TP-67 6/

12 Variation: 805 -: Lifting Eye, Idler, Belt Items not shown: 8, 9, 0,, 805 GM850 Belt, Alt G -Rib.8 x 7.5 # Bolt,7/6-0x/Grade8 GM60 Washer, Crank Shaft Pulley # Bolt, /8 - x SktHd Grade 5 5 GM6 Pulley, CrnkSft/FAN 6 GM8508 Pulley, Water Pump w/o Lip 7 GM6 Bracket, Pulley 8 GM597 Nut, /8-6 Flange Serrated 9 # Bolt, /8-6 x / HxHd Gr 5 0 GM6956 Washer, Lock /8 GM90 Washer,Flat/8SAE # Washer, Lock 7/6 External TP-67 6/

13 Variation: 800-5: Flywheel Adapter 800 GM755 Adapter # Bolt,/8-6xSktHdGr8 TP-67 6/

14 Variation: : Flywheel/Housing Items not shown: GM756 Housing, SAE GM75 Plate, Cover F/W GM7596 Bolt, /8-6 x / SktHd Gr5 6 GM689 Plate, starter 5 # Bolt, /-0x/ Flange Hd Ser 8 TP-67 6/

15 Variation: : Flywheel/Housing Items not shown: GM756 Housing, SAE GM75 Plate, Cover F/W GM7596 Bolt, /8-6 x / SktHd Gr5 6 GM689 Plate, starter 5 # Bolt, /-0x/ Flange Hd Ser 8 TP-67 6/ 5

16 Variation: : Exhaust Manifold GM699 Gasket, manifold exhaust GM66 Manifold, exhaust left side GM68 Shield, heat # Bolt,/8-6X/HxHdGr5 5 GM65 Washer, flat /8 (hardened) 6 TP-67 6/

17 Variation: : Exhaust Manifold GM8507 Manifold, Exhaust GM850 Gasket Set, Exh Manifold GM65 Washer, flat /8 (hardened) # Bolt,/8-6x/HxHdGr5 7 # Bolt, /8-6 x / HxHd Gr.5 5 TP-67 6/ 7

18 Variation: : Exhaust Pipe GM65 Clamp, muffler GM6 Pipe, Y w/heat shield # Bolt,/8-6x/HxHdGr5 6 8 TP-67 6/

19 Variation: : Exhaust Pipe Items not shown:,,, GM8509 Bracket, Turbo Mounting # Bolt,/8-6x/HxHdGr5 GM8507 Pipe, Exhaust Right Side GM850 Pipe, JP Series Y 5 GM6 Bolt, /8-6 x hex head gr GM695 Washer, /8 flat 7 GM597 Nut, / GM8506 Pipe, Exhaust Left Side 9 GM850 Gasket, Exhaust 0 GM67 Spacer,.75 OD x.8 ID x.50 # Bolt,/8-6x/HxHdGr5 6 GM8505 Clamp, Muffler GM8508 Shield, Heat Turbo # Washer,Flat /8 Hardened Grl9 5 # Bolt, /8-6 X / Flange Hd TP-67 6/ 9

20 Variation: : Thermostat Items not shown: # Bolt, /8-6x Flange Hd Ser GM60 Cover, thermostat GM79585-S Thermostat, Service Kit (includes gasket) GM656 Gasket, thermostat hsg 5 GM750 Cap, Waterpump 0 TP-67 6/

Variation: 80506-0: High Voltage Switch (HVS) 0 5 6 7 8 Items not shown: 9 80506 GM7555 Distributor HVS (includes item 0) GM69 Clamp, distributor GM756 Yoke GM69 Bolt, distributor 5 GM756 Coil,

21 Variation: : High Voltage Switch (HVS) Items not shown: GM7555 Distributor HVS (includes item 0) GM69 Clamp, distributor GM756 Yoke GM69 Bolt, distributor 5 GM756 Coil, Ignition 6 # Bolt, 5/6-8 x Skt Hd 6 GM6957 Bolt, 5/6-8 x / skt hd, gr. 5 7 GM67 Washer 8 GM7570 Bracket, Ignition 9 GM7595 Washer,Flat5/6SAE 0 GM9058 Camshaft Position Sensor (partofitem) TP-67 6/

