Motors and Adjustable Speed Drives

Transcription

1 AutomatedPT, LLC Motors and Adjustable Speed Drives Boston Gear's Ratiotrol controllers, companion motors and other Boston power transmission products combine to provide one of the most extensive systems available today. Utilizing the latest electronic developments, these components have been designed to provide maximum capacity and flexibility in horsepower ratings, perfor - mance and available options. They are readily adapted to existing machinery as well as being ideally suited for incorporation in original equipment. Choose from a variety of AC or DC motors and controllers. This catalog provides complete descriptions, charts and instructions for selecting a variety of systems For a complete listing of Boston Gear Electrical Products, refer to the Electrical Products Catalog. using stock components. However, if your application needs cannot be readily solved with this selection, contact a Boston Gear customer service representative or your local Boston Gear distributor for an even wider variety of components. Boston Gear's application engineers are readily avail - able to assist with the initial planning and application analysis and specification of components. Combina - tions of options, interfacing with equipment external to the drives and proper selection of reducers and other auxiliary components are typical of the possibilities available to satisfy the most complex applications. NOTE: All performance specifications listed in this catalog are based on steady state operating conditions; i.e. ambient temperature, line voltage, motor frame temperature, etc. Section Contents PRODUCT DESCRIPTIONS NUMBERING SYSTEM UICK SELECTION CHART AC DRIPPROOF & TOTALLY ENCLOSED MOTORS DC TOTALLY ENCLOSED MOTORS MOTOR DIMENSIONS and 333 BOST-KLEEN SPEED REDUCERS / MOTORS MOTOR CONTROLLERS P-1485-BG 7/12 AutomatedPT LLC

2 NEMA C-Face Motors Catalog Numbering System AC MOTORS HP A - 1/20 AA - 1/12 C - 1/6 D - 1/4 E - 1/3 F - 1/2 G - 3/4 H - 1 J - 1-1/2 K - 2 L - 3 M -5 N - 7-1/2 P - 10 R - 15 S - 20 VOLTAGE R - 115/ S T U - 230/ Y ENCL. T - TENV TF - TEFC SUFFIX B - BRAKE RPM RPM PM MOTORS MANUFACTURER SERIES DESIGNATION VOLTAGE B = BALDOR W = WEG PM - PERMANENT MAGNET Letters after dash indicate manufacturer: B = Baldor W = WEG Blank = Boston Gear 9-90VDC VDC HP 16-1/6 25-1/4 33-1/3 50-1/2 75-3/ / ENCLOSURE MANUFACTURER T, AT - TENV B=BALDOR TF,ATF - TEFC Blank = Boston Gear CATALOG NUMBER EXAMPLE: FUTF-W 1/2 HP, 230/ , TEFC, BOSTON GEAR CATALOG NUMBER EXAMPLE: PM916AT-B PERMANENT MAGNET, 90VDC, 1/6 HP, TENV, BALDOR NEM A Motor Bolt Circle D imensions (SPECIAL) END MOUNTED ALL LISTED NEMA FRAMES #302.5 WOODRUFF KEY (3/32 WIDE) /32 (4) #10 32 TAPPED HOLES ON 1 3/4 DIA. B.C. 3/ KEY U AK AH AH AJ BF HOLES ALL DIMENSIONS IN INCHES BORE NEMA MAX. MAX. KEY CODE MTG. U AK AH AH 1 S. LG. AJ BF B4 42CZ /16 1/8 3/4 3 3/4 1/4-20 B5 56C /32 3/16 1 3/8 5 7/8 3/ C B7 184C TC /32 3/16 1 3/8 5 7/8 3/ TC 213C B9 215C TC /32 1/4 1 3/4 7 1/4 1/ TC 254UC B11 256UC TC /32 5/16 2 3/8 7 1/4 1/ TC B13 254TC TC /16 3/8 2 7/8 7 1/4 1/2-13 Flanged reducers are designed for use with motors having NEMA C face and shaft dimensions as shown. AH and AH must not be exceeded. 326 AutomatedPT, LLC P-1485-BG 7/12

