CATALOGUE. Valid from 15 June Weldwide Solutions Limited Product Catalogue

Transcription

1 CATALOGUE Valid from 15 June

2 CONTENTS Weld Purging Products 3 Weld Gas Analysers 3 Weld Gas Analyser spares and maintenance 4 Inflatable Purge Systems 5 Ring Purge 6 Multi-size Ring Purge 6 Rigid Silicone Purge Systems 7 Water-soluble paper dams 8 Weld Backing 9 Trailing shield 10 Pipe alignment products 11 Pipe clamps 11 Pipe fits 11 Single Chain Clamps 12 Double Chain Clamps 13 Hydraulic Clamps 13 Foldable Pipe Stands 14 Pipe stopping products 15 Aluminium pipe stoppers 15 Inflatable canvas stopper bags 15 Multi-size inflatable pipe stopper 16 Multi-size inflatable purge stopper 16 Pipe freezing products 17 Pipe Freezing kits (3/8 to 8 ) 17 Accu Freezer kits (8 to 12 ) 17 Pipe cutting/bevelling 18 Orbital pipe bevelling machine 18 Orbital pipe cutting machine 18 Tungsten Grinders 19 Portable Tungsten Grinder (with dust extraction) 19 Tungsten Grinder/Cutter (with dust extraction) 19 Tungsten grinder with optional dust extraction 20 2

3 CATALOGUE WELD PURGING WELD GAS ANALYSERS (WGA) Argone Weld Gas Analyser Accurately and reliably displays oxygen content from % to 0.01 % Easy operation and light-weight for use on site Quick response to changes in oxygen levels Familiar, well-proven design Kit complete with transport and storage case, lanyard, flow adapter, aspirator bulb, 2m rubber hose and steel probe as well as operating instructions and calibration certificates Argo-Naught Weld Gas Analyser Accurately, fast and reliably displays oxygen content from 20.9 % to 0.1 % Robust, air and water-tight housing Easy and cost-effective maintenance State of the art electronics and design Kit complete with transport and storage case, lanyard, flow adapter, aspirator bulb, 2m rubber hose and steel probe as well as operating instructions and calibration certificates 3

4 WELD GAS ANALYSERS (WGA) SPARES and MAINTENANCE Replacement screw-in sensors (A + B) for Argone WGA and similar models Replacement push-in sensors (C) for Argo-Naught WGA All replacement parts incl. steel probes, flow adapters, lanyards, aspirator bulbs and rubber hose Calibration service for Argone and Argo-Naught WGA and all similar models Cost-effective calibration and sensor change packages 4

5 INFLATABLE PURGE SYSTEMS Made from fire-retardant Flameshield proban cotton for increased resistance to damage from scorching and burning Armoured, robust connection hose Bypass hose for additional gas inlet/exhaust Reinforced stitching and crimping for improved tear-resistance Strong eyelet pull loops Reduces flow rate during hot passes to 5 to 10 lpm Available for pipe diameters from 2 to 96 Special hose barb connections available for easy connection to gas source Manufactured to ISO standards in the UK Especially insulated heat covered inflatable purge system for purging applications in pre-heated pipes can be supplied upon request. 5

6 RING PURGE and MULTI-SIZE RING PURGE Ring purge system The original, patented product Cuts down considerably on purge gas and time by reducing pipe length and pipe diameter that needs purging Pre-set non-tamper valves minimise risk of bursting of dams Available for pipe diameters between 8 and 80 Heat-covered version available upon request for use in pre-heated pipes Manufactured in the UK Multi-size ring purge system One system can be used for up to 8 pipe diameters due to new Sentinel technology! Offers all the advantages of the original Ring Purge Get more for your money! Available for pipe diameters between 8 and 80 Manufactured in the UK 6

7 RIGID SILICONE PURGE SYSTEMS EZ-Purge (pictures below) Flexible silicone ball for air-tight seal Unique patented modular system one basic unit can be fitted for several pipe diameters Purge achieved in less than 2 minutes in pipes up to 8 diameter Silicone disc systems 120, 180 and 200 (top right) Modular systems one basic unit can be fitted for several pipe diameters Basic spinal units and silicone dams can be purchased separately Available for pipe diameters between ¾ and 12 Silicone disc system 210 (bottom right) Flexible silicone rings for air-tight seal Unique system for larger diameter pipes Cylinder design considerably reduces purge gas and time required Available for pipe diameters between 9 and 34 7

