Resimac Ltd. Engineered Polymer Solutions

Transcription

1 Resimac Ltd Engineered Polymer Solutions

2 Resimac overview WHO WE ARE. UK based manufacturer Dedicated to research and development Emphasis on quality and quality control systems Specialist in repair, protection, chemical attack and corrosion Proven track record in industry Products used by multinational companies Worldwide technical support and know how Export to over 20 countries worldwide

3 Resimac overview WHAT WE DO. REPAIR Metallic surfaces subject to abrasion, wear and corrosion PROTECT Metallic components, equipment and structures subject to erosion, corrosion and chemical attack UPGRADE The performance of metallic components and equipment FULL RANGE OF PRODUCTS COVER - Metal Repair - Ceramic enhanced coatings for abrasion and wear environment - High temperature protective coatings - Chemical protective coatings - Anti corrosion coatings - Waterproofing and roof coatings

4 Resimac customers worldwide

5 Resimac overview APPLICATIONS IN THE MARINE INDUSTRY.. Rudders Pumps Bow Thrusters Valves Pipework internal and external Drinking Water Tanks Filters A frames and P brackets Marine Decking Heat exchangers WHERE WE WORK IN THE UK MARINE INDUSTRY.. Bibby Ship Management DFDS Maersk Stena Petrofac Irish Ferries P&O Zodiac Maritime Sealion Shipping BW Offshore K Line Torbulk Svitzer Atlantic Containers V Ships Bernard Schulte Briggs Marine Farstad Shipping Cammell Laird A&P

6 Metal Repair Systems repair worn metal surfaces Repair worn cylinder blocks using 101 Metal Repair paste Repair damaged engine blocks with 101 Metal Repair Paste

7 Metal Repair Systems repair worn metal surfaces Plate bond formed steel plates on to leaking pipework using 101 Metal Repair Paste and then seal using Resimac composite repair systems Rebuild scored shafts by machining the shaft surface clean and then rebuilding using 101 Metal Repair Paste

8 Fluid Flow Protection Rudder Rebuild Rebuild and Resurface pitted and eroded rudders Abrasive blast clean the surface to SA2.5 or as near as possible Pitting was measured 10mm deep Rebuild with 101 Metal Repair Paste Machine down to a smooth finish Resurface using 203 Super Flow Coating Rudder was coated in Jan 2011, ship docked in June 2013, no remedial work was needed Application was overseen by Lloyds Register Eradicated need for welding or bonding of steel plates

9 Fluid Flow Protection Bow Thruster Resurface pitted and eroded thruster tunnels Bow thruster ring had become badly corroded with 5-8mm pitting Abrasive blast clean the ring to SA2.5 Fill any pitting and scarring with 201 Ceramic Repair Paste Resurface and protect with 2 x coats of 202 Ceramic Repair Fluid

10 Fluid Flow Protection Bow Thruster Blades Cavitation attack Stainless steel blades suffering from cavitation attack Affected areas were abrasive blast cleaned Pitting filled using 101 Metal repair paste 101 Metal Repair Paste was machined down to a smooth finish Single coat of 202 Ceramic Repair Fluid applied to protect the repair

11 Fluid Flow Protection Pump Repair and Protection Rebuild and Resurface sea water pumps Corroded and eroded pumps can lose up to 50% efficiency Resimac ceramic enhanced coatings can upgrade tired equipment Metallic surfaces must be abrasive blast cleaned Pitting, scarring, holes must be filled using 201 Ceramic Repair Paste The pump is resurfaced using 2 x coats of 203 Super Flow

12 Fluid Flow Protection Voith unit rebuild and resurface Protect from sea water erosion and corrosion Voith unit had been become badly corroded on a tug Surfaces were re-profiled using 101 Metal Repair Paste Unit is resurfaced using 2 x coats of 203 Super Flow

13 Fluid Flow Protection Sea Water Filters Resurface worn surfaces Sea water filter was situated on a Stena Ferry The repair crew had only 20 hours to repair the equipment The filter was vacu blasted The surface of the filter was filled using 201 Ceramic Repair Paste Entire internal surface of the filter was coated with 202 Ceramic Repair Fluid

14 Composite Repair Systems External pipe encapsulation Multi purpose pipe encapsulation system Can be used on any diameter and length of pipe Involved epoxy resin and multiple wraps of glass tape Can withstand up to 300psi pressure (dependent on surface preparation) Surface preparation can range from wire brush to mechanical grinding Proven to extend working life of problem pipework up to 10 years Eradicates the use of clamps Can be used to seal long lengths of eroded and porous pipework

15 Composite encapsulation onboard living quarter Leaking welded seams and pipework Composite systems are solvent free and are suitable for confined spaces Tolerant of less than ideal surface prep Living quarters for the vessel were suffering from multiple leaks Over 60 repairs carried out during dry dock at Cammell Laird

16 Chemical and Corrosion Protection Systems Internal Lining of Small diameter pipework A range of coatings capable of being spray applied to internal pipe surfaces Products are also pourable allowing for pipework down to 2 to be internally coated Chemical and corrosion resistance to sea water or industrial chemicals Work carried our for Bibby Ship Management on sea water lines

17 Chemical and Corrosion Protection Anti Slip Flexible anti slip system Where rigid epoxy coatings may crack the PU system flexes with steel plate Applied to a thickness of 3mm Suitable for foot and road traffic Capable of withstanding 65ton equipment

18 Over 40 years experience in Industry Proven Track record in specific application Technical helpline Quick response to emergency applications On site inspection Technical Support and Know How Continuous development of high performance products Testing and analysis available in house Chemical resistance Corrosion resistance Abrasion/ Impact resistance High temperature resistance

19 UK based manufacture Research and Development Export to 20 countries worldwide High level of technical expertise On site technical support and back up