High speed spindles for manual tool change

Transcription

1 GMN Paul Müller Industrie GmbH & C. KG Äußere Bayreuther Str. 230 D Nuremberg Phne: 49 (0) Fa: 49 (0) Spindle technlgy: Phne: 49 (0) Fa: 49 (0) Mail: fr manual tl change Official GMN representative: ENG ENG

2 Cntents: GMN spindle technlgy Years f eperience ensure highest levels f precisin Page 45 GMN mtr spindles fr manual tl change fr autmatic tl change Page 6 High perfrmance spindles Wrkpiece spindles Special designs Page 7 Design features Spindle bearing Page 89 Lubricatin Page 10 Cling Page 11 Mtrs Page 1213 Drive systems Page 14 Clant supply thrugh the spindle shaft Page 15 Maimum speeds Page 1617 Tl interfaces Page 1819 Legend and features Page Technical data Features GMN fr manual tl change Page 2269 Tl interface: GMN standard Series UHS Series HS Series HV-X Series HSX Page 2441 Tl interface: HSK interface Series HV-P Series HSP Series HSP.. g Page 4269 Dressing spindles Page 7071 GMN grinding quills fr GMN standard Grinding quills Semifinished prducts Shrink fit chucks Page 7275 fr HSK interface Grinding quills Semifinished prducts Shrink fit chucks Page 76 Accessries Cables Page 78 Plugs Page 79 Lubricatin units Page 8081 Cling units Page 82 Service Page Internet Quality management Page 86

3 GMN spindle technlgy fr manual tl change Based n its many years f eperience in the develpment and prductin f high-quality machine cmpnents, GMN has chsen t specialize, within the field f spindle technlgy, in the prductin f lng-life, high perfrmance, high-speed spindles. Emphasis is placed n the highest precisin in the develpment and prductin f GMN high frequency spindles. This ensures their certificatin t internatinal standards and prduces cnsistent, utstanding quality characteristics with respect t stability and lng service life in cmbinatin with high speed suitability. The standardized mdel series ffer a large selectin f feature ptins t furnish effective spindle slutins fr almst any field f applicatin. A myriad f special designs which have been successfully created by GMN cnfirm that ptimal perfrmance can be realized even fr unusual structural specificatins. 4 5

4 GMN Mtr spindles fr manual tl change Series: UHS, HS, HV-X, HSX, HV-P, HSP, HSP.. g fr autmatic tl change Series: HC, HCS High perfrmance spindles Tl spindles Series: TSE, TSEV High perfrmance spindles Special design Series: ASE, HPD, WSE,... Husing Ø mm Husing Ø mm Husing Ø Accrding t custmer specificatin Husing Ø Accrding t custmer specificatin Speed ma. 250,000 rpm Speed ma. 90,000 rpm Pwer S1 ma. 350 kw Pwer S1 ma. 350 kw Pwer S1 ma. 45 kw Pwer S1 ma. kw Trque S1 ma. 1,750 Nm Trque S1 ma. 1,750 Nm Trque S1 ma. 85 Nm Mtr Asynchrnus mtr Synchrnus mtr Tl interface GMN standard - Internal taper with flat cntact face - Fitting bres with flat cntact face HSK-C Tl change Manual Lubricatin Oil-air lubricatin Permanent grease lubricatin Pages 2269 Trque S1 ma. 450 Nm Mtr Asynchrnus mtr Synchrnus mtr Tl interface HSK-A / B / E / T / F SK / BT PSC (Capt) Tl change Autmatic Lubricatin Oil-air lubricatin Permanent grease lubricatin Catalg 2505 Special slutins n request Mtr Asynchrnus mtr Synchrnus mtr Tl interface Standardized tl interfaces Accrding t custmer specificatin Tl change Manual Autmatic Lubricatin Oil-air lubricatin Permanent grease lubricatin Feature ptins Autmatic balancing systems A/E sensr Shaft clamping fr lathe wrk Vibratin sensr Shaft grwth sensr Applicatin eamples Dressing spindles Eternal-rtr mtr grinding spindles Grinding spindles Mtr Asynchrnus mtr Synchrnus mtr Tl interface Standardized tl interfaces Accrding t custmer specificatin Tl change Manual Autmatic Lubricatin Oil-air lubricatin Permanent grease lubricatin Applicatin eamples Wrkpiece spindles Test stand mtr High speed pump mtr (helium, hydrgen) Energy-recvery generatrs Centrifuges GMN spindles in this series are fabricated n request t custmer specificatins GMN spindles in this series are fabricated n request t custmer specificatins 6 7

5 Spindle bearing GMN high precisin ball bearings Use f the highest quality cmpnents is the basis fr the utstanding perfrmance and lng service life ehibited by GMN prducts. Almst all spindles are equipped with GMN high precisin ball bearings. These ensure reliable peratin, smth running and lng service life. GMN hybrid ball bearings Hybrid ball bearings are characterized by a cmbinatin f materials; bearing steel (inner and uter rings) and ceramic (balls). The material-based characteristics f ceramic balls (in cmparisn t bearings with steel balls) ffer clear perfrmance imprvements in machine peratin, especially under critical cnditins. % 75% 50% 25% Characteristics f ceramics (silicn nitride) Si3N4 and bearing steel (chrme steel) Cr6 Advantages Lnger service life Because f their material characteristics, hybrid bearings attain mre than twice the service life f steel bearings. Machine peratin time is significantly increased. Higher speeds Due t their triblgical characteristics and lwer mass frces, speed increases in cmparisn t bearings with steel balls f up t 30% can be attained. Lw-cst lubricatin The maimum speed fr grease and il lubricatin is increased. Therefre grease lubricatin can frequently be used instead f cst-intensive il lubricatin. 0% Density E-mdulus Epansin Hardness Operating range cefficient HV10 temperature Higher rigidity The characteristics f the materials imprve bth, radial and aial rigidity. The advantages are increased accuracy and a higher frequency fr critical resnance. Spindle technlgy frm GMN is the result f the highest demands n quality frm develpment t prductin. Minimal tlerances fr dimensin, shape and running accuracy prduce maimum perfrmance capability, lng service life and are defined by internatinal (ISO 492) and natinal (DIN 620) standards. GMN high precisin ball bearings are prduced in precisin classes P4P2 as well as ABEC 7ABEC 9. GMN precisin classes HG (high accurate) and UP (ultra precisin) attain still greater levels f accuracy with even lwer dimensinal tlerances. Material Ceramic: Silicn nitride Si 3 N 4 Material characteristics Lw affinity t Cr6 Lw frictin cefficient Lw heat cnductivity Crrsin resistance Nn magnetic Electrically insulating Radial rigidity [N/µm] Bre/rll rati Ceramic Si 3 N 4 Steel Cr6 n d m factr [10 6 mm/min] Imprved prcessing accuracy Higher bearing rigidity, reduced thermal epansin and lwer vibratin ecitatin make it pssible t achieve maimum prcessing accuracy. 0.3 Steel Cr Ceramic Si 3 N 4 n d m factr [10 6 mm/min]

