MAN B&W two stroke engines in China. MAN Diesel & Turbo The road to 100 % Local Production in China of Environmental Friendly Engines
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1 MAN B&W two stroke engines in China The road to 100 % Local Production in China of Environmental Friendly Engines < 1 >
2 New ME-C Mk. 10 Design Platform Top Controlled Exhaust Valve/ Fuel Booster Injection Valve Optimised cylinder frame Optimised piston/cover/liner New flex-rod connecting rod New bedplate design < 2 >
3 Meeting IMO Global 0.5 % Sulphur Cap MC/ME/-C engine Single Fuel: MGO /VLSFO MC/ME/-C engine Diesel fuels: HFO/MDO + Scrubber ME-GI / ME-LGI engine Dual Fuel: LNG/Ethan and MGO LPG / Methanol.. Three basic options available for different levels of fuel flexibility (NK/LDF) < 3 >
4 NOx Control Proven Technologies MDT two-stroke Low-sulphur fuel design: Max. 0.10%S High-sulphur fuel design: Max. 3.5%S EGR On-Engine SCR High-Pressure SCR Low-Pressure Status Nov ordered, 5 in service Status Nov ordered, 9 in service < 4 >
5 Eco EGR Concept SFOC > < NOx trade off Performance matching SFOC Level [g/kwh] Trade Off NOx Level [g/kwh] NOx Technology Fuel nozzles Miller timing, Fuel optimized TIER I 17.0 None TC matching, Pcomp., Pmax., Vcomp., Inj. press., etc. NOx optimized +2 to +6 NOx optimized +3 to +5 Fuel optimized -3 to Tier II ? Tier III ? Tier II 14.4 None EGR, HP SCR, LP SCR Eco EGR at % < 5 >
6 Reference List - MAN B&W Dual Fuel 2 stroke Diesel Engines 173 x ME-GI, LNG 10 x ME-LGI Methanol 8 x ME-GI Ethane ME-GI (Gas Injection) & ME-LGI (Liquid Gas Injection) ME-GI = Dual Fuel Done Right OG-LS < 6 >
7 Vendor Control Cooperation with Vendors, meaning: Ensure new vendors are qualified for producing Controlled Components Control of Quality and Work Environment at Vendors Continuous monitoring of vendor performance and ensure action if performance decline is observed Assist engine producers to develop new suppliers < 7 >
8 Controlled Components if. If important and critical for the safe and reliable operation of the engine. If demanding production process requiring a high level of technological know-how and/or production facilities. If production processes cannot be verified at final inspection but instead must be verified through validation of the production process. If we design components with special design features 8 < 8 >
9 Production Support documents A must have.. Each type of documents has its own colour as illustrated below < 9 >
10 Engineering Support in China 2-stroke : YMD: RPM: CMP: DKD: HHM: CMD: DMD: YZJ: QMD: YCMP: 4-stroke : SQE: RPM: DKD: CMP: SXD: HND: ZGPT: CSR: WHM: Yichang Marine Diesel Hefei Rong An Power CSSC Marine Power Co. Jingjiang Dakai Heavy Machinery Hudong Heavy Machinery CSSC-MES Diesel Co.,Ltd Dalian Marine Diesel YangZiJiang Shipbuilding Qingdao Haixi Diesel Yuchai Marine Power Shanghai Qi Yao Engine Hefei Rong An Power Jingjiang Dakai Heavy Machinery CSSC Maring Power Co., Ltd Shaanxi Diesel Henan Diesel Engine ZGPT Diesel Heavy Industry CSR ZiYang Locomotive Weichai Heavy Industry CSR SXD YMD HND WHM DKD (2/4) YZJ SQE CMP (2/4) RPM (2/4) ZGPT DMD QMD HHM CMD total: people YCMP November Q4-1.1 < 10 >
11 Vendor Control world wide USA: 5 Vendors Europe: 100 Vendors India: 5 Vendors Korea: 150 Vendors China: 170 Vendors Japan: 60 Vendors China has a higher degree of localization than other mega-centres Very close to 100% Local production in China < 11 >
12 Disclaimer All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions. < 12 >
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