The Art Of DIspensing

Transcription

1 The Art Of DIspensing 1

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3 The Art of Dispensing Overview Company Profile Service and Support Time/Pressure Dispensing Valves Volumetric Dispensing Valves Component Dispensing System Jet Microdispensing Valves Feeding Tanks Degassing Concept High Pressure Drum Pumps Accessories Customized Solutions ADACTECH Location Your Notes

4 Company Profile ADACTECH Technologies GmbH with its head quarter in Berlin was founded in 2006 by a team of engineers specialized in high precision dispensing equipment. A personal and direct contact to our customers, combined with the highest industrial experience allows us to provide the best solutions for specific requirements. Our main priority is our customers as well as the quality of our products. All mechanical parts, as well as the electronic controls for our products, are manufactured either in Austria, Germany, or Switzerland. Our Berlin laboratory enables us to perform all types of trial with your products. Hence we are able to offer an individual solution for your application and a trouble-free production as your application is our passion. The most prestigious names in automotive, micro-electronics, household-electronics, as well as medical, pharmaceutical or watch industries, belong to our comprehensive reference list. 4

5 Service and Support Tests & Consulting Analyzing the customer requirements Definition of ideal dispensing process Feasability tests Technical specifications Long-life tests Definition of necessary material Engineering & Construction Designing dispensing layouts Creation of dispensing tools Manufacturing of necessary components Functional tests Implementing adjustments and improvments to the design Acceptance of dispensing solutions by the customer Training & Support Installation and setup support Training on site After-sales service Initial startup support Continuous consulting Online support 5

6 Time/Pressure Zeit-Druck-Dosierung Dispensing Dispensing drops (cyclic trigger) or lines (continuous trigger) Extremely short cycle time. Adjustable (up to 0.01 s.) Adapted to manual and automatic operations Adjustable product feeding pressure Adjustable valve working pressure Adjustable piston stroke and open time MDH-3 Piston dispensing valve Volume range: adjustable from 1 mm³ to 0.5 cm³ For low, middle and high viscosity products Applicable for laboratory filling applications Version MDH-3-PNJ for jetting process Specially adapted for manual use (option: integrated hand switch) DDH-1-PN Membrane dispensing valve Volume range: adjustable from 1 mm³ to 0.5 cm³ For low, middle and high viscosity products Applicable for laboratory, cosmetic or food filling applications All elements in contact with the product are made of Teflon Adjustable membrane closing pressure Body in stainless steel or PTFE DDH-2-PN / DDH-3-PN Piston dispensing valve Volume range: adjustable from 1 mm³ to more cm³ For low, middle and high viscosity products For use in automatic or manual operations Controlled piston positions (up & down) Version DDH-2-PN o Body made of PEEK o Suitable for very aggressive products o All elements in contact with the product are made of PEEK or Teflon Grease, oil, pastes, silicones, paints, UV-glues, dispersion, cosmetics, aqueos solutions, etc. 6

7 Control box ADACBOX-BB-01 Specially designed for Time Pressure dispensing valves Controls all necessary dispensing parameters No special programming knowledge required Intuitive programming by Touch-Screen Memory for up to 15 dispensing programs Integrated control of minimal tank level Integrated control of working pressure Integrated piston motion control (up & down) Interface for master PLC control signals Time/Pressure Dispensing Examples of application Greasing of plastic gears Greasing of sockets Dispensing marking lacquer 7

8 Volumetric Dispensing Dispensing of dots, outlines and lines (continuous dispensing) PN version with pneumatic drive for dot dispensing SR version motorized for dots, outlines and lines dispensing Electrically adjustable volume (SR version) or manually adjustable volume (PN version) For low, medium and high viscosity products and recommended for automatic cycle dispensing Compact design for small installation space Suitable for the dosing of bi-components. See ADACMIX SR on page 11 VDH-0515-PN/SR Designed for very small volumes 4 models available: o Type 05 for volumes between 0.05 and 1.10 mm³ (μl.) o Type 08 for volumes between 0.10 and 2.75 mm³ (μl.) o Type 12 for volumes between 0.15 and 6.00 mm³ (μl.) o Type 15 for volumes between 0.20 and mm³ (μl.) Other types on request Working pressure: 2 to 6 bar Feeding pressure: 0.05 to 8 bar Weight around 500 g (Version PN), around 600 g (Version SR) Dispensing frequency: up to 0.25 s depending on volume and viscosity VDH PN/SR Designed for small to middle volumes 5 models available: o Type 015 for volumes between 1 and 35 mm³ (μl.) o Type 030 for volumes between 5 and 140 mm³ (μl.) o Type 060 for volumes between 25 and 550 mm³ (μl.) o Type 090 for volumes between 100 and 1,275 mm³ (μl.) o Type 120 for volumes between 200 and 2,250 mm³ (μl.) Working pressure : 2 to 8 bar Feeding pressure : 0.1 to 25 bar Weight around 2,000 g (Version PN), around 3,000 g (Version SR) Dispensing frequency: up to 0.25 s depending on volume and viscosity Grease, oil, pastes, silicones, paints, UV-glues, dispersion, cosmetics, aqueos solutions, etc. 8