6 Lubricatin Cling Permanent grease lubricatin with air purge Oil-air lubricatin Mtr and bearing cling Clant temperature GMN grease-lubricated spindle bearings ensure reliable, maintenance free peratin ver the bearing's entire service lifetime. Oil-air lubricatin prvides a specific supply f lubricant t the spindle bearing and is particularly well suited fr very high speeds. GMN high-speed spindles are equipped with an effective liquid cling system. The spindle's maimum utput perfrmance is reached within a specified clant temperature range f 20 C t 25 C. The high-perfrmance greases selected by GMN t lubricate bearings are ptimized in quantity and quality fr the service lifetimes f the installed GMN ball bearings. A re-lubricatin f the spindle bearing is nt necessary. The lubricant is intrduced at intervals and evenly dispersed t the lubricatin pints by a cntinuus stream f air. Cling jackets in the vicinity f shaft bearings and n the spindle mtr minimize increases in perating temperature, especially thse increases caused by bearing frictin and mtr energy lsses. The actual perfrmance attainable depends n the clant's temperature and the medium used. Permanent grease lubricatin with air purge Oil-air lubricatin Mtr and bearing cling Available perfrmance Cmpressed air supply fr air purge GMN high precisin ball bearings with permanent grease lubricatin Oil pump > Cmpressed air supply Oil dsage Air dsage Miing chamber Oil-air miing distributr Cling jacket Bearing Cling jacket Mtr Perfrmance [%] Clant:: H 2 O H 2 O glycl 30% hydraulic il ISO VG5 20 Clant temperature (supply) [ C] Cling unit High prcessing accuracy Keeping clant temperature differences small reduces aial shaft displacement and imprves prcessing accuracy. Permanent grease lubricatin is characterized by lw technical verhead and lw life-cycle csts: Maintenance free Simplified system design Reduced perating csts (n il cnsumptin) N il residues Envirnmentally friendly (standard) GMN standard series spindles with permanent grease lubricatin are equipped with an air purge. Prtectin against spindle cntaminatin A cntinuus supply f cmpressed air thrugh the ring gap between shaft and husing seals the wrking side f the spindle against cntaminatin by abrasive particles and liquids and als ensures lng service life even under harsh perating cnditins. Oil-air lubricatin guarantees utmst effectiveness with respect t cnsumptin and lubricating effect at maimum speeds: Minimum frictin lsses Lw heat develpment High perating security Quantity-regulated supply f lubricant Lw il cnsumptin Lw il fg frmatin Lw material and maintenance verhead (il cling and il filtering nt necessary) (ptinal) GMN spindles with il-air lubricatin are available with an ptinal air purge. Prtectin against spindle cntaminatin Minimized il escape GMN lubricatin units fr simultaneus r separate regulatin f the il supply t as many as 4 spindles (page 80). The reductin f peratinally-induced heat develpment increases available spindle utput perfrmance, ensures maimum prductivity and high prcessing quality. GMN cling units with high regulatin accuracy are available as accessries (page 82). Aial shaft displacement [µm] Shaft displacement Clant temperature [ C] Time [min]

7 Mtrs Requirements Mtr spindles with imprved perfrmance, rigidity and reliability are the essential prerequisites fr ecnmical milling prductin in many fields f applicatin. Depending n the prcessing task, it is imprtant that a brad spectrum f different tls can be emplyed t the full etent f their perfrmance capabilities: Large tls demand high pwer at relatively lw speeds, whereas a relatively lw pwer demand is ften sufficient fr small tls. These diverse requirements can be substantially cvered by a single spindle mdel with GMN high-speed spindles. They prvide depending n mdel size high trque and thus make it pssible t achieve high prcessing perfrmance even in the lw speed range. This is made pssible by asynchrnus and synchrnus mtrs especially designed fr this field f applicatin as well as by efficient liquid cling f the spindles. The mtrs have high pwer density and achieve a very gd efficiency rating. Pwer and trque characteristics In this catalg, GMN ffers high speed spindles in a brad spectrum f mdel sizes and pwer ratings. Varius mtr perfrmance characteristics are available t meet yur requirements. Mdels with a large weak-field area are an ecnmical slutin when the pwer demand in the upper speed range is nt very high. Eample: The HV-P spindle has tw pssible mtr designs: at speed [min -1 ] , , Pwer [kw] 10,000 Pwer S6-60% [kw] HV-P /25 HV-P /36 Input pwer S6-60% [kva] 20, Pwer HV-P 45000/36 HV-P 45000/25,000 Speed [rpm] 50,000 Synchrnus mtr with permanent magnet rtr Where high demands are made n the spindle's perfrmance capabilities, r fr very high speeds (UHS spindles), GMN ptinally emplys synchrnus mtrs with permanent magnet rtrs. Very high pwer and trque density Lw rtr lsses (n slip) reduce lad-dependent heat develpment in critical areas f the spindle. The permanent magnet rtr permits realizatin f very rigid spindle shafts with high critical speed. Apprpriate CFRP bandaging make it pssible t achieve very high rtr circumferential speeds (circumferential speed up t 260 m/s fr UHS spindles). Mtr type Radial rigidity (static) Radial rigidity ( rpm) Pwer cmparisn: HV-P 30000/26 with asynchrnus and synchrnus mtr Spindle nse [N/µm] n the mandrel 50 mm [N/µm] Spindle nse [N/µm] n the mandrel 50 mm [N/µm] Asynchrnus mtr Pwer cmparisn: HV-P 30000/26 with asynchrnus r synchrnus mtr Synchrnus mtr Asynchrnus mtr First critical speed with quill 50 mm [ rpm] Synchrnus mtr Nminal trque S1 [Nm] Rad. rigidity (static) n the quill 50 mm [N/µm] Change 21.2% 26.0% 17.2% 28.4% Trque [Nm] Trque First critical speed with mandrel 50 mm Nminal trque S1 [rpm] [Nm] 35, , % 60.0% HV-P 45000/ ,000 20,000 HV-P 45000/25,000 Speed [rpm] 50,

8 Drive systems Clant supply thrugh the spindle shaft Drive withut rtary encder Drive with rtary encder (C-ais peratin) Mtr Pwer line Drive Mtr Pwer line Drive Equipping the spindle with a supplementary central clant supply thrugh the spindle's shaft is pssible. This feature prvides a substantial imprvement in wrkpiece cling when prcessing ffset hles and blind hles. Clant supply thrugh the spindle shaft Speed sensr Signal line Rtary encder Signal line Cycle time reductin Imprved surface quality Signal prcessing Signal Indicatr Operatr Indicatr Operatr Imprved dimensinal stability due t cler finishing temperature Reduced risk f heat cracking fr high perfrmance grinding M P Drive withut regulatin: Frequency cntrller with prescribed vltage acrss the U/f characteristic Trque M Pwer P M P Field riented regulatin with rtary encder, C-ais peratin Trque M Pwer P In cnsideratin fr different prcessing requirements, GMN ffers tw different systems t supply clant thrugh the shaft: Lw pressure rtary unin Speed range up t:,000 rpm Clant pump High pressure rtary unin Speed range up t: 75,000 rpm Seal: gap seal / air purge Seal: cntact disc seal Output frequency up t 3,000 Hz Adjustment range t abut 1 : 10 Ramp up and brake time abut 10 sec Shaft in a specified fied psitin "Speed mnitrs" r "Tach b" necessary "Sparking" and "Lad limit" reprts with "effective lad tracker" ptin Drive with regulatin: Field riented regulatin Speed n Output frequency up t 1,0 Hz Shaft psitining Ramp up and brake time abut 1 sec Speed n Maimum clant pressure: 4 bar Dry run permissible Insensitive t pressure surges Necessary filter fineness: < 0.1 mm Installed spindle rientatin: hrizntal (ther rientatins n request) Maimum clant pressure: dependent n spindle type, up t ma. 50 bar (higher pressures n request) Minimum pressure 3 bar Dry run permissible Pressure surges must be avided Necessary filter fineness: < 0.01 mm Installed spindle rientatin: hrizntal (ther rientatins n request) M P Trque M Pwer P Speed n Output frequency up t 1,0 Hz Within adjustment range 1 : 10 speed stability abut 0.5% Field riented regulatin algrithm Ramp up and brake time abut 1 sec Varius maimum utput frequencies pssible depending n manufacturer

9 Maimum speeds Imbalance spindle vibratins Spindle resnance vibratins Vibratin calculatin GMN high-speed spindles are designed fr prcessing prcedures carried ut at etremely high cutting speeds. Their perfrmance prfiles indicate the maimum speed values that can be achieved with cnsideratin fr the greatest pssible running smthness. Imbalanced mass distributin f rtating parts (spindle shaft, tl) with increasing speed induces sinusidal imbalance vibratins which may be detrimental t machine peratin and the quality f desired prcessing results. Shaft The highest prcessing quality in the prductin f GMN spindle shafts ensures a unifrm mass distributin and minimum imbalance vibratins at maimum speeds. Tl Speed-intensive prductin prcesses demand particular attentin t imbalance testing and may require the balancing f prductin-relevant tls in rder t maintain vibratin tlerances. The resnance f rtating systems prduces critical speed ranges in which etreme vibratins ccur. The use f tl attachments fr machine peratin can lwer the critical speed range f the spindle/tl system and thus lead t a reductin f the maimum perating speed. Vibratin level Maimum speed: Spindle Maimum perating speed If tls with unusual dimensins r heavy weight are t be used, GMN ffers t calculate the static and dynamic behavir f the envisined spindle/tl system under peratinal cnditins. The prper analysis f calculatin results delivers specific infrmatin abut spindle selectin and abut tl ptimizatin with cnsideratin fr lad-dependent bending lines, rigidity, resnance and bearing lads. Lng-term, cmprehensive practical eperience with precisin milling has resulted in specific guidelines fr maimum imbalance vibratins that still permit GMN spindles t prvide ptimal perfrmance. Resnance Maimum speed: Spindle/tl system Speed Vibratin mnitring Imbalance [gmm] Permissible residual imbalance Vibratin level Maimum perating speed Vibratin mnitring devices detect the spindle's peratinal mvements and initiate a fault shutdwn if critical values are reached in rder t maintain the system's mechanical safety. Detectin f vibratins causing wear t the spindle's bearing indicates when additinal preventative maintenance is necessary t ensure lng machine service life. 10 Spindle with HSK interface... HSK- Resnance Speed The selectin and layut f such devices shuld be dne such that vibratins caused by ther machine cmpnents are disregarded. HSK-50 1 HSK- HSK-32 HSK Speed 1,000 [rpm] Applicable fr shrt tls. Even better balancing may be necessary fr tls with a lng verhang r where eceptinally high prcessing quality is required. Als applicable fr spindles with grinding mandrel receiver (with cmparable flat face diameter)

