Mobile column lift ST List of parts and appendices Stertil B.V A

Transcription

1 Mobile column lift ST 1175 List of parts and appendices 2006 Stertil B.V A

2 List of parts and appendices for the 17,5 ton Stertil-Koni mobile column lift ST 1175 Starting at Serial Number: TJ List of Parts and Appendices (Version A) 2 Mobile column lift ST 1175

3 A A List of parts and appendices The following sections will give an overview of the main assemblies and their components: A.1 Summary column lift on page 4, A.2 Hydraulic unit on page 6, A.3 Hydraulic scheme on page 7, A.4 Hydraulic cylinder on page 8, A.5 Control box (master column) on page 9, A.6 Electrical diagram control box (master column) on page 10, A.7 Control box (secondary column) on page 11, A.8 Electrical diagram (secondary column) on page 12, A.9 Connection cable on page 13, A.10 Pallet jack mechanism on page 14, A.11 Label locations on page 16, A.12 Dimensional drawing on page 17. List of Parts and Appendices (Version A) 3 Mobile column lift ST 1175

4 A List of parts and appendices A.1 Summary column lift Figure A.1 Column lift Table A.1 Column lift Cable channel Packing ring Cover List of Parts and Appendices (Version A) 4 Mobile column lift ST 1175

5 Summary column lift Table A.1 Column lift Roller Angle support Wheel Column (Standard) Top plate Shaft Guide block Oil pipe 13 1 See Figure A.4 Hydraulic cylinder 14 1 See Figure A.5 Control box (Primary) 14 1 See Figure A.7 Control box (Secondary) Connection cable (12m) Hydraulic hose Slide plate Potentiometer unit 19 1 See Figure A.2 Hydraulic unit Hinge Push bar Torsion bar Shaft Shaft Support Fork Shaft Support Cable support Pawl Nut special Clamp Solenoid 39 1 See Figure A.10 Pallet jack mechanism Distance piece Nut M20 DIN Bolt M6x12 DIN Washer M6 DIN 125 A Washer M4 DIN 125 A Nut M4 DIN Screw M4x Washer M20 DIN 125 A Bolt M20x40 DIN Set screw M5x12 DIN Stud bolt Spacer Locking ring special M Nyloc nut M6 DIN Bolt M6x30 DIN Bolt M14x30 DIN Washer M14 DIN 125 A Bolt M10x20 DIN Washer M10 DIN 127 B Cap nut M Grommet No.2790 type Plug VSTI R3/8-ED Washer M5 DIN 125 A Screw crosshead M5x12 DIN Retainer ring nr.9 SS Retainer ring nr.19 SS Bush bearing GFM Bush bearing GFM Fit bolt M12(16)x Ball bearing RSR Rubber buffer M8x Bolt M8x16 DIN Nut M8 DIN Washer M8 DIN 127 B Retainer ring A50 DIN 471 SS List of Parts and Appendices (Version A) 5 Mobile column lift ST 1175

6 A List of parts and appendices A.2 Hydraulic unit Figure A.2 Hydraulic unit List of Parts and Appendices (Version A) 6 Mobile column lift ST 1175

7 Hydraulic scheme Table A.2 Hydraulic unit Hydr. unit 1, 7cc, 3 x 230/400 V, 50 Hz, 265 bar Tank 19 liter Breather cap with dipstick O-ring x Suction filter D.62 dia. 3/8" Return filter 10 micron Pump F PHC 1-1.7cc/Rev /2 Valve NC (ex. solenoid)(incl. manual lowering) /2 Valve NC (ex. solenoid) O-ring x Solenoid 24 VDC EC 30D Flow control valve 2 Lt Flow control valve 6 Lt Pressure relief valve 265 bar Half coupling pumpside Half coupling motorside Electric motor 2, 2 kw 230/400 V, 50 Hz Check valve Spring Valve housing Plastic cap A.3 Hydraulic scheme Index Reference Description C Cylinder EV22 7/8 2/2 Valve VCDF2 11 Flow control valve 2ltr. VCDF6 12 Flow control valve 6ltr. F 4/5 Filter K Non return valve P 6 Pump T 1 Tank O 13 Pressure relief valve M 16 Motor R Hose burst check valve Figure A.3 Hydraulic scheme List of Parts and Appendices (Version A) 7 Mobile column lift ST 1175

