sugar industry chains (cane and beet)

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1 sugar industry chains (cane and beet) This design is the exclusive property of JON KING IN td and copyright protected under the Designs and atents ct 1988

JON KING & OMNY limax Works 1930 s hain ssembly 1960 s New limax Works 2000 s ompany istory and Qualifications The John King ompany was established in eeds, England in 1926.

In these early days conveyor chain was generally of cast link construction.

JON KING are undoubtedly the world leaders in this range of conveying chains.

2 JON KING & OMNY limax Works 1930 s hain ssembly 1960 s New limax Works 2000 s ompany istory and Qualifications The John King ompany was established in eeds, England in Early success was achieved in the manufacture of mechanical handling equipment for the rapid mechanisation of the coal industry. In these early days conveyor chain was generally of cast link construction. The ompany therefore has unrivalled experience in the production of highest quality cast link chains in ductile irons and steel under the limax Quality rand. JON KING are undoubtedly the world leaders in this range of conveying chains. lthough cast link chains remain an important part of the JON KING programme, the company has progressively expanded the product range to encompass chains of other constructions and manufacturing techniques including Welded steel chains, engineered steel chains, forged fork link chains and Engineering plastic chains. Today JON KING offer the widest range of conveyor chains of any manufacturer which makes them unique in being able to offer an infinite number of chain types in a variety of materials and constructions for a multiplicity of industry mechanical handling applications. In recent years it has been JON KING s strategy to develop the ompany into a global business. This has seen the establishment, in addition to the main factory in England, distribution ompanies in North and outh merica, frica, outh East sia and entral Europe. Our objective is to provide best service in supply of high quality chain and sprockets Worldwide. ll products are manufactured within the dictates of the ompany s quality management according to IO 9000 establishing consistent and high quality products and ensuring performance reliability and extended service life. The most extensive program of onveyor and Drive hains of any manufacturer enables KING IN to satisfy all ugar Mill chain requirements encountered including Engineering class chains, Roller onveyor and teel ush lass, Welded teel hains, orged and ast ink hains. KING have been supplying chains to the ugar Mills for many years to both original equipment and replacement markets and have gathered a detailed insight into the special demands of the industry. ONTENT Typical rocess ayout for Roll Mill-Type ystem 03 Typical rocess ayout for a Diffuser ystem 03 ane arvester hains 04 Welded teel hains for eed and Washing Tables 05 ombination hains for eed and Washing Tables 06 Drop orged hains for eed and Washing Tables 07 Main ane and uxilliary arrier hains 08 obra style hain for Main ane and uxilliary arrier hains 09 Intermediate arrier and agasse Transport Roller onveyor hains 10 rank ink teel ush eries for Intercarriers 11 rank ink teel ush eries for Intercarriers with tyle attachment 11 rank ink teel ush eries for Intercarriers with R10 tyle attachment 12 ast ink hains for Intercarriers and ugar Mill applications 12 Intermediate arrier hains lock and ar tyle ink with pecial attachment to be used as left and right hand strands 13 Intercarrier pecial Types 14 Diffuser hains lock and ar onstruction 15 Juice trainer and Trash onveyor hains 16 oiler Moving Grate hains 17 oiler Grate hains 18 limax prockets 18 Typical ayout in ugar eet Diffuser rocess 19 Trash atcher 20 ydro Trash atcher 20 eed onveyor 21 tone Trap 21 ossette onveyor 22 calding Tub 22 ugar eet Diffuser 23

3 ugar Industry hains (ane and eet) Typical rocess ayout for Roll Mill-Type ystem GE OUE EEDING TE 09 NE UTTER MI REDDER INTERMEDITE RRIER GE EEVTOR GE RRIER MIXED JUIE JUIE NDING EEVTOR TEM OIER 17 VUUM N RE-IMING TNK JUIE ETER RIIER QUDRUE EET EVORTOR RYTIZER ENTRIUGING MINE UGR EEVTOR RW UGR IN Typical rocess ayout for a Diffuser ystem EEDING TE NE EEVTOR DIRGE RRIER GE EEVTOR GE ERRIER NE RRIER REDDER DIUER IN 14 JUIE TO ROE DEWTERING MI TEM OIER 17 GE OUE 3

ugar Industry hains (ane and eet) ane arvester hains limax harvester chains come from the ritish standard but include heat treated sidebars for double strength and case carborised pins, bushes and