3 Adjustable Speed Control Systems - uick Selection Chart HP RATIOTROL CONTROLLERS RPM (MOTOR) DC (RANGE) TORUE (MAXIMUM) (LB. IN.) F F F F /6 RBA2S F FLANGED MOTORS REDUCERS** AC DC 132 F ACUT* APM F CUTF PM F F F F F F F F F F ADUFT* APM925 1/4 RBA2S F DUFT PM F F F F F F F F /3 RBA2S F AEUTF* APM933* F EUTF PM F F F F F F F /2 RBA2S F FUTF PM F F F F F F /4 RBA2S F GUTF PM F F * NEMA 42CZ Frame Motors. ** For Flanged Reducer w/coupling specify RF Model. Speed range shown demonstrates a 30 to 1 speed range which is typical when using a single phase DC Controller and Permanent Magnet Motor. Consult your Boston Gear distributor for your particular application. P-1485-BG 7/12 AutomatedPT, LLC

4 Adjustable Speed Control Systems - uick Selection Chart HP RATIOTROL CONTROLLERS RPM (MOTOR) DC (RANGE) TORUE (MAXIMUM) (LB. IN.) F MOTORS FLANGED REDUCERS** AC DC 3/4 RBA2S F GUTF PM975 (CONT.) F F F F F RBA2S F HUTF PM F F F F F F F F F /2 RBA2S F JUTF PM F F F F F F F F RBA2S F KUTF PM F F F732-50F F F F F F VES3S F732-25F LUTF PM F732-30F F F738-50F RF F F732-15F F VES5S RF MUTF PM RF RF752-50F RF760-60F ** For Flanged Reducer w/coupling specify RF Model. Speed range shown demonstrates a 30 to 1 speed range which is typical when using a single phase DC Controller and Permanent Magnet Motor. Consult your Boston Gear distributor for your particular application. 328 AutomatedP, LLC P-1485-BG 7/12

5 AC Motors Totally Enclosed and Open Dripproof ORDER BY CATALOG NUMBER OR ITEM 1750 RPM Input TOTALLY ENCLOSED* OPEN DRIPPROOF BORE 115/ / / / NEMA CODE CATALOG ITEM CATALOG ITEM CATALOG ITEM CATALOG ITEM CATALOG ITEM HP MTG. NUMBER CODE NUMBER CODE NUMBER CODE NUMBER CODE NUMBER CODE 1/20 SP AST-B** /12 SP AAST-B** CZ B4 ACRT-W ACUT-W CZ B4 ACRTF-B ACUT-B /6 56C B5 CRTF-W CUTF-W CR-W CU-W C B5 CRT-B CUT-B CR-B CU-B C B5 CRTF-B CUTF-B CZ B4 ADRT-W ADUT-W CZ B4 ADRTF-B ADUTF-B DRTF-W DUTF-W DR-W DU-W /4 DRTF-B DUTF-B DYTF-B DR-B DU-B C B5 DSTF-B** DS-B** DS-W** CZ B4 AERT-W AEUT-W AERTF-B AEUTF-B /3 56C B5 ERTF-W EUTF-W EYTF-W ER-W EU-W C B5 ERTF-B EUTF-B EYTF-B ER-B EU-B FRTF-W FUTF-W FYTF-W FR-W FU-W /2 56C B5 FRTF-B FUTF-B FYTF-B FR-B FU-B /4 56C B5 GRTF-W GUTF-W GYTF-W GU-W GRTF-B GUTF-B GYTF-B GR-B GU-B C B5 HRTF-5/8-W HUTF-5/8-W HU-5/8-W HRTF-5/8-B HUTF-5/8-B HYTF-5/8-B HR-5/8-B HU-5/8-B TC B7 HUTF-W HYTF-W HU-W HRTF-B HUTF-B HYTF-B HR-B HU-B /2 56C B5 JUTF-5/8-W JUTF-5/8-B TC B7 JUTF-W JYTF-W JU-W JRTF-B JUTF-B JYTF-B JR-B JU-B C B5 KUTF-5/8-W KUTF-5/8-B TC B7 KUTF-W KU-W KUTF-B KYTF-B KU-B TC B9 LUTF-W LU-W LUTF-B LYTF-B LU-B TC B9 MUTF-W MU-W MUTF-B MYTF-B MU-B /2 213TC B11 NUTF-B TC B11 PUTF-B TC B13 RUTF-B TC B13 SUTF-B * T = TENV Totally Enclosed, Non-ventilated. ** 115 Volt only. TF = TEFC Totally Enclosed, Fan Cooled. See Page 326 for Bore Code explanation. Letters after dash indicate manufacturer W = WEG.; B = Baldor FOR DIMENSIONS OF THESE MOTORS, SEE PAGES 330 AND 331 FOR OTHER AVAILABLE MOTORS, CONSULT FACTORY OR REFER TO BOSTON GEAR S COMPLETE ELECTRICAL PRODUCTS CATALOG. P-1485-BG 7/12 AutomatePT, LLC

