Installation & Operation Manual

Transcription

1 GFR30 ROTARY TYPE POWDER FILLING & CAPPING MACHINE Installation & Operation Manual

2 1. Summarize GFR30 rotary type powder filling machine is arranged the container by conveyor belt and send to station for below operation. Powder filling (filling volume is controlled by a set of servo motor, it all set on touch screen) 2,Main Parameters Capacity Hopper bulk Auger servo motor bottles/min(100g) 30L 0.75KW Stirring motor 250W 1:20 Star wheel motor 550W 1:40 1:20 Conveyer motor 180W 1:30 transducer timing Power supply 380V 3PH 10A Weight 550Kg 3 Installation & adjustment 3.1 Placement Select an indoor place which should be flat and dry. Adjust the 4 bottom legs to place the machine steadily. The machine should be away from strong interference source such as welding machine, strong signal source, etc. 3.2 Working condition: None dew. 3.3 Preparative work Connect to compressed air supply Connect the self-provided 5Kg/cm2, 0.3m³/min gas to the air supply input mouth on the backside of the main machine. Regulating valve has been adjusted before sold. Check it before use Power supply: This machine use 3 phase 380V 50Hz power. User self-provided 20A switch as main power supply switch. Make sure the earth wire is reliable and meets the demand of electric devices, otherwise the safety of the machine and personal will not be guaranteed. 4. Introduce for operation panel& touch screen

3 4.1 Panel 1.Vibrating switch; 2. Vibrating adjusting; 3. Start button; 4. Emergency button; 5. Touch screen ; 4.2. Touch screen Enter menu Note:press and switch to main menu ;

4 Main menu Press and switch to AUTO menu ; Press and switch to MANUAL menu ; Press and switch to parameter menu ; AUTO menu Input filling volume you need Press and increase filling volume Press and decrease filling volume Input fact filling volume; Confirm the fact filling volume; Display current filling volume; Press and switch to output clear menu Alarm display Start to auto running Stop auto running Press and switch to manual menu Press and switch to parameter menu

5 Output clear menu Confirm to clear current output,and turn off current menu; Turn off current menu; Maunal menu Once filling button; Star wheel step motor; Leak proof; Press and switch to AUTO menu ; Press and switch to PARAMETER menu ; Parameter Menu

6 Set the speed of filling servo motor; Set the speed of star wheel servo motor; Press and switch to Auto menu ; Press and switch to Parameter save menu ; Press and switch to Manual menu4.2.5.; Parameter save menu Input parameter number; Press and switch to confirm menu ; Press and switch to confirm menu ; Press and switch to parameter save menu ; Confirm menu Confirm to save or transfer parameter Cancel save or transfer menu, and close menu. 5.Alarm content & solution 5.1. STARWHEEL OVERLAOD!

7 Instruction:Star wheel is overload. Solution: Clean up the foreign matter in star wheel and rotary star wheel to reposition; Check does the manual handle fail to be moved away; Check the star wheel overload or not and check the manual handle detecting sensor; 5.2. AIR LOW! Instruction:Compressed air pressure lower than machine allowed. Solution: Check compressed air; Check compressed air pipe for any leak; Check compressed air sensor; 5.3. NO BOTTLE! Instruction:No enough bottle at inlet 1#. Solution:Check conveyor belt running; Check 1# bottle supply; Check 1# in-feed sensor; 5.4.BOTTLE BLOCK! Instruction:Too many bottle jam in outlet Solution:Check conveyor belt; Check back end machine; Check the out feeding sensor; 5.5. CONVEYOR FALSE! Instruction:Conveyor belt abnormal. Solution:Check conveyor belt for any foreign matter; Check conveyor belt transducer; Contact with manufacturer; 5.6. DOOR FAULT! Instruction: Door alarm. Solution:Check the door open or not. Check the door detecting sensor ; 6. Precautions and daily maintenance 6.1.This machine is connected to power according to the ensured power that customers ordered. Please notice the power sign at the back of the machine. The earth connection must be reliable, otherwise it may cause danger The use and operation shall be in accordance with the operating sequence The maintenance and service should be operated by professional.

8 6.4. The machine box must not be opened after the machine starts to run. The power must be cut off when doing maintenance or Check. 7.Transportation and Conservation 7.1. Never tumble the machine or expose the machine to wet environment during transportation The storage humidity of the machine is below 80% and the machine must not be placed outdoor. 8. Open-Box inspection and Guaranteed 8.1. When users open the box to Check before acceptance. If the transportation is fine and the package is intact, users find the parts and the components don't conform to the packing list. They are advised to contact the department of supply and marketing in our company Users are strongly recommended to get a full knowledge of the installation, environment, adjustment and operation that are referred to in the operation manual so that losses and accidents can be avoided Under the condition that the transportation, installation, usage and maintenance are well done, if there are quality problems of the product, please contact the quality inspection department in our company during guaranteed time. The guaranteed duration for free repair of our company for this product is one year.