CEMENT INDUSTRY CHAINS

Transcription

1 CEMENT INDUTRY CAIN This design is the exclusive property of JON KING CAIN td and copyright protected under the Designs and atents Act 1988

2 JON KING & COMANY Climax Works 1930 s Assembly 1960 s New Climax Works 2000 s Company istory and Qualifications The John King Company was established in eeds, England in Early success was achieved in the manufacture of mechanical handling equipment for the rapid mechanisation of the coal industry. In these early days conveyor chain was generally of cast link construction. The Company therefore has unrivalled experience in the production of highest quality cast link chains in ductile irons and steel under the Climax Quality Brand. JON KING are undoubtedly the world leaders in this range of conveying chains. Although cast link chains remain an important part of the JON KING programme, the company has progressively expanded the product range to encompass chains of other constructions and manufacturing techniques including Welded steel chains, engineered steel chains, forged fork link chains and Engineering plastic chains. Today JON KING offer the widest range of conveyor chains of any manufacturer which makes them unique in being able to offer an infinite number of chain types in a variety of materials and constructions for a multiplicity of industry mechanical handling applications. In recent years it has been JON KING s strategy to develop the Company into a global business. This has seen the establishment, in addition to the main factory in England, distribution Companies in North and outh America, Africa, outh East Asia and Central Europe. Our objective is to provide best service in supply of high quality chain and sprockets Worldwide. All products are manufactured within the dictates of the Company s quality management according to IO 9000 establishing consistent and high quality products and ensuring performance reliability and extended service life. CONTENT Typical rocess ayout for Cement roduction 03 American tandard without Rollers 04 American tandard without Rollers with K24 attachment 05 American tandard without Rollers with K25 attachment 05 American tandard without Rollers with K35 attachment 05 American tandard without Rollers with K44 attachment 06 American tandard without Rollers with K443 attachment 06 Central for igh Output Bucket Elevators 07 King Double trand Bucket Elevator with ide Mounted Bucket 08 King Double trand Bucket Elevator with ide Mounted Bucket with G Attachment 08 King Deep Bucket an Conveyor O eries 09 King craper Reclaimer C eries 10 King craper Reclaimer eries 10 King an Conveyor AM eries 11 JKE eries Bucket Elevator Combination 12 Crusader eavy Duty teel Drag s (WX) 13 European tandard Cast ink Drag (JKD) 14 American tandard D type Cast ink Drag (D) 15 American tandard type Cast ink Drag (JK) 15

3 Typical rocess ayout for Cement roduction CAY/IMETONE CRUER AME TATION BENDING AND TORAGE MI FEED BUIDING IG GRADE TORE CAY/TONE RAW MI RAW MI OO REEATER COA TORE F ANT TRANFER OER COOER KIN CINKER TORE TO CEMENT IO AND ACKER GRYUM TORE CEMENT MI CEMENT TRANORT 3

4 American tandard without Rollers The smooth and stable flow of material through a process depends on the performance of the conveyor chain installed within the equipment. Bush class chains or steel knuckle chain are of the same construction as roller conveyor chain, but with the roller excluded. This series, with a reduced number of components, has proved to be particularly successful in high duty, high abrasion applications where lubrication is not possible. For many years KING steel bush chains have been proving performance in mill duty centrifugal discharge elevators within the more difficult applications encountered in the Cement Industry. D5 C F1 D5 C F1 TYE A TYE B American tandard Engineered teel without Rollers B29-12 itch tyle F1 idebars ins Bushings procket eat Treat eat Treat C D5 eat Treat JKB B T 1.00 CI CARB 856 JKB A T 1.00 CI CARB 856 JKB B T 1.00 CI CARB 856 JKB A T 1.13 CI CARB 958 JKB B T 1.25 CI CARB 859 JKB B T 1.25 CI CARB 864 JKB A T 1.38 CI CARB 984 JKB C T 1.62 CI CARB 1084 T: Thru-hardened CI: Circumferential Induction ardened after thru-hardening CARB: Carburized 4

5 15,875 [0,625] 15,875 [0,625] 127 [5] 95,25 [3,75] 130,302 [5,13] 162,052 [6,38] 15,875 [0,625] 15,875 [0,625] 47,752 [1,88] 101,6 [4] 76,2 [3] 123,952 [4,88] 12,7 [0,5] 25,4 [1] Cement teel Bush JKB984 with K443 attachment every outer 377,952 [14,88] 330,2 [13] 177,8 [7] 177,8 [7] 88,9 [3,5] 88,9 [3,5] 63,5 [2,5] 50,8 [2] 63,5 [2,5] 228,6 [9] R 55 R 55 38,1 [1,5] 31,75 [1,25] 98,298 [3,87] 87,376 [3,44] 19,05 [0,75] 69,85 [2,75] 69,85 [2,75] 19,05 [0,75] 5 x 17,4498 [0,687] J K B 984 O N O U T E R IN K 63,5 B U [2,5] 35,052 IN [1,38] 41,275 [1,625] 95,25 [3,75] 41,275 [1,625] 177,8 [7] American tandard without Rollers with K24 attachment C K B E F D A American tandard without Rollers with K24 attachment B E A D F K C Weight JKB JKB

