Maintenance Guide Rooftops
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1 Maintenance Guide Rooftops
2 MAINTENANCE GUIDE Dear customer, Thank you for your confidence in choosing TRANE The commissioning of your TRANE equipment has been completed in accordance with our standard startup procedures. The first stage of your Trane equipment warranty has been validated. To ensure your Trane warranty remains valid and to keep your Trane equipment operating at peak efficiency and to extend its life we recommend that regular maintenance procedures as detailed in the timetable contained within this maintenance guide be carried out. We strongly recommend that you enrol in one of our Securitrane Maintenance Programs, we would be pleased to discuss your individual requirements with you. All you need to do is contact your local Trane Customer Service Centre for further information or to make an appointment with one of our experienced Service Account Managers. To guarantee that the service you receive is efficient and reliable our technicians are factory trained and certificated to the current industry refrigerant handling standard and are ably supported by our office based Field Service Representatives. We at Trane Service look forward to providing you with Customer care second to none and again thank you for your confidence in choosing Trane.
3 RECOMMENDED YEARLY SERVICE ROUTINE FREQUENCIES Year Commissioning 500 /1000 hr Visit Annual Maintenance Inspection Visit 1 X X XX 2 X XXX 3 X XXX 4 X XXX 5 X XXX 6 X XXX 7 X XXX 8 X XXX 9 X XXX 10 X XXX +10 Every year 3 Every year This timetable is applicable to units operating in normal conditions with an average of 4000 hours per year. If operating conditions are abnormally severe, an individual timetable must be made for that unit..
4 MAINTENANCE ROUTINE Commissioning - Check installation of equipment/pre-commission. - Configure unit control module. - Calibrate controls. - Check operational set points and performance. - Check operation of all safety devices. - Megger the motor compressor windings. - Check unit operation. - Record operating temperatures pressures, amperages and voltage. - Fill the start up log sheet and review with the operator. Gas Heat - Check operation of gas train components. - Check burner sequence of operation. - Check combustion blower assembly. - Check gas pressure to unit. - Inspect flame condition. - Carry out flue gas analysis. Electric Heat - Inspect all electrical connections. - Verify correct operation of heating elements. Hot Water/Steam - Inspect valves and traps. - Verify operation of heating 500/1000 hours visit - Visit at the end of running in period. - Replace compressor oil on all circuit s. - Replace liquid line drier cores on each circuit (if applicable). - Inspect contacts and tighten terminals. - Fill out the 500/1000 hours visit log sheet and review with the operator. - Carry out flue gas analysis ( Gas Heating ). - Log book to be stamped validating 500/1000hr. visit.
5 Inspection visit - Inspect contacts and tighten terminals. - Carry out flue gas analysis ( Gas Heating ). - Complete log sheet and review with the operator. Annual Maintenance - Check operational set points and performance. - Calibrate controls. - Check operation of all safety devices. - Inspect contacts & tighten terminals. - Megger the motor compressor windings. - Check configuration of unit control module. - Replace line drier cores on each circuit (if applicable). - Carry out system analysis - Change the oil as required based upon results of the Trane laboratory analysis - Lubricate motors/dampers/bearings (where applicable) - Complete annual maintenance visit log sheet and review with the operator. Gas Heat - Check operation of gas train components. - Check burner sequence of operation. - Check combustion blower assembly clean if required. - Check gas pressure to unit. - Inspect flame condition. - Carry out flue gas analysis. Electric Heat - Inspect all electrical connections. - Verify correct operation of heating elements. Hot Water/Steam - Inspect valves and traps. - Verify operation of heating - Inspect coil.
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