4 ugar Industry hains (ane and eet) ane arvester hains limax harvester chains come from the ritish standard but include heat treated sidebars for double strength and case carborised pins, bushes and rollers for optimum abrasion resistance. hains are series denoting hollow bearing pin to allow cross rods or bolts to be fitted throught the chain strands. JON KING JON KING 1 D2 D7 ane arvester hains hain 27/0508/ 27/0508/R1.5 55/0635/ itch Roller ush in ollow in etween idebars idebar eight idebar Thickness Overall Width reaking oad D2 D7 1 mm ,700 kg 4.00 kg/m in ,000 lb 2.68 lb/ft mm ,700 kg 4.20 kg/m in ,000 lb 2.86 lb/ft mm ,500 kg 3.80 kg/m in ,000 lb 2.20 lb/ft Weight 4

ugar Industry hains (ane and eet) Welded teel hains for eed and Washing Tables King Welded teel hain is exclusively manufactured in the W fully heat treated specification to ensure maximum

5 ugar Industry hains (ane and eet) Welded teel hains for eed and Washing Tables King Welded teel hain is exclusively manufactured in the W fully heat treated specification to ensure maximum performance in high duty sugar mill applications. Generally employed on feed and washing tables the chain utilises an 1 pusher although other attachments can be employed. John King uniquely offer an up-rated IR specification utilising induction hardened pin and bush for best performance. 1 1 TTMENT 1 Welded teel hains for eed and Washing Tables hain W78R W82R W124R W124XDR W111R W106R W110R W106XDR W132R W150R W155R W150XDR ush in etween idebars idebar Thickness idebar eight Overall Width earing Width itch 1 ttachment Dimensions Working reaking oad oad Weight 1 1 mm ,350 kg 15,000 kg 5.70 kg/m in ,000 lb 33,000 lb 3.80 lb/ft mm ,000 kg 16,400 kg 6.00 kg/m in ,400 lb 36,000 lb 4.00 lb/ft mm ,350 kg 26,000 kg kg/m in ,350 lb 57,000 lb 8.50 lb/ft mm ,773 kg 45,455 kg kg/m in ,500 lb 100,000 lb lb/ft mm ,800 kg 27,000 kg kg/m in ,850 lb 60,000 lb 9.50 lb/ft mm ,350 kg 27,000 kg kg/m in ,350 lb 60,000 lb 7.00 lb/ft mm ,580 kg 31,360 kg kg/m in ,875 lb 69,000 lb 7.20 lb/ft mm ,770 kg 52,270 kg kg/m in ,500 lb 111,000 lb lb/ft mm ,800 kg 55,400 kg kg/m in ,000 lb 122,000 lb lb/ft mm ,950 kg 52,700 kg kg/m in ,300 lb 116,000 lb lb/ft mm ,270 kg 68,640 kg kg/m in ,200 lb 151,000 lb Ib/ft mm ,270 kg 73,182 kg kg/m in ,200 lb 161,000 lb lb/ft 5

1 TTMENT 1 1 ombination hains for eed and Washing Tables hain 188 131 102 111 110 132 132 132 ush in etween idebars idebar eight idebar Thickness Overall Width earing Width 1 ttachment Dimensions

6 ugar Industry hains (ane and eet) ombination hains for eed and Washing Tables This series employs a cast block with steel sidebars. locks are available in King JK/WR1 grade or stainless steel to special order. The one piece construction of the block makes the combination chain an ideal choice to counter impact and abrasion. 1 TTMENT 1 1 ombination hains for eed and Washing Tables hain ush in etween idebars idebar eight idebar Thickness Overall Width earing Width 1 ttachment Dimensions itch reaking oad Weight 1 1 mm ,400 kg 5.22 kg/m in ,000 lb 3.50 lb/ft mm ,900 kg kg/m in ,000 lb 6.70 lb/ft mm ,900 kg kg/m in ,000 lb 7.48 lb/ft mm ,400 kg kg/m in ,000 lb 9.30 lb/ft mm ,900 kg 8.79 kg/m in ,000 lb 5.90 lb/ft mm ,700 kg kg/m in ,000 lb lb/ft mm ,700 kg kg/m in ,000 lb lb/ft mm ,700 kg kg/m in ,000 lb lb/ft 6

ugar Industry hains (ane and eet) Drop orged hains for eed and Washing Tables This chain of robust and simple construction makes it most suitable in cane infeed conveyors.