6 American tandard without Rollers with K44/443 attachment C K G B E J F I D A American tandard without Rollers with K44/443 attachment JKB857 Attachment tyle B E A D F K G C J I T Weight JKB859 K JKB JKB K443 JKB American tandard without Rollers with K2 attachment K B E F D A American tandard without Rollers with K2 attachment B E A D F K Weight JKB

7 American tandard without Rollers with K3 attachment 9/16 C K G B 9/16 E F F D A American tandard without Rollers with K3 attachment B E A D F K G C Weight JKB American tandard without Rollers with K35 attachment C K G B E F F D A American tandard without Rollers with K35 attachment B E A D F K G C Weight JKB

8 Central for igh Output Bucket Elevators The New Generation central strand high duty elevator chain has proven performance in the most demanding elevator applications. The construction is simple and assembly or shortening of chain lengths can be achieved with comparative ease. The K style attachment links are mounted on the outer link pin retention sleeves and made common with the bucket fixings. The secret of success is the employment of optimum materials and heat treatments and the incorporation of a free rotating pin which allows wear to take place on the full diameter. This reduces the wear rate, pitch extension and therefore extends service life. D5 F1 Central for igh Output Bucket Elevators itch Overall in& Cotter Bushings Outside Dia. Between idebars idebars Thickness F1 D5 mm Average Ultimate trength JK ,000 JK ,000 JK ,600 Kg 8

9 King Double trand Bucket Elevator with ide Mounted Bucket T F1 F2 D2 King Double trand Bucket Elevator with ide Mounted Bucket itch D2 T F1 F2 mm JKR ,500 JKR ,500 JKR ,500 JKR ,500 JKR ,500 JKR ,500 Ultimate trength JKR ,000 JKR ,000 JKR ,000 JKR ,000 JKR ,000 JKR ,000 kg G Attachment For Double trand Elevators Kings propose their JKR series with fixed G attachments for side mounting on the buckets. Q Q Tp G-4 (I) Attachment Tp G-4 (II) Attachment F3 F3 F4 V θ A F4 V O 9

10 King Double trand Bucket Elevetor with ide Mounted Bucket with G Attachment itch V F3 F4 Tp Q A O mm Bolt Diameter JKR26200-A M12 JKR26200-B M14 JKR26250-A M12 JKR26250-B M16 JKR26300-A M12 JKR26300-B M20 JKR36250-A M16 JKR36250-B M16 JKR36300-A M16 JKR36300-B M20 JKR60300-B M20 JKR36350-B M24 JKR60350-B M24 JKR60400-B M30 JKR90350-B M24 JKR90400-B M30 JKR B M30 King Deep Bucket an Conveyor O eries F2 F F1 O D5 T King Deep Bucket an Conveyor O eries itch O D5 F F1 F2 T O O O mm Flanged Roller Axle Diameter 10

11 King craper Reclaimer C eries A X T King craper Reclaimer C eries itch A X T C C mm King craper Reclaimer eries A T T D4 D2 King craper Reclaimer eries itch D4 D2 T A mm C and elevator chains are typical standards employed in portal reclaimers. The purpose is to draw material from stockpiles in a controlled manner. The chains operate in double strand format made common with a plough. Typical materials conveyed include such as imestone, hale and Coal. 11

12 King an Conveyor AM eries A typical means of transporting clinker is with a pan or bucket. The O eries featured on page 9 shows a G style attachment for side mounted deep bucket location and the AM eries with K style for underside fixing to the pan. For the former it is typical to see guide rollers mounted on the chain pin or axle whilst for the latter the guide roller is generally a separate unit fixed to the pan. Clearly the chain is not directly exposed to the material which offers advantage. All types of chains within this category can be manufactured. T T D4 King an Conveyor AM eries itch D4 T AM AM AM AM AM AM AM AM mm 12

13 Crusader eavy Duty teel Drag s (WX) This welded steel option can be considered in place of cast series drags and is ideal where conditions of high abrasion and heat prevail. Fabricated construction with material options in flat and round section for each component allows the construction of CRUADER to have greater consistency and integrity. The crusader series employs optimum materials and heat treatment conditions to ensure good resistance to shock loading and extended service life. quare edged wing and link plate section creates increased conveying efficiency and transport of a deeper bed of material. ard face welding on all sliding and wear surfaces is standard. A typical weld surface of 60 RC and with heavy weld bead gives CRUADER excellent sliding wear resistance in cold and hot clinker applications. B F1 F2 Crusader eavy Duty Welded teel Drag s itch Breaking oad Average Weight Over-All in & Cotter Width Over-All Between idebars Thickness idebars eight Rivets Diameter F1 F2* B inches lbs lbs/ft inches WX , to WX , to WX , to WX , to * In increments of 2. Note: Breaking loads based on standard specification. For elevated temperatures this specification may change and with it the breaking load. lease consult John King technical. The types illustrated are typical but many other versions which are variations on those illustrated are available ength of Bearing 13

