laser shaft alignment

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1 laser shaft alignment Protect your assets Using PRÜFTECHNIK laser alignment systems, our engineers provide comprehensive shaft alignment measurement service for your rotating machines that is unrivalled worldwide. Whether you have complex machine trains, vertical machines, or any number of simple pump and motor sets to align, in standard or intrinsically safe environments, PRÜFTECHNIK can provide a service for your company. The measurement systems we use are calibrated to national and international standards which guarantee that measurements made are both accurate and repeatable. We provide detailed reports which clearly show, both graphically and numerically, the alignment condition as found and as left at both the coupling and foot positions, within specified customer tolerances. Reliability starts with accurate alignment When misaligned, the loading of shafts dramatically increases due to the reaction forces created within the coupling. This effect leads to: Premature bearing, seal, shaft, or coupling failures High bearing temperatures Excessive vibration Looseness of foundation bolts The breaking (or cracking) of shafts at, or close to the inboard bearing High power consumption Maintenance is the key to success Let the PRÜFTECHNIK Service team with its dedicated experts and proven laser alignment systems be at the heart of your maintenance program, and you will expect the following benefits: Improved plant operating life and reliability. Reduced spare parts inventory Reduced overall maintenance costs Improved plant operating safety. Reduced cost of power consumption on plant operation In brief, your costs will decline, and you will realize significant business value.

2 geometric alignment Surface profile measurement The measurement of complex surface profiles can be carried out by our PRÜFTECHNIK Service engineers using our professional alignment systems. Take full advantage of our advanced technology to determine the profile of any of the following surfaces: Foundations Bedplates Surface tables Crane slewing rings Circular and rectangular flanges Turbine, compressor and pump half casings The measurement service supplied is complimented by detailed report documentation on the as found and as left condition. Laser alignment of bearing shells and bores PRÜFTECHNIK Service is well-equipped to confirm the exact position of the alignment of crankshaft and camshaft bores, cylinder bores, crosshead guides, pump bores, gearbox bores and stern tubes. Our measurement system addresses the following issues: Are the bores in-line? Are the bores aligned to a shaft rotation axis? (e.g. boring machine) What is the offset and slope of the bore? What is the position of the bores relative to gauge points? True bore centre measurement - not just the straightness of bore sole. Saves time - Corrections can be documented and performed simultaneously as measurement takes place. On-line Move function for correction of individual points or alignment of housing to bore machines. Traceability - ISO9000 quality documentation of measurements with independent measurements and results.

3 turbine alignment Improve the efficiency of your turbines A unique service for alignment of a wide size range of gas, steam, and hydro turbines is available via the specialists PRÜFTECHNIK Service turbine alignment team. Our services include: Turbine centreline tops on and tops off Diaphragms Bearing pedestals Glands Frames Couplings Rotors Shaft straightness & flatness Shaft plumbness on vertical turbines Inner and outer casing Continuous laser monitoring & thermal growth Our guarantees: Perfect alignment using PRÜFTECHNIK alignment systems, supported by our knowledge and experience, offers: Improvement in efficiency of turbine units Cuts down the duration of overhauls No necessity to install the rotors for measurements Corrections for each element are generated immediately Precise alignment (0,01 mm) in diameters ranging from 150 mm 7000 mm, which is impossible to reach using other methods Correct alignment of bearing shells without installing the rotors Detection of deformations and ovalization of elements Optimal choice of centre-line for the whole machine units with minimal correction values for each element No error in laser measurements due to second control sensor monitoring and correcting any laser drift PRÜFTECHNIK Service is a certified contractor to perform laser measurements to turbines on behalf of leading turbine manufacturers. Improved efficiency, minimizing outages, and reducing the overhaul duration form part of the benefits of laser alignment. Our turbine alignment team is at hand to assist you in acquiring these money saving benefits.

4 roller alignment before alignment after alignment Improvement of product quality and prevention of machine downtime Roll misalignment is a root cause of wrinkles, paper/foil tears and unfitting registers of printed products. Production lines in the paper, printing, steel-rolling, foil-extrusion and converting industry today run at faster speeds than formerly, whereas the alignment methods of the rollers has not changed. The PRÜFTECHNIK roll alignment service team uses PARALIGN, an advanced inertial measurement system that enables for the first time the parallelism of rollers to be measured with precision and speed. Using three high precision ring laser gyroscopes, the system measures the vertical and horizontal position of your rolls and compares the results to a standard or reference roll or datum. Benefits of the PRÜFTECHNIK Roll Alignment Service are: Setup and completion of the measurement is extremely quick, reducing machine downtime to an absolute minimum. Highly accurate for all measured rolls, no matter how far apart the rolls are, as no external laser beam or optical path is required. Can be used in enclosed (housed) machinery Can be used in inhomogeneous temperature profiles Automatic reporting of the as is situation both graphically and numerically On-site instant results and evaluation PRUFTECHNIK offer this unique service through our exclusive Service organisation. One simple daily rate, no hidden fees or extras, the cost includes the system hire, a technical team, travel to and from site, report generation and presentation of results. Contact PRUFTECHNIK Service to arrange a site visit and to discuss your specific measurement requirements.

5 displacement monitoring Full load Shut down turbine; decoupled from gearbox Restarted turbine and calibrated governor Operated turbine at several speeds Final shutdown and post governor test cooling Cooling Re-started turbine and calibrated governor Operated turbine at several speeds Shut down turbine Re-started turbine On-line Continuous displacement measurement Dynamic machine movement created by thermal growth, foundation settling, piping forces and overloading are the most common causes of machine displacement - which can in-turn lead to decreased efficiency due to increased loading or even to machine breakdown. With the PRÜFTECHNIK laser based PERMALIGN Service it is possible to monitor and document both the relative and absolute machine movements from initial start-up to full operating conditions to determine and resolve machine issues. Typical applications for the PERMALIGN monitoring Service are: Steam & Gas turbines Compressors Gearboxes Pump Sets The service is not limited to monitoring the positions of shaft-coupled machines, the measurement also allows precise monitoring of an extremely wide variety of structures, such as those encountered in steel mills, machine tool fabrication, or building construction. Graphical reporting software produces clear alignment data/results and lists the complete details of current or stored alignment conditions, even over extended periods of time. Testimonial: Experience with the PERMALIGN system on a high speed turbo-machine highlighted the following: 1) Conventional hot checks do not provide an accurate measure of the actual running alignment condition for steam turbine applications. 2) Loads from the piping, etc. can contribute significantly to the running alignment condition. In summary the PERMALIGN system provides an economical way to accurately measure the thermal growth signature of critical rotating machinery.

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