22 Variation: : Electrical Items not shown: 9, 0,,, GM70 Sender, oil pressure GM750 Oil Pressure Fitting GM79 Sensor, O GM960 Sensor, coolant 5 GM Fitting 6 GM757 Bracket, Fuse Block 7 GM960 Isolator, relay box 8 GM759 Harness,Stat., IEPR 9 GM750 Nut, Flange /-0 Serrated 0 # Washer, Star /8 # Bolt, /8-6x/ Flange Hd Ser # Bolt, /-0x/ Flange Hd Ser # Bolt, /-0x/8 Flange Hd Ser TP-67 6/

23 Variation: : Electrical Items not shown: 9, 0,,,, GM757 Bracket, Fuse Block GM759 Harness, Stationary, iepr GM960 Isolator, relay box GM960 Sensor, coolant 5 GM Fitting 6 GM70 Sender, oil pressure 7 GM79 Sensor, O (Non-EPA engine uses qty. ) 8 GM85050 Fitting, Oil Pressure 9 GM750 Nut, Flange /-0 Serrated 0 # Clamp,Insltd # Washer, Star /8 # Bolt, /8-6x/ Flange Hd Ser # Bolt, /-0x/ Flange Hd Ser # Bolt, /-0x/8 Flange Hd Ser TP-67 6/

24 Variation: : Ignition System Items not shown:, GM7559 Wires,Spark Plug GM7 Spark plug 8 GM685 Retainer, wire spark plug GM686 Retainer, wire spark plug GM695 Retainer, spark plug wire GM696 Retainer, spark plug wire GM697 Retainer, spark plug wire GM6959 Loom, /8 S (67 in.) 5 # Bolt, /-0x/ Flange Hd Ser TP-67 6/

25 Variation: : Ignition System Items not shown: 5, GM850 Wires, Plug HVS 8MM Hi Temp GM7 Spark plug 8 GM685 Retainer, wire spark plug GM850 Bracket, Cable Support 5 GM6959 Loom, /8 S (8 ) 6 GM6 Sleeve, thermo TP-67 6/ 5

26 Variation: 8050 (5.0/5.7L, 60 kw) -.: Fuel System GM6 Grommet, PCV valve GM657 Elbow, PCV system 5/8 5 deg. GM659 Valve, PCV GM579 Hose, fuel /8 in..5 in. 5 GM6988 Clamp, hose /8 (spring type) 6 GM6990 Adapter, barb 5/8 to /8 nylon 7 GM75 Clamp, Hose 7/8 Od 8 GM69787 Plug, /8 NPT Skt Hd Brass 9 GM699 Tube, 0.65 ID x in. 0 GM758 Ftg, /8NPT x /8Hs 5 deg. GM60 Gasket, intake manifold GM695 Bolt, M6 x.0 x 5 skt hd, gr. 8.8 GM6957 Bolt, 5/6-8 x / skt hd, gr. 5 GM7 Plug, pipe /8 in. int. Manifold 6 TP-67 6/

27 Variation: 8050 (5.7L 80/00 kw) -.: Fuel System GM850 Fitting, /8NPT x /8 HoseBarb GM67 Spacer,.75 OD x.8 ID x.50 GM9586 Valve, throttle, 60 mm GM69787 Plug 5 GM608 Gasket, Man Adapter Venturi 6 GM69505 Adapter, intake to TB 7 GM850 Adapter, E0 Mixer 8 GM758 Ftg, /8NPT X /8Hs 5 Deg. 9 GM850 Bracket, EPR 0 GM70 Sensor, T map -bar GM8506 Gasket, Int Man 5.7 High Temp GM88 Washer, lock / in. GM597 Nut, /8-6 GM6957 Bolt, 5/6-8 x / skt hd, gr. 5 5 GM768 Bolt,/-0xin.skt.Hd.Gr.8 6 # Bolt / -0x5/8 Flange Hd Ser 7 # Bolt, M6 -.0x0 Flange Hd Ser 8 # Bolt, /8-6 x / Flange Hd 9 # Bolt, M6 -.0 x 6 Flange Head TP-67 6/ 7