10 Tl interfaces GMN standard: Internal taper with flat cntact face Series UHS (pages 2425) Because f the very high maimum speed ratings fr type UHS, a GMN standard with internal taper/flat cntact face and internal threads has been selected. This ensures a secure cnnectin between shaft and tl ver the entire speed range fr the given spindle. Internal taper with flat cntact face M SW Ø W Ø d 2,862 Interface d W M L 1 L 2 U 07/ M U 09/ M8 ( 1.5) U12/ M SW L 1 L 2 U 16/ M GMN standard: Fitting bres with flat cntact face High-speed spindles in type series HS, HV-X and HSX are equipped with the GMN standard fitting bre/flat cntact face and internal threads that has prven itself ver many decades. Fitting bre with flat cntact face M SW Ø W Ø d L 1 L 2 Series HS, HV-X, HSX (pages 264 Interface d d Tlerance [µm] W M L 1 SW D 04/ / 2 8 M4 ( 0.7) D 06/ / 2 12 M6 ( D 08/ / 2 14 M8 ( 1.25) D 09/ / 2 16 M9 ( 1.25) D 10/ / 2 18 M10 ( 1.5) D 14/ / 2 23 M D 16/ / 2 28 M D 22/ / 2 38 M D 28/ / 3 43 M D 32/ / 3 53 M D 36/ 36 8 / 3 M D 36/ / 3 68 M L 2 Taper hllw shaft with flat cntact face: HSK-C Taper hllw shafts (HSK) with flat cntact faces are standardized per DIN The varius shapes differ with respect t pusher dg recess and cllar. Frm C has been especially develped fr use with manual tl change systems. Spindles in type series HV-P/HSP/HSP..g can accept tls with taper hllw shafts f frm A and C. The HSK interface allws these spindles t be perated in bth directins f rtatin. Taper hllw shaft with flat cntact face Ø W Series HV-P, HSP, HSP.. g (pages 4269) Interface HSK-C25 HSK-C32 HSK-C W HSK-C50 50 remaining dimensins per DIN HSK-C Dimensins HSK-C80 HSK-C

11 Legend and features Legend Features Standard Optin Dimensins: ØW = flat face Ø ØW1 = shaft Ø frnt ØA = spindle husing Ø Rigidity (static): C a = aial rigidity [N/µm] C rad = radial rigidity [N/µm] Mtr data: f = frequency ma. [Hz] M = trque mment [Nm] n = speed [rpm] Rated pwer: P = pwer [kw] I = current [A] Straight plug-in cnnectin øw C rad C a Oil-air Cnnectins (ptin) GA View Y Husing flange (ptin) ptin GMN High precisin ball bearings MAC/D500 View Y Thrugh-shaft cling (ptin) Plug-in cnnectin Oil-air Cnnectins B048/B049 View Y øa ptin Husing Mtr Series: UHS Series: HS Series HV-X, HSX Series: HV-P, HSP Cylindrical husing Bushing-Ø: mm Mtr vltage 200 V Synchrnus mtr Speed: ma. 250,000 rpm Pwer: S1 ma. 4.4 kw Mtr vltage 200 V Asynchrnus mtr Speed: ma. 180,000 rpm Pwer: S1 ma kw Mtr vltage 350 V Asynchrnus mtr Speed: ma. 105,000 rpm Pwer: S1 ma. 33 kw Mtr vltage 350 V Asynchrnus mtr Speed: ma. 60,000 rpm Pwer: S1 ma. 45 kw Cylindrical husing with flange husing Blck husing Synchrnus mtr Mtr vltage 200 V / 460 V Synchrnus mtr Mtr vltage 200 V / 460 V Synchrnus mtr Y Supply Cling water Return Lubricant Return Cling water STK Signal cnnectr Supply Cling water Return Lubricant Return Cling water Lubricatin Oil-air lubricatin Permanent grease lubricatin (HSP..g) Permanent grease lubricatin with air purge Angle plug-in cnnectin GA View Y MAC/D500 View Y B048/B049 View Y Clant supply thrugh spindle shaft Lw pressure (du) (gap seal / air purge) (cntact disc seal) Y STK Signal cnnectr Sensr technlgy Speed sensr beginning with husing Ø mm Rtary encder nly with HV-X and HV-P beginning with husing Ø mm, remaining spindles n request 20 With the advantages frm page 13 21

12 fr manual tl change Technical data Features GMN fr manual tl change GMN standard tl interface Rund and plane running accuracy Measurement distance Test bar Measurement distance: 5-times face hle diameter (ma. mm) UHS High-speed grinding spindles Machining f small and very small bres Delivery incl. frequency cnverter and lubricating device Husing Ø: 80 / mm Speed: ma. 250,000 rpm Pwer: S1 ma. 4.4 kw Mtr: Synchrnus mtr Tl interface: GMN standard Internal taper with flat cntact face Lubricatin: Oil-air lubricatin HS High-speed grinding spindles Machining f small bres Husing Ø: 80 mm Speed: ma. 180,000 rpm Pwer: S1 ma kw Mtr: Asynchrnus mtr Tl interface: GMN standard Fitting bre with flat cntact face Lubricatin: Oil-air lubricatin HV-X High perfrmance grinding spindles Grinding applicatins with high rigidity and pwer requirements Husing Ø: / / mm Speed: ma. 105,000 rpm Pwer: S1 ma. 33 kw Mtr: Asynchrnus mtr Tl interface: GMN standard Fitting bre with flat cntact face Lubricatin: Oil-air lubricatin HSX High perfrmance grinding spindles Universal grinding applicatins Husing Ø: / / / 170 mm Speed: ma. 105,000 rpm Pwer: S1 ma. 32 kw Mtr: Asynchrnus mtr Tl interface: GMN standard Fitting bre with flat cntact face Lubricatin: Oil-air lubricatin 22 23

13 fr manual tl change Series: UHS Cylindrical husing: Ø = 80 mm / mm UHS /0.5 UHS /1 UHS - 000/3.5 UHS /4 UHS /5 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] , ,000, ,000 90,000 Spindle husing Ø A Speed ma. n ma [rpm] GMN standard Bearing Ø frnt W 1 Tl interface 10 U 07/10 10 U 07/10 17 U 09/16 20 U 12/18 25 U 16/23 Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W Flat cntact face Ø W Mtr: Synchrnus mtr aial C a [N/µm] aial C a [N/µm] Mtr design 200 V 200 V 200 V 350 V 200 V 350 V 200 V 350 V Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 4, , , , , Frequency ma. f ma [Hz] Nminal cnverter vltage [V] GMN high-precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] , , , , ,000 Pwer P S1 [kw] Trque M S1 [Nm] Lubricatin: Pwer P S660% [kw] Trque M S660% [Nm] , Pwer P S660% [kw] Trque M S660% [Nm] Oil-air lubricatin Current I S660% [A] 250, , , , , Current I S660% [A] Electrical cnnectin Electrical cnnectin B049 B049 B048 B048 B048 B048 B048 B048 Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter P [Kw] P [Kw] P [Kw] P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Standard Optin Optin n request n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% 24 25

