Section Content. Bolt-Together Straight Bolt-Together Incline/Decline Welded Straight Belt Curve Optional Equipment and Devices

Transcription

1 elt onveyor Section ontent olt-together Straight olt-together Incline/ecline Welded Straight elt urve Optional quipment and evices P.O. ox 352 lpena, Michigan Phone ax

2 LT ONVYOR Why? Provides the most versatile means of handling a wide variety of products chieves higher speeds than other conveyor types Many belt options for specific applications ommon applications include assembly, sorting, inspecting and transportation 4" ia. rive Slider ed 4" nd rive Intermediate sections 3" inger Guard 4" ia. Take-up 4" - 36" 3' - 102' 16" - 84" + 5" + 9 1/8" + 2" 3" - 9"** = elt Width (W) (1" Increments) = Overall Length (OL) (ny Increment) = Top of elt (TO) = ed Width = Overall rive Width = etween rame () 1.9" ia. Return 2 1/2" ia. Snub removed when take-up close to end 8" nd rive **ependent upon overall conveyor length 8" ia. rive 6" inger Guard e Width = W + 5" elt Width (W) 10 1/16" 3 1/2" ormed Steel ed 1.9" ia. Return 8" enter rive 4" ia. Intermediate sections 3" 4" ia. Take-Up 4" ia. 3" 8" ia. rive 2 1/2" ia. Snub 17

3 ed 4" nd rive 4" - 36" 3' - 102' 16" - 84" + 5" + 9 1/8" + 2" = elt Width (W) (1" Increments) = Overall Length (OL) (ny Increment) = Top of elt (TO) = ed Width = Overall rive Width = etween rame () 4" ia. rive Intermediate sections inger Guard 3" 4" ia. Take-up 1.9" ia. ed 3" - 9"** 1.9" ia. Return 2 1/2" ia. Snub removed when take-up close to end **ependent upon overall conveyor length 8" nd rive 8" ia. rive 10 1/16" 6" inger Guard 1 1/2" Overall Width = W + 5" etween rame = W + 2" elt Width (W) 7/16" 1.9" ia. Return 1.9" ia. ed 8" enter rive 4" ia. Intermediate sections 3" 4" ia. Take-up 4" ia. 3" 2 1/2" ia. Snub 1.9" ia. Return rive Locations Note: short belt segment laced on both ends, commonly called a dutchman, is provided with conveyors over 47' OL. This allows future belt stretch with standard end take-up. If short segment is not desired, a center drive/take-up is required. ReversIble Left nd enter Right nd 18

4 I LT ONVYOR INLIN STYL 1 Incline belt conveyor ' - 50' 6" - 36" 1' - 9' + 9 1/8" = ngle = ed Length = ed Width (1" Increments)* = Infeed/ischarge ed Length = Overall rive Width* *Reference horizontal belt for end views 6" loor Space Lift Nose Over 3" - 9"** **ependent upon overall conveyor length STYL 2 Incline belt conveyor 3" loor Space Lift Nose Over STYL 3 cline belt conveyor loor Space 3" Lift Nose Over 19

5 Horsepower and load specifications (Horizontal elt onveyor) elt Width in 1" Increments (in.) HP Slider ed apacities 4" ia. 8" ia. 12' 22' 32' 42' 52' 72' 102' Maximum Uniformly istributed Load (lbs.) elt Width in 1" Increments (in.) 1/ / / / / / / / / " ia. rive and 6" ia. Take-Up 1/ ed apacities 4" ia. 8" ia. HP 12' 22' 32' 42' 52' 72' 102' Maximum Uniformly istributed Load (lbs.) 6 1/ / / / / / / / / " ia. rive and 6" ia. Take-Up 36 1/ N/ apacities stated are for 60 PM and standard drive components for horizontal belt conveyor only apacity - General Horizontal and Incline apacity Guideline - Maximum load per linear foot of conveyor, 100 lbs. for Slider ed and 240 lbs. for ed elt - Standard belt for horizontal is lack Trackmate 120. Standard belt for incline is lack Trackmate 120 Rough Top. oth with exposed clipper lacing. SLIR RM - 3 1/2" high x 12 ga. galvanized steel slider bed with bolt-on end couplers/splice plates ROLLR RM - high x 1 1/2" flange x 12 ga. galvanized steel formed channel frames with bolt-on end couplers ROLLR - 1.9" dia. x 16 ga. galvanized steel tubes, 7/16" spring retained hex axle, non-precision bearings with 3", 6", 9" and roller centers ONSTRUTION - olt-together frames, spreaders, end couplers and splice plates LT WITH - Horizontal 4" to 36" and Incline 6" to 36", both in 1" increments Overall Length - Horizontal 3' to 102' in any increment Incline ed Length - 5' to 50' in any increment Incline egrees - 7.5, 12.5, 15, 20, 22.5, 25 and 27.5 rive Style - Horizontal - Underhung end drive or underhung center drive, Incline - Underhung center drive SP - 30 to 120 PM Motor - 1/2 HP through 2 HP, 1750 RPM, -face, V/3PH/60Hz, T 20 Standard Specifications xpanded product parameters available. or more information see Tech Handbook. Incline rake Motor - 1/2 HP through 2 HP, 1750 RPM, -face, V/3PH/60Hz, T Reducer - Sealed, worm gear, -face rive Sprockets - #50, #60 or #80 series sprockets with keyed hub and set screws Mounted RINGS - Precision, sealed, pre-lubricated, self-aligning, flange mount ball bearing units with cast iron housing RIV HIN - #50, #60 or #80 series roller chain RIV PULLY - 4" dia. with 1 3/16" dia. shaft or 8" dia. with 1 7/16" dia. shaft, crowned, fully lagged TIL PULLY - 4" dia. with 1 3/16" dia. shaft, 6" dia. at 36" belt width, crowned SNU ROLLRs - 2 1/2" dia. x 10 ga. galvanized steel tubes, 11/16" spring retained hex axle, non-precision grease packed bearings RTURN ROLLRS - 1.9" dia. x 16 ga. galvanized steel tubes, 7/16" spring retained hex axle, non-precision grease packed bearings TK-UP - Screw type take-up assembly SUPPORTS - djustable H-style, bolted 16" to 84" from floor to top of belt. One support at every bed joint and at ends of conveyor. Supports are shipped loose. INISHS - Galvanized steel standard. Powder coat available.