28 Variation: : Fuel System, EPR/Mixer GM699 EPR assembly (5.0 L) GM7585 EPR assembly (5.0 L, dual fuel) GM75 EPR assembly (5.7 L, 60 kw) GM99 EPR assembly (60RCL) GM7586 EPR assy (5.7L, 60, kw dual fuel) GM85009 EPR assembly (5.7 L, 80 kw) GM8500 EPR assembly (5.7 L, 00 kw) TBD EPR assy (5.7 L, Non -EPA 80 kw) TBD EPR assembly (5.7 L, Non -EPA 00 kw) GM69500 Mixer GM69509 Adapter, EPR, / NPT GM755 Screw, Tabulated M X 5 GM695 Bolt,Mx.70x6skthd 6 GM7 Stud, M x 5 7 GM7 Nut, M flange 8 TP-67 6/

29 Variation: : Fuel System, Throttle Body GM579 Hose, fuel /8 in. x 0.5 in. GM9586 Valve, throttle, 60 mm GM6987 Fitting, /8 NPT x /8 90 deg. Elbow nylon GM6988 Clamp, hose /8 (spring type) 5 GM608 Gasket, Man Adapter Venturi 6 GM6998 Throttle adapter 7 GM6950 O-ring 8 GM69505 Adapter, intake to TB 9 GM7550 Spacer 0 GM97 Sensor, bar TMAP # Bolt / -0x5/8 Flange Hd Ser # Bolt, / -0 x / Skt Hd Gr8 TP-67 6/ 9

30 Variation: : Pulley Assembly See Group -- 5 Items not shown: GM67 Pulley, fan GM6 Pulley, crankshaft/fan GM60 Washer, crankshaft pulley # Bolt, (CS) 7/6-0 x / Gr8 5 # Bolt,/8-xSktHdGrade5 6 GM7 Bolt, M8 -.5 x 0 flange head 0 TP-67 6/

31 Variation: : Alternator Items not shown:,, 5, 6, GM680 Alternator, 70 amp GM66 Pulley, tensioner GM6 Pulley, idler GM90 Washer,flat/8SAE 5 GM6 Bracket, alternator 6 GM68 Spacer, mount, 0 mm 7 GM68 Block, mount 8 GM68 Spacer, mount, 8 mm 9 # Bolt, M8-.5 x 0 HxHd Gr8.8 0 # Bolt, M8-.5 x 50 HxHd Gr 8.8 # Bolt,/8-6x/HxHdGr5 GM7 Nut, M8-.5 flange serrated GM67 Washer # Bolt, M0-.50 x 90 HxHd Gr8.8 5 GM7 Washer, lock M0 6 GM6956 Washer, /8 7 # Bolt, M0-.50 x 85 HxHd Gr8.8 8 GM8959 Nut, M6-.0 TP-67 6/

-8: Oil Filter/Adapter 5 8050060 Variation:

GM6 Bolt, oil filter adapter Variation: 805006 GM0

filter adapter Oil Cooler Hardware GM608 Bushing,

32 -8: Oil Filter/Adapter Variation: GM670 Filter, oil GM6 Adapter, oil filter GM6 Bolt, oil filter adapter Variation: GM0 Filter, oil GM6 Adapter, oil filter GM6 Bolt, oil filter adapter Oil Cooler Hardware GM608 Bushing, / MPT x /8 FPT 5 GM8509 Adapter, Oil Filter / Port TP-67 6/

33 -9: Intake Manifold Variation: GM6 Bolt, intake manifold 8 GM0 Fitting GM75 Hose, WP to Int Man GM6 Clamp, hose 5 GM6 Gasket, intake manifold 6 GM98 Manifold, intake (cast) 8 # Plug, / NPT, Steel Variation: GM6 Bolt, intake manifold 8 GM0 Fitting GM75 Hose, WP to Int Man GM6 Clamp, Hose in. 5 GM6 Gasket, intake manifold 6 GM8509 Manifold, intake 8 # Plug, / NPT, Steel TP-67 6/