6 AC Open Dripproof Motor Dimensions AG AB XP P BD BD 45 ALL DIMENSIONS IN INCHES -W (WEG) MOTORS -B (BALDOR) MOTORS NEMA BORE CATALOG ITEM NEMA BORE CATALOG ITEM HP MTG. CODE NUMBER CODE AB AG BD XP P HP MTG. CODE NUMBER CODE AB AG BD XP P 1/20 SPL 1/20 SPL SPL AST-B /12 SPL 1/12 SPL SPL AAST-B /6 56C B5 CR-W C B5 CR-B /6 56C B5 CU-W C B5 CU-B C B5 DR-W C B5 DR-B /4 56C B5 DS-W /4 56C B5 DS-B /3 1/2 3/ /2 56C B5 DU-W C B5 DU-B C B5 ER-W C B5 ER-B /3 56C B5 EU-W C B5 EU-B C B5 FR-W C B5 FR-B /2 56C B5 FU-W C B5 FU-B C B5 GR-W /4 56C B5 GR-B C B5 GU-W C B5 GU-B C B5 56C B5 HR-5/8-B HU-5/8-W C B5 HU-5/8-B TC B7 143TC B7 HR-B TC B7 HU-B TC B7 1-1/2 145TC B7 JR-B TC B7 JU-B TC B TC B7 KU-B TC B TC B9 LU-B Note: See Page 326 for mounting and shaft dimensions. 330 AutomatedPT,LLC P-1485-BG 7/12

7 AC Totally Enclosed Motor Dimensions AG AB XP P BD BD 45 ALL DIMENSIONS IN INCHES WEG MOTORS -B (BALDOR) MOTORS HP NEMA BORE CATALOG ITEM CATALOG ITEM AB AG BD XP P MTG. CODE NUMBER CODE NUMBER CODE AB AG BD XP P 1/6 56C B5 CRTF-W CRTF-B C B5 CUTF-W CUTF-B C B5 DRTF-W DRTF-B C B5 DSTF-B /4 56C B5 DUTF-W DUTF-B C B5 DYTF-B C B5 ERTF-W ERTF-B /3 56C B5 EUTF-W EUTF-B C B5 EYTF-W EYTF-B C B5 FRTF-W FRTF-B /2 56C B5 FUTF-W FUTF-B C B5 FYTF-W FYTF-B C B5 GRTF-W GRTF-B /4 56C B5 GUTF-W GUTF-B C B5 GYTF-W GYTF-B C B5 HRTF-5/8-W HRTF-5/8-B C B5 HUTF-5/8-W HUTF-5/8-B C B5 HYTF-5/8-B TC B7 HRTF-B TC B7 HUTF-W HUTF-B TC B7 HYTF-B C B5 JUTF-5/8-W JUTF-5/8-B /2 145TC B7 JRTF-B TC B7 JUTF-W JUTF-B TC B7 JYTF-W JYTF-B C B5 KUTF-5/8-W TC B7 KUTF-W KUTF-B TC B7 KYTF-B TC B9 LUTF-W LUTF-B LYTF-B TC B9 MUTF-W MUTF-B /2 213TC B11 NUTF-B TC B11 PUTF-B TC B13 RUTF-B Note: See page 326 for mounting and shaft dimensions. T = Totally-enclosed, non-ventilated. TF = Totally-enclosed, fan cooled. P-1485-BG 7/12 AutomatedPT, LLC

