WÄRTSILÄ PUMPS - SVANEHOJ

Transcription

1 WÄRTSILÄ PUMPS - SVANEHOJ Deepwell offloading systems for product and chemical tankers 1

2 Wärtsilä Deepwell pumps Products Deepwell Cargo and Process pumps (Offshore) Deepwell Sea Water Lift and Fire Pumps (Offshore) Deepwell Ballast Pumps (Marine and Offshore) Deepwell LPG/LNG/Ethylene/Ammonia Pumps (Marine) Deepwell Product/Chemical Pumps (Marine) Pumps delivered Product/Chemical Deepwell Pumps LPG/LNG Deepwell Pumps LPG Booster Pumps 420+ Offshore Deepwell Pumps 2

3 CARGO PUMP SYSTEM SCOPE PRODUCTS 3

4 PRODUCT & CHEMICAL TANKERS CARGO OFFLOADING Principles of offloading liquid cargo from a tanker vessel Centralized cargo system: Pump room system (PRS) Used for tankers carrying 1-3 types of cargo (Example: Crude oil carriers) Oil Tankers - From approximately DWT up to ULCC Offloading pump systems for medium and large size tankers Wärtsilä Pumps - Singapore Decentralized cargo system: Deepwell/ Submerged cargo pumps Used for tankers carrying a variety of cargos (Example: Oil or Chemical products) Product and Chemical Tankers Up to approximately DWT Offloading pump systems for the smaller- and medium size tankers Wärtsilä Pumps - Denmark 4

5 WÄRTSILÄ SVANEHØJ - OUR BUSINESS Wärtsilä Svanehoj: 12,000 pumps on 1300 ships can t be wrong! 5

6 SYSTEM OVERVIEW Customized cargo pump system Pump applications Cargo pumps Slop pumps Ballast pumps Residue pumps Tank washing pumps Portable emergency pumps Drain pumps Additional systems Super stripping system Deck heaters Bow Thruster control Take-Me-Home functionality Drive/ control system Cargo Control system Interface to ships control system (IAS/ICS) Electrical Motors Frequency converters Transformers Switchboards Active filter Local control panels on deck Utilization for other usage 6

7 WÄRTSILÄ SVANEHØJ OUR PRODUCTS Products The widest Deepwell pump portfolio on the market 7 Deepwell pump families Deepwell LPG/LNG/Ethylene/Amonia Pumps Deepwell Product/Chemical Pumps Deepwell Ballast Pumps Deepwell Cargo and Process pumps Deepwell Sea Water Lift and Fire Pumps Control Panels, Motors and Drives (Marine) (Marine) (Marine and Offshore) (Offshore) (Offshore) (Marine and Offshore) LPG / LNG Product/Chemical Submerged ballast Cargo and Process Sea Water Lift EFP Fuel pump 7

8 WÄRTSILÄ SVANEHØJ DL & CKL CARGO PUMP TYPES Pump Type DL 80 DL 100 DL 125 DL 132 DL 150 Capacity ranges m3/hr m3/hr m3/hr m3/hr m3/hr. Pump Type CKL 200 CKL 250 CKL 300 Capacity ranges m3/hr m3/hr m3/hr. 8

9 WÄRTSILÄ SVANEHØJ DL. CARGO PUMP DESIGN Upper bearing Maintenance free drive shaft Intermediate bearings Spline coupling All wear parts are inside the pump head, which is easy to maintain Lower bearing Double mech. seal 9

10 WÄRTSILÄ TEST FACILITIES Wärtsilä Svanehøj Unique manufacturing and testing facilities Specialized deepwell pump manufacture Optimized machining, assembly, testing facilities Output of 700 deepwell pumps per year ISO 9001, ISO and OHSAS certified Automated welding ensuring uniform high quality Unique testing facilities for full scale tests 10

11 SWITCHBOARD/ DRIVE SYSTEM Frequency converter drive system Cargo Switchboard Frequency drive system for all pumps Customized according to specification Full flexibility and redundancy We remove THD (Total harmonic distortion) according to class rules. We can do the THD calculations for the yard. User friendly Limited space requirements 11

12 WÄRTSILÄ SVANEHØJ Cargo system products Two brand of e-motors ABB Type M3KP (Ex) (Advanced edition for weather deck) Svanehøj Type JEM (Ex) (Svanehoj design) We supply IP67 enclosure on all our e- motors (IMO requirement is IP56) Frequency converters Vacon Type NX and NXP (Air or Water cooled) (Svanehoj software design) 12

13 WÄRTSILÄ INTEGRATED SOLUTIONS Cargo system Cargo system Wärtsilä Pumps can supply the complete cargo pump system including all specified features, options and accessories. 13

14 WÄRTSILÄ INTEGRATED SOLUTIONS Cargo system + ERP ERP Wärtsilä Pumps can supply the complete Engine Room Pump Package. Engine Room Pump Package can be integrated with the frequency converters from the cargo system. You save separate frequency converters 14

15 WÄRTSILÄ INTEGRATED SOLUTIONS Cargo system + ERP + Bow thruster We can run the bow thruster with the frequency converters from the cargo system. You save the separate frequency converter. (16 million JPY) You can used fixed pitch thrusters which have higher efficiency, lower maintenence and lower price. (Additional savings) 15

16 WÄRTSILÄ INTEGRATED SOLUTIONS Cargo system + ERP + Bow thruster + Shaft generator We can start and run the shaft generator with the frequency converters from the cargo system, for takeme-home functionality. You save the separate frequency converter. (18 million JPY) Or you save a pony motor solution and a larger clutch You avoid clutch failure from a pony motor solution. 16

17 WÄRTSILÄ INTEGRATED SOLUTIONS Complete Integrated solution from Wärtsilä One Supplier One Responsibility Minimum Risk 17

18 INSTALLATION Very few components Very easy installation Very little risk of failure 1 st Shipment 2 nd Shipment Switchboard Delivered as plug and play. Tested and approved by Class. Cable connections from main switchboard Cable connections to electrical motors Cable connection to remote panel Deck trunks Alignment flange Used for installation of deck trunks and buttom guides Buttom guides To be installed in the well before coating of the tanks. Hydraulic power pack for portable pump Deepwell pumps Delivered in 1 piece. (2 pieces - if more than 12 meters) Assembly, Alignment, Installation and Commissioning to be supported by Wärtsilä Svanehoj (20 days for entire system) Accessories Stripping hoses and couplings, emergency stops, purge traps, etc. Electrical motors Ready for installation on pumps. Cable connections to Switchboard (cargo handling) Portable pump Including accessories; couplings, hoses, tripod, etc. 18

19 RECENT DELIVERIES 6 pcs DWT Chemical tankers for Furetank Rederi AB, Rederi AB Älvtank & Thun tankers (LNG driven) 12 Cargo pumps type DL 132/150, each 300 m 3 /h 120 mlc. 02 Main ballast pumps type C2G 200L-SUB, each 500 m 3 /h 30 mlc 14 Electrical motors for the pumps Switchboard - Frequency drive system. Remote panel and interface to SCS Active filter for THD reduction 01 Drain pump type Horizontal end-suction BE208, 70 m 3 /h 120 mlc 01 Hydraulic driven portable pump, 70 m 3 /h 70 mlc 01 Power pack and accessories for portable pump 01 Centralized super stripping system 12 Deck heaters type Shell & Tube, Stainless steel 19

20 RECENT DELIVERIES 4 pcs DWT Chemical tankers for Terntank Rederi A/S (LNG driven) 7 Cargo pumps type DW 200/250, each 450 m 3 /h 120 mlc (Multi-suction) 2 Slop pumps type DW125/100, each 150 m 3 /h 120 mlc 2 Main ballast pumps type C2G250L-SUB, each 600 m 3 /h 35 mlc 1 Hydraulic driven portable pump, 100 m 3 /h 70 mlc 1 Tank cleaning pump type DW100, 100 m 3 /h 120 mlc Electrical motors for the pumps Variable speed drive panels 20

21 RECENT DELIVERIES 6 pcs DWT Product tankers for D/S NORDEN 10 Cargo pumps type DL150, each 500 m 3 /h 120 mlc 02 Slop pumps type DL132, each 300 m 3 /h 120 mlc 01 Residual pump type DL100, 70 m 3 /h 60 mlc 01 Hydraulic driven portable pump, 150 m 3 /h 60 mlc 02 Main ballast pumps, C2G250L-SUB, each 800 m 3 /h 35 mlc Electrical motors for the pumps Frequency drive system 21

22 RECENT DELIVERIES 10 pcs P-Max DWT Product tankers for Stena Bulk 10 Cargo pumps type CKL300, each 800 m 3 /h 120 mlc 02 Slop pumps type DL132, each 300 m 3 /h 120 mlc 01 Hydraulic driven portable pumps, each 150 m3/h 70 mlc 01 Residual pump type DL80C, 50 m 3 /h 50 mlc 02 Main ballast pumps, each 1000 m 3 /h 25 mlc Electrical motors for the pumps Frequency drive system Recently updated to IMO 2 carriers and super stripping system installed 22

23 BUILT-ON SUPER STRIPPING SYSTEM 4 pcs Electric driven pump systems for DWT Tankers for GEFO 12 Cargo Pumps type DL125, each 200 m 3 /h 125 mlc 1 Slop Pumps type DL100, each 125 m 3 /h 125 mlc Built-on super stripping Electrical motors for the Pumps Variable Speed Drive panels 23

24 SUPER STRIPPING SYSTEM Wartsila Deepwell Cargo pump systems: 4 different super stripping solutions We have a solution for any application. The largest scope of super stripping solutions on the marked. Unique super stripping solution for all vessel sizes. Our built-on automatic super stripping system can completely empty (less than ½ liter) the tank on all ship sizes and for all cargos. We always have a solution that fits your needs. 24

25 WÄRTSILÄ SVANEHØJ Lifting Installation Alignment 25

26 WÄRTSILÄ SVANEHØJ Cargo Pump system including super stripping system 26

27 WÄRTSILÄ SVANEHØJ Cargo Pump system including super stripping system 27

28 WÄRTSILÄ SVANEHØJ MR Tanker installation 28

29 WÄRTSILÄ SVANEHØJ MR Tanker installation 29