34 Variation: : Turbocharger GM6 Sleeve, thermo ( in.) GM578 Clamp, / in. (M -6) GM8509 Fitting, /8MPTx/HB 5 Brass GM8500 Hose,HighTemp/ ID(in.) 5 GM850 Hose, Oil Supply Asm 6 GM8505 Clamp, Const Trq / - /8 7 GM8507 Hose Reducer.50/.6 Sil 8 GM8500 Stud, M8 -.5x0 7 9 GM850 Turbocharger 0 GM850 Gasket, Exhaust Pipe GM8505 Fitting, / Oil Drain GM695 Bolt, M6 x.0 x 5 skt hd, gr. 8.8 GM7 Nut, M8 -.5 flange serrated 7 # Washer, M6 Flat TP-67 6/

--0.: Turbocharger Hardware Variation: 805089 5 805089 Item Part No.

35 --0.: Turbocharger Hardware Variation: Item Part No. Description 5 GM76 GM960 GM960 GM8506 GM850 Silicone hose Clamp, /- 5/8 in. Clamp, 9/6- / in. Hose.0 ID x.0 Silicone Tube, Air Intake 80KW TP-67 6/ Qty. 5

36 Variation: Not illustrated. -: Freeze Plug GM66 Adapter, freeze plug / NPT GM68 Plug, / NPT brass GM69 Pipe, street elbow / NPT -: Water Pump Hardware Variation: GM60 Cap, Bypass 5/8 (includes cap, connector, hose, clamps) 6 TP-67 6/

37 Notes TP-67 6/ 7

38 Variaton: 5.0 L -: Engine Block/Lower End 8 TP-67 6/

39 -: Engine Block/Lower End Variaton: 5.0 L GM69 Plug, hex /-8 x.69 GM75055 Piston, (w/pin) (std) 8 GM75056 Piston, (w/pin) (.00 o.s.) 8 GM7505 Ring kit, pstn (.00 o.s.) 8 GM7505 Ring kit, pstn (std) 8 5 GM66 Rod, connecting 8 6 GM656 Bolt, connecting rod 6 7 GM7505 Bearing kit, conn rod 8 7 GM6 Bearing kit, conn rod (.00 OS) 8 8 GM6586 Nut, connecting rod 6 9 GM6577 Plug GM650 Plug, hex /-8 x 0.56 GM8899 Pin GM6599 Pin, crnkshft rear oil seal locator 7 GM65 Plug, 76 x. 0 GM6589 Shaft, oil pump drive GM676 Pin, locator / x 5/8 GM658 Retainer, oil pump drive shaft GM68 Pump, oil (.7 dia. Tube) GM655 Screen, oil pump 5 GM6580 Plug, oil press relief valve bore 6 GM6579 Valve, oil pressure relief 7 GM7509 Spring, oil press rlf vlv 8 GM67 Bolt, oil pump 7/6- x /8 9 GM660 Nut, crankshaft oil deflector 5 0 GM69 Deflector, crankshaft oil GM75088 Seal, oil pan drn plug(o ring) GM6596 Bolt, oil pan 6 GM655 Nut, oil pan 7 GM676 Cover, oil pump 8 GM659 Pin 9 GM667 Reinforcement, oil pan LH 9 GM668 Reinforcement, oil pan RH 0 GM69 Pan, oil GM66 Gasket, oil pan GM6 Bolt, oil pump cover GM7500 Nut, crishf rr oil seal ret GM6505 Bolt, crankshaft rear oil seal housing 8 GM75097 Flywheel, eng(flywhl), (has hardened ring gear teeth) 9 GM6506 Bolt, crnkshft rear oil seal hsg 50 GM67 Housing, crankshaft rear oil seal 5 GM658 Stud, crankshaft rear oil seal retainer 5 GM750 Pin, flywhl loc(flywhl) 5 GM75008 Gear, flywhl ring(flywhl) 5 GM898 Gasket, crankshaft rear oil seal housing 55 GM697 Stud, crankshaft bearing cap 5 56 GM6588 Bolt,crlshfbrgcap 0 (7/6-X.) 57 - Not serviced 58 GM65 Bearing kit, crankshaft (.00 OS) 58 GM67 Bearing kit, crankshaft (.00 mm OS) 59 GM6509 Sprocket, Crankshaft (8 teeth) 60 GM657 Balancer, crankshaft 6 GM75 Pump kit, wat, (incls plug, seal, cover, gasket) 6 GM68 Gasket, water pump cover 65 GM7500 Crankshaft, (incls 6, 67, 69) 66 GM659 Key, crankshaft balancer 68 GM658 Gasket, water pump 69 - Bolt, wipmp cvr(part of #6) 70 GM8896 Bolt, flywheel 6 7 GM7506 Bolt, w/pmp(/8-6x.75) 7 GM65 Plug, 76 x. 7 GM665 Plug, engine block oil galley 75 GM6 Bearing, camshaft 75 GM6 Bearing, camshaft 75 GM6 Bearing, camshaft 76 GM750 Camshaft 77 GM7508 Plug, w/pmp 79 GM680 Stud, water pump RH 80 GM676 Pin, locator / x 5/8 8 GM5099 Cover, engine front 86 - Not serviced 89 GM66 Sprocket, camshaft (6 teeth) 90 GM6508 Chain, camshaft timing (roller chain) 9 GM650 Stud, crankshaft rear oil seal retainer 9 GM697 Plug, camshaft rear bearing hole 9 GM650 Plug, hex /-8 x GM75 Sealer, crishf balr keyway AR 96 GM67 Seal, crankshaft rear oil 97 GM67 Retainer, camshaft 98 GM65 Bolt, balancer shaft retainer 00 GM7500 Bolt, crishf posn sen 0 GM7508 Sensor, crishf posn 0 GM750 Seal, crishf posn sen(o ring) 0 GM7508 Ring, crishf posn sen reluctor TP-67 6/ 9