7 ugar Industry hains (ane and eet) Drop orged hains for eed and Washing Tables This chain of robust and simple construction makes it most suitable in cane infeed conveyors. The chain can be turned to provide new sliding surfaces and pin rotated 180 degrees allowing unworn diameter to contact with inner link, thus increasing the effective life of the chain. Normally components are from heat treated high alloy steel and sold under the John King MXITU brand. Drop orged hains for eed and Washing Tables hain X348 X458 X etween idebars idebar eight idebar Thickness itch in Overall Width reaking oad Weight mm ,100 kg 3.28 kg/m in ,000 lb 2.20 lb/ft mm ,800 kg 4.80 kg/m in ,000 lb 3.21 lb/ft mm ,800 kg 9.98 kg/m in ,000 lb 6.69 lb/ft mm ,000 kg kg/m in ,000 lb lb/ft mm ,000 kg kg/m in ,000 lb 8.99 lb/ft 7

ugar Industry hains (ane and eet) Main ane and uxilliary arrier hains King cane carrier chains are fabricated engineering class chains designed to meet the most demanding service requrements in sugar

8 ugar Industry hains (ane and eet) Main ane and uxilliary arrier hains King cane carrier chains are fabricated engineering class chains designed to meet the most demanding service requrements in sugar mills. Experience allows King to select optimum materials and heat treatment conditions to maximise reliability and service life. limax calibration during manufacture ensures accurate matching of strands for duplex or triplex operation. D E D2 Main ane and uxilliary arrier onveyors hain Roller ush in etween idebar idebar olt itch K2 ttachment Dimensions idebars eight Thickness D2 E D mm ,200 kg 18,200 kg kg/m JKR0904 in ,850 lb 40,000 lb 9.22 lb/ft mm ,750 kg 28,636 kg kg/m JKR2124 in ,050 lb 63,000 lb lb/ft mm ,900 kg 27,200 kg kg/m JKR09060 in ,350 lb 60,000 lb lb/ft mm ,300 kg 30,000 kg kg/m JKR2129 in ,275 lb 66,000 lb lb/ft mm ,500 kg 32,000 kg kg/m JKR2315 in ,700 lb 70,400 lb lb/ft mm ,900 kg 38,600 kg kg/m JKR09061 in ,350 lb 85,000 lb lb/ft mm ,227 kg 38,650 kg kg/m JKR2178 in ,000 lb 85,000 lb lb/ft mm ,454 kg 42,727 kg kg/m JKR2800 in ,800 lb 94,000 lb lb/ft mm ,480 kg 45,460 kg kg/m JKR2198 in ,300 lb 100,000 lb lb/ft mm ,480 kg 45,460 kg kg/m JKR1796 in ,300 lb 100,000 lb lb/ft mm ,409 kg 50,900 kg kg/m JKR2801 in ,900 lb 112,000 kg lb/ft mm ,800 kg 63,500 kg lb/mt JKR09063 in ,300 lb 140,000 lb kg/ft mm ,045 kg 68,200 kg kg/m JKR2804 in ,300 lb 150,000 lb Ib/ft mm ,230 kg 72,700 kg kg/m JKR9066 in ,300 lb 160,000 lb lb/ft mm ,230 kg 72,700 kg kg/m JKR9065 in ,300 lb 160,000 lb lb/ft Roller D2 can be changed to suit customer requirements. ll TR style with K2 attachment. JKR2315 K3 attachment. Working oad reaking oad Weight 8

ugar Industry hains (ane and eet) obra style hain for Main ane and uxilliary arrier hains This most advanced design has obviated some of the traditional problems associated with the operation of cane

ll components in addition to chain are available in this series including outboard rollers, pan support brackets, axles and slats.

sizes illustrated. ull programme available. ush in etween idebars idebars eight idebars Thickness itch Working reaking oad oad Weight D2 M14 mm 304.80 44.45 31.75 22.40 55.60 63.50 9.52 119.85 19.