8 WATER-SOLUBLE PAPER DAMS Purge paper Cost effective option for single welds Easy set-up and handling Available in light-weight (for pipes up to 4 diameter) and heavy weight (for pipes of 4 diameter and larger) Available as rolls or sheets of different size Self-adhesive tape completely dissolves in water Soluble in hot and cold water for easy removal Paper cones Prefabricated for all standard pipe diameters up to 18 Easy and quick installation Cone-shape provides tough barrier Soluble in hot and cold water for easy removal 8

9 WELD BACKING Weld backing tape Supports the weld root and reduces oxidation of the weld bead Eliminates back gouging Width: 3 (75 mm) 1 (25 mm) wide woven fibre glass backing Available as standard backing tape (0.7 mm weave thickness/25 m long) and heavy duty backing tape (2.4 mm weave/12.5 m long) Ceramic backing tiles Support the weld root and reduce oxidation of the weld bead Eliminate back gouging Designed for welding processes that require higher amperages and faster weld deposition rates Allow for single sided welding Available in various different shapes and profiles to suit any application 9

10 TRAILING SHIELDS Straight trailing shields Suitable for any sheet and plate metal applications Suitable for all reactive metals Reduce gas use and weld oxidation Helps produce clean, oxygen-free welds Curved trailing shields For welding of internal and external pipes and vessels Suitable for all reactive metals Reduce gas use and weld oxidation Helps produce clean, oxygenfree welds Available for various pipe sizes 10

11 CATALOGUE PIPE ALIGNMENT PIPE CLAMPS - PIPE CLAMPS AND PIPE FITS Product colour may vary. Pipe clamp Pipe fit Quickly and easily adjusts and aligns pipe to pipe and pipe to fittings Stainless steel contacts and adjustable screws prevent scratching and contamination of stainless steel pipes Fine adjustment screws for quick fit up Can be used for all kinds of pipe material One clamp can be used for several pipe diameters 3 pipe clamp sizes cover pipe diameters from 1 (25 mm) to 12 (300 mm) Quickly and easily adjusts and aligns fittings to fittings (e.g. two 90 fittings or a 90 fitting to a T) Stainless steel contacts and adjustable screws prevent scratching and contamination of stainless steel pipes Fine adjustment screws for quick fit up Can be used for all kinds of pipe material One clamp can be used for several pipe diameters 3 pipe clamp sizes cover pipe diameters from 1 (25 mm) to 12 (300 mm) 11

12 PIPE CLAMPS SINGLE CHAIN CLAMPS Standard single chain clamp Clamping force of 2500 kg Jack bars made from stainless steel One clamp can be used for several pipe diameters Aligns and adjusts pipes with wall thickness up to ½ Available for pipe diameters from 5 to 60 Available for carbon steel and stainless steel pipes Adjustable length single chain clamp Robustly forged and electro galvanised Modular system allows 100 % flexibility One clamp can be adapted to all pipe diameters by simply adding or removing chain links and jack bars Clamping force of 2500 kg Available for pipe diameters from 8 to 60 12

13 PIPE CLAMPS DOUBLE CHAIN CLAMPS Double chain clamp Easy tool for clamping pipe to pipe, pipe to bend, pipe to tee and pipe to flange Align and adjust pipes with wall thicknesses up to 1 2" Clamping force of 2500 kg Jack-bars made from stainless steel Two types of alignment screws (plain cylinder and ball-point) One clamp can be used for several pipe diameters by removing/adding jack bars Available for pipe diameters from 5" to 60" Hydraulic double chain clamp Align and adjust ready for welding in less than 10 minutes One system fits all pipe sizes by simply varying chain length and number of jack-bars All contact points with pipe made from stainless steel No cranes needed due to very low weight Choose from 2 types of alignment screws (plain cylinder and ballpoint) Available for pipe diameters from 6 to 60 13

14 FOLDABLE PIPE STANDS Product colour may vary lbs (1135 kg) capacity Light weight allows easy handling and moving Slim design and foldable for easy storage and transportation 1" (2.5 cm) square tube base construction Quick-action lock washer for quick height positioning Patented Fall Guard feature allows 1" (25 mm) safety zone around lockwasher 1 ½" (38 mm) fine adjustment thread Large, convenient adjustment handle Set screw for double margin of safety Set screw can lock jack head to stand for transportation no loose pieces Jack independently load tested for quality assurance CE rated Carrying handle for ease of transporting Complete with V-head and wide base for robust stand and stable hold of pipe Interchangeable head styles available (roller kits) 14

