Welcome to National Mechanical Engineering Services LLC.
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- Elfreda Clark
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2 Welcome to National Mechanical Engineering Services LLC. Company Information Vision and Strategy Workshop Services On Site Services Specialized Services References Contact details
3 Company Information Technical staff: 2014: 85 own payroll + 30 contractors Technical staff: : incl. contractors on peak loads, 52 on continuous payroll. Administrative staff: : 10
4 Vision and Strategy To become a leading company in the industrial/rotating equipment maintenance sector, in Oman, the GCC and MEAA region in General To achieve and maintain complete customer satisfaction in each and every job we execute, with safety and quality as our most important key performance indicators. To offer each client a tailormade solution, purpose-built for his specific needs, thanks to our wide range of services, and our extensive experience in all fields related to industrial maintenance. To focus on implementing best technical practices and procedures, gained from global experience, on local markets, thus offsetting our company against low-cost/low quality local service providers. To Invest continuously in new technologies and training of our personnel, in order to keep the advantageous edge over our competitors. To adhere to our vision of Quality over Quantity, through trained, qualified, and specialized personnel.
5 Workshop Services Valve repair, calibration and testing facility All types of shut off s Safety valves Control valves Actuators and positionners From 1/2 up to 24 Up to 250 Bar Air, Gas and Liquid testing
6 Pump overhaul All types and brands KSB pumps and valves service partner for Oman Possibility of OEM supervision Spare part services Allignment services/vibration services
7 Gearbox overhaul and repair Atomizing Air compressor overhaul Machining and fabrication services Industrial Diesel engine repair, maintenance and machining General mechanical Maintenance works
8 All mechanical maintenance. Daily routine maintenance or interventions. Shutdown works / turnkey projects Engineering Services, field support, planners, inspectors, etc on behalf of the client. On Site Services
9 All sectors, Petrochemical, chemical, power generation, Marine, pharmaceutical, and construction. Focus on long term maintenance partnerships with our clients.
10 NMES supplies services and manpower to the GCC s biggest power generating companies as well as the worlds biggest rotating equipment OEM s Supply of highly skilled and trained Gas Turbine technicians (General Electric and Siemens) Supply of highly skilled pump and valve technicians Supply of all levels and categories (instrument techs, electricians, mechanics, foremen, supervisors)
11 Supply of on-site intervention specialists. NMES performs all types of overhauls on both Gas and Steam Turbines, as well as generators, for GDF Suez group, GE, Alstom, Ethos Energy, Ansaldo Energia, MAN Turbo and Siemens, all over the world. Supply of specialized on-site machining of turbine casings, specialized blasting of stator and rotor parts, and insulation works
12 Supply of GT riggers with certification and experience Overhaul of all Fuel Oil and Fuel Gas control and shut off valves, premix valves, diffusion valves Supply of Rotor Technicians, rebladers, casing technicians, combustion technicians, I&C specialists etc etc.
13 Supply of all on site machining services for Rotating equipment, such as: Rotor tip grinding Casing ID machining Half joint refurbishment Burner refurbishment and machining Casing spot face refurbishment From 0 to 3.5 m dia in Oman, up to 13 m from Belgian Head office
14 GE Frame 9 E Compressor Discharge repair On site welding and heat treatment solutions for Cast steel casing On site re-machining of damaged vane rows ST17, EGV1 and EGV2 by weld build up and subsequent remachining to spec.
15 60 Ton Rotor pull out and reinstallation. Rotor destacking and restacking after overhaul. On site vibration analysis and white metal bearing repairs. Complete overhauls from breaker off to turning gear on All peripherals such as burner flushing, combustion chamber repairs under one roof.
16 Diesel Maintenance and repair, on site or in house 4 - stroke and 2 - stroke industrial Diesel Engines Main engines On Board or on Site service. All machining and testing of cylinderheads Spare Parts service for Turbo s through our partners. Yacht Service GenSet maintenance
17 Spark Erosion Bolt Handling Thermic lancing Testing and plugging of heat exchanger tubes On site machining On line safety valve testing Lock n stitch crack repairs On Line Leak Sealing Specialized Services
18 The fastest, safest way to remove broken bolts, taps, drills, nuts, keyways etc State of the art technology and machines Faster and more precise than conventional techniques. Demonstration on request Exclusive Worldwide distributor and service provider for Cammann Inc., the OEM of the worlds fastest MDM machines. Spark Erosion
19 Spark Erosion The machine uses an electric arc to melt any material it encounters, and then uses regular or demineralised water to flush away the desintegrated pieces. Due to our very low tolerance on machining of our electrodes, we can attain a precision of a few tenths of a millimeter, making it possible to remove even fine threaded bolts without damaging the bolthole.
20 Spark Erosion As the vibration of the electrode creates the arc, the electrode cuts deeper and deeper into the workpiece. No heat builds up, as the waterflow cools the workpiece, keeping temperature at around 40 c.
21 Spark Erosion Any size, any material, in any angle, in any equipment can be removed with spark erosion. From 7 bolts
22 Spark Erosion...to M16 s and even smaller to M12. taps and drills can be removed using molybdenum electrodes down to a size of M6, or 3mm for drills.
23 Spark Erosion
24 Marine Spark Erosion
25 Torquing and tensioning of bolts and flanges All sizes and materials In-house load calculation From 36mm to 135mm Across flats torquing From 1 ¼ to 3 ½ tensioning. Bolt Handling
26 Bolt Handling
27 Bolt Handling on prop shaft
28 Testing and plugging of heat exchanger tubes Quickly installs within seconds No welding or heating All materials available Can be removed afterwards Possibility to test tubes separately Only plug the leaking tubes 24/7 On site service Expansion seal technologies Pop-a-plug II system Guaranteed and tested up to 480 bar.
29 All machining operations, such as milling, drilling, line-boring, flange facing, RTJ regrooving, crankshaft grinding etc.. Worldwide mobilization Clients in power, construction, Oil&Gas, marine, off shore, mining etc... On Site Machining
30 Lathing and milling up to 3,5 metres in diameter, in-house in Oman design of machines to suit Client s needs Engineers and highly experienced execution personnel with global mobilisation background On Site Machining
31 Milling of Pump pedestals, Gearbox pedestals, motor pedestals, up to 3m in length and width in a single operation. On Site Machining
32 On Site Machining
33 On Line Leak sealing NMES newest service in Oman. Only locally based specialized company for leak sealing, preventive wrapping of pipes, and pipe-freezing (cryogenics). 365 days on call European Engineering support for calculations
34 On Line Leak sealing
35 On Line Leak sealing
36 Up to 250 bar pressure From -180 C up to 700 C Water, steam, hydrocarbons, acids and chemicals A temporary repair to allow the plant to safely run until the next shutdown, or preventive measure against corrosion. Can be reinjected after change in process, condensate shocks etc. On Line Leak sealing
37 Standard boxes in straight, 45, and 90 form. No injection for heavily corroded pipes. Premoulded compound sleeve In stock locally to intervene asap on site. Elbows up to 8, straight up to 10 in stock. Premoulded compound up to 100 bar, 200 C. On Line Leak sealing
38 On Line Leak sealing Standard G-clamps for gland packing leaks on any type of valve, any medium. Even oval or irregular shaped flanges can be fitted with clamp and injected.
39 Online Valve Testing Only valves that are out of setting and cannot be calibrated in-situ must be removed from the line No loss of production No loss of efficiency and profitability Can be used in ATEX environment Direct certification of the valve Less time needed to recommission the plant after shutdown No need for temperature correction welded-in valves can be tested without costly removal from the line.
40 On Site Valve Repair NMES specializes in the on site overhaul and repair of steam, fuel oil and fuel gas valves. Bypass isolation and control valves Safety relief valves Main isolation valves Combined stop/control valves for Steam turbines On site lapping of any shape/angle plug and seat. No need for transportation off site. Stand-alone scope or part of a major outage
41 Lock n Stitch casting crack repair All types of castings Pump and valve housings and bodies Turbine casings Up to 200 bar leaktight Patented Lock n stitch lockign pins and materials
42 Lock n Stitch casting crack repair After the intervention the crack is completely repaired, and the casing is effectively strengthened. Even PT test reveals no cracks or marks.
43 GPIC BAHRAIN supervisory manpower supply during Turn Arounds, spark erosion services, TA rotating equipment contractor. GDF SUEZ Global spark erosion supply, manpower supply for minor/major outages, bolthandling, EPC of medium volume projects, valve repair and calibration. General Electric: Regional spark erosion supply to LNG plants, specialist manpower supply, regional order for the above services Ethos Energy: Spark erosion and valve services, manpower supply to Ghana, Oman,... ACWA power:supply of manpower for Desalination and Steam outages, valve repair and in situ lapping and machining of control and steam shut off valves Oman LNG: supervisory personnel supply, skilled technical manpower supply, spark erosion services, rotating equipment services. References MAN Turbo : global contractor for spark erosion serviceson steam turbines, manpower supply during regional Shutdowns of MAN equipment. Masaood John Brown int l: regional supply of spark erosion and lock-n-stitch services Jan De Nul dredging : Overhaul of several main engines worldwide, fabrication works, hyrdaulic repairs on deck cranes, local contractor for DUQM dredging project, overhaulng of ABC Main engines,... STOMO Oman: NMES is the only local contractor with a Call off contract for ST/GT/GENO services on 26 turbines Glow Thailand, IPMOMI Indonesia, Pertamina Oil, PTT Global chemicals thailand... Active in 60 countries, in over 200 plants.
44 Our Partners Petrotec Qatar WLL NMES Agent for Spark erosion services in Qatar Lock-N-Stitch Thailand NMES Agent for spark erosion and machining Services In Thailand, Lao and Vietnam.
45 Our Partners Lock-N-Stitch Indonesia (LNS) NMES Agent for all NMES services in Indonesia D. Rampersad and Co, Ltd. NMES Agent for spark erosion and machining Services In Trinidad and the Caribbean.
46 Our Partners Cammann Metal disintegrators Incorporated NMES s Principal in Spark Erosion Machinery And Specialized tooling for Large dia bolts, turbine blade cutters,... Global EXCLUSIVE distributor and service provider. Thinkplus consortium Sdn. Bdh. NMES Agent for spark erosion and specialized Services In Malaysia
47 Contact PO BOX 985, PC 116, Mina Al Fahal, Sultanate Of Oman Harald Schmit General Manager GSM: John K. George Business Development Manager GSM:
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