9 ugar Industry hains (ane and eet) obra style hain for Main ane and uxilliary arrier hains This most advanced design has obviated some of the traditional problems associated with the operation of cane carriers. Of robust construction, the obra style chain with outboard rollers offers the best impact resistance, load bearing capacity, ease of maintenance and extended service life. ll components in addition to chain are available in this series including outboard rollers, pan support brackets, axles and slats. M14 D2 obra style hain for Main ane and uxilliary arrier onveyors hain JKR2397 M14 JKR2358 M14 JKR1706 M14 JKR2614 M14 JKR1227 M14 JKR2630 M14 JKR1223 M14 JKR2778 M14 JKR2648 M14 Roller Note: opular sizes illustrated. ull programme available. ush in etween idebars idebars eight idebars Thickness itch Working reaking oad oad Weight D2 M14 mm ,200 kg 40,900 kg kg/m in ,420 lb 90,000 lb 9.79 lb/ft mm ,091 kg 45,455 kg kg/m in ,000 lb 100,000 lb lb/ft mm ,364 kg 45,455 kg 6.00 kg/m In ,000 lb 100,000 lb 4.02 lb/ft mm ,955 kg 61,364 kg kg/m in ,000 lb 135,000 lb lb/ft mm ,091 kg 100,000 kg kg/m in ,000 lb 220,000 lb 8.04 lb/ft mm ,500 kg 135,000 kg kg/m in ,000 lb 300,000 lb lb/ft mm ,909 kg 136,364 kg kg/m in ,000 lb 300,000 lb lb/ft mm ,750 kg 147,700 kg kg/m in ,250 lb 325,000 lb lb/ft mm ,454 kg 159,090 kg kg/m in ,000 kg 350,000 lb lb/ft Overall width quare ole 9

ugar Industry hains (ane and eet) Intermediate arrier and agasse Transport Roller onveyor hains King intermediate carrier chains operate in the most corrosive conditions brought about by continous

10 ugar Industry hains (ane and eet) Intermediate arrier and agasse Transport Roller onveyor hains King intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice. s a consequence chains employ corrosion resistant materials. The swivel attachments allows for self allignment of the strands during operation compensating for any mismatch. ROER ONVEYOR WIT 2 TTMENT D D2 TYE TYE TYE E E E Intermediate arrier and agasse Transport Roller onveyor hains hain JKR0904 JKR09060 JKR2184 JKR09061 JKR9184 JKR9185 JKR1796 JKR09063 JKR2198 JKR2113 JKR9065 JKR2178 tyle / / / / / / Roller ush in etween idebars idebar eight idebar Thickness olt itch 2 ttachment Dimensions Working reaking oad oad Weight D2 E D mm ,200 kg 18,200 kg kg/m in ,850 lb 40,000 lb 8.11 lb/ft mm ,900 kg 27,200 kg kg/m in ,350 lb 60,000 lb lb/ft mm ,000 kg 36,600 kg kg/m in ,500 lb 85,000 lb lb/ft mm ,900 kg 38,600 kg kg/m in ,350 lb 85,000 lb lb/ft mm kg 45,400 kg kg/m in lb 100,000 lb lb/ft mm kg 45,400 kg kg/m in lb 100,000 lb lb/ft mm ,800 kg 45,400 kg kg/m in ,300 lb 100,00 lb lb/ft mm ,800 kg 63,500 kg kg/m in ,300 lb 140,000 lb lb/ft mm ,800 kg 45,400 kg kg/m in ,300 lb 100,000 lb lb/ft mm ,100 kg 11,800 kg kg/m in ,685 lb 26,000 lb 8.52 lb/ft mm ,200 kg 72,700 kg kg/m in ,275 lb 160,000 lb lb/ft mm ,800 kg 45,400 kg kg/m in ,300 lb 100,000 lb lb/ft 10

ugar Industry hains (ane and eet) rank ink teel ush eries for Intercarriers The JK series was developed for Megasse and agasse handling within cane sugar processing.