14 fr manual tl change Series: HS Cylindrical husing: Ø = 80 mm HS /0.4 HS /0.5 HS /1.1 Tl interface: GMN standard Spindle husing Ø A Speed ma. n ma [rpm] Bearing Ø frnt W 1 Tl interface ,000 8 D 04/08 80,000 8 D 04/08 80, D 06/12 Spindle husing Ø A Speed ma. n ma [rpm] Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] Mtr design V V V aial C a [N/µm] Mtr design Bearing arrangement: GMN high precisin ball bearings Frequency ma. f ma [Hz] Nminal cnverter vltage [V] Pwer P S1 [kw] Trque M S1 [Nm] 3, , , Frequency ma. f ma [Hz] Nminal cnverter vltage [V] Pwer P S1 [kw] Trque M S1 [Nm] 180,000,000,000 Lubricatin: Oil-air lubricatin Pwer P S660% [kw] Trque M S660% [Nm] , , ,000 Pwer P S660% [kw] Trque M S660% [Nm] Current I S660% [A] Current I S660% [A] Electrical cnnectin Electrical cnnectin GA GA GA Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter Standard Optin n request P [Kw] P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S660% M S660% P S660% M S660% P S660% M S660% 26 27

15 fr manual tl change Series: HV-X Cylindrical husing: Ø = mm HV-X /2 HV-X /3 HV-X /5 HV-X /9 HV-X /9 HV-X /9 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] 105,000 90,000 75,000 60,000 45,000 GMN standard Bearing Ø frnt W 1 Tl interface 17 D 09/16 20 D 10/18 25 D 14/23 30 D 16/28 D 22/38 45 D 28/43 Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 1,750 1,500 1,250 2,000 1, GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] , , , , , , Lubricatin: Pwer P S660% [kw] Trque M S660% [Nm] Oil-air lubricatin Current I S660% [A] 105, , , , , Electrical cnnectin GA GA GA GA GA GA GA GA GA GA GA GA GA GA GA Straight plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Clant thrugh the shaft Lw pressure (du) Sensr technlgy Rtary encder Speed sensr Husing Cylindrical husing Cylindrical husing with flange Blck husing utput vltage f the frequency cnverter P [Kw] P [Kw] P [Kw] P [Kw] P [Kw] P [Kw] Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% 28 29

16 fr manual tl change Series: HV-X Cylindrical husing: Ø = mm HV-X /7 HV-X /13 HV-X /12 HV-X /18 HV-X /18 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] 75,000 60,000 60,000 45,000 Spindle husing Ø A Speed ma. n ma [rpm] GMN standard Bearing Ø frnt W 1 Tl interface 25 D 14/23 30 D 16/28 30 D 16/28 45 D 28/43 55 D 32/53 Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] aial C a [N/µm] Mtr design Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 1,250 2,000 1,000 1,500 1,000 Frequency ma. f ma [Hz] Nminal cnverter vltage [V] GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] , , ,000 Pwer P S1 [kw] Trque M S1 [Nm] Lubricatin: Pwer P S660% [kw] Trque M S660% [Nm] Pwer P S660% [kw] Trque M S660% [Nm] Oil-air lubricatin Current I S660% [A] 75, , , Current I S660% [A] Electrical cnnectin Electrical cnnectin GA GA GA GA GA GA Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter P [Kw] P [Kw] P [Kw] P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Standard Optin Optin n request n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% 30 31

17 fr manual tl change Series: HV-X Cylindrical husing: Ø = mm HV-X /36 HV-X /25 HV-X /37 HV-X /26 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] 45,000 45,000 Spindle husing Ø A Speed ma. n ma [rpm] GMN standard Bearing Ø frnt W 1 Tl interface 45 D 28/43 45 D 28/43 65 D 36/ 65 D 36/ Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] aial C a [N/µm] Mtr design Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 1,500 1,500 1,000 1,000 Frequency ma. f ma [Hz] Nminal cnverter vltage [V] GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] Pwer P S1 [kw] Trque M S1 [Nm] 21,000 21,000 15,000 Lubricatin: Oil-air lubricatin Pwer P S660% [kw] Trque M S660% [Nm] , Pwer P S660% [kw] Trque M S660% [Nm] 21,000 21,000 15,000 Current I S660% [A] Current I S660% [A] Electrical cnnectin Electrical cnnectin D500 D500 MAC D500 MAC MAC D500 D500 MAC D500 MAC MAC Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter P [Kw] P [Kw] P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Standard Optin Optin n request n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% 32 33

18 fr manual tl change Series: HSX Cylindrical husing: Ø = mm HSX /2 HSX /3 HSX /5 HSX /5 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] 105,000 90,000 75,000 60,000 Spindle husing Ø A Speed ma. n ma [rpm] GMN standard Bearing Ø frnt W 1 Tl interface 15 D 08/14 17 D 09/16 20 D 10/18 25 D 14/23 Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] aial C a [N/µm] Mtr design 200 V 350 V 200 V 350 V 200 V 350 V 200 V 350 V Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 1, , , , Frequency ma. f ma [Hz] Nminal cnverter vltage [V] GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] Pwer P S1 [kw] Trque M S1 [Nm] 105,000 90,000 75,000 60,000 Lubricatin: Oil-air lubricatin Pwer P S660% [kw] Trque M S660% [Nm] 8, Pwer P S660% [kw] Trque M S660% [Nm] 105,000 90,000 75,000 60,000 Current I S660% [A] Current I S660% [A] Electrical cnnectin Electrical cnnectin GA GA GA GA GA GA GA GA Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter Standard Optin n request P [Kw] P [Kw] P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% 34 35

19 fr manual tl change Series: HSX Cylindrical husing: Ø = mm HSX /7 HSX - 50/12 HSX /12 HSX /13 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] 60,000 51,000 42,000 Spindle husing Ø A Speed ma. n ma [rpm] GMN standard Bearing Ø frnt W 1 Tl interface 25 D 14/23 30 D 16/28 D 22/38 45 D 28/43 Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] aial C a [N/µm] Mtr design Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 1,000 1,700 1,0 1,500 Frequency ma. f ma [Hz] Nminal cnverter vltage [V] GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] Pwer P S1 [kw] Trque M S1 [Nm] 60,000 Lubricatin: Oil-air lubricatin Pwer P S660% [kw] Trque M S660% [Nm] Pwer P S660% [kw] Trque M S660% [Nm] 60,000 Current I S660% [A] Current I S660% [A] Electrical cnnectin Electrical cnnectin GA GA GA Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter Standard Optin n request P [Kw] P [Kw] P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% 36 37

20 fr manual tl change Series: HSX Cylindrical husing: Ø = mm HSX /16 HSX /11 HSX /23 HSX /16 HSX - 200/23 HSX - 200/17 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] 42,000 42,000 24,000 24,000 GMN standard Bearing Ø frnt W 1 Tl interface D 22/38 D 22/38 55 D 32/53 55 D 32/53 65 D 36/ 65 D 36/ Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 1,0 1,0 1,000 1, GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] , , , ,2 11, Lubricatin: Pwer P S660% [kw] Trque M S660% [Nm] ,8 Oil-air lubricatin Current I S660% [A] 27, , , Electrical cnnectin MAC MAC GA MAC MAC GA MAC MAC GA Straight plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Clant thrugh the shaft Lw pressure (du) Sensr technlgy Rtary encder Speed sensr Husing Cylindrical husing Cylindrical husing with flange Blck husing utput vltage f the frequency cnverter P [Kw] P [Kw] P [Kw] P [Kw] P [Kw] P [Kw] Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% 38 39

21 fr manual tl change Series: HSX Cylindrical husing: Ø = 170 mm HSX /35 HSX /21 HSX /35 HSX /21 HSX /34 HSX /23 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] , , GMN standard Bearing Ø frnt W 1 Tl interface 55 D 32/53 55 D 32/53 65 D 36/ 65 D 36/ 70 D 36/68 70 D 36/68 Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 1,000 1, GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] , , , , , , Lubricatin: Pwer P S660% [kw] Trque M S660% [Nm] Oil-air lubricatin Current I S660% [A] 15, , , , , , Electrical cnnectin D500 MAC MAC MAC MAC MAC D500 MAC MAC MAC MAC MAC D500 MAC MAC D500 MAC MAC Straight plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Clant thrugh the shaft Lw pressure (du) Sensr technlgy Rtary encder Speed sensr Husing Cylindrical husing Cylindrical husing with flange Blck husing utput vltage f the frequency cnverter P [Kw] P [Kw] P [Kw] P [Kw] P [Kw] P [Kw] Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% 41