6 elt Specifications lack Trackmate 120 Rough Top (Incline Standard) lack Omnithane 150 White PV 120 xcellent Tracking riction Surface ut and brasion Resistant Non-Marking mbossed PV Rough Top PV Smooth Polyurethane Smooth PV Strength 120 PIW 120 PIW 150 PIW 120 PIW Thickness.1".23".16".14" elt lack Trackmate 120 (Horizontal Standard) haracteristics over Lacing lipper Other types of belt available upon request Optional quipment and evices ixed ngle Side guides ixed hannel Side Guides UHMW IX NGL Side guides Side Guides - vailable in fixed or adjustable with multiple contact surfaces. llows product to be guided and kept in place within the conveying surface. Side guides are bolted to the conveyor frame. ixed ngle Side Guides - Standard 1 1/2" x 2" high or 1 1/2" x 6" high formed, 12 ga. angle ixed hannel Side Guides - Standard 2 1/2" high or 3 1/2" high, 12 ga. formed channel UHMW ixed ngle Side Guides - Replaceable UHMW face provides wear protection for angle guides djustable Rail UHMW Side Guides - Replaceable UHMW face provides wear protection on rails, width and height adjustable djustable Rail UHMW Side Guides Tall ixed hannel Side guides Tall ixed hannel Side guides with Gussets Tall ixed hannel Side Guides - Higher formed angle for tall product Tall ixed hannel Side Guides with Gussets - Higher formed and gusseted angle for tall product Tall ixed hannel Side Guides with Threaded Rod Higher formed angle with threaded rod adjustment for tall product Tall ixed hannel Side guides with Threaded Rod ixed ngle Side guides with Spacer ar Skatewheel Side guides ixed ngle Side Guides with Spacer ar - Spacer bar allows side guide to overlap belt to remove gap Skatewheel Side Guides - Vertically mounted skatewheels Side Guides with elt Skirts - elt skirts attached to formed angle to keep product off the belt edges lared Side Guides - unnel type side guides for guiding product during loading (v-guided belt only) Side guides with elt Skirts lared Side guides Side Guides KN R SUPPORTS Supports - vailable with caster options for portability. Supports are designed to be bolted to the conveyor frame. Supports are shipped loose. Knee race Supports - ormed angle brace adds stability to conveyor and leg supports Portable H-Stands - 3" x 1 1/2" x 12 ga. formed channel leg uprights (800 lbs. capacity) PORTL H-STNS Supports 21

7 Optional quipment and evices eiling Hangers - llows conveyor to be suspended from the ceiling. Threaded rod is attached to support steel under the conveyor frame. eiling attachments to threaded rod by others. Side View eiling Hangers nd View 5/8-11 threaded rod x 10' elt Lacing Recessed Hidden Recessed Hidden lapover Standard (xposed) Other types available lapover elt Lacing Standard (xposed) rive Style Shaft Mount nd rive Overtop nd rive Shaft Mount nd rive lear Motorized Motorized rive Style Overtop nd rive Nose - Ideal for small product transfer. Must be center driven. Nose V-Guided onstruction - Required if length-to-belt width ratio is less than 2.5:1. Uses x 1 1/2" x 12 ga. galvanized frame. Not available with center drive. Proper belt tracking still required. V-Guided onstruction TROUGH ONVYOR - onveys cylindrical products. onveyor slider or roller bed is V-shaped. Trough onveyor Stainless Steel - onveyors are available in stainless steel materials for washdown applications or harsh environments 22