11 ugar Industry hains (ane and eet) rank ink teel ush eries for Intercarriers The JK series was developed for Megasse and agasse handling within cane sugar processing. The chain is generally employed, but not exclusively, with style attachment to allow a flight bar to be mounted across the chains. The flight bar will incorporate a wear shoe so the chain does not come into contact directly with wear strips or conveyor deck. The chain is purely the haulage member and it does not therefore have a need for a carrier roller. The simplified bush construction with standard or stainless round parts has proven to offer extended and economic performance. 1 2 rank ink teel ush eries for Intercarriers hain JK160 JK160 JK200 JK200 JK37291J JK6050* JK37291J JK2084D *TR traight side bar hain tandard O O O O Donelly Donelly Donelly Donelly ush in etween idebars idebar eight idebar Thickness itch Over in Working oad reaking oad Weight 1 2 mm ,100 kg 34,600 kg kg/m in ,850 lb 76,120 lb lb/ft mm ,730 kg 45,500 kg kg/m in ,400 lb 100,000 lb lb/ft mm ,100 kg 34,600 kg kg/m in ,850 lb 76,120 lb lb/ft mm ,730 kg 45,500 kg kg/m in ,400 lb 100,000 lb lb/ft mm ,730 kg 45,500 kg kg/m in ,400 lb 100,000 lb lb/ft mm ,730 kg 45,500 kg kg/m in ,400 lb 100,000 lb lb/ft mm ,730 kg 45,500 kg kg/m in ,400 lb 100,000 lb lb/ft mm ,420 kg 45,500 kg kg/m in ,920 lb 100,000 lb lb/ft tyle attachment T D tyle attachment hain 1 2 D T JK160 JK160 mm in mm in JK200 JKD200 mm in mm in

ugar Industry hains (ane and eet) R10 tyle attachment E1 T E R10 tyle attachment hain 1 2 E E1 D T D E 2 1 2 1 JK37291 JK37291 J mm 18.40 146.30 93.70 57.20 44.50 35.80 12.70 in 7.26 5.76 3.69 2.25 1.

12 ugar Industry hains (ane and eet) R10 tyle attachment E1 T E R10 tyle attachment hain 1 2 E E1 D T D E JK37291 JK37291 J mm in mm in JK6050 mm , in JK2084D mm in ast ink hains for Intercarriers and ugar Mill applications Kings greatest strength lies in the extensive metallurgical experience notably in chains of cast construction. This series is available in standard JK/WRI or wider variety of materials enhanced through alloy addition finally to full austenitic stainless steel. Where the pintle class chains include a pressed bushing this allows for a combination of materials to maximise suitability and economy. 1 2 D 1 2 D TYE TYE ast ink hains for Intercarriers and ugar Mill applications hain JK5174E4 JK901E41/E44 JK902E41/E44 JK907E51 tyle itch ush in idebar Thickness Over in D olt 1 2 Working oad reaking oad mm ,500 kg 10,200 kg in ,300 lb 22,500 lb mm ,200 kg 11,360 kg in ,150 lb 25,000 lb mm ,200 kg 11,360 kg in ,150 lb 25,000 lb mm ,200 kg 11,360 kg in ,150 lb 25,000 lb 12

ugar Industry hains (ane and eet) Intermediate arrier hains lock and ar tyle This new generation Intermediate arrier hain is a roller less block link chain of robust and simple construction.

13 ugar Industry hains (ane and eet) Intermediate arrier hains lock and ar tyle This new generation Intermediate arrier hain is a roller less block link chain of robust and simple construction. in and bush from heat-treated Martensitic stainless steel, side plates from carbon steel, cast block link secondary heat treated JK/T1. This austempered ductile iron offers optimum mechanical properties and strength weight ratio exhibiting work hardening qualities. JON KING 5973 JON KING 5973 Intermediate carrier chain special 5973 Intermediate arrier hains lock and ar tyle hain ush in etween idebars idebar eight idebar Thickness itch Over in Working reaking oad oad mm ,000 kg 27,200 kg in ,400 lb 60,000 lb mm ,550 kg 45,500 kg in ,600 lb 100,000 lb mm ,300 kg 63,600 kg in ,200 lb 140,000 lb mm ,300 kg 63,600 kg in ,200 lb 140,000 lb 100 ink with pecial attachment to be used as left and right hand strands This non standard chain is a variation on DIN 654 and associated with one European original equipment manufacturer. The chain link is produced in an uprated cast steel offering enhanced mechanical properties over the original malleable iron specification where strength and wear performance were insubstantial. The version utilises handed attachments with outboard carrier rollers. 62,9 47, Ø18 Ø42 12,4 Ø6 45 Ø

ugar Industry hains (ane and eet) Intercarrier pecial Types Kings unique ability to produce bespoke chains convering the whole spectrum of construction, material and manufacturing processes allows

This series is a good demonstration of this where the link is produced as a high carbon steel casting with alloy steel heat treated liner bush and bolted construction.

