Series 2000R Right Angle Helical Bevel Gear Drives & Gear Motors Expanded Offering now Includes Stainless Steel

Transcription

1 A L T R A I N D U S T R I A L M O T I O N Series 2000R Right Angle Helical Bevel Gear Drives & Gear Motors Expanded Offering now Includes Stainless Steel SSRF2000R Stainless Steel for Harsh Washdown Applications iv

2 Altra Industrial Motion Introducing new gearing solutions from Boston Gear This well recognized Altra Industrial Motion brand has utilized its gearing expertise to offer the innovative Series 2000 product line. Boston Gear products have a reputation for superior engineering, quality manufacturing and reliable performance. As an industry leader, we have extensive experience and application knowledge in industries including material handling, food processing, packaging, bottling, and metals. For more information about Series 2000 Gear Drives or Gear Motors call: Also see Boston Gear Series 2000 Helical Inline Models Series 2000R Right Angle Helical Bevel Gear Drives and Gear Motors Loaded with unique performance and convenience features to meet a wide variety of application requirements. We asked OEMs, end users and distributors what mattered most when it came to gear motor design. Their responses helped guide us in the development of the new Series 2000 Gear Motor product line. Series 2000R Advantages Altra's Competitive Displacement Product Offering - Designed with critical dimensions equivalent to select competitive gear drives Enhanced performance - High torque with ratings in accordance with AGMA standards provide long life and potential downsizing - Tested to an effective 25,000 hours. Proven ratings vs. theoretical Design Flexibility - Large assortment of shaft options for more application flexibility - Variety of optional hollow bore sizes available for quick delivery - Variety of input styles including NEMA and IEC C-FACE motor mounts Fast and Easy Installation - Unique mounting registers for quick, precision alignment - Keyless tapered bushing provides quick and secure installation of drive shaft Low Maintenance - Automatic entrapment of wear debris for longer life - Unique rounded surfaces allow for easier cleaning - Premium acrylic paint emulsion pigmented with alloy 316 stainless steel flake provides high corrosion & abrasion resistance for long term durability - Integrated O-rings at mounting interfaces provide high leak and ingress resistance - Large diameter oil fill/drain holes for fast oil changes - Synthetic lubrication extends gear life Series 2000R Gear Drives and Gear Motors are Dimensional Drop-In Replacements for SEW Eurodrive KA Series products Application Examples: - Cheese slicers - Dairy and bakery mixers - Spiral heating and cooling racks - Potato chip salter - Produce drying bins (tumblers) - Meat forming (links, patties, grinding) - Meat carcass processing - Bottling lines - Unit conveyors - Palletizers 2 P-7077-BG 3/18

3 Helical2000.com C-Face and Projecting Input Shaft Unique rounded housing surfaces for easier cleaning Unique Two-Tuff premium acrylic paint (standard) Washdown epoxy paint (optional) Stainless Steel Housing (optional for sizes & 2063R C-Face only) NEW Energy Efficient Design Optional unique keyless tapered bushing provides longer life and faster installation Stainless steel shafts also available With efficiency of 98% per gear mesh, Series 2000 helical bevel reducers are ideal for use in applications with: - continuous or high duty cycle operations - high-ratio reduction - limited access applications where long life is a necessity Reference Face 2 Reference Face 1 Reference Face 3 Unique mounting registers allow for quick precision alignment High-efficiency synthetic oil (Standard) Larger diameter oil fill/drain holes for faster oil changes NEMA or IEC C-Face motor input with 3-Jaw coupling Integrated O-rings Projecting input shaft and stainless steel shafts available Integral Gear Motors Class 1, Div 2, Groups B/C/D/T3C rated enclosure Motors are CE, CSA and UR certified Motors meet or exceed EISA 2007 efficiency requirements Highest quality bearings ensure long life Optional output flange available on C-face or integral design models Specially designed fans and fan covers provide quieter operation Gear Motors are Inverter rated for use with a VFD (Variable Frequency Drive) P-7077-BG 3/18 3