22 fr manual tl change Technical data Features GMN fr manual tl change HSK interface Rund and plane running accuracy Measurement distance Size HSK 25 HSK 32 HSK HSK 50 HSK HSK 80 Test bar Measurem.dist. 50 mm 65 mm 80 mm mm 125 mm 125 mm HV-P High-perfrmance all-rund spindles Grinding, milling and drilling applicatins with high rigidity and perfrmance requirements Husing Ø: / / mm Speed: ma. 60,000 rpm Pwer: S1 ma. 33 kw Mtr: Asynchrnus mtr Tl interface: HSK-C Lubricatin: Oil-air lubricatin HSP High-perfrmance all-rund spindles Universal grinding, milling and drilling applicatins Husing Ø: / / / 170 / 230 mm Speed: ma. 51,000 rpm Pwer: S1 ma. 45 kw Mtr: Asynchrnus mtr Tl interface: HSK-C Lubricatin: Oil-air lubricatin HSP..g High-perfrmance all-rund spindles Universal grinding, milling and drilling applicatins Husing Ø: / / / 170 / 230 mm Speed: ma. rpm Pwer: S1 ma. 45 kw Mtr: Asynchrnus mtr Tl interface: HSK-C Lubricatin: Permanent grease lubricatin 42 43

23 fr manual tl change Series: HV-P Cylindrical husing: Ø = mm HV-P /9 HV-P /9 HV-P /9 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] 60,000 45,000 Spindle husing Ø A Speed ma. n ma [rpm] HSK-C Bearing Ø frnt W 1 Tl interface 30 HSK-C 25 HSK-C HSK-C Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] aial C a [N/µm] Mtr design Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 2,000 1,500 1,000 Frequency ma. f ma [Hz] Nminal cnverter vltage [V] GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] Pwer P S1 [kw] Trque M S1 [Nm] 51,000 21,000 Lubricatin: Oil-air lubricatin Pwer P S660% [kw] Trque M S660% [Nm] Pwer P S660% [kw] Trque M S660% [Nm] 51,000 21,000 Current I S660% [A] Current I S660% [A] Electrical cnnectin Electrical cnnectin GA GA GA GA GA GA Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter Standard Optin n request P [Kw] P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S660% M S660% P S660% M S660% P S660% M S660% 44 45

24 fr manual tl change Series: HV-P Cylindrical husing: Ø = mm HV-P /13 HV-P /12 HV-P /18 HV-P /18 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] 60,000 60,000 45,000 Spindle husing Ø A Speed ma. n ma [rpm] HSK-C Bearing Ø frnt W 1 Tl interface 30 HSK-C HSK-C HSK-C 55 HSK-C 50 Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] aial C a [N/µm] Mtr design Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 2,000 1,000 1,500 1,000 Frequency ma. f ma [Hz] Nminal cnverter vltage [V] GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] Pwer P S1 [kw] Trque M S1 [Nm] 51,000 24,000 Lubricatin: Oil-air lubricatin Pwer P S660% [kw] Trque M S660% [Nm] Pwer P S660% [kw] Trque M S660% [Nm] 51,000 24,000 Current I S660% [A] Current I S660% [A] Electrical cnnectin Electrical cnnectin GA GA GA Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter Standard Optin n request P [Kw] P [Kw] P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% 46 47

25 fr manual tl change Series: HV-P Cylindrical husing: Ø = mm HV-P /36 HV-P /25 HV-P /37 HV-P /26 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] 45,000 45,000 Spindle husing Ø A Speed ma. n ma [rpm] HSK-C Bearing Ø frnt W 1 Tl interface 45 HSK-C 45 HSK-C 65 HSK-C 65 HSK-C Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] aial C a [N/µm] Mtr design Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 1,500 1,500 1,000 1,000 Frequency ma. f ma [Hz] Nminal cnverter vltage [V] GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] Pwer P S1 [kw] Trque M S1 [Nm] 21,000 21,000 15,000 Lubricatin: Oil-air lubricatin Pwer P S660% [kw] Trque M S660% [Nm] Pwer P S660% [kw] Trque M S660% [Nm] 21,000 21,000 15,000 Current I S660% [A] Current I S660% [A] Electrical cnnectin Electrical cnnectin D500 D500 MAC D500 MAC MAC D500 MAC MAC D500 MAC MAC Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter Standard Optin n request P [Kw] P [Kw] P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S660% M S660% P S660% M S660% P S660% M S660% P S660% M S660% 48 49

26 fr manual tl change Series: HSP Cylindrical husing: Ø = mm HSP - 50/5 HSP - 50/3 HSP /5 HSP /3 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] 51,000 51,000 42,000 42,000 Spindle husing Ø A Speed ma. n ma [rpm] HSK-C Bearing Ø frnt W 1 Tl interface 30 HSK-C HSK-C HSK-C HSK-C 32 Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] aial C a [N/µm] Mtr design Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 1,700 1,700 1,0 1,0 Frequency ma. f ma [Hz] Nminal cnverter vltage [V] GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] Pwer P S1 [kw] Trque M S1 [Nm] 36,000 21,000 36,000 21,000 Lubricatin: Oil-air lubricatin Pwer P S660% [kw] Trque M S660% [Nm] , Pwer P S660% [kw] Trque M S660% [Nm] 36,000 24,000 36,000 24,000 Current I S660% [A] Current I S660% [A] Electrical cnnectin Electrical cnnectin GA GA GA GA GA GA GA GA GA GA GA GA Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter Standard Optin n request P [Kw] P [Kw] P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S1 M S1 P S1 M S1 P S1 M S1 P S1 M S

27 fr manual tl change Series: HSP Cylindrical husing: Ø = mm HSP - 50/11 HSP - 50/6 HSP /11 HSP /6 HSP /11 HSP /9 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] 51,000 51,000 42,000 42,000 HSK-C Bearing Ø frnt W 1 Tl interface 30 HSK-C HSK-C 25 HSK-C 32 HSK-C HSK-C 45 HSK-C Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 1,700 1,700 1,0 1,0 1,500 1,500 GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] , Lubricatin: Pwer P S660% [kw] Trque M S660% [Nm] Oil-air lubricatin Current I S660% [A] , Electrical cnnectin GA GA GA GA GA GA Straight plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Clant thrugh the shaft Lw pressure (du) Sensr technlgy Rtary encder Speed sensr Husing Cylindrical husing Cylindrical husing with flange Blck husing utput vltage f the frequency cnverter P [Kw] P [Kw] P [Kw] P [Kw] P [Kw] P [Kw] Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S1 M S1 P S1 M S1 P S1 M S1 P S1 M S1 P S1 M S1 P S1 M S

28 fr manual tl change Series: HSP Cylindrical husing: Ø = mm HSP /14 HSP /9.5 HSP /18 HSP /14 HSP - 200/18 HSP - 200/14 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] 42,000 42,000 24,000 24,000 HSK-C Bearing Ø frnt W 1 Tl interface HSK-C 32 HSK-C HSK-C HSK-C HSK-C 65 HSK-C Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 1,0 1,0 1,000 1, GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] , , , Lubricatin: Pwer P S660% [kw] Trque M S660% [Nm] Oil-air lubricatin Current I S660% [A] , , Electrical cnnectin MAC MAC GA MAC MAC GA MAC MAC GA Straight plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Clant thrugh the shaft Lw pressure (du) Sensr technlgy Rtary encder Speed sensr Husing Cylindrical husing Cylindrical husing with flange Blck husing utput vltage f the frequency cnverter P [Kw] P [Kw] P [Kw] P [Kw] P [Kw] P [Kw] Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S1 M S1 P S1 M S1 P S1 M S1 P S1 M S1 P S1 M S1 P S1 M S

29 fr manual tl change Series: HSP Cylindrical husing: Ø = 170 mm HSP /32 HSP /19 HSP /32 HSP /19 HSP /29 HSP /20 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] , , HSK-C Bearing Ø frnt W 1 Tl interface 55 HSK-C HSK-C HSK-C 65 HSK-C 70 HSK-C 70 HSK-C Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 1,000 1, GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] , , , , , , Lubricatin: Pwer P S660% [kw] Trque M S660% [Nm] Oil-air lubricatin Current I S660% [A] 15, , , , , , Electrical cnnectin D500 MAC MAC MAC MAC GA D500 MAC MAC MAC MAC GA D500 MAC MAC D500 MAC GA Straight plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Clant thrugh the shaft Lw pressure (du) Sensr technlgy Rtary encder Speed sensr Husing Cylindrical husing Cylindrical husing with flange Blck husing utput vltage f the frequency cnverter P [Kw] P [Kw] P [Kw] P [Kw] P [Kw] P [Kw] Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S1 M S1 P S1 M S1 P S1 M S1 P S1 M S1 P S1 M S1 P S1 M S