14 European tandard Cast ink Drag (JKD) IX F1 B IX B F1 1 1 ITC ITC JKT TYE JKD TYE European tandard Cast ink Drag (JKD) Width over Bearing idebars Overall Gearing itch Width ins dia. Ultimate flight ength eight width Average Thickness eight Tensile weight trength F1 IX B 1 mm kg/m kn JKT150/40/Tx JKT200/50/Tx JKT200/50/Tx JKT225/50/Tx JKD200/180/Tx JKD200/180/Tx JKD200/180/Tx JKD200/180/Tx JKD200/220/Tx JKD200/220/Tx JKD200/285/Tx JKD200/200/Tx JKD230/220/Tx JKD230/320/Tx JKD230/340/Tx INE JKD250/230/Tx JKD270/380/Tx JKD280/180/Tx JKD295/380/Tx JKD350/380/Tx JKD400/580/Tx

15 American tandard D type Cast ink Drag (D) B KING ITC F3 F2 American tandard D type Cast ink Drag (D) End in ead in idebars ins itch Bearing ength Gearing Width Minimum to C/ to C/ Average eight Diam. Ultimate Working oad Weight trength F2 F3 B inches lbs D D D D D American tandard type Cast ink Drag (JK) B ITC F F3 American tandard type Cast ink Drag (JK) Bearing idebars ins Gearing itch Width Overall Flight Minimum ength Width Working Av. Weight Thickness eight Diam. Ultimate oad er Foot strength F F3 B inches lbs JK , JK , JK , JK ,

16 Forged ink tandard eries This series represents the leading product within the John King programme. Forged fork link chain has proven to be one of the most reliable conveying mediums offering a combination of versality, strength and abrasion resistance. These chains, originally or european origin, are now established worldwide. With a wide variety of materials, heat treatments and flight formats the chain is proven in both drag and enmasse handling. R ØD C T F Forged ink tandard eries Bolt ole Breaking oads T C F R Diameter Weight D TN* CN* CD* mm kn kg/m JKF JKF 10160R JKF JKF JKF JKF JKF JKF JKF JKF JKF JKF JKF JKF JKF JKF JKF JKF JKF * For further information on TN, CN and CD materials refer page

17 Forged ink Double eries For double strand assemblies John King have a range of links following the standard format but with a forged double clevis into which a scraper can be mounted. The flight blade can be retained by either a U bolt or standard fasteners. The chain allows for some built in clearance between strands which obviates any potential problems that may be associated with mismatch. Double strand allows for improved discharge particularly relevant in conveying sticky materials. R ØD C Z T G Forged ink Double eries Bolt ole Breaking oads T C Z G Diameter Weight D TN* CN* CD* mm kn kg/m JKF JKF JKF JKF JKF JKF JKF JKF JKF Attachment hole positions and sizes can be varied to meet customer requirements. Dimensions in metric measure. * For further information on TN, CN and CD materials refer page

18 Forged ink Triple eries Where extra wide flights are required the John King triple link is available allowing, in conjunction with the double on perimeters, three chain strands up to 3100 mm overall. In addition the Double slot allows for a versatile means or flight retention for both steel & plastic options. Retention can be either U clips or standard fasteners. ØD C R Z T Forged ink Triple eries Bolt ole Breaking oads T C Z G Diameter Weight D TN* CN* CD* mm kn kg/m JKF JKF Attachment hole positions and sizes can be varied to meet customer requirements. Dimensions in metric measure. * For further information on TN, CN and CD materials refer page 10. G igh Manganese Wear Rail The standard recommendation for forged chain wear rail is manganese steel, an austenitic structure, offering unique work hardening properties. In its rolled condition it offers a hardness value of Bnh increasing up to 600 Bnh if the optimum conditions prevail. D 30 C Material DIN ardness tandard ength 120mn Bnh 3000mm -0/+5 B A A B C D mm 49/ / / / /

19 in styles Type 22 tandard double circlip Type D/22 eaded pin with standard circlip Type D/45/28R eaded pin with collar and roll pin retention Type D/45/28 eaded pin with collar and cotter retention Type N/28 Antirotation snub pin washer and cotter retention Type D/28 eaded pin with washer and cotter retention Note: Where cotters are employed split cotters can be used as an alternative. 19

20 John King s imited New Climax Works, ancaster Business ark, herburn-in-elmet 25 6N UK Tel: (44) Fax: (44) general@johnkingchains.co.uk John King s (A) (TY) td. 5 Charlie Road, ughes Boksburg, 1459 outh Africa Tel: (27) Fax: (27) sales@jkc.co.za John King s (Central Europe) ul. Grunwaldzka Bydgoszcz, oland Tel/Fax: (48) Mobile: (48) aw@johnkingchains.com REG NO: FM77342 John King UA Inc. 200 Catherine treet, Unit 7, Box 8, East eoria, UA I Tel: (1) Fax: (1) sales@johnkingchains.com Cadenas John King tda. Anibal into 1249 Concepción Chile Tel: (56) manuel@johnkingchains.com John King s td. Córdoba 1147 iso 12 Oficina Rosario, anta Fe, Argentina Tel: (54) Mobile: (54) sv@johnkingchains.com