4 2000 Series Integral Gear Motors Ordering Information Example: GH1-F35WG1P22 GH 1 - F 35 W G 1 P22 Exterior Blank Two-Tuff GE GF GG GH GJ GK GL GM GN GP GR Conduit Positions See page Style Integral Gear Motor - 1/3 HP Integral Gear Motor - 1/2 HP Integral Gear Motor - 3/4 HP Integral Gear Motor - 1 HP Integral Gear Motor HP Integral Gear Motor - 2 HP Integral Gear Motor - 3 HP Integral Gear Motor - 5 HP Integral Gear Motor HP Integral Gear Motor - 10 HP Integral Gear Motor - 15 HP Size 2033R 2063R 2073R 2093R Base Blank None T Torque Arm F OP Flange X.X for ratios lower than 10:1 XXX for ratios higher than 10:1 Lube W High efficiency K Food grade Shaft Assembly G Customer Mount on Left GS Customer Mount on Left - Stainless H Customer Mount on Either Side HS Customer Mount on Either Side - Stainless J Customer Mount on Right Side JS Customer Mount on Right Side - Stainless Mounting Positions See page P24 PM40 D20 DM25 Shaft Code Hollow Shaft See Chart 1 or Chart 2 Inch Bore - spec'd in 1/16" increments Metric Bore- spec'd in mm increments Solid Shaft See Chart 4 or Chart 5 Inch OD - spec'd in 1/16" increments Metric OD - spec'd in mm increments Tapered Adaptor Hollow Shaft See Chart 3 TP22 Inch Bore - Stainless - spec'd in 1/16" increments TM35 Metric Bore - Stainless - spec'd in mm increments Chart 1: Hollow Bore Codes Inch Sizes Nominal Bore Diameter Chart 2: Hollow Bore Codes Metric Sizes Nominal Bore Diameter (mm) Chart 3: Tapered Adaptor Bore Codes Inch Sizes Nominal Bore Diameter (in) Bore Code Bore Code 2033R 2063R 2073R 2093R Decimal Size 2033R 2063R 2073R 2093R Decimal Size Driven Shaft Bore Code 2033R 2063R 2073R Diameter +/ S = Standard l = Optional Key Size 1 P16 S x.25x /8 P18 l x.25x /16 P19 l l x.25x /4 P20 S S x.25x /8 P22 S l x.31x /16 P23 l S x.31x /2 P24 S x.31x /4 P28 l Consult Factory 1-15/16 P31 S x.38x P32 S x.38x /16 P35 l x.38x /2 P40 l Consult Factory 2-3/4 P44 S x.63x /16 P47 S x.50x3.50 S = Standard l = Optional Key Size 25 PM25 l Consult Factory 30 PM30 S S x7x40 35 PM35 S x8x45 40 PM40 S x8x50 50 PM50 S x9x80 70 PM70 S x12x110 Metric Equivalent Bore Codes 1 TP16 S TM25 1-1/4 TP20 S TM30 1-7/16 TP23 S TM35 1-3/4 TP28 S TM40 Chart 4: Solid Shaft Codes - Inch Sizes Nominal Bore Diameter (in) Bore Decimal 2033R 2063R 2073R 2093R Code Size Additional Bores (including metric) available upon request. Key Size 1 D16 S /4x1/4x1-5/16 1-1/4 D20 S S /4x1/4x1-11/16 1-3/8 D22 S S /16x5/16x1-13/16 1-7/16 D23 l l Consult Factory 1-1/2 D24 l l Consult Factory 1-5/8 D26 S /8x3/8x2-1/4 1-3/4 D28 l S /8x3/8x2-1/4 2 D32 S S /2x1/2x2-5/8 2-1/8 D34 S /2x1/2x2-5/8 2-1/2 D40 l Consult Factory 2-7/8 D46 S /4x3/4x4-1/8 3-5/8 D58 S /8x7/8x5-3/8 Chart 5: Solid Shaft Codes - Metric Sizes Nominal Bore Diameter (mm) Bore Decimal 2033R 2063R 2073R 2093R Code Size S = Standard l = Optional S = Standard l = Optional Key Size 25 DM25 S x7x40 30 DM30 S S x7x50 35 DM35 S S x8x56 40 DM40 S x8x70 45 DM45 l S x9x80 50 DM50 S x9x80 70 DM70 S x12x DM90 S x14x P-7077-BG 3/18

5 SBK RF 2000 Series C-Face and Projecting Input Example: SBKRF40KB7HS1P22 Ordering Information Cast Iron Models (Painted) 40 K B7 HS 1 P22 Style Blank Projecting Input Shaft RF C'Face Input Exterior Blank Two-Tuff BK Bost-Kleen SBK Stainless Bost-Kleen Size 2033R 2063R 2073R 2093R Blank T F X.X for ratios lower than 10:1 XXX for ratios higher than 10:1 Base None Torque Arm OP Flange Lube W High efficiency K Food Grade Input Nema Mounting B5 56C B7 140TC/180C B9 180TC/210C B11 210TC/250UC B13 250TC IEC (B5) Mounting M14F IEC71 M19F IEC80 M24F IEC90S / 90L M28F IEC100 / 112 M38F IEC132S / 132M M42F IEC160 Projecting Input Shaft R5 Inch - spec'd in 1/8" increments RM24 Metric - spec'd in mm increments Shaft Assembly G Customer Mount on Left GS Customer Mount on Left - Stainless H Customer Mount on Either Side HS Customer Mount on Either Side - Stainless J Customer Mount on Right Side JS Customer Mount on Right Side - Stainless Mounting Positions See page P24 PM40 D20 DM25 C-Face Motor Blank No motor Per Reducer catalog Shaft Code Hollow Shaft See Chart 1 or Chart 2 Inch Bore - spec'd in 1/16" increments Metric Bore- spec'd in mm increments Solid Shaft See Chart 4 or Chart 5 Inch OD - spec'd in 1/16" increments Metric OD - spec'd in mm increments Tapered Adaptor Hollow Shaft See Chart 3 TP22 Inch Bore - Stainless - spec'd in 1/16" increments TM35 Metric Bore - Stainless - spec'd in mm increments RF SS Exterior SS Stainless Steel RF Style C-Face Coupling Mount 40 (XX:1) 2063R Example: SSRFF40KB7GS5P22 Stainless Steel AC Motors Part # HP Type Frame Size Stainless Steel Models Size 2063R F Base Blank None F Fange K Lube K Food Grade B7 Input B5 56C B7 140TC/180C B9 180TC/210C B11 210TC/250UC GS Mounting GS Customer Mount on Left (Stainless) HS Customer Mount Either Side (Stainless) JS Customer Mount on Right Side (Stainless) 5 Mounting Positions P24 PM40 D24 DM40 P22 Shaft Code Hollow Shaft See Chart 6 Inch - spec'd in 1/16" increments Metric - spec'd in mm increments Solid Shaft OD- spec d in 1/16 increments OD - spec d in mm increments Tapered Adaptor Hollow Shaft See Chart 6 TP22 Inch - Bore - spec'd in 1/16" increments TM35 Metric - Bore - spec'd in mm increments 2063R FUT-SS 0.5 TENV 56C GUT-SS 0.75 TENV 56C HUT5/8-SS 1.0 TENV 56C HUTF5/8-SS 1.0 TEFC 56C HUT-SS 1.0 TENV 140TC HUTF-SS 1.0 TEFC 140TC JUTF-SS 1.5 TEFC 140TC KUTF-SS 2.0 TEFC 140TC LUTF-SS 3.0 TEFC 180TC TENV = Totally enclosed, non-ventilated TEFC = Totally enclosed, fan-cooled Chart 6: Available Shaft Codes for SSRF200R Hollow Shaft Bore Codes Solid Shaft OD Codes Tapered Bushing Bore Codes Inch Metric Inch Metric Inch P20 PM30 D20 DM30 TP19 TM30 P22 PM35 D22 DM35 TP20 P23 PM40 D26 DM40 TP22 TM35 P24 D32 DM50 TP23 Additional Shaft and Bore sizes available upon request. P-7077-BG 3/18 5