30 fr manual tl change Series: HSP Cylindrical husing: Ø = 230 mm HSP /45 HSP /18 HSP /42 HSP /25 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] , ,000 Spindle husing Ø A Speed ma. n ma [rpm] HSK-C Bearing Ø frnt W 1 Tl interface 70 HSK-C 70 HSK-C 90 HSK-C HSK-C 80 Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] aial C a [N/µm] Mtr design 200 V 350 V 200 V 350 V 200 V 350 V 200 V 350 V Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] Frequency ma. f ma [Hz] Nminal cnverter vltage [V] GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] Pwer P S1 [kw] Trque M S1 [Nm] 7,300 2,900 4,700 2,800 Lubricatin: Oil-air lubricatin Pwer P S660% [kw] Trque M S660% [Nm] Pwer P S660% [kw] Trque M S660% [Nm] 7,300 2,900 4,700 2,800 Current I S660% [A] Current I S660% [A] Electrical cnnectin Electrical cnnectin D500 D500 MAC D500 D500 MAC Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter Standard Optin n request P [Kw] P [Kw] P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S1 M S1 P S1 M S1 P S1 M S1 P S1 M S

31 fr manual tl change Series: HSP.. g Cylindrical husing: Ø = mm HSP g /3 HSP g /3 HSP g - 20/3 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] 27,000 21,000 Spindle husing Ø A Speed ma. n ma [rpm] HSK-C Bearing Ø frnt W 1 Tl interface 30 HSK-C HSK-C HSK-C Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] aial C a [N/µm] Mtr design 200 V 350 V 200 V 350 V 200 V 350 V Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 1, Frequency ma. f ma [Hz] Nminal cnverter vltage [V] GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] Pwer P S1 [kw] Trque M S1 [Nm] 21,000 21,000 12,000 Lubricatin: Permanent grease lubricatin Pwer P S660% [kw] Trque M S660% [Nm] Pwer P S660% [kw] Trque M S660% [Nm] 24,000 24,000 15,000 Current I S660% [A] Current I S660% [A] Electrical cnnectin Electrical cnnectin GA GA GA GA GA GA Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter Standard Optin n request P [Kw] P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S1 M S1 P S1 M S1 P S1 M S

32 fr manual tl change Series: HSP.. g Cylindrical husing: Ø = mm HSP g /6 HSP g - 200/6 HSP g - 20/9 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] 24,000 21,000 Spindle husing Ø A Speed ma. n ma [rpm] HSK-C Bearing Ø frnt W 1 Tl interface 30 HSK-C 25 HSK-C HSK-C Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] aial C a [N/µm] Mtr design 350 V 460 V 350 V 460 V Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] 1, ,050 Frequency ma. f ma [Hz] Nminal cnverter vltage [V] GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] Pwer P S1 [kw] Trque M S1 [Nm] 15,000 Lubricatin: Permanent grease lubricatin Pwer P S660% [kw] Trque M S660% [Nm] Pwer P S660% [kw] Trque M S660% [Nm] Current I S660% [A] Current I S660% [A] Electrical cnnectin Electrical cnnectin GA GA GA GA Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter Standard Optin n request P [Kw] P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S1 M S1 P S1 M S1 P S1 M S1 62

33 fr manual tl change Series: HSP.. g Cylindrical husing: Ø = mm HSP g - 200/9.5 HSP g /14 HSP g - 00/14 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] 24,000 15,000 Spindle husing Ø A Speed ma. n ma [rpm] HSK-C Bearing Ø frnt W 1 Tl interface HSK-C HSK-C HSK-C Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] aial C a [N/µm] Mtr design Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] Frequency ma. f ma [Hz] Nminal cnverter vltage [V] GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] Pwer P S1 [kw] Trque M S1 [Nm] 13,500 11,000 Lubricatin: Permanent grease lubricatin Pwer P S660% [kw] Trque M S660% [Nm] Pwer P S660% [kw] Trque M S660% [Nm] 13,500 11,000 Current I S660% [A] Current I S660% [A] Electrical cnnectin Electrical cnnectin Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter Standard Optin n request P [Kw] P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S1 M S1 P S1 M S1 P S1 M S

34 fr manual tl change Series: HSP.. g Cylindrical husing: Ø = 170 mm HSP 170g /19 HSP 170g - 00/19 HSP 170g - 00/20 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] , ,000 Spindle husing Ø A Speed ma. n ma [rpm] HSK-C Bearing Ø frnt W 1 Tl interface 55 HSK-C HSK-C 70 HSK-C Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W 50 Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] aial C a [N/µm] Mtr design Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] Frequency ma. f ma [Hz] Nminal cnverter vltage [V] GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] Pwer P S1 [kw] Trque M S1 [Nm] 9,000 9,000 7,500 Lubricatin: Permanent grease lubricatin Pwer P S660% [kw] Trque M S660% [Nm] Pwer P S660% [kw] Trque M S660% [Nm] 10,000 10,000 7,500 Current I S660% [A] Current I S660% [A] Electrical cnnectin Electrical cnnectin MAC MAC GA MAC MAC GA D500 MAC GA Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter Standard Optin n request P [Kw] P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Optin n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Speed [rpm] 1,000 P S1 M S1 P S1 M S1 P S1 M S

35 fr manual tl change Series: HSP.. g Cylindrical husing: Ø = 230 mm HSP 230g - 00/18 HSP 230g - 00/25 Tl interface: Spindle husing Ø A Speed ma. n ma [rpm] , ,000 Spindle husing Ø A Speed ma. n ma [rpm] HSK-C Bearing Ø frnt W 1 Tl interface 70 HSK-C 90 HSK-C 80 Bearing Ø frnt W 1 Tl interface Flat cntact face Ø W 80 Flat cntact face Ø W Mtr: Asynchrnus mtr aial C a [N/µm] aial C a [N/µm] Mtr design Mtr design Bearing arrangement: Frequency ma. f ma [Hz] Nminal cnverter vltage [V] Frequency ma. f ma [Hz] Nminal cnverter vltage [V] GMN high precisin ball bearings Pwer P S1 [kw] Trque M S1 [Nm] Pwer P S1 [kw] Trque M S1 [Nm] 2,900 2,800 Lubricatin: Permanent grease lubricatin Pwer P S660% [kw] Trque M S660% [Nm] Pwer P S660% [kw] Trque M S660% [Nm] 2,900 2,800 Current I S660% [A] Current I S660% [A] Electrical cnnectin Electrical cnnectin D500 MAC GA D500 MAC MAC Straight plug-in cnnectin Straight plug-in cnnectin Angle plug-in cnnectin Angle plug-in cnnectin Fied cable XXm Fied cable XXm Clant thrugh the shaft Clant thrugh the shaft Lw pressure (du) Lw pressure (du) Sensr technlgy Sensr technlgy Rtary encder Rtary encder Speed sensr Speed sensr Husing Husing Cylindrical husing Cylindrical husing Cylindrical husing with flange Cylindrical husing with flange Blck husing Blck husing utput vltage f the frequency cnverter P [Kw] P [Kw] utput vltage f the frequency cnverter Standard Standard Optin Optin n request n request Drehzahl n [1/min] 0 Speed [rpm] 1,000 Speed [rpm] 1,000 Drehzahl n [1/min] 0 P S1 M S1 P S1 M S

36 fr manual tl change Technical data Features GMN dressing spindles GMN ffers highly effective dressing spindles fr precisely shaping and dressing grinding disks. GMN series TSE dressing spindles are equipped with a permanent grease-lubricated bearing that ensures great running smthness and ffers utstanding rigidity. With a chice f hrizntal r vertical installatin rientatin as well as ptinal left r right spindle shaft rtatin, GMN dressing spindles can be cmpactly integrated int eisting machine systems. GMN fr manual tl change Dressing spindles TSE 80-00/1.37 TSE 80cg /0.85 Spindle husing Ø A Speed ma. [rpm] 10,000 16,000 Bearing Ø frnt W Tl interface Flat cntact face Ø W Centering diameter Dh2 Dh2 aial C a [N/µm] radial C rad [N/µm] 35 Mtr design Frequency ma. [Hz] 230 V V 533 Cnverter vltage [V] Pwer P S2 [kw] Trque M S2 [Nm] ,000 16,000 GMN A/E sensr GMN dressing spindles equipped with an ptinal acustic emissin sensr imprve prcessing quality and etend the service life f grinding disks. P [Kw] P [Kw] Speed [rpm] Speed [rpm] P S2 M S2 P S2 M S2 Imprved tl usage-perid Reduced maintenance verhead High prcessing accuracy 70 71