8 W Welded elt ONVYOR Why W? Stronger welded frame construction than bolt-together frame Provides the most versatile means of handling a wide variety of products chieves higher speeds than other conveyor types Many belt options for specific applications ommon applications include assembly, sorting, inspecting and transportation W Slider ed 4" - 48" 5' - 100' 16" - 89" + 7" /4" + 4" = elt Width (W) (1" Increments) = Overall Length (OL) (ny Increment) = Top of elt (TO) = ed Width = Overall rive Width = etween rame () 4" nd rive 4" ia. rive rive section Intermediate sections Take-up section 2 1/2" ed acts as 4" ia. Take-up 2 1/2" - 8 1/2"** inger Guard 1.9" ia. Return 2 1/2" ia. Snub removed when take-up close to end **ependent upon overall conveyor length 8" nd rive 8" ia. rive 9 1/2" rive section Intermediate sections Take-up section 4 3/4" ed acts as 6" ia. Take-up 3 1/2" - 9 1/2"** inger Guard 7 1/2" 1.9" ia. Return 2 1/2" ia. Snub removed when take-up close to end **ependent upon overall conveyor length rive Locations 1 1/2" Overall Width = W + 7" etween rame = W + 4" elt Width (W) ReversIble 1.9" ia. Return 10 ga. ormed Steel Slider Pan Left nd enter Right nd 23

9 W ed 4" nd rive 4" - 48" 5' - 100' 16" - 89" + 7" /4" + 4" = elt Width (W) (1" Increments) = Overall Length (OL) (ny Increment) = Top of elt (TO) = ed Width = Overall rive Width = etween rame () 4" ia. rive rive section Intermediate sections Take-up section 2 1/2" inger Guard 4" ia. Take-up 2 1/2" - 8 1/2"** 8" nd rive 1.9" ia. Return 2 1/2" ia. Snub removed when take-up close to end **ependent upon overall conveyor length 8" ia. rive 9 1/2" rive section Intermediate sections Take-up section 4 3/4" inger Guard 6" ia. Take-up 3 1/2" - 9 1/2"** 7 1/2" 1.9" ia. Return Overall Width = W + 7" 1 1/2" etween rame = W + 4" 1 1/2" elt Width (W) 2 1/2" ia. Snub removed when take-up close to end **ependent upon overall conveyor length 1.9" ia. Return 1.9" ia. ed Standard Specifications apacity - Maximum load per linear foot of conveyor, 300 lbs. for both Slider ed and ed elt - lack Trackmate 120 with exposed clipper lacing Slider ed rame - 10 ga. formed steel slider bed pans welded in high x 10 ga. formed steel channel frames with welded in end couplers ed rame - high x 10 ga. formed steel channel frames with welded in end couplers ed - 1.9" dia. x 16 ga. mild steel tubes, 7/16" spring retained hex axle, non-precision bearings with 6" roller centers ONSTRUTION - Welded frames, spreaders and welded in end couplers elt Widths - 4" to 48" in 1" increments Overall Length - 5' to 100' in any increment rive Style - Underhung end drive or underhung center drive Speed - 30 to 120 PM Motor - 1/2 HP through 2 HP, 1750 RPM, -face, V/3PH/60Hz, T Reducer - Sealed, worm gear, -face xpanded product parameters available 24 RIV SPROKTS - R series sprockets with keyed hub and set screws Mounted RINGS - Precision, sealed, pre-lubricated, self-aligning, flange mount ball bearing units with cast iron housing rive hain - R series roller chain rive - 4" dia. with 1 3/16" dia. shaft, 8" dia. with 1 7/16" dia. shaft or 8" dia. with 1 11/16" dia. shaft, crowned, fully lagged Tail - 4" dia. with 1 3/16" dia. shaft, 6" dia. at 36" belt width, crowned Snub s - 2 1/2" dia. x 11 ga. mild steel tubes, 11/16" spring retained hex axle, non-precision grease packed bearings Return s - 1.9" dia. x 16 ga. mild steel tubes, 7/16" spring retained hex axle, non-precision grease packed bearings Take-up - Screw type take-up assembly Supports - Structural channel H-style, welded 16" to 84" from floor to top of belt. One support at every bed joint and at ends of conveyor. Supports are shipped loose. inishes - Powder coat finish standard. Wet spray available.

10 elt Specifications lack Trackmate 120 Rough Top lack Omnithane 150 White PV 120 xcellent Tracking riction Surface ut and brasion Resistant Non-Marking mbossed PV Rough Top PV Smooth Polyurethane Smooth PV Strength 120 PIW 120 PIW 150 PIW 120 PIW Thickness.1".23".16".14" elt lack Trackmate 120 haracteristics over Lacing lipper Other types available upon request Optional quipment and evices ixed ngle Side guides ixed hannel Side Guides UHMW IX NGL Side guides Side Guides - vailable in fixed or adjustable with multiple contact surfaces. llows product to be guided and kept in place within the conveying surface. Side guides are bolted to the conveyor frame. ixed ngle Side Guides - Standard 1 1/2" x 2" high or 1 1/2" x 6"high formed, 10 ga. angle ixed hannel Side Guides - Standard 2 1/2" high or 3 1/2" high, 10 ga. formed channel UHMW ixed ngle Side Guides - Replaceable UHMW face provides wear protection for angle guides djustable Rail UHMW Side Guides Tall ixed hannel Side guides Tall ixed hannel Side guides with Gussets djustable Rail UHMW Side Guides - Replaceable UHMW face provides wear protection