14 ugar Industry hains (ane and eet) Intercarrier pecial Types Kings unique ability to produce bespoke chains convering the whole spectrum of construction, material and manufacturing processes allows the company to offer direct replacements to non-standard chains. This series is a good demonstration of this where the link is produced as a high carbon steel casting with alloy steel heat treated liner bush and bolted construction. In this process there is always the opportunity to introduce improvements for improved performance and cost effectiveness. Where requested this series can be offered as a forging complete with welded K4 top plate. IN INK K4 TTMENT INK E D Intercarrier pecial Types hain JK229 JK305 ush in olt itch K4 ttachment Dimensions E D reaking trength mm ,000 kg in ,000 lb mm ,200 kg in ,000 lb 14

ugar Industry hains (ane and eet) Diffuser hains lock and ar onstruction Diffuser hains lock and ar onstruction hain 4309/T1 4309/T2 4600 4961 5032 itch ush in etween idebars idebar eight idebar

00 80.00 12.00 111.00 40.00 35.00 100.00 64,240 kg in 9.84 2.00 1.65 1.69 3.15 0.50 4.37 1.57 1.38 3.94 141,323 lb mm 250.00 58.00 49.00 66.00 110.00 47.00 111.00 60.00 35.00 30.00 224,300 kg in 9.

15 ugar Industry hains (ane and eet) Diffuser hains lock and ar onstruction Diffuser hains lock and ar onstruction hain 4309/T1 4309/T itch ush in etween idebars idebar eight idebar Thickness Over in reaking trength mm ,000 kg in ,000 lb mm ,240 kg in ,323 lb mm ,300 kg in ,460 lb mm ,000 kg in ,000 lb mm ,000 kg in ,600 lb 15

ugar Industry hains (ane and eet) Juice trainer and Trash onveyor hains ast pintle chains have been the traditional selection for juice strainers and trash elevators.

In addition Kings plastic division offer non-metallic alternatives that have proven performance in similar applications.

16 ugar Industry hains (ane and eet) Juice trainer and Trash onveyor hains ast pintle chains have been the traditional selection for juice strainers and trash elevators. Engineered steel chains have also been developed as a direct alternative. (E.g and E2103) to allow for higher mechanical characteristic and enhanced corrosion resistance. In addition Kings plastic division offer non-metallic alternatives that have proven performance in similar applications D D 1 E2103 D 1 Juice trainer and Trash onveyor hains hain JK4882 JK JK E2103 itch ush in idebar eight idebar Thickness 1 olt reaking oad reaking trength D dia. length lain 2/29 mm kg 5,000 kg 5.20 kg/m 9.20 kg/m in ,800 lb 11,000 lb 3.49 lb/ft 6.18 lb/ft mm ,600 kg 10,000 kg 9.20 kg/m kg/m in ,500 lb 22,000 lb 6.18 lb/ft 8.80 lb/ft mm ,600 kg 10,000 kg 9.20 kg/m kg/m in ,500 lb 22,000 lb 6.18 lb/ft 8.80 lb/ft mm ,200 kg 13,100 kg 8.80 kg/m kg/m in ,900 lb 40,000 lb 5.91 lb/ft 9.34 lb/ft Weight 16

ugar Industry hains (ane and eet) oiler Moving Grate hains Kings cast chain tradition has allowed them to apply expertise in the development of improved materials for moving grate applications.

17 ugar Industry hains (ane and eet) oiler Moving Grate hains Kings cast chain tradition has allowed them to apply expertise in the development of improved materials for moving grate applications. This hostile environment demands a material that can perform at elevated temperatures and conditions of high abrasion. In addition to the running gear, the related grate castings are also available. Engineered steel versions are also available such as the Thompson moving grate or stoker chains. abcock style D472 Thompson style JK5063, JK5109 min. flat oiler Moving Grate hains hain D472 JK5063 JK5109 itch ush in etween idebars idebar eight idebar Thickness Over in reaking oad mm n/s in n/s mm ,700 kg in ,000 lb mm ,500 kg in ,000 lb 17

ugar Industry hains (ane and eet) oiler Grate hains King plate conveyor slats are manufactured for Main, uxiliary and Intermediate arrier chains.