37 Spindle/grinding quill selectin fr GMN standard tl interface GMN spindle Cutting speed fr spindle speed [m/s] GMN fr manual tl change Grinding quills Grinding quill and grinding wheel dimensins Ø K HS 80c / HS 80c - 000/ HSX / HS 80c - 000/ HSX / HS 80c / HV-X / HSX / HV-X / HSX / HV-X / HV-X / HSX / HSX / HV-X / HV-X / HSX - 50/ HV-X / HSX / HSX / HV-X / HV-X / HV-X / HSX / HV-X / HSX / HSX / HV-X / HSX - 200/ HSX / HSX / HSX / Ø E Ø G F H E Grinding wheel dimensins F G Grinding disk fiatin KI KI KI PS/PL PS/PL PS/PL PS/PL PS/PL MU MU MU MU MU see illustratins page Grinding mandrel diameter K Grinding mandrel length H Grinding quill rigidity [N/µm]

38 GMN Grinding quills fr GMN standard tl interface Grinding quills Semifinished prducts GMN prduces grinding quills having high rund and flat cntact face accuracy fr all available GMN standard tl interfaces. GMN quills fr interfaces D14/23... D36/68; Right-hand directin f rtatin available at shrt ntice Other dimensins and left-hand directin f rtatin n request GMN semifinished prducts allw individual adaptatin f the tl receiver fr any type f cnnectin. GMN semifinished prducts fr interfaces D08/14... D36/; Right-hand directin f rtatin available at shrt ntice Other dimensins and left-hand directin f rtatin n request Grinding quills Interface K H Grinding wheel E F G Grinding wheel fiatin H 0 Semifinished prducts Interface K H D 08/ GMN semifinished prducts Ø E Ø G Fig. 1: cemented Ø K D 14/ KI PS/PL PS/PL Ø K D 09/ D 10/ D 14/ D 16/ F H H 0 Fig. 2: with fitting blt (PS) Ø K D 16/ PS/PL PS/PL PS/PL PS/PL H H 0 N prcessing is permissible in area H 0. D 16/ D 22/ D 28/ D 32/ D 36/ Ø E Ø G D 22/ PS/PL MU Shrink fit chucks F H H 0 Fig. 3: fr grinding wheels n threaded pin (PL)* Ø K Ø E Ø G D 28/43 D 32/ PS/PL PS/PL MU PS/PL MU 12 GMN shrink fit chucks have substantially mre clamping frce than hydr-epansin r cllet chucks and they achieve maimum smth running at the highest speeds as a cnsequence f the best pssible rundness accuracy. GMN shrink fit chucks fr interfaces D04/08... D16/28 and U07/10... U16/23; Right-hand directin f rtatin available at shrt ntice Other dimensins and left-hand directin f rtatin n request F H H 0 1 Fig. 4: with nut (MU) Ø K Ø E Ø G F H H 0 * Fig. 3: Threaded pin nt in delivery cmplement D 36/ D 36/68 Ø d 1 H MU MU MU MU MU MU MU Fitting hle fr fig. 2 and 3 d 1 M L5 L6 4 M3 5 8 M 6 M Ø K Ø S Shrink fit chucks T ma T min L Interface S T min T ma K L D 04/ ,5 14 D 06/12 U 07/ ,5 14 D 08/ ,5 24 D 09/16 U 09/ ,5 24 D 10/ ,5 24 D 10/18 U 12/ D 10/18 U 12/ D 10/18 U 12/ D 14/23 U 16/ ,5 24 D 14/23 U 16/ D 14/23 U 16/ D 14/23 U 16/ D 16/ , M D 16/ M D 16/ L 5 L 6 13 M D 16/ Ordering designatin: Ordering designatin: "Shrink fit chucks" [chucking Ø S] [ma. chucking depth Tma] / [chuck length L] [interface] [quill ø K] [quill length H] - [grinding wheel ø G] [grinding wheel width F] [interface] [quill fiatin] Eample: Shrink fit chucks 6 26 / 30 D10/18 74 Eample: Grinding quill D16/28 PS 75

39 GMN Grinding quills fr HSK interface Grinding quills GMN prduces grinding quills having high rund and flat cntact face accuracy fr all available HSK-C interfaces. GMN grinding quills fr interfaces HSK-C25... HSK-C per DIN are available at shrt ntice Other dimensins are available n request Semifinished prducts GMN semifinished prducts allw individual adaptatin f the tl receiver fr any type f cnnectin. K Semifinished prducts N prcessing is permissible in area H 0. Shrink fit chucks GMN shrink fit chucks have substantially mre clamping frce than hydr-epansin r cllet chucks. They achieve maimum smth running at the highest speeds as a cnsequence f the best pssible rundness accuracy. Ø K 2 Ø K 1 Ø S L H H 0 Shrink fit chucks L 1 T min T ma L Ø W Ø W GMN semifinished prducts fr interfaces HSK-C25... HSK-C per DIN are available at shrt ntice Other dimensins are available n request Interface HSK-C HSK-C ,50 HSK-C ,81 HSK-C ,92 HSK-C ,15 HSK-C ,90 HSK-C ,89 HSK-C ,90 HSK-C ,70 Ordering designatin: "Semifinished prduct" [shaft Ø K] [shaft length H] [interface] Eample: Semifinished prduct HSK-C GMN shrink fit chucks fr interfaces HSK-C25... HSK-C per DIN are available at shrt ntice Other dimensins are available n request Interface W K H L H 0 Wt. [kg] S T min T ma K 1 K 2 L 1 L W HSK-C , HSK-C HSK-C HSK-C HSK-C , HSK-C HSK-C HSK-C HSK-C , HSK-C HSK-C HSK-C GMN fr manual tl change Accessries Ordering designatin: "Shrink fit chucks" [chucking Ø S] [ma. chucking depth Tma] / [chuck length L] [interface] Eample: Shrink fit chucks 6 28 / HSK-C

40 Cables Spindle/cnverter cnnectin Fr the spindle/cnverter cnnectin, GMN supplies UL/CSA apprved electrical cables suitable fr use in drag chains. SAK SAK 44C STK Spindle/cnverter cnnectin GMN high speed spindles are equipped with plug-in cnnectrs - with flanged scket and plug - which differ accrding t nminal current (page 20). Ready-made cables with B048, B049, GA, MAC, D500 and STK plugs are available n request. Shielding braid f tinned Cu wire strands Filler Shielding braid f tinned Cu wire strands Filler Pwer cnductrs B048 plug-in cnnectin: up t 30 A; cable crss sectin 4 mm 2 B049 plug-in cnnectin: up t 30 A; cable crss sectin 4 mm 2 Cu strands bright Cu strands bright GA plug-in cnnectin: up t 44 A; cable crss sectin 6 mm 2 MAC plug-in cnnectin: up t A; cable crss sectin 25 mm 2 Cable type SAK Cable Nm. current Energy transfer Signal transfer Jacket Bending radius Bending radius type [A] Cpper strands Cntrl pair Insulatin min. min. shielded shielded TPE/PUR static dynamic SAK ,.5 mm 2 2 AD 12,5 mm 5 AD 10 AD SAK mm 2 3 AD 16 mm 5 AD 10 AD D500 plug-in cnnectin: up t A; cable crss sectin 50 mm 2 SAK mm 2 2 AD 16 mm 5 AD 10 AD SAK mm 2 2 AD 17 mm 5 AD 12 AD SAK mm 2 2 AD 23.8 mm 5 AD 12 AD SAK 44 C mm 2 6 AD 23.8 mm 5 AD 12 AD SAK mm 2 2 AD 23.8 mm 5 AD 12 AD SAK mm 2 2 AD 32 mm 5 AD 12 AD SAK mm 2 2 AD 32 mm 5 AD 12 AD SAK mm 2 2 AD 32 mm 5 AD 12 AD Cable type STK abrasin resistant, il and gasline resistant STK 12 0,22 mm 2 PUR 5 AD 20 AD AD 6.2 mm Signal lines STK plug-in cnnectin: Cable crss sectin 1 mm 2 Rtary encder flanged scket: Cable crss sectin 1.5 mm 2 Plug with cable is available frm the cnverter manufacturer. (Nt included in the GMN spindle's delivery cmplement.) Cnductr lengths must be limited t meet the legally prescribed electrmagnetic cmpatibility requirements. 78 The layut and peratin must be in cmpliance with applicable EMC laws and directives. 79