8 uick Selection Guide DC NEMA C-Face Motors Permanent Magnet Totally Enclosed 1750 RPM Motors ORDER BY CATALOG NUMBER OR ITEM CODE NEMA BORE CATALOG ITEM HP MTG. CODE NUMBER* CODE 1/6 56C B5 PM916AT-B PM916T /4 56C B5 PM925AT-B PM925T /3 56C B5 PM933AT-B PM933T PM950AT-B /2 56C B5 PM950TF PM1850TF-B PM1850TF * AT, T = TENV Totally Enclosed, Non-ventilated. TF = TEFC Totally Enclosed, Fan Cooled. See Page 326 for Bore Code explanation. PM9-90 VDC (Armature Voltage) PM VDC (Armature Voltage) Letters after dash indicate manufacturer B = Baldor Blank = Boston Gear ORDER BY CATALOG NUMBER OR ITEM CODE NEMA BORE CATALOG ITEM HP MTG. CODE NUMBER* CODE PM975TF-B /4 56C B5 PM975TF PM1875TF-B PM1875TF PM9100TF-5/8-B C B5 PM9100TF-5/ PM18100TF-5/8-B PM18100TF-5/ PM9100TF-B CZ B7 PM9100TF PM18100TF-B PM18100TF /2 56CZ B7 PM18150TF-B TC B7 PM18150TF CZ B7 PM18200TF-B TC B7 PM18200TF TC B9 PM18300TF-B ATC B9 PM18500TF-B ENCLOSURES Most applications can utilize open dripproof motors; other enclosures are listed. For information purposes, the various enclosures are defined below. OPEN,DRIPPROOF Same as open, except the construction of motor prevents the entrance of drops of liquid or particles falling on the motor at any angle not greater than 15 degrees from vertical. TOTALLY-ENCLOSED A motor so constructed as to prevent free exchange of air between the inside and outside of the motor case, but not air-tight. TOTALLY-ENCLOSED, NON VENTILATED (TENV) A totally-enclosed motor with openings closed and of sufficient size and mass to permit the necessary heat dissipation to eliminate the need for external cooling. TOTALLY-ENCLOSED, FAN-COOLED (TEFC) Basically a TENV motor which has an external fan to blow cooling air over the motor. The additional cooling eliminates the necessity of a more costly oversized TENV motor. NOTE: TENV and TEFC construction are equal in all respects regarding application, temperature capabilities and performance. FOR DIMENSIONS OF THESE MOTORS, SEE PAGE 333. FOR OTHER AVAILABLE MOTORS, CONSULT FACTORY. 332 AutomatedPT, LLC P-1485-BG 7/12

9 DC Permanent Magnet Motor Dimensions ALL DIMENSIONS IN INCHES AG HP NEMA BORE CATALOG AG BD XP P D MTG. CODE NUMBER 1/6 56C B5 PM916T /4 56C B5 PM925T /3 56C B5 PM933T /2 56C B5 PM950TF C B5 PM1850TF /4 56C B5 PM975TF C B5 PM1875TF CZ B7 PM9100TF C B5 PM9100TF-5/ CZ B7 PM18100TF C B5 PM18100TF-5/ /2 140TC B7 PM18150TF TC B7 PM18200TF P XP D BD Note: See page 326 for mounting and shaft dimensions. 45 ALL DIMENSIONS IN INCHES HP NEMA BORE CATALOG MTG. CODE NUMBER -B (BALDOR) MOTORS AG BD XP P D 1/6 56C B5 PM916AT-B /4 56C B5 PM925AT-B /3 56C B5 PM933AT-B /2 3/4 1 56C B5 PM950AT-B C B5 PM1850TF-B C B5 PM975TF-B 56C B5 PM1875TF-B CZ B7 PM9100TF-B 56C B5 PM9100TF-5/8-B CZ B7 PM18100TF-B 56C B5 PM18100TF-5/8-B 1-1/2 56CZ B7 PM18150TF-B CZ B7 PM18200TF-B TC B9 PM18300TF-B ATC B9 PM18500TF-B P-1485-BG 7/12 AutomatedPT, LLC