40 Variaton: 5.7 L -: Engine Block/Lower End, continued 0 TP-67 6/

41 -: Engine Block/Lower End, continued Variaton: 5.7 L GM69 Plug, hex /-8 x.69 GM6 Piston, (w/pin)(std) 8 GM756 Piston, (w/pin)(0.7mm O.S.) 8 GM65 Piston, (w/pin)(0.5mm O.S.) 8 GM6 Ring kit, piston (0.50 mm OS) 8 GM6 Ring kit, piston std. 8 5 GM66 Rod, connecting 8 6 GM656 Bolt, connecting rod 6 7 GM7505 Bearing kit, conn rod 8 8 GM6586 Nut, connecting rod 6 9 GM697 Plug, camshaft rear bearing hole 6 GM6589 Shaft, oil pump drive 7 GM676 Pin, locator / x 5/8 8 GM658 Retainer, oil pump drive shaft 9 GM68 Pump, oil (.7 dia. Tube) 0 GM67 Bolt, oil pump 7/6- x /8 GM655 Screen, oil pump GM6580 Plug, oil press relief valve bore GM6579 Valve, oil pressure relief GM7509 Spring, oil press rlf vlv 5 GM660 Nut, crankshaft oil deflector 5 6 GM69 Deflector, crankshaft oil 7 GM676 Cover, oil pump 8 GM6 Bolt, oil pump cover 0 GM655 Nut, oil pan GM75088 Seal, oil pan drn plug(o ring) GM6596 Bolt, oil pan GM6596 Bolt, oil pan 5 GM667 Reinforcement, oil pan LH 5 GM668 Reinforcement, oil pan RH 6 GM69 Pan, oil 7 GM66 Gasket, oil pan 8 GM650 Stud, crnkshft rr oil seal retainer 9 GM7500 Nut, crishf rr oil seal ret 0 GM6506 Bolt, crankshaft rear oil seal hsg - Not serviced GM6505 Bolt, crankshaft rear oil seal hsg GM67 Housing, crankshaft rear oil seal GM658 Stud, crnkshft rr oil seal retainer 5 GM898 Gasket, crnkshft rr oil seal hsg 6 GM697 Stud, crankshaft bearing cap AR 7 GM6588 Bolt,crlshfbrgcap 0 (7/6-X.) 8 GM75007 Cap, cr/shf brg (posn #,, ) 9 GM6599 Pin, crnkshft rear oil seal locator 50 GM750 Pin, flywhl loc(flywhl) 5 GM75097 Flywheel, eng(flywhl), (has hardened ring gear teeth) 5 GM75095 Bearing, clu pilot 55 GM8896 Bolt, flywheel 6 56 GM6585 Plug, eng blk core hole (brass,. mm) 8 57 GM75006 Cap, cr/shf brg(posn #) 58 GM65 Bearing kit, crankshaft (#,,,)(.00 OS) 58 GM67 Bearing kit, crankshaft (#5) (.00 mm OS) 59 GM659 Key, crankshaft balancer 60 GM6509 Sprocket, Crankshaft (8 teeth) 6 GM60 Crankshaft 6 GM657 Balancer, crankshaft 6 GM8899 Pin 6 GM66 Bolt, water pump /8-6 x. 65 GM757 Pump kit, wat (incls plug, seal, cover, gasket) 66 GM658 Gasket, water pump 67 GM698 Camshaft 68 GM6 Bearing, camshaft 