41 GMN Lubricatin units PRELUB PRELUB GP Features Pre-lubricatin PRELUB, the electrnically cntrlled lubricatin unit, is ptimally matched t il-air lubricated GMN spindles and a guarantr fr lng service life (page 10). The precisely regulated dsage f lubricant ensures effective bearing lubricatin and maimum peratinal reliability during startup and shut-dwn phases. With its 4 cnnectins (maimum), this lubricatin unit is capable f simultaneusly prviding individual supplies t a maimum f 2 spindles while requiring nly a minimum amunt f space. Up t 4 internal r eternal (GP 0: e.g. 1 4-fld miing distributrs) lubricatin pint cnnectins Separate evaluatin f fill-level Electrnic cntrl with display Very cnvenient t perate Menu languages: DE, ENG, ES, FR, IT, JP, CN Cmpressed air filter/regulatr with manmeter: Filter unit, 5 µm Enable signal fr the machine cntrller fllwing checks n: - Oil level - Oil pressure rise and drp - Air pressure - Pre-lub cycle Timer: fr adapting the cycle time t il viscsity and spindle data Autmatic time lapse Pre-lub cycle Switch-n Nrmal cycle Enable Cnnectin t a cnventinal PC cmputer supprts clearly cmprehensible peratin with a multi-lingual menu structure Device types PRELUB GP 2 (standard) 2 lubricatin pint cnnectins PRELUB GP 4 4 lubricatin pint cnnectins PRELUB GP 0 fr eternal miing distributrs (ma. 4 lubricatin pint cnnectins) Lubricatin pint cnnectins: fr PVC pipe 6 1 Line vltage: V AC, 50/60 Hz Air supply G1/4": p min = 5 bar, p ma = 10 bar Plug-in cnnectin fr pwer and signal transfers Dimensins: abut mm (W H D); Prtectin class IP 55 Clr: RAL 7032 tetured (pebble gray); ther clrs n request Ma. fuse prtectin: 6 A Accessries Accessry parts necessary fr assembly, e.g. lubricatin hses, hydraulic and cmpressed air hses, mnitr manmeter and filtered lubricatin il, are available frm GMN. 1. Start pre-lubricatin (enable signal t perate the spindle nt issued) 2. Multiple lubricatin pulses within shrt time, depending n the length f line between spindle and miing distributr (pre-lub cycle) 3. Enable signal fllwing epiratin f the pre-lub time 4. Transitin t nrmal cycle (cycle time) accrding t GMN perating instructins The length f the pre-lub perid depends n the length f cnnected lubricatin lines. (Fr details: see perating instructins) Maintenance Filtratin f the il and air supplies are necessary t ensure the unit prvides a lng-term, cnsistent lubricating functin. The cartridges intended fr a rutine maintenance filter change are available frm GMN. Lubricant selectin The use f filtered ils with frictin and wear reducing additives ensures lng-term reliable peratin f the spindle at maimum speeds. Detailed specificatins fr the necessary lubricants as well as rules fr cycle times and lubricatin pressures are prvided in the perating instructins included in the delivery cmplement

42 GMN Cling units Clant supply Reducing the heat caused by peratin and btaining maimum spindle perfrmance depend n a reliable supply f clant in the necessary quantity and at the prper temperature (page 1. GMN cling units ensure the precise clant temperature and vlume regulatin necessary t btain cnstant lw perating temperatures. Highly precise regulatin accuracy reduces aial shaft elngatins caused by temperature fluctuatins f the clant. Mdel F Image similar Mdel T Image similar Clant: R7c (FCKW free) Clant temperature: 20 C 25 C Regulatin accuracy: - Mdel T: ± 2 K - Mdel F: ± 1 K High-precisin regulatin accuracy (n request): (fr minimal aial spindle shaft elngatin) - Mdel T: ± 1.2 K - Mdel F: ± 0.5 K Permissible ambient temperature: 42 C Cnnectins fr multiple spindles (n request) (parallel r series cnnectin) Clant sensr: Level and flw vlume mnitring with fault alert cntact Clr: - Mdel F: RAL 5019 (capri blue) - Mdel T: RAL 9005 (deep black) - Other RAL clrs (n request) GMN fr manual tl change Service Cling unit Cling perfrm. 2) fr spindle pwer [kw] Tank capacity Supply Dimensins mdel [kw] S660% S1 [l] vltage 3) L W H K 0.9-T/ V, 50 Hz K 1.4-T/ V, 50 Hz K 2.5-T/ V, 50 Hz K 3.9-T/ V, 50 Hz K 5.3-T/ V, 50 Hz K 4.1-F V, 50 Hz K 6.7-F V, 50 Hz K 7.9-F V, 50 Hz K 11.8-F ) V, 50 Hz In additin t high pressure mnitring, als lw pressure mnitring f the clant circuit. 2) At 37 C ambient temperature and 20 C water temperature. Perfrmance drps at higher ambient temperatures. 3) Other vltages and frequencies pssible n request. 82 4) Assumptin: Spindle pwer 80 kw leads t reduced cling efficiency frm 12% respectively 10% in relatin t the spindle pwer. 83

43 Service GMN Spindle service Cnsultatin Spindle analysis Training curses On the basis f lng eperience in the practical applicatin f machine cmpnents, GMN prvides cmprehensive cnsultatin and cmpetent services in the field f spindle technlgy in rder t supprt successful design and lng-term ecnmic peratin f machine systems. GMN's service netwrk, available arund the wrld and thrugh authrized GMN affiliates, assures quick, prfessinal, n-site services. GMN is able t supprt its custmers with technically-riented knwhw and cmprehensive epertise during the planning phase f machine systems as well as in the necessary selectin f spindles. Analysis f perfrmance requirements Spindle selectin, service life calculatin, characteristic values, installatin dimensins... Interfaces, tl selectin, grinding mandrels Recding f cmpetitive prducts Special slutins Cling units, lubricatin units Assembly In the event f degraded spindle functinality r the ccurrence f reduced prcessing quality, GMN ffers cmprehensive testing techniques which allw the causes f prblems t be determined. Spindle bearing nise testing (bearing frequencies) Micrscpic and measured bearing inspectin Lubricant investigatin Calculatin review (e.g. check f prelad) Weak-pint analysis Repair The sphisticated spindle analysis results and the availability f special technical facilities enable reliable repair slutins t be identified. GMN prvides qualified training curses in thery and practice fr high frequency spindles and their applicatins, bth at custmer lcatins and als n ur premises. Subjects and cntents f training curses are fcused n individual custmer requirements. Essentials: prducts, designs, materials, accuracies and tlerances Engineering: nmenclature, spindle selectin, spindle installatin, prelad, matching, lubricatin, calculatin Maintenance: wrkplace layut, tls, cntrl measurements, lubricatin, installatin, grease distributin run Upn custmer request, GMN will prvide GMN prfessinals t supprt the cmmissining f spindles and spindle systems in freign cuntries this supprt can be prvided by authrized affiliates. Investigatin f causes fr spindle damage r inadequate prcessing results Repair Inspectin f setup data n lubricatin and cling systems Availability f necessary accessry prducts Preventin f identical r similar damage Spindle ptimizatin with respect t prcessing requirements Cnducting tests fr spindle peratin (test prtcl) 84 85

44 Internet Our Internet website cntains cmprehensive prduct infrmatin fr dwnlading. GMN GMN Paul Müller Industrie GmbH & C. KG manufactures high precisin ball bearings, machine spindles, freewheel clutches and seals fr a brad spectrum f applicatins at its Nuremberg, Germany plant. Based n many years f eperience in the develpment and prductin f machine cmpnents, GMN specializes in the prductin f high quality prducts in the field f spindle technlgy and is therefre nt nly able t ffer an etensive standard prgram but als custmer-riented special slutins. A wrld-wide GMN service netwrk ffers cmpetent custmer advice as well as individual slutins. GMN quality management audited and awarded. GMN guarantees the highest quality prducts and services based n lng-term reliability. Mdern develpment and prductin prcesses ensure prducts are always at the leading edge f state-f-the-art engineering. The transparent structure f all GMN cmpany divisins and the clarity f rganizatin flws ensure custmer-riented services and ecnmic security. All GMN cmpany divisins are certified t DIN ISO 9001:2008. GMN High Precisin Ball Bearings Spindle Technlgy Sprag Type Freewheel Clutches Nn Cntact Seals GMN safeguarding the future. At GMN, prgress means the best pssible custmer supprt and the perfrmance ptimizatin f technical prducts. This aspiratin is turned int reality at GMN, particularly by cnfrming t natinal and internatinal envirnmental standards fr efficient and respnsible use f eclgical resurces. 86