10 AC Bost-Kleen Washdown Duty Motors White Bost-Kleen Motors AC Motors 1/2-5 HP DC Motors 1/4-3/4 HP Durable White Epoxy Finish Gasketed Thru Bolts Weep Holes NEMA C-Face Mounting BISSC certified Designed for food processing and other corrosive applications where the motor is constantly exposed to an environment requiring high pressure washdown to maintain cleanliness. WHITE BISSC CERTIFIED MOTORS HP CATALOG NUMBER ITEM CODE NEMA MOUNTING ENCLOSURE 1/2 FUT-WB-B C TENV 3/4 GUT-WB-B C TENV AC MOTORS 1 HUT-5/8-WB-B C TENV 230/460 VAC 1 HUT -WB-B TC TENV 3 PHASE 1-1/2 JUTF-WB-B TC TEFC 60 HZ 2 KUTF-WB-B TC TEFC 3 LUTF-WB-B TC TEFC 5 MUTF-WB-B TC TEFC Dimensions C U CATALOG HP NUMBER C AH P AB AB P U 1/2 FUT-WB-B /4 GUT-WB-B HUT-5/8-WB-B HUT-WB-B /2 JUTF-WB-B KUTF-WB-B LUTF-WB-B MUTF-WB-B AH 334 AutomatedPT, LLC P-1485-BG 7/12

11 Ratiotrol Controllers DCX Series Chassis DC Motor Speed Controller 1/12 to 3 Horsepower Boston Gear has developed the DCX Series DC motor speed controllers and options for use by both the OEM and user. They have been designed to provide the performance and reliability you expect from Boston Gear in a compact, low cost controller. DCX Series drives consist of three chassis con trollers with ratings up to 3 horsepower, single and dual voltages, tachometer feedback and inhibit circuits. Design Criteria These controllers are designed for proper performance and high reliability when operated within the following parameters. Line Voltage or 230 VAC ± 10% Line Frequency...50 or 60 Hz ± 2 Hz Output Power 115 VAC input Armature VDC Field VDC 230 VAC input Armature VDC Field VDC Tachometer Feedback Signal...50 or 100 VDC/1000 RPM Service Factor Duty...Continuous Overload Capacity...150% for 1 Minute Ambient Temperature C ( F) Altitude Ft (1000 Meters) Maximum ORDER BY CATALOG NUMBER OR ITEM CODE HORSEPOWER RANGE (2) CATALOG ITEM FUNCTION 115 VAC 230 VAC NUMBER (1) CODE (3) 1/12-1/2 1/2-1 DCX202C Run-Stop 1/12-1 1/2 1/2-3 DCX302C Run-Stop Performance Characteristics Controlled Speed Range...0 to Base Speed Speed Regulation: VARIABLE FIELD REGULATION LOAD LINE HEATING SPEED METHOD CHANGE VOLTAGE COLD/ TEMP. RANGE 95% ±10% NORMAL ±10 C Standard Voltage Feedback 2% ±1% 5-12% ±2% 30:1 with IR Compensation Optional Speed Tachometer 1% ±1% 0.2% ±2% 100:1 Feedback (1) (1) Unidirectional Models Only Efficiency (Rated Speed, Rated Load) Controller... 99% Controller With Motor... 85% Power Factor (Rated Speed, Rated load)...87% Adjustments Acceleration/Deceleration Seconds Minimum Speed % of Base Speed Maximum Speed % of Base Speed IR (Load) Compensation % of Rated Load Current Limit % of Full Load Notes: (1) DCX Units are furnished with a potentiometer rated 5K ohms, 1/2 watt for separate mounting. (2) Units may be easily recalibrated for any standard rating within the range of the product using trimpots TYP TYP.250 DCX202C DCX302C Refer to Electrical Products Catalog for additional models and configurations. P-1485-BG 7/12 AutomatedPT,LLC