68 GM6 Bearing, camshaft 68 GM6 Bearing, camshaft 69 GM65 Plug, 76 x. 69 GM69 Plug, hex /-8 x GM665 Plug, engine block oil galley 70 GM65 Bolt, balancer shaft retainer 7 GM67 Retainer, camshaft 7 GM658 Bolt, valve lifter guide retainer 7 GM7508 Plug, w/pmp 75 GM68 Gasket, water pump cover 77 GM659 Retainer, valve lifter guide 80 GM658 Bolt, engine front cover 8 GM5099 Cover, engine front 8 GM666 Seal, crankshaft front oil 85 GM659 Bolt, camshaft sprocket 86 GM66 Sprocket, camshaft (6 teeth) 87 GM6508 Chain, cmshft tmg (roller chain) 88 GM69 Plug, hex /-8 x GM6575 Washer, camshaft sprocket 9 GM69 Plug, hex /-8 x.69 9 GM8899 Pin 9 GM75008 Gear, flywhl ring(flywhl) 9 GM676 Pin, locator / x 5/8 96 GM650 Plug, hex /-8 x GM650 Plug, hex /-8 x GM67 Seal, crankshaft rear oil GM69 Plug, hex /-8 x.69 GM650 Plug, /8-8 x. GM7508 Sensor, crishf posn GM750 Seal, Cr/shf Posn Sen(O Ring) GM7508 Ring, crishf posn sen reluctor 5 GM65 Bolt, balancer shaft retainer 6 5 GM660 Bolt, water pump cover 8 6 GM658 Bolt, engine front cover 6 7 GM688 Grommet, engine front cover 8 TP-67 6/

42 Variaton: 5.0 L -: Engine Head/Upper End TP-67 6/

43 -: Engine Head/Upper End Variaton: 5.0 L GM659 Retainer, valve lifter guide GM658 Bolt, valve lifter guide retainer GM657 Pin, cylinder head locator 5 GM7500 Gasket, cyl hd 6 GM75057 Head, cyl 8 GM67 Blt, cy. hd, med (7/6-x /6) 9 GM675 Blt, cy. head, short (7/6 x /) 6 0 GM65 Lifter, valve 6 GM65 Guide, valve lifter 8 GM600 Rod, valve push 6 - Arm, vlv rkr(part of 7) GM898 Stud, vlv rkr ball (.00 in. OS) Ball, vlv rkr arm(part of 7) 6 - Nut, vlv rkr arm(part of 7) 7 GM65 Arm kit, valve rocker 6 8 GM685 Seal, intake valve stem oil 8 9 GM696 Seal, exh vlv stem Oil 8 0 GM686 Spring, valve (w/o damper) 6 GM60 Cap, valve spring 6 GM659 Key, valve stem 6 GM68 Gasket, valve rocker arm cover 5 GM68 Cover, valve rocker arm LH 6 GM67 Bolt, valve rocker arm cover 6 7 GM66 Cap, Oil fll (97.5mm tube w/threaded cap) (incls 8) 8 - Seal, oll fil cap(o ring)(part of 8) 9 - Spark plug See Group Not serviced - Not used - Not used 6 GM75059 Cover, vlv rkr arm RH 7 - Not used 8 - Not used 9 GM656 Valve, exhaust (std) 8 0 GM750 Valve, int (std) 8 TP-67 6/

