ImacoGroup. Solutions. years. IMACO Group packaging lines
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1 ImacoGroup capping filling labelling packaging lines 20 years We have been producing 20 years for filling, capping and labelling Filling and capping systems for tubes and cartouches IMACO Group 2017
2 ImacoGroup Marketing, Design Project analysis Filling machines Polaris Automatic capping machines Hermes Labelling systems Proxima Machines for tubes filling and sealing Sigma, Sirius Cosmetic Food&Beverage Petrochemistry 2 Imaco Group
3 Production and assembly, comissioning After sales service Filling and capping system for tubes and cartouches Geus Filling and capping monoblocks Spectrum, Omega Filling of IBC containers, canysters, barrels Gemini 1WF Complete filling and packaging lines. ATEX versions available complies with EU guidelines 2014/34/EU Pharmacy Chemistry Imaco Group 3
4 Polaris Automatic linear filling machines filling Automatic linear filling machines are designed to automatically fill liquids into bottles, containers or jars. The volume to be filled can be adjusted by means of the touch screen. Polaris FM Polaris GP mass or magnetic flowmeters gear or lobbe pumps The system can among others be used in the following industries: Benefits: Highly accurate Easy operation CIP, SIP cleaning Food and beverage industry Cosmetics industry Pharmaceutical industry Chemical industry Petrochemical industry 4 Polaris linear filling machines
5 Polaris Automatic linear filling machines filling The different data like filling speed, filled volume and up and down movement of the filling nozzles for the different formats is stored in the memory. Acording the speed requirements machines can be equipped 2 16 filling nozzles. Polaris P Polaris PD piston filler for liquid products piston filler for dense products The basic model of the machine includes: Rigid frame, executed in stainless steel AISI 304. PLC control, which enables to control different functions of the machine. Colour touch screen. Rise-while-fill system Pneumatic closing of the filling nozzles. Product tank with level control. linear filling machines Polaris 5
6 Hermes BCWS Automatic linear one-head capping machine capping The automatic linear one-head capping machine Hermes BCWS is designed to close various types of bigger containers (starting at 1l) with screw and/or press-on caps, without use of a star wheel. The cap is placed automatically onto the container. Different types of sorters are available: rotary orientation system waterfall system Benefits: a wide range of containers up to a volume of 30 l can be handled easy to adjust no bottle format parts are needed soft stopping system under capping head The basic model of the machine includes: Rigid frame, executed in stainless steel AISI 304 PLC control, to control different functions of the machine Colour touch screen Servo or A/C driven capping head 6 Hermes BCWS linear one-head capping machine
7 Hermes 1M Automatic rotary capping machine capping The Hermes 1M is a one-head automatic capping machine, designed to close various types of containers with screw and/or press-on caps. Different types of sorters are available: rotary orientation system waterfall system vibrating bowl Benefits: a wide range of caps can be handled with this system easy to adjust (parameters downloaded from touch screen) accurate centering of containers by means of a star wheel The basic model of the machine includes: Rigid frame, executed in stainless steel AISI 304 PLC control, to control different functions of the machine Colour touch screen Servo or A/C driven capping head rotary one-head capping machine Hermes 1M 7
8 Proxima Labelling system labelling Labelling system Proxima is universal and flexible system designed to apply one or more self-adhesive labels on elliptical or flat containers. In combination with product wrap around device (DRP) the system can apply labels also on cylindrical containers. This technology was developed for the sectors: pharmaceuticals, cosmetic, chemicals and food. Standard configuration: machine frame with stainless panels conveyor system, at variable speed DSP hold-down device with step motor 1 or 2 labeling heads PLC with touch screen 8 Proxima labelling system
9 Spectrum Filling and capping monoblock filling and capping Rotary filling and capping machine, to fill liquids into bottles and closing by various types of caps. pharmaceutical, cosmetic, chemical and dietary supplements 16 position intermittent star-wheel by CAM drive Motor with encoder, to determine exact position of the machine Detection missing bottle, machine stops automatically if bottle is out of position Driven infeed/outfeed conveyor with variable speed (inline or curved execution) Maximum mechanical speed 3600 pcs/hour A variety of dosing units, fully demountable for cleaning: Volumetric pistons (AISI 316 or ceramic) Lobe pumps Peristaltic pump Set of 2 /4 positive shutoff filling nozzles Different types of sorters for under-cap/ cap/ cap-cover are available Rotary sorter Waterfall system Vibrating bowl Servo driven capping head, with adjustable torque. Anti spin device to stabilize bottle during closing. PLC with colour touch screen. Detection missing under cap/cap/cap-cover, reject system for defective container/cap(s). filling and capping monoblock Spectrum 9