12 Ratiotrol Controllers Design Criteria Beta II Series Single Phase Adjustable Speed DC Motor Controllers 1/6 to 3 Horsepower These controllers are designed for proper performance and high reliability when operated within the following parameters. Line Voltage (Single Phase) or 230 VAC ± 10% Line Frequency or 60 Hz ± 2 Hz Output Power 115 VAC input Armature VDC Field...50 or 100 VDC 230 VAC input Armature VDC Field or 200 VDC Tachometer Feedback Signal VDC/1000 RPM Service Factor Duty...Continuous Overload Capacity...150% for 1 Minute Ambient Temperature (Chassis) C ( F) (Enclosed) C ( F) Altitude (Standard) Ft (1000 Meters) Maximum ORDER BY CATALOG NUMBER OR ITEM CODE Horsepower Range Catalog Item 115 VAC 230 VAC Number Code Open Chassis, Run/Stop (Remote) 1/6 1 1/2 2 RBA /6 1 1/2 1/2 3 RBA NEMA 3, 4, 12 Enclosed, Run/Stop/Jog (Integral) 1/6 1 1/2 2 RBA2S NEMA 3, 4, 12 Enclosed, Run/Stop/Jog, Forward/Reverse (Integral) 1/6 1 1/2 2 RBA2MR Refer to Electrical Products Catalog for additional models and configurations. Performance Characteristics Controlled Speed Range...0 to Base Speed Speed Regulation: VARIABLES FIELD REGULATION LOAD LINE HEATING SPEED METHOD CHANGE VOLTAGE COLD/ TEMP. RANGE 95% ±10% NORMAL ±10 C Standard Voltage Feedback 2% ±1% 5-12% ±2% 50:1 with IR Compensation Tachometer Feedback with 0.5% ±1% 0.2% ±2% 200:1 SPYDCTACH Efficiency (Rated Speed, Rated Load) Controller... 99% Controller With Motor... 85% Power Factor (Rated Speed, Rated Load)... 87% Adjustments Acceleration Time Seconds Deceleration Time Seconds Minimum Speed % of Base Speed Maximum Speed % of Base Speed IR (Load) Compensation % of Rated Load Current Limit % of Full Load Dimensions TAP NO. 3/4 14 NPSC (2 PL) TAP NO. 3/4 14 NPSC (2 PL) WG AutomatedPT,LLC P-1485-BG 7/12

13 Design Criteria VEplus Series Single Phase Adjustable Speed DC Motor Controllers 1/6 to 5 Horsepower These controllers are designed for proper performance and high reliability when operated within the following parameters. Line Voltage (Single Phase) or 230 VAC ± 10% Line Frequency...50 or 60 Hz ± 2 Hz Output Power 115 VAC input Armature VDC Field...50 or 100 VDC 230 VAC input Armature VDC Field or 200 VDC Tachometer Feedback Signal VDC/1000 RPM Service Factor Duty...Continuous Overload Capacity...150% for 1 Minute Ambient Temperature (Chassis) C ( F) (Enclosed) C ( F) Altitude (Standard) Ft (1000 Meters) Maximum ORDER BY CATALOG NUMBER OR ITEM CODE HORSEPOWER RANGE CATALOG ITEM 115 VAC 230 VAC NUMBER CODE Open Chassis, Run/Stop (Remote) 1/6 1 1/2 1/2 3 VES /6 2 1/2 5 VES NEMA 3, 4, 12 Enclosed, Run/Stop/Jog (Integral) 1/6 1 1/2 1/2 3 VES3S /6 2 1/2 5 VES5S NEMA 3, 4, 12 Enclosed, Run/Stop/Jog Forward/Reverse (Integral) 1/6 1 1/2 1/2 3 VES3MR /6 2 1/2 5 VES5MR Refer to Electrical Products Catalog for additional models and configurations. Performance Characteristics Ratiotrol Controllers Controlled Speed Range...0 to Base Speed Speed Regulation: VARIABLES FIELD REGULATION LOAD LINE HEATING SPEED METHOD CHANGE VOLTAGE COLD/ TEMP. RANGE 95% ±10% NORMAL ±10 C Voltage Feedback with IR 2% ±1% 5-12% ±2% 50:1 Compensation Tach Feedback (1) 0.5% ±1% 0.2% ±2% 200:1 (1) Unidirectional Models Only Efficiency (Rated Speed, Rated Load) Controller... 99% Controller With Motor... 85% Power Factor (Rated Speed, Rated Load)... 87% Adjustments Acceleration Time Seconds Deceleration Time Seconds Minimum Speed % of Base Speed Maximum Speed % of Base Speed IR (Load) Compensation % of Rated Load Current Limit % of Full Load Dimensions W M2 D W M2 C D2 D1 H W D D1 D2 M1 M2 C WEIGHT Chassis Enclosed VES VES M1 H M1 H Note: VES5 enclosed models are supplied with a fan assembly. ENCLOSED MODELS OPEN CHASSIS MODELS P-1485-BG 7/12 AutomatedPT, LLC

14 Notes 338 AutomatedPT, LLC P-1485-BG 7/12