8 A List of parts and appendices A.4 Hydraulic cylinder Figure A.4 Hydraulic cylinder Table A.3 Hydraulic cylinder Cylinder (assembly) 1* Bearing ring Guide ring holder 3* Retaining ring Cylinder Piston Union GE10 PSR Retaining ring for housing 68 DIN 472 8* Scraper 9* Bearing ring 10* Piston seal (incl O-ring) Copper sealing ring Air bleeding nipple Hose burst check valve * Seal kit List of Parts and Appendices (Version A) 8 Mobile column lift ST 1175

9 Control box (master column) A.5 Control box (master column) Figure A.5 Control box (master column) Table A.4 Control box (master column) Primary control box 3x400V (incl. cables) Box PCB Trafo Motor relay Foil covered switch panel Main safety relay Safety relays Main switch Connector Connector internals (male) Connector internals (female) 14 1 Cable gland M32x uz13 red 16 1 Cable gland M20x um2x Cable gland M25x um2x Cable gland M20x u11 green Fuse 125 mat 250V (F3) Fuse 3,15 AT 24V (F2) Fuse 200 mat (F1) Acoustical alarm Thermal relay (3x400V 11A) 32 1 Cable power supply 34 1 Motor cable 35 1 Cable lowering valve 36 1 Cable correction valve 37 1 Cable unlocking solenoid 38 1 Cable potentiometer List of Parts and Appendices (Version A) 9 Mobile column lift ST 1175

10 A List of parts and appendices A.6 Electrical diagram control box (master column) Figure A.6 Electrical diagram control box (primary) List of Parts and Appendices (Version A) 10 Mobile column lift ST 1175

11 Control box (secondary column) A.7 Control box (secondary column) Figure A.7 Control box (secundary column) Table A.5 Control box (secundary column) Secondary control box 3x400V (incl. cables) Box PCB Trafo Motor relay Foil covered switch panel Emergency stop NC contactor Connector Connector internals (male) Connector internals (female) 16 1 Cable gland M20x um2x Cable gland M25x um2x Cable gland M20x u11 green Fuse 125 mat 250V (F3) Fuse 3,15 AT 24V (F2) Fuse 200 mat (F1) Acoustical alarm 34 1 Motor cable 35 1 Cable lowering valve 36 1 Cable correction valve 37 1 Cable unlocking solenoid 38 1 Cable potentiometer List of Parts and Appendices (Version A) 11 Mobile column lift ST 1175

12 A List of parts and appendices A.8 Electrical diagram (secondary column) Figure A.8 Electrical diagram (secondary column) List of Parts and Appendices (Version A) 12 Mobile column lift ST 1175

13 Connection cable A.9 Connection cable Figure A.9 Connection cable Table A.6 Connection cable Cable (12m) assembly With steel protection Connector internals (female) Connector internals (male) Housing List of Parts and Appendices (Version A) 13 Mobile column lift ST 1175

14 A List of parts and appendices A.10 Pallet jack mechanism Figure A.10 Pallet jack mechanism List of Parts and Appendices (Version A) 14 Mobile column lift ST 1175

15 Pallet jack mechanism Table A.7 Pallet jack mechanism Pallet jack assy Hydraulic valve assy Spring cover assy Pump piston assy Lowering valve assy Lowering screw assy Safety valve assy Pump unit Handle assy Nut M Adjusting screw M8x Balancer Retainer ring nr Shaft Cap Shaft Gasspring Pin locking * Seal kit Pallet jack List of Parts and Appendices (Version A) 15 Mobile column lift ST 1175

16 A List of parts and appendices A.11 Label locations Figure A.11 Label locations Table A.8 Label locations User instruction sticker DUTCH, GERMAN, FRENCH User instruction sticker ENGLISH, SWEDISH User instruction sticker USA, CANADA Type plate Large sticker "STERTIL/KONI" Capacity sticker " kg" Service sticker Service manual (item not shown on figure) List of Parts and Appendices (Version A) 16 Mobile column lift ST 1175

17 Dimensional drawing A.12 Dimensional drawing Figure A.12 Dimensional drawing List of Parts and Appendices (Version A) 17 Mobile column lift ST 1175