18 ugar Industry hains (ane and eet) oiler Grate hains King plate conveyor slats are manufactured for Main, uxiliary and Intermediate arrier chains. Using a progressive die-forming process a high degree of accuracy can be maintained to ensure consistency. The slats can be galvanised for increased resistance to the corrosive action of sugar cane acids. Direction of Travel or ane arriers tyle JK tyle JK tyle JK Direction of Travel tyle JK or Intermediate arriers tyle JK tyle JK tyle JKD tyle JK limax prockets King operate a dedicated in house sprocket manufacturing division where chain sprockets are produced using latest technology. These are available in cast or fabricated form. Options of segmental or split construction allow for easy and cost effective replacement. EGMENT ONTRUTION ROKET IT ONTRUTION ROKET 18

19 ugar Industry hains (ane and eet) Typical ayout in ugar eet Diffuser rocess REETION Measurement of sugar content WING Removal of soil and stones DIUION Extraction of sugar by diffusion ulp Water ot water Washers ugar beet URIITION Extraction of sugar by diffusion arbonation ettlement bowl O 2 O 2 arbonation Water collectors Vapour Decaicification ulp press Impure juice re-liming iming iltration iltration ure juice EVORTION oncentration of juice for heating RYTITION Vacuum cooking of syrup TORGE ND ONDITIONING 3rd Vacuum pans 3rd Vacuum pans 1st Vacuum pans ugars iltered syrup yrup Exit Virgin syrup Mixer Molasses entrifugal separator Mixer entrifugal separator Dryers ilos onditioners 19

20 ugar Industry hains (ane and eet) Trash atcher Washing rea: Within the washer a water flume carries away debris washed from the sugar beet. The chain fitted with rakes, removes the trash from the water. pecial inner links ar required spacings itch: 135 Ø30 or 32 as required Ø 32 Ø Ø52 ydro Trash atcher Washing area: This chain is used to convey the beet through a washer itch:

21 ugar Industry hains (ane and eet) eed onveyor Diffusion area: This chain carries beet pulp to the drying kilns Ø itch: Ø20 Ø tone Trap Washing area: The chains operating in double strand are employed to carry away stones removed during the washing of the sugar beet. Ø itch: Ø30 Ø

22 ugar Industry hains (ane and eet) ossette onveyor Diffuser area: These chains are fitted with rakes and run in inclined conveyors, scraping the beet pulp to the scalding tub. 70 itch: Ø calding Tub Diffuser area: These hains operating in twin strand format are employed to transport spent beet pulp to the next part of the process. The spent beet pulp is used in the production of animal feed Ø36 itch: Ø section 60 x 40 x 4 10 section 60 x 40 x

23 ugar Industry hains (ane and eet) ugar eet Diffuser Diffuser area: Used on a continuous sugar beet diffuser. Two chains run in parrallel conected by perforated steel slats forming a continuous apron. Ø 24 itch: Ø 75 Ø Ø

John King hains imited New limax Works, ancaster usiness ark, herburn-in-elmet 25 6N UK Tel:

aw@johnkingchains.com John King hains td.

9 341 2 14 92 42 Email: sv@johnkingchains.com REG NO: M77342 John King hains () (TY) td.

24 John King hains imited New limax Works, ancaster usiness ark, herburn-in-elmet 25 6N UK Tel: (44) ax: (44) John King hains (entral Europe) ul. Grunwaldzka ydgoszcz, oland Tel/ax: (48) Mobile: (48) John King hains td. órdoba 1147 iso 12 Oficina Rosario, anta e, rgentina Tel: (54) Mobile: (54) sv@johnkingchains.com REG NO: M77342 John King hains () (TY) td. 5 harlie Road, ughes oksburg, 1459, outh frica Tel: (27) ax: (27) sales@jkc.co.za adenas John King tda. nibal into 1249 oncepción hile Tel: (56) manuel@johnkingchains.com

Chains for asphalt production

Chains for asphalt production hains for asphalt production This design is the exclusive property of JOHN KING HAIN Ltd and copyright protected under the esigns and atents Act 1988 John King & ompany limax Works 1930 s hain Assembly