6 2000 Series Integral Gear Motors Selection Tables Input HP Speed (1750 rpm Input) Actual Torque Rating (lbf-in) Safety Factor used in Pt. No , , , , , , , , , , , , , , , , , , , , Model Number Prefix GE-2033R GE- GF-2033R GF- Input HP Speed (1750 rpm Input) Actual Torque Rating (lbf-in) Safety Factor used in Pt. No , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Model Number Prefix GF-2063R GG-2033R GG- GG-2063R GH-2033R GH- Ratings Based on AGMA Standards (using GH6-460 oil) 6 P-7077-BG 3/18

7 2000 Series Integral Gear Motors Selection Tables Input HP Speed (1750 rpm Input) Actual Torque Rating (lbf-in) Safety Factor used in Pt. No. Model No. Prefix , , , , GH , , , , , , , GH-2063R , , , , GH-2073R , GJ-2033R , , , , , , , , , GJ , , , , , , , , , , GJ-2063R , , , , , , , GJ-2073R , , , GJ-2093R GK-2033R Input HP Speed (1750 rpm Input) Actual Torque Rating (lbf-in) Safety Factor used in Pt. No , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Model No. Prefix GK-2033R GK- GK-2063R GK-2073R GK-2093R GL-2033R GL- P-7077-BG 3/18 7

8 2000 Series Integral Gear Motors Selection Tables Input HP Speed (1750 rpm Input) Actual Torque Rating (lbf-in) Safety Factor used in Pt. No , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Ratings Based on AGMA Standards (using GH6-460 oil) Model No. Prefix GL- GL-2063R GL-2073R GL-2093R GM-2033R GM- Input HP Speed (1750 rpm Input) Actual Torque Rating (lbf-in) Safety Factor used in Pt. No. Model No. Prefix , GM , , , , , , , , GM-2063R , , , , , , , , , , , , , , GM-2073R , , , , , , , , , , , , GM-2093R , , , , , , , , GN , , , , , , , , , GN-2063R , , , , , , , , GN-2073R , P-7077-BG 3/18

9 2000 Series Integral Gear Motors Selection Tables Input HP Speed (1750 rpm Input) Actual Torque Rating (lbf-in) Safety Factor used in Pt. No. Model No. Prefix , , , , , GN-2073R , , , , , , , , , , GN-2093R , , , , , , , GP , , , , , GP-2063R , , , , , , , , , , GP-2073R , , , , , , , , , GP-2093R , , , , , , , GR-2073R , , , , , GR-2093R , , Consult Factory for and Motor HP combinations not shown above. Consult Factory for Motor HP above 15 HP. P-7077-BG 3/18 9

10 2000 Series C-Face Drives Selection Tables n Available Options Optional Model No. RF2033R RF RF2063R Speed (1750 rpm Input) Actual used in Part No. Input Power (HP) Torque Rating (lbf-in) NEMA C-Face Input B5 B7 B9 B11 B IEC C-Face Input ,320 n n ,400 n n n n n ,420 n n n n n ,460 n n n n n ,510 n n n n n ,520 n n n n n ,480 n n n n n ,530 n n n n n ,670 n n n n n ,700 n n n n n ,830 n n n n n ,830 n n n n n ,840 n n n n n ,850 n n n n n ,850 n n n n n ,860 n n n n n ,870 n n n n n ,880 n n n n n ,880 n n n n n ,890 n n n ,900 n n n ,900 n n n ,910 n n ,920 n n ,920 n n ,140 n n n n ,300 n n n n ,410 n n n n ,370 n n n n ,430 n n n n ,530 n n ,530 n n ,320 n n ,380 n n ,500 n n n n ,510 n n n n ,530 n n n n ,540 n n n n ,560 n n n n ,570 n n n n ,580 n n n n ,590 n n n n ,610 n n n n ,620 n n n n n ,640 n n n n n ,650 n n n n n ,660 n n n n n ,680 n n n n n ,690 n n n n n ,700 n n n n n ,710 n n n n n ,720 n n n n n ,730 n n n n n ,750 n n n ,750 n n n Ratings based on AGMA Standards ,900 n n n n ,170 n n n n ,430 n n n n ,450 n n n n ,480 n n n n ,380 n n n n ,710 n n n n ,050 n n n n ,210 n n n n ,430 n n n n ,440 n n n n ,770 n n n n n n ,910 n n n n n n P-7077-BG 3/18

11 n Available Options Model No. RF2063R RF2073R RF2093R Speed (1750 rpm Input) Optional Actual used in Part No. Input Power (HP) Torque Rating (lbf-in) 2000 Series C-Face Drives NEMA C-Face Input B5 B7 B9 B11 B Selection Tables IEC C-Face Input ,560 n n n n ,540 n n n n ,570 n n n n ,600 n n n n n n n ,630 n n n n n n n ,650 n n n n n n n ,670 n n n n n n n ,690 n n n n n ,720 n n n n n ,740 n n n n n ,750 n n n n n ,770 n n n n n ,790 n n n n n P-7077-BG 3/ ,930 n n ,290 n n n n ,730 n n n n ,000 n n n n ,000 n n n n ,700 n n n n ,200 n n n n ,500 n n n n ,600 n n n n ,700 n n n n ,700 n n n n n n ,300 n n n n ,400 n n n n ,500 n n n n ,000 n n n n ,000 n n n n ,100 n n n n ,100 n n n n ,200 n n ,200 n n n n n n n ,300 n n n n n n n ,300 n n n n n n n ,400 n n n n n n n ,400 n n n n n n n ,500 n n n n n n n ,500 n n n n n n n ,600 n n n n n n n ,600 n n n n n ,000 n n n n n ,300 n n n n n ,200 n n ,600 n n ,700 n n ,500 n n ,600 n n ,100 n n ,500 n n ,000 n n ,300 n n ,700 n n ,900 n n ,200 n n ,200 n n ,800 n n ,200 n n n n n n ,600 n n n n n n ,900 n n n n n n ,200 n n n n n n ,400 n n n n n n ,500 n n n n ,300 n n n n ,400 n n n n ,700 n n n n ,100 n n n n n n ,300 n n n n n n ,300 n n n n Ratings based on AGMA Standards 11