9 VDH-25CC-PN / SR Specially designed for big volumes 3 models available o Type 210 for volumes between 1,750 and 10,000 mm³ (μl.) o Type 350 for volumes between 3,500 and 27,500 mm³ (μl.) o Type 470 for volumes between 7,000 and 50,000 mm³ (μl.) Working pressure : 2 to 8 bar Feeding pressure : 0.1 to 25 bar Weight around 7 kg (Version PN), around 7.5 kg (Version SR) Dispensing frequency: up to 0.5 s depending on volume and viscosity Volumetric Dispensing Grease, oil, pastes, silicones, paints, UV-glues, dispersion, cosmetics, aqueos solutions, etc. 9

10 Volumetric Dispensing Control box ADACBOX-BV-01 Electropneumatic control with touch screen for volumetric dispensing heads Multilingual (D, GB, F, ES, IT) Controls 1 VDH dispenser + 2 pneumatic slides Various working modes: Auto / Manual / Test / Step by step Memory for 15 programs Interface for master control Tank level monitoring Control box ADACBOX-SR-01/-02 Intelligent microcontroller control box Controls 1 or 2 VDH-SR servo-electric dispensing heads Color display with keypad for volume and cycle time settings Programming of mixing ratio A-B (for 2-Components) Capacity for 248 dosing programs 64 programming lines per stored program Various working modes (Manual, Auto, Test, Step by step) Examples of application Greasing bearings with VDH-SR Greasing watch components with 2 VDH 0515-SR Greasing car door locks with 4 VDH-1536-PN Greasing house light switches with 2 VDH 1536-PN 10

11 2-Component Dispensing 2-C Modular System ADACMIX SR Adapted to all types of 2-Component mediums Dispensing in drops or lines Modular design combines various standard ADACTECH components Delivered as turn-key Station or in separate modules, as shown below: o Module 1 Control box ADACBOX-SR o Module 4 Tanks RES, or HP barrel pumps o Module 2 Dispensing valves VDH o Module 3 Frame o Module 5 Piping and assembly accessories ADACBOX-SR control unit compatible with any VDH combination Free combination of tanks, barrel pumps, dispensing valves and accessories Available range of volumes between few mm³ and 100 cm³ Individual mixing ratios adjustable Very precise volumetric dispensing results Edit volume and cycle time directly on start screen Casting, molding, coating, dispensing of epoxy bi-components, sealing agents, 2-components, etc. 11

12 Jet Microdispensing Piezoelectric drive Contactless dispensing by jetting very small drops with high frequence (shots in tenths of milliseconds) Very precise doses even for filled products Dispensing of drops and lines (lines formed by a series of drops) Shooting distance: from 0.1 to several mm, depending on volumes and products Feeding by syringe, cartridge or tank, etc. Options: heating system, droplet detection, nozzle cleaning,... Easy cleaning and maintenance due to modular design ADACSHOT-Series 501/502/520 Cycle time of 0.5 ms by shot Minimal drop size: 1nl depending on dosed product Special executions for aggressive products 3 models are available: o ADACSHOT-501A for viscosities up to 300 mpas o ADACSHOT-502A for viscosities up to 5,000 mpas o ADACSHOT-520A for viscosities up to 2 m mpas Oil, water solutions, UV adhesives, grease, silicone, lacquers, dispersions, alcohol, etc. ADACSHOT-Series 525+ Cycle time of about 0.3 ms per shot Minimum drop size: 0.5 nl depending on product Integrated Adjust system for precise dispensing results Special versions for aggressive products available Cyanoacrylates, anaerobic adhesives, oils, aqueous solutions, grease, silicone, lacquers, gels, etc. 12

13 ADACSHOT-Hotmelt Specially designed for «Hotmelt» products Adequate for filling technologies «Dam & Fill» Able to dispense inside of complex structures Possibility to dispense by drop to drop Product cartridge may be carried by the microdispensing valve Very fast production speed Working temperature up to 180 C Jet Microdispensing Droplet detector ADACSHOT-DDS-80 Fiber optic on line droplet detector Detects drops shot with a frequency of up to 1,400 Hz Also detects unformed drops Checks the flowing time of the drop Minimal size of the identified drop: > 2 nl Easy installation and use Control box ADACSHOT-Serie 5000 Specially designed and essential for our Jet Microdispensers ADACSHOT Necessary for an immediate processing of the piezosignals To program and control all necessary jetting parameters o Piston dispensing stroke o Piston opening speed o Piston closing speed o Piston open time o Working temperature Programming of up to 10 Setups (Scenarios) with an unique Start Execution of very complex working cycles Can be adapted according to the characteristics of the product to be dispensed 13