44 Variaton: 5.7 L -: Engine Head/Upper End, continued TP-67 6/

45 -: Engine Head/Upper End, continued Variaton: 5.7 L GM7509 Bolt - Clamp (See Group -0) GM660 Gasket, distributor 7 GM67 Bolt, valve rocker arm cover 8 8 GM66 Cap, oil fil (97.5mm tube w/threaded cap) 9 GM68 Cover, valve rocker arm LH 9 GM680 Cover, valve rocker arm RH 0 GM68 Gasket, valve rocker arm cover GM675 Bolt, cy. hd, short (7/6 x /) 6 - Spark plug (See Group -) 8 5 GM65 Plug, eng cool temp indr hole AR 0 GM60 Valve, intake standard 8 GM66 Valve, exhaust standard 8 GM65 Lifter, valve 6 GM657 Pin, cylinder head locator 8 GM65 Gasket, cylinder head (60 kw) GM850 Gskt, head (5.7L Turbo) (80/00 kw) 5 GM650 Head, cylinder (60 kw) 5 GM8505 Head, cyl. (5.7L Turbo) (80/00 kw) 6 GM685 Seal, intake valve stem oil 8 7 GM686 Spring, valve (w/o damper) 6 9 GM67 Blt, cy. hd, med (7/6-x /6) 50 GM696 Seal, exh vlv stem oil 8 5 GM67 Bolt, cy. hd, lg (7/6-x 5/6) 5 GM60 Cap, valve spring 6 5 GM659 Key, valve stem 5 - See Group GM69 Nut, valve rocker arm Ball, vlv rkr arm(part of item #59) 58 GM898 Stud, vlv rkr ball (.00 in. OS) 6 58 GM658 Stud, valve rocker arm ball 6 59 GM65 Arm kit, valve rocker 6 60 GM600 Rod, valve push Not Serviced 6 - Not Serviced 7 GM65 Plug, water outlet 77 GM65 Guide, valve lifter Not Used 9 - Not Used 95 - Not Used 0 - See Group See Group See Group See Group See Group - - Not Used - Not Used 5 - Not Used 6 - Not Used 7 - Not Used 8 - Not Used 9 - Not Used 0 - Not Used - Not Used - Not Used - Not Used - Not Used 5 - See Group See Group See Group Not Used 9 - Not Used 0 - Not Used - See Group -9 - See Group -9 - See Group -9 - See Group See Group See Group -9 TP-67 6/ 5

46 Notes 6 TP-67 6/

48 TP-67 6/c E 00, 0, 0, 0 by Kohler Co. All rights reserved. KOHLER CO. Kohler, Wisconsin 50 Phone , Fax For the nearest sales and service outlet in the US and Canada, phone KohlerPower.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 6959 Phone (65) 66-6, Fax (65)

Service Parts. General Motors 4.3 L Powertrain EPA Certified Engines. Engine. Engine Model: Generator Models: 38RCL 40/45REZG 40/45ERES.

Service Parts. General Motors 4.3 L Powertrain EPA Certified Engines. Engine. Engine Model: Generator Models: 38RCL 40/45REZG 40/45ERES. Service Parts Engine Engine Model: General Motors 4.3 L Powertrain EPA Certified Engines Generator Models: 38RCL 40/45REZG 40/45ERES TP-6730 7/b Table of Contents Description Page Introduction... 3 Number