12 G-2000R Series Integral Gear Motors Mounting Details Shown with Hollow Shaft Option T Threaded Holes on Ø BC1 (as shown in Detail A) A B W N K L C M (4) P Threaded Holes E D F G DETAIL A 72º TYP 24º 45º TYP 8º 12º 60º TYP 45º TYP 12º 17º 45º TYP Refer to p.20 for Hollow Shaft Details H J 2030R 2040R 2060R 2070R Side shown matches DETAIL A. Opposite side would have mirror image. 2090R Dimensions in inches (mm) MODEL NO. A B +/ (+/- 0.13) C D E +/ (+/- 0.25) F G H J K G-2033R 6.4 (163) (99.64) 8.7 (221) 0.83 (21.1) (51.05) (59.94) 4.01 (101.9) 2.55 (64.8) 5.09 (129.3) 1.38 (35.1) G- 7.4 (188) (111.76) 9.7 (246) 0.83 (21.1) (56.13) (70.00) 4.42 (112.3) 2.95 (74.9) 5.90 (149.9) 1.57 (39.9) G-2063R 8.9 (226) (139.95) 11.4 (290) 0.90 (22.9) (66.80) (87.88) 5.25 (133.3) 3.50 (88.9) 7.00 (177.8) 1.65 (41.9) G-2073R 11.3 (287) (179.86) 12.9 (328) 1.06 (26.9) (77.98) (102.11) 6.14 (156.0) 4.13 (104.9) 8.27 (210.1) 1.89 (48.0) G-2093R 16.1 (409) (264.54) 17.8 (452) 1.58 (40.1) (120.14) (160.02) 9.45 (240.0) 5.91 (150.1) (300.2) 3.27 (83.1) MODEL NO. L M +/ (+/- 0.13) N P Dia. (mm) Depth Dia. (mm) Depth T BC1 W G-2033R (117.09) (141.58) 7.1 (180) M (16.5) M (14.8) 3.70 (94.0) 0.33 (8.4) G (140.00) (161.39) 8.3 (211) M (16.5) M (13.3) 3.75 (95.3) 0.28 (7.1) G-2063R (151.99) (186.64) 8.9 (226) M (19.8) M (19.8) 4.75 (120.6) 0.80 (20.3) G-2073R (169.93) (214.00) 11.4 (290) M (26.0) M (19.8) 5.59 (142.0) 1.23 (31.2) G-2093R (248.16) (289.23) 16.9 (429) M (32.5) M (26.0) 8.50 (215.9) 1.27 (32.3) Note: Refer to page 18 for shaft detail P-7077-BG 3/18