14 Jet Microdispensing Examples of application Dosing adhesive onto a Microchip Greasing plastic gear 14

15 RES-1250/ 2500-PNB To stock and feed low viscosity products Integrated HPDE or PTFE bottle (Option) Available standard volumes 1.25; 2.5; 5 and 10 liters Can be supplied with a rigid outlet pipe Feeding by pressurizing the fluid The feeding pipe is dipped into the fluid bottle Manometer, Mini Level, and Safety Valve are integrated as standard Feeding Tanks RES- 1250/ 2500-PNP To stock and feed low and high viscosity products Available standard volumes 1.25 and 2.5 liters Feeding by pressurizing the piston Filling modes : o Directly from a barrel pump, by the lower cover o Manually, by removing the top cover Top cover with bayonet lock Manometer + Control Level mini + Safety valve included Compatible with our degassing system ADACVAC-2500 o Options: Precision manometer with / without key lock Pressurization piston suction system Double level control mini (almost empty, empty) 15

16 Feeding Tanks RES-1000-PNP/PNB with quick coupling and coding system Designed to facilitate the filling and degassing of special products Capacity: 1 liter. Filling possible from a drum pump Pressurized product by pneumatic piston Equipped with a snap closure Pressure gauge + Control Level mini + Safety valve included Coding system to avoid misuse of the product and mix-up of tanks Housing available in various colors (eg depending on the type of grease) Each tank is coded according to its base station on the machine Compatible with our degassing system ADACVAC-2500 (see page 17) RES-0065-PNC / RES-0350-PNC For all viscosities 3 models available: O RES-0065-PN for cartridges of max. 65 cm³ O RES-0350-PN for cartridges of max. 350 cm³ O RES-XXXX-PN Custom Finish The product is fed directly from the cartridge Constant distribution of pressure on the cartridge 3 models of cartridge adapters: O Standard for cartridges with Lüer-Lock connector O Standard for cartridges with SEMCO connector O Special design for cartridges with another type of fitting Continuous Feeding System Suitable for supplying products of all viscosities Provides constant and stable pressure Capacity of tanks: 2.5 liters each Automatic feed from a drum pump Automatic switching between tanks A and B Integrated precision pressure regulator Very high dosage quality from time / pressure dispensers Comes complete with switching valves and piping 16

17 Degassing System ADACVAC-2500-PN Suitable for degassing (almost) all viscosities The product is directly degassed in the reservoir RES Integrated control in the degassing housing Electronics and pneumatics fully insulated Vacuum pressure gauge integrated in the degassing housing Adjustment of up to 5 degassing cycles Comes complete with dynamic mixer and fittings Optional vacuum pump available Time for 1 complete degassing cycle: approx. 8 minutes Suitable for RES tanks of 1, 1.25 and 2.5 liters Degassing Concept Filling and degassing station Pump BP-XX-PN with piping Tank RES-XXXX- including PNP sensoric Tank RES-XXXX-PN without top cover Filling station with level control Pressure reducer Complete degassing system ADACVAC-2500-PN Tank adapter PN lifting device for ADACVAC-2500-PN Ad-hoc Vacuum Pump Frame with acrylic glass protection Various positioning and storage plates PN control 17

18 Drum Pumps & Accessories High Pressure Drum Pumps For drums from 1 to 200 liters (depending on type) For non-corrosive viscous products Special versions are available for unconventional products Semi-automatic operation With 2 vertical and pneumatic pressure columns Delivered with a follower plate, base plate, mini level control system and purge system Permanent pressure on the follower plate. Custom Tracking Plate Available pressure ratios: 1:5 to 1:60, as required Accessories Dosing nozzles, pistons, dosing needles, heating nozzles,... Power distributors, pressure reducers, precision pressure gauges,... Cables, stainless steel pipes, plastic tubes, homogenizing mixers,... 18

19 Custom dosing nozzles Customized Solutions For multiple and simultaneous dosing of liquid products with a large number of needles Nozzles are specially manufactured according to the dosing infrastructure Suitable for vertical or horizontal dosing Allows for easy and efficient dosing in hard to reach areas Each unit is unique and corresponds to a specific dispensing application 19

20 Customized Solutions Dosing stations and dosing tools Construction and manufacture of customized dosing stations For the simultaneous dosing of several points in several zones Design as a stand-alone or integrated station Solutions designed for repetitive and highly accurate dosing on line For all types of parts, O-rings, bearings, toothed wheels,... Complete design and layout adaptation Function test and process check before delivery Greasing automotive steering wheel housing + VDH dosing battery 20

21 Customized Solutions Work tables Turn-key Stations 21

22 ADACTECH Location ADACTECH Technologie GmbH Nunsdorfer Ring 29 D Berlin Phone: Fax: Welcome to Berlin! 22

23 Your Notes Your contact Date 23

24 ADACTECH Technologie GmbH Nunsdorfer Ring 29 D Berlin Phone: Fax: Follow us The Art Of DIspensing 24