15 CATALOGUE PIPE STOPPING PIPE STOPPERS Aluminium pipe plugs Made from cast aluminium Expanding rubber ring for tight seal inside the pipe Steel wing arms for easy expanding Hollow shaft for purging applications Plastic cap closes shaft for leak testing Suitable for sealing inside pipes for gas purging and low-pressure sealing applications High quality products manufactured in the UK to British standards Available for pipe diameters from 1.5" to 36 Inflatable pipe stoppers Suitable for sealing inside pipes for gas purging and low-pressure sealing and testing applications Rot and waterproofed Manufactured in the UK to ISO standards Available for pipe diameters from 2 up to 96 Can be produced in various materials including canvas and PU coated nylon to suit your application Available upon request with internal spines for better stability 15

16 MULTI-SIZE PIPE STOPPERS Multi-size inflatable stopper One stopper can be used for several pipe diameters due to Sentinel neoprene technology Suitable as pipe stopper for no or low pressure applications and as blank end pipe seal when purging Available for pipe diameters from 8 to 80 diameter Multi-size inflatable purge stopper One purge stopper can be used for several pipe diameters Suitable as single purge dam Once single purge stopper is inflated valve will release purge gas in the purge environment Available for pipe diameters from 8 to 80 diameter 16

17 CATALOGUE PIPE FREEZING Pipe freezing kits (3/8 to 8 ) Uses liquid CO 2 to locally freeze liquid within a pipe Easy and quick repairs of liquid-filled pipe systems Avoids drainage of whole systems and system downtime Eliminates handling of vast amounts of waste fluids Available for single and double freeze application CO 2 bottles can be purchased separately Accu Freeze (8 to 12 ) Uses liquid nitrogen to locally freeze liquid within large diameter pipes Easy and quick repairs of liquidfilled pipe systems Avoids drainage of whole systems and system downtime Eliminates handling of vast amounts of waste fluids Powerful freezing system with automatic freeze control Controlled freezing will avoid damage to the pipe 17

18 CATALOGUE PIPE CUTTING/BEVELLING Orbital bevelling machine Bevels 10 times faster than HSS tools due to carbide technology Bevels V (30, 37.5 and 45 ) and J (10 ) preps Can be adapted for cutting and welding Electric motors available for 220V or 110V Suitable for pipe diameters from ½ to 12 and pipe thicknesses between 2 and 8 mm Integrated tracking system ensures perfect bevel on out-of-round pipes Pipe cutting machine 11 models cut pipes from 3/16 to 44 Clamps without pipe deformation due to multiple concentric clamping contacts Standard stainless steel jaws avoid corrosion of reactive metal pipes Motor with gear reduction ensures even advance around the pipe and high quality cuts and increases lifetime of cutting blade Interchangeable motors allow cutting of hard metals and adaption of machine for bevelling or welding Electric motors available for 220V or 110V 18

19 CATALOGUE TUNGSTEN GRINDERS Portable tungsten grinder Light-weight, easy to use and portable Integrated exhaust with replaceable dust filter Grinds quality points on tungsten electrodes Able to grind electrodes as short as 8 15 mm See-through cover allows inspection of grinding operation Adjustment of grinding position on wheel triples diamond wheel life expectancy Manufactured to meet all EU directives Power supply: 110/230 V; Motor: 850 W; Rpm: 2800 Tungsten grinder/cutter Integrated dust extraction Precise longitudinal grinding eliminates any concavity of the electrode tip Cuts and grinds electrodes as short as 10mm in length Adjustment of grinding position on wheel triples diamond wheel life expectancy Manufactured to meet all EU directives Power Supply 230 V/50-60 Hz Speed: 10,000 Rpm 19

20 TUNGSTEN GRINDER WITH OPTIONAL DUST EXTRACTION Light-weight and easy to use Integrated exhaust with replaceable dust filter available Grinds quality points on tungsten electrodes for TIG and plasma welding Able to grind short electrodes using the collet accessory which increases tungsten life Powerful motor will grind tungstens up to 6 mm diameter See-through cover allows inspection of grinding operation Dedicated tungsten grinder avoids contamination of tungstens Repeatedly smooth tungsten tips ensure constant arcs and perfect welds Manufactured in the UK CE marked Power supply: 110/220 V Filter: 5-7 micron self-change after about 160 hours of operation Tungsten diameters: 1.6 to 4 mm (up to 6 mm possible) Telephone: +44 (0) Fax: +44 (0) Contact us darren@weldwidesolutions.com 20