13 Shown with Hollow Shaft Option A4 G-2000R Series Integral Gear Motors Gear Motor Details Conduit Box Locations Motor Specifications Enclosure TEFC POSITION 1 Voltage /460 VAC Phase 3 Frequency 50/60 Hz No. of Poles 4 Body Rolled Steel Encl. Rating Class I, Div 2, Grps B/C/D/T3C IP55 Seal features V-ring seals (both endshields) POSITION 4 POSITION 2 Insulation Class F Winding Class B RPM 1800 Duty Continuous, 40C ambient POSITION 3 Service Factor 1.15 Supports Ball bearings ØF4 Drive usage NEMA MGI Part 31 rated for use with VFD 2:1 CT and 10:1 VT Compliance EISA 2007, UR, CSA, CE D4 MODEL SIZE C4 Dimensions in inches (mm) Replacement Motor (GM2000) B4 E4 HP A4 B4 C4 D4 E4 F4 GE2033R EUTF-10 1/ (446.4) 0.25 (6.4) (526.6) 7.27 (184.8) 5.96 (151.3) 7.36 (186.8) GF2033R FUTF-14 1/ (446.4) 0.25 (6.4) (526.6) 7.27 (184.8) 5.96 (151.3) 7.36 (186.8) GG2033R GUTF-14 3/ (476.4) 0.25 (6.4) (556.6) 7.27 (184.8) 5.96 (151.3) 7.36 (186.8) GH2033R HUTF (476.4) 0.25 (6.4) (556.6) 7.27 (184.8) 5.96 (151.3) 7.36 (186.8) GJ2033R JUTF / (466.7) 0.25 (6.4) (546.9) 7.27 (184.8) 6.42 (162.9) 7.36 (186.8) GK2033R KUTF (495.9) 0.25 (6.4) (576.2) 7.27 (184.8) 6.34 (161.1) 7.36 (186.8) GL2033R LUTF (567.7) 0.32 (8.1) (648.0) 7.51 (190.8) 6.11 (155.2) 7.83 (198.8) GM2033R MUTF (567.7) 0.32 (8.1) (648.0) 7.51 (190.8) 6.11 (155.2) 7.83 (198.8) GG GUTF-14 3/ (498.3) 0.77 (19.6) (583.6) 7.80 (198.0) 5.96 (151.3) 7.36 (186.8) GH HUTF (498.3) 0.77 (19.6) (583.6) 7.80 (198.0) 5.96 (151.3) 7.36 (186.8) GJ JUTF / (513.7) 0.77 (19.6) (599.0) 7.80 (198.0) 6.42 (162.9) 7.36 (186.8) GK KUTF (517.9) 0.77 (19.6) (603.2) 7.80 (198.0) 6.34 (161.1) 7.36 (186.8) GL LUTF (589.6) 0.20 (5.2) (674.9) 8.03 (204.0) 6.11 (155.2) 7.83 (198.8) GM MUTF (589.6) 0.20 (5.2) (674.9) 8.03 (204.0) 6.11 (155.2) 7.83 (198.8) MUTF (589.6) 0.20 (5.2) (674.9) 8.03 (204.0) 6.11 (155.2) 7.83 (198.8) GN NUTF / (662.3) 0.92 (23.3) (747.5) 9.15 (232.5) 7.41 (188.2) (255.8) GP PUTF (662.3) 0.92 (23.3) (747.5) 9.15 (232.5) 7.41 (188.2) (255.8) GR RUTF (677.9) 1.02 (25.8) (763.1) 9.25 (235.0) 7.41 (188.2) (255.8) GJ2063R JUTF / (526.8) 1.37 (34.7) (629.5) 8.39 (213.1) 6.42 (162.9) 7.36 (186.8) GK2063R KUTF (531.0) 1.37 (34.7) (633.7) 8.39 (213.1) 6.34 (161.1) 7.36 (186.8) GL2063R LUTF (602.8) 0.80 (20.3) (705.4) 8.63 (219.1) 6.11 (155.2) 7.83 (198.8) GM2063R MUTF (602.8) 0.80 (20.3) (705.4) 8.63 (219.1) 6.11 (155.2) 7.83 (198.8) GN2063R NUTF / (675.4) 0.32 (8.2) (778.1) 9.75 (247.6) 7.41 (188.2) (255.8) GP2063R PUTF (675.4) 0.32 (8.2) (778.1) 9.75 (247.6) 7.41 (188.2) (255.8) GR2063R RUTF (691.0) 0.42 (10.7) (793.7) 9.85 (250.1) 7.41 (188.1) (255.8) GK2073R KUTF (550.6) 2.50 (63.6) (664.6) 9.53 (242.0) 6.34 (161.1) 7.36 (186.8) GL2073R LUTF (622.6) 1.94 (49.2) (736.5) 9.76 (248.0) 6.11 (155.2) 7.83 (198.8) GM2073R MUTF (622.6) 1.94 (49.2) (736.5) 9.76 (248.0) 6.11 (155.2) 7.83 (198.8) MUTF (622.6) 1.94 (49.2) (736.5) 9.76 (248.0) 6.11 (155.2) 7.83 (198.8) GN2073R NUTF / (695.2) 0.82 (20.7) (809.2) (276.5) 7.41 (188.2) (255.8) GP2073R PUTF (695.2) 0.82 (20.7) (809.2) (276.5) 7.41 (188.2) (255.8) GR2073R RUTF (710.8) 0.72 (18.2) (824.8) (279.0) 7.41 (188.1) (255.8) GM2093R MUTF (679.3) 5.23 (132.8) (841.2) (331.6) 6.11 (155.2) 7.83 (198.8) GN2093R NUTF / (751.9) 4.11 (104.3) (913.8) (360.1) 7.41 (188.2) (255.8) GP2093R PUTF (751.9) 4.11 (104.3) (913.8) (360.1) 7.41 (188.2) (255.8) GR2093R RUTF (767.6) 4.01 (101.8) (929.4) (362.6) 7.41 (188.1) (255.8) P-7077-BG 3/

14 RF2000R Series C-Face Input Mounting Details (Shown with Hollow Shaft Option) T Threaded Holes on Ø BC1 (as shown in Detail A) W A N B K L C M (4) P Threaded Holes E D F G Detail A 72º TYP 24º 45º TYP 8º 12º 60º TYP 45º TYP 12º 17º 45º TYP Refer to p.20 for Hollow Shaft Details H J 2030R 2040R 2060R 2070R 2090R Side shown matches Detail A. Opposite side would have mirror image. Dimensions in inches (mm) CATALOG NO. A B +/ (+/- 0.13) C D E +/ (+/- 0.25) F G H J K RF2033R 6.4 (163) (99.64) 8.7 (221) 0.83 (21.1) (51.05) (59.94) 4.01 (101.9) 2.55 (64.8) 5.09 (129.3) 1.38 (35.1) RF 7.4 (188) (111.76) 9.7 (246) 0.83 (21.1) (56.13) (70.00) 4.42 (112.3) 2.95 (74.9) 5.90 (149.9) 1.57 (39.9) RF2063R 8.9 (226) (139.95) 11.4 (290) 0.90 (22.9) (66.80) (87.88) 5.25 (133.3) 3.50 (88.9) 7.00 (177.8) 1.65 (41.9) RF2073R 11.3 (287) (179.86) 12.9 (328) 1.06 (26.9) (77.98) (102.11) 6.14 (156.0) 4.13 (104.9) 8.27 (210.1) 1.89 (48.0) RF2093R 16.1 (409) (264.54) 17.8 (452) 1.58 (40.1) (120.14) (160.02) 9.45 (240.0) 5.91 (150.1) (300.2) 3.27 (83.1) CATALOG NO. L M +/ (+/- 0.13) N P Dia. (mm) Depth Dia. (mm) Depth T BC1 W Approx. Weight (LBS) RF2033R (117.09) (141.58) 7.1 (180) M (16.5) M (14.8) 3.70 (94.0) 0.33 (8.4) 50 RF (140.00) (161.39) 8.3 (211) M (16.5) M (13.3) 3.75 (95.3) 0.28 (7.1) 65 RF2063R (151.99) (186.64) 8.9 (226) M (19.8) M (19.8) 4.75 (120.6) 0.80 (20.3) 125 RF2073R (169.93) (214.00) 11.4 (290) M (26.0) M (19.8) 5.59 (142.0) 1.23 (31.2) 165 RF2093R (248.16) (289.23) 16.9 (429) M (32.5) M (26.0) 8.50 (215.9) 1.27 (32.3) P-7077-BG 3/18

15 RF2000R Series NEMA C-Face Input Motor Flange and Coupling Details AJ ZC (Shown with Hollow Shaft Option) AK1 BD Detail B Detail C U AK2 (4) BF Dia. Holes on Ø BC2 Key Size Ø FX 3 Jaw Type Coupling DETAIL B Dimensions in inches (mm) CATALOG NO. RF2033R RF RF2063R RF2073R RF2093R INPUT SIZE B5 (56C) B7 (140TC) B5 (56C) B7 (140TC) B9 (180TC) B11 (210TC) B5 (56C) B7 (140TC) B9 (180TC) B11 (210TC) B5 (56C) B7 (140TC) B9 (180TC) B11 (210TC) B9 (180TC) B11 (210TC) B13 (250TC) U 12.3 (312) 13.2 (335) 13.3 (338) 14.3 (363) 15.7 (399) 17.8 (452) 14.5 (368) 15.5 (394) 17.0 (432) 19.0 (483) 15.8 (401) 16.7 (424) 18.1 (460) 20.2 (513) 22.3 (566) 24.3 (617) 26.5 (673) AJ 9.1 (231) 10.0 (254) 10.0 (254) 10.9 (277) 12.4 (315) 14.4 (366) 10.5 (267) 11.4 (290) 12.9 (328) 15.0 (381) 11.3 (287) 12.2 (310) 13.6 (345) 15.7 (399) 15.9 (404) 18.0 (457) 20.1 (511) ZC DETAIL C (56C & 140TC) AK /-0 (+0.13/-0) (114.30) (114.30) (114.30) (114.30) (215.90) (215.90) (114.30) (114.30) (215.90) (215.90) (114.30) (114.30) (215.90) (215.90) (215.90) (215.90) (215.90) BB ZC AK2 BB BD BF BC2 ZC FX 0.43 (10.9) 0.47 (11.9) 0.43 (10.9) 0.47 (11.9) 0.59 (15.0) 0.59 (15.0) 0.43 (10.9) 0.47 (11.9) 0.59 (15.0) 0.59 (15.0) 0.43 (10.9) 0.47 (11.9) 0.59 (15.0) 0.59 (15.0) 0.59 (15.0) 0.59 (15.0) 0.63 (16.0) BB DETAIL C (180TC & 210TC) 0.18 (4.6) 0.18 (4.6) 0.18 (4.6) 0.18 (4.6) 0.20 (5.1) 0.20 (5.1) 0.18 (4.6) 0.18 (4.6) 0.20 (5.1) 0.20 (5.1) 0.18 (4.6) 0.18 (4.6) 0.20 (5.1) 0.20 (5.1) 0.20 (5.1) 0.20 (5.1) 0.20 (5.1) 6.69 (169.9) 6.69 (169.9) 6.69 (169.9) 6.69 (169.9) 8.98 (228.1) 8.98 (228.1) 6.69 (169.9) 6.69 (169.9) 8.98 (228.1) 8.98 (228.1) 6.69 (169.9) 6.69 (169.9) 8.98 (228.1) 8.98 (228.1) 8.98 (228.1) 8.98 (228.1) 8.98 (228.1) 0.39 (9.9) 0.39 (9.9) 0.39 (9.9) 0.39 (9.9) 0.53 (13.5) 0.53 (13.5) 0.39 (9.9) 0.39 (9.9) 0.53 (13.5) 0.53 (13.5) 0.39 (9.9) 0.39 (9.9) 0.53 (13.5) 0.53 (13.5) 0.53 (13.5) 0.53 (13.5) 0.53 (13.5) 3 JAW COUPLING BF SERIES (SUPPLIED) 5.88 (149.4) 5.88 (149.4) 5.88 (149.4) 5.88 (149.4) 7.25 (184.1) 7.25 (184.1) 5.88 (149.4) 5.88 (149.4) 7.25 (184.1) 7.25 (184.1) 5.88 (149.4) 5.88 (149.4) 7.25 (184.1) 7.25 (184.1) 7.25 (184.1) 7.25 (184.1) 7.25 (184.1) 3.53 (89.7) 4.46 (113.3) 3.62 (91.9) 4.54 (115.3) 6.00 (152.4) 8.08 (205.2) 3.14 (79.8) 4.06 (103.1) 5.52 (140.2) 7.60 (193.0) 2.84 (72.1) 3.76 (95.5) 5.22 (132.6) 7.30 (185.4) 4.49 (114.0) 6.57 (166.9) 8.70 (221.0) (15.88) (22.22) (15.88) (22.22) (28.57) (34.92) (15.88) (15.88) (28.57) (34.92) (15.88) (15.88) (28.57) (34.92) (28.57) (34.92) (41.27) KEY SIZE SQ. LENGTH 3/16 1-3/8 3/16 1-3/8 3/16 1-3/8 3/16 1-3/8 1/4 1-3/4 5/16 2-3/8 3/16 1-3/8 3/16 1-3/8 1/4 1-3/4 5/16 2-3/8 3/16 1-3/8 3/16 1-3/8 1/4 1-3/4 5/16 2-3/8 1/4 1-3/4 5/16 2-3/8 3/8 2-7/8 P-7077-BG 3/

16 2000 Series IEC C-Face Input Motor Flange and Coupling Details (Shown with Hollow Shaft Option) AJ ZC AK1 BD Detail B Detail C AK2 (4) BF Dia. Holes On Ø BC2 IEC MOTOR FLANGE ACCOMODATES B5-TYPE MOUNTING U U Key Size Ø FX Dimensions in mm 3 Jaw Coupling BF Series (supplied) DETAIL B 3 Jaw Type Coupling ZC BB DETAIL C CATALOG NO. PART NO. IDENTIFIER FRAME SIZE U AJ AK /-0 AK2 BB BD BF BC2 ZC FX KEY SIZE Sq. Length RF2033R M14F x5 20 M19F x6 25 M14F x5 20 RF M19F x6 25 M24F 90S/90L x7 32 M28F 100L/112M x7 40 M14F x5 20 RF2063R M19F x6 25 M24F 90S/90L x7 32 M28F 100L/112M x7 40 M14F x5 20 RF2073R M19F x6 25 M24F 90S/90L x7 32 M28F 100L/112M x7 40 M24F 90S/90L x7 32 RF2093R M28F 100L/112M x7 40 M38F 132S/ x8 56 M42F 160M/160L x P-7077-BG 3/18

17 2000 Series Projecting Input Projecting Input Shaft Details (Shown with Hollow Shaft Option) D2 A2 B2 Key Size Ø C2 PC E2 Dimensions in inches SIZE SHAFT SIZE A2 B2 C2 C2 Tolerance D2 PC Sq. KEY SIZE Length E2 2033R 2063R 2073R R /16 1-1/ R /16 1-4/ R /16 1-4/ R / / R /16 1-4/ R / / R /16 1-4/ R / / R / / R /4 1-32/ R R / / R /8 3-3/ Dimensions in mm SIZE SHAFT SIZE A2 B2 C2 C2 Tolerance D2 PC Sq. KEY SIZE Length E2 2033R RM X R RM X RM x RM X RM x RM X R 2093R RM x RM RM x x RM x RM x P-7077-BG 3/

18 2000 Series Gear Motor and Gear Drive Options Projecting Solid Shaft Details C5 G ASSEMBLY TYPE G SHOWN ABOVE SHAFT STYLES B5 Key Size D5 H Max. A5 Ø A5 Ø A5 E5 Threaded Holes D5 B5 SINGLE PROJECTING OUTPUT SHAFT (G/J) DOUBLE PROJECTING OUTPUT SHAFT (H) Dimensions in inches SIZE 2033R 2063R 2073R 2093R PART NO. IDENTIFIER Dimensions in mm SIZE 2033R 2063R 2073R 2093R A5 A5 Tolerance Max. A5 +/ B5 C5 D5 E5 KEY SIZE Thread Depth SQ. Length D / /4 1-5/16 D / /4 1-11/16 +0 D / /4 1-11/ D / / /16 D / / /16 D / /8 2-1/4 D / /2 2-5/8 D / /8 2-1/4 +0 D / /2 2-5/ D / /2 2-5/8 D / /4 4-1/8 D /8 5-3/8 PART NO. IDENTIFIER A5 A5 Tolerance Max. A5 +/ B5 C5 D5 E5 KEY SIZE Thread Depth Recxt. Length DM M X DM M X DM M X 7 50 DM M X 8 56 DM M X 8 56 DM M X 8 70 DM M X 9 80 DM M X 9 80 DM M X 9 80 DM M X DM M X J 18 P-7077-BG 3/18

19 2000 Series Gear Motor and Gear Drive Options Tapered Adaptor Hollow Shaft Details Ø A3 See Detail A C3 J3 G3 D3 (E3) Hexagonal Bolts on Ø BC3 B J ASSEMBLY TYPE J SHOWN ABOVE DETAIL A 30º S3 S1 S4 S1 45º S2 90º G 30º S2 Threaded Holes K3 On Ø BC3 FOR 2030R, 2040R AND 2060R ONLY 22.5º Threaded Holes K3 On Ø BC3 S3 FOR 2070R ONLY BUSHING KIT INCLUDES: Support Bushing Anchor Plate Dimensions in inches PART NO. IDENTIFIER TYPE DRIVEN SHAFT DIA. +/ B C3 D3 SPEC. E3 LENGTH Tapered Bushing BC3 G3 J3 K3 2033R TP # # TP / / R TP / / R TP / /8-16 KIT PART # 2030R-63K-P R-63K-P R-63K-P R-63K-P28 Bolt Tightening Sequence Table PART NO. IDENTIFIER STEP 1 Apply Initial Torque - ft.lbs. STEP 2 Apply Secondary Torque - ft.lbs. STEP 3 Apply Final Torque - ft.lbs. S1 S2 S3 S4 S1 S2 S3 S4 S1 S2 S3 S4 2033R N/A N/A N/A N/A N/A N/A 2063R N/A N/A N/A 2073R P-7077-BG 3/

20 2000 Series Gear Motor and Gear Drive Options Hollow Shaft Details N1 N1 J1 Ø M1 H1 INSTALLATION HARDWARE (SUPPLIED) Dimensions in inches K1 L1 Ø G1 Key Size PART NO. G1 Key Size J1 SIZE / H1 IDENTIFIER Sq. Length Spec. Length 2033R P / P / P / P / R FULL P / /2-13UNC 1.25 LENGTH P / R P / P / R P / Dimensions in mm SIZE PART NO. IDENTIFIER G1 2033R PM x7 Key Size J1 H1 Sq. Length Spec. Length 33.4 K1 L1 M1 N K1 L1 M1 N PM x PM x8 FULL 38.4 M16 X R PM x8 LENGTH R PM x R PM Flange Details ASSEMBLY TYPES KIT INCLUDES: 45º TYP D1 Ø B1 Ø C1 F...G Dimensions in inches (mm) F...J (4) A1 Dia. Holes on Ø BC3 Key See Bore Chart For Key Size SIZE A1 BC3 B1 RF2033R-FG/J RF-FG/J RF2063R-FG/J RF2073R-FG/J RF2093R-FG/J 0.35 (8.9) 0.35 (8.9) 0.53 (13.5) 0.53 (13.5) 0.69 (17.5) 5.12 (130.0) 6.50 (165.1) 8.46 (214.9) (264.9) (400.0) 6.30 (160.0) 7.87 (199.9) 9.84 (249.9) (300.0) (450.1) C1 +0 / (+0 / -0.03) (110.01) (130.02) (180.01) (230.02) (350.01) D (88.6) 3.94 (100.1) 4.45 (113.0) 5.59 (142.0) 7.56 (192.0) E (3.6) 0.14 (3.6) 0.16 (4.1) 0.16 (4.1) 0.20 (5.1) KIT PART # 2030R-11K 2040R-11K 2060R-11K 2070R-11K 2090R-11K 20 P-7077-BG 3/18

21 2000 Series Gear Motor and Gear Drive Options Torque Arm Details T1 T...G TA Ø TB TC TD T...J Dimensions in inches SIZE TA Spec. T1 (mm) Length TB TC TD Degrees of Rotation RF2033R-TG/J 5.51 M º RF2040R-TG/J 6.30 M º RF2063R-TG/J 7.87 M º RF2073R-TG/J 9.84 M º RF2093R-TG/J M º KIT PART # 2030R-76K 2040R-76K 2060R-76K 2070R-76K 2090R-76K Note: To avoid damage during transit, all torque arms will be shipped disassembled from gear drive. MOUNTING DETAILS T1 TA P-7077-BG 3/

22 2000 Series Gear Motor and Gear Drive Installation Installation Aids & Paint Options Mounting Registers Mounting Registers on the 2000 Series products enable a simpler installation for Base Mounted units. Use the following steps to assist in the alignment between the reducer output shaft and the shaft being driven (driven shaft). 1. Establish a reference edge that is parallel to the driven shaft using dimension M as the offset. 2. Bank Reference Face 3 of the reducer against your reference edge. 3. Use Reference Face 2 of the reducer for any fine angular (yaw) or lateral adjustments. Contacting thumbscrews against Reference Face 2 is a clever method. Reference Face 2 Reference Face 1 MOUNTING REGISTERS Reference Face 3 Reference Reference Face 1 Reference Face 3 Tapered Adaptors Face 2 Table 1 The Tapered Adaptor is a valuable option that ensures a simple and secure installation for Shaft Mounted units. Use the following steps to assist in the alignment between the reducer output shaft and the shaft being driven (driven shaft). See page 17 for additional reference. 1. Make a score mark on your Driven Shaft at a length equal to the Table 1 dimension from the mounting end. 2. Slide Support Bushing onto driven shaft, flange first, until the flange reaches the score mark & secure with clamp screw. 3. Mount Reducer onto Driven Shaft allowing it to slide through the Tapered Bushing on the opposite end. Expect the Tapered Bushing to be pushed outward from the reducer as it expands inside the outer bore. 4. Align the holes between the Tapered Bushing and the Anchor Plate. 5. Using a mallet, tap the Tapered Bushing inward until the bolts are able to engage the Anchor Plate threads. 6. Tighten bolts evenly in sequence indicated in Bolt Tightening Sequence Table on page Readjust Support Bushing as needed to ensure full engagement of taper and re-secure clamp screw. Used Length of Driven Shaft (in) (mm) 2033R R R Paint Options Two-Tuff Bost-Kleen Stainless Bost-Kleen Standard or Option standard option option Part # Designation none BK prefix SBK prefix Type acrylic with alloy 316SS flakes white epoxy epoxy with 316SS leafing pigment Characteristics Associations Shaft Material * BISSC certification achieved on similar products high corrosion resistance and durable high corrosion resistance and durable high corrosion resistance and durable washable and scrubbable washable and scrubbable USDA approved for meat & poultry BISSC certification in process* BISSC certification in process* USDA approved for food processing & handling Steel (standard) 303 Stainless (standard) 303 Stainless (standard) 303 Stainless (optional) 22 P-7077-BG 3/18

23 2000 Series Gear Motor and Gear Drive Installation Optional Mounting Positions & Lubrication 6 GEAR DRIVE C-FACE INPUT 6 INTEGRAL GEAR MOTOR Not Recommended Not Recommended Lubrication Klubersynth GH6-460 that is recommended for the 2000 Series gear drives for optimum performance. Normal full-load operating temperatures range between 130F - 150F. During initial break-in of the gear drive, higher than normal operating temperatures may result. All gear drives are supplied with GH6-460 synthetic oil (unless specified otherwise) with quantity listed below for standard mounting position 1 or to mounting specified at time of order. These gear drives are designed with internal features to reduce the impact of metallic wear debris, which should increase maintenance intervals. Relubrication is recommended for 15,000 hours or more frequently when operating in highly contaminated environments. Satisfactory performance may be obtained in some applications with non-synthetic oils, but will require more frequent oil changes. RECOMMENDED LUBRICANT Klubersynth GH6-460 Synthetic Klubersynth UH Synthetic Reducer Designation W K Ambient (Room) Temperature -15F to +225F (-25C to 107C) -30F to +225F (-34C to 107C) Notes: Upper temperature limit is dictated by reducer components and not the oil. ISO Viscosity Grade No. Viscosity Range 100F Part Number (Quart) /2500 G00868 Comments Specially designed for high efficiency of helical gearing / Food-Grade Mounting Position Plug 1 Oil-Fill Opt. Vent Oil Drain Oil-Fill Plug 2 Opt. Vent Oil-Fill Oil Drain Oil-Fill Plug 3 Opt. Vent Oil-Fill Oil Drain Oil-Fill Oil Drain Opt. Vent Plug 4 Oil Drain Oil Drain Opt. Vent Opt. Vent Oil Drain Opt. Vent Plug 5 Oil Drain Oil Drain Opt. Vent Opt. Vent Opt. Vent Oil Drain Plug 6 Opt. Vent Oil-Fill Oil Drain Oil-Fill Opt. Vent Oil Drain Notes: Oil-Fill Opt. Vent Oil Drain Plugged from factory. Port used during regular maintenance intervals for Oil-Fill. Defines appropriate oil-level during operation. Plugged from factory. A 5psi pressure vent plug is supplied uninstalled with each product. Defines optional location for installation of that pressure vent. Plugged from factory. Port used during regular maintenance intervals for draining used oil. Re-plug prior to oil-fill. Position 2* Not preferred and not recommended as a Mounting Position All products supplied from factory lubed for Position 1 unless specified otherwise Lube Capacity in Quarts Mounting Position R R R R Oil Plug and Vent Plug Location Details Plug 3 Plug 1 Plug 2 Plug 4 Plug 5 Plug 6 P-7077-BG 3/