USER MANUAL CLEANER HIGH PRESSURE
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1 USER MANUAL CLEANER HIGH PRESSURE Version 5
2 2
3 Summary Pages PERFORMANCES : Performances 5 INTRODUCTION : Presentation of the Group 200 Liters 7 HYDRAULIC DRAWING : Hydraulic drawing 9 OPERATION and MAINTENANCE : 1. Security instructions Checks before startup " 3. Operation " 3.1 Operation in HP " 3.2 Operation in LP With optional pressure regulator " 3.4 Priming process of the pump " 4. Drain " 5. Frost protection " Maintenance 13 Incidents of operation 14 à 15 ANNEXES : Exploded view of the group 17 Spare parts 18 Electric diagram 19 Certificate of conformity 20 Significance of safety adhesives 21 3
4 PERFORMANCES 4
5 Performances Performances Flow : Pressure : Power : Tank capacity : Energy : Tare weight : Values 9 L / min 140 Bars 40 A 200 L 72 V 110 Kg 5
6 200L GROUP PRESENTATION 6
7 200L Group presentation Motorpump HP 140 bars Lance Roller 15m HP Ø8 Electrical box Suction drain valve (with filter) Aluminium tank 200L Drain HP lance with flat jet nozzle 7
8 HYDRAULIC DRAWING 8
9 Hydraulic drawing TANK 200L V1 F Drain P M Rp Pr ROLLER M : Motor P : Pump V1 : Tank drain valve Rp: Pressure regulator F : Filter Pr : Pressure contoller Indice Parc d'entreprises Visionis GUEREINS Tel: info@ctd-pulverisation.com Note de révision N identification : E Ensemble : Group 200 L HP Désignation : Hydraulic drawing Date Quantité : Matière : Traitement : Visa Création : 29/06/12 Par : CDU Format : A4 Ech.: 1:1 1/1 9
10 OPERATION AND MAINTENANCE 10
11 Operation 1 Security instructions : During the use : Wear gloves, goggles and mask. Do not spray in the direction of people or pets. Do not use this unit to spray flammable liquids. After the use : Never store the cleaner with pressure pipe. Never use the cleaner as a storage product. LEAVE OUT OF REACH OF CHILDREN. 2 Checks before startup : ATTENTION : Always check the quantity of water presents in the tank V1 located under the tank should be in closed position. Fill the tank with running water of the network. Do not use water charged (river, lake). 3 Operation : 3.1 Operation in HP: Turn ON the switch to start the group (in cabin). Actuate the lance trigger (the pump starts). Insert the end of the lance for an operation in high pressure The adjustment of the jet is carried out while turning the end of the lance (diffused or straight stream) The group stops as soon as the trigger of the lance is released V1 Turn OFF the switch to stop the groupe. 11
12 Operation Operation in BP : In BP, the group can suck detergent Pull the end of the lance for an operation in low pressure. The group stops as soon as the trigger of the lance is released. Turn OFF the switch to stop the groupe. 3.3 With option pressure regulator (+manometer) : Operate on the regulator knok to increase or decrease the pressure, Check the value on the manometer Priming process of the pump : If the tank is empty and the pump defuses : Fill the tank Pull the end of the lance to pass in low pressure Actuate the lance trigger until water comes to the lance. Once priming carried out ; Push the end of the lance to pass by again in High pressure. 4 Drain : Toggle the drain valve V1 on draining position. Let run out the water from the tank. When the tank is empty, close the valve. Open the filter to clean it. 5 Frost protection : Filter Toggle the drain valve V1 on draining position. Let run out the water from the tank. When the tank is empty, turn on the switch to start the engine. Actuate the lance trigger, wait until there is no more water comes out. Open the filter to clean it. Turn OFF the switch to stop the groupe. 12
13 Maintenance ATTENTION : All the operations of cleaning and maintenance must be only carried out after the complete stop of the pump and without any pipes filled with liquid under pressure ORDINARY MAINTENANCE: INTERVAL OF MAINTENANCE At each use Control oil level. INTERVENTION Control and if required clean the filter of aspiration. Every 300 hours Once a year Control the suction and discharge valves. Drain oil. Control the pump seals, if worn, replace them. To clean the filter, proceed as follows : Unscrew and remove the filter cover. Carefully remove the filter tube. Clean the filter tube under clear water to remove the dust. Replace the filter tube into its compartment. Replace and screw up the filter cover. 13
14 Incidents of operation ATTENTION : All the operations of cleaning and maintenance must be only carried out after the complete stop of the pump and without any pipes filled with liquid under pressure PROBLEMS CAUSES SOLUTIONS The pump does not suck Air suction Control the entirety set of the suction circuit The pump does not reach the maximum pressure Pressure and iregular flow Blocked suction filter Suction valve blocked or broken Rotation speed of the pump is to low Lance s nozzle clogged or damaged Pump discharge valve blocked or broken Air suction Faulty regulator Clean the filter Control, clean or replace the valves if necessary (A,B,C) Check the battery voltage Change the nozzle Control, clean or replace the valves if necessary (D,E,F) Control the entirety set of the suction circuit Control the seat and the spring of the regulator (G) The pump does not work and it does not leave water to the lance. No power (or insufficient supply voltage) Check the battery voltage The pump runs but no water output on the lance Tank is empty The lance is clogged Fill the tank Clean lance s nozzle 14
15 Incidents of operation Fig. D Fig. E Fig. F Fig. G 15
16 ANNEXES 16
17 Exploded view
18 Spare parts N DESIGNATION QUANTITY REFERENCE 1 Aluminum tank 200L 1 U Motor 1 Z HP Pump Regulator Coupling size 19 Ø24mm 2 Z Elastic ring size 19 1 Z Contactor of power 12V 1 F Suction filter Pressure controller 1/4" 1 Z Manometer 1/8" Ø bar Elastic blocks Ø 40x20 4 Z Automatic roller 15m 1 Y Kit gun for lance Tube of lance Washing nozzle Pipe Ø 8 ( meter) 1 Z White cover 1 U Kit complete valve Piston kit Kit piston seat Seals kit
19 Electric diagram + 12V 0 V 1 R A1 A2 P1 + BAT R1 - BAT M + MOT - MOT 19
20 Certificate of conformity 20
21 Significiance of the adhesives of security GENERIC SYMBOL OF WARNING STATEMENT READ THE MANUAL BEFORE ANY OPERATION PROTECTION OBLIGATORY HANDS PROTECTION OBLIGATORY RESPIRATORY TRACTS PROTECTION OBLIGATORY FEET PROTECTION OBLIGATOIRE EYES FILL WITH CLEAR WATER 21
22 HEAD OFFICE AND FACTORY 56 route de Pugny B.P. 112 F AIX LES BAINS CEDEX Phone: +33 (0) Fax : +33 (0)
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