10 Spectrum RP 6000 High speed filling and capping monoblock filling and capping Rotary filling and capping machine, to fill liquids into bottles and closing by various types of caps. Pharmaceutical, cosmetic, chemical and dietary supplements 32 position intermittent star-wheel by CAM drive double index Motor with encoder to determine exact position of the machine Detection missing bottle, machine stops automatically if bottle is out of position Driven infeed/outfeed conveyor with variable speed (inline or curved execution) Maximum mechanical speed 7200 pcs/hour A variety of dosing units, fully demountable for cleaning: Volumetric pistons (AISI 316 or ceramic) Lobe pumps Peristaltic pump Set of 4/6 positive shutoff filling nozzles Different types of sorters for under-cap/ cap/cap-cover are available Rotary sorter Waterfall system Vibrating bowl 2 servo driven capping heads, with adjustable torque. Anti spin device to stabilize bottle during closing. PLC with colour touch screen. Detection missing under cap/cap/cap-cover, reject system for defective container/cap(s). 10 Spectrum RP 6000 High speed filling and capping monoblock
11 Gemini 1WF Weight filling system filling drums Filling of IBC containers, canisters or barrels which are placed on pallets. The pallet is transported to the filling position either by an operator or by a driven roller conveyor. Once the pallet reaches the required position, it is stopped automatically. The filling nozzle is mounted on a movable jib arm. Filling can be done by: gravity external pump pressed nitrogen weight filling system Gemini 1WF 11
12 Gemini 1WF IBC Weight filling system filling IBC Easy one hand operation. After correct positoning of the filling nozzle, the filling cycle is activated. The arm is fixed automatically in the right position above the bunghole and the filling nozzle moves downwards. Depending on the activated procedure, filling can be done above level, below level or just above level. No dripping. When the filling cycle is completed, the filling nozzle is closed inside the container. PLC with colour touch screen, to store filling parameters. 12 Gemini 1WF weight filling system
13 Geus Automatic filling system filling tubes and cartouches Tube filling systems are designed for filling and closing of metal tubes - version K, plastic and laminated tubes version P. The universal machines for both plastic and metal tubes is available also - version PK. Geus is fully automatic machine with tubes magazine and tubes insert station which place the tubes into the indexing table. Filling systems gear pumps lobbe pumps peristaltic pumps volumetric pistons Geus is suitable to fill tubes and cartouches as well. Caps of cartouches are oriented by water fall system. Benefits Machine has a high universality and flexibility. Changing of tube formats is very easy and quick. Machine is easy for cleaning (hygienic triclover connection on product contact parts). Seal can have various shapes. Machine ready to be connected with hydraulic extruder. Filling of highly viscous products. Geus output up to 3000 pcs/hour automatic filling system Sirius Sigma Geus 13
14 Sigma Automatic filling system filling tubes Closing of the metal tubes is done by folding and closing the plastic and laminated tubes by sealing, using pressurized hot air Leister. The machines are suitable especially for the foodstuff and cosmetic industries. For plastic and laminated tubes the sealing is provided by hot air system Leister. Sigma is fully automatic machine with tubes magazine and tubes insert station which place the tubes into the indexing table. Volumetric filling system Benefits Machine has a high universality and flexibility. Changing of tube formats is very easy and quick. Machine is easy for cleaning (hygienic triclover connection on product contact parts). Sigma output up to 2600 pcs/hour 14 Sigma automatic filling system
15 Sirius Semi-automatic filling system filling tubes and cartouches Machine are equipped with a cutting unit, which guarantees the perfect design of the seal. Closing jaws are equipped with exchangeable characters to mark the code, batch and date. Sirius semi-automatic machine. Designed for manual infeed of tubes but will automatically fill and seal the tubes. Benefits Machine has a high universality and flexibility. Changing of tube formats is very easy and quick. Machine is easy for cleaning (hygienic triclover connection on product contact parts). Sirius output up to 1500 pcs/hour semi-automatic filling system Sirius Sigma Geus 15
16 ImacoGroup capping filling labelling packaging lines 20 years We have been producing 20 years for filling, capping and labelling Filling and capping systems for tubes and cartouches IMACO Group, s.r.o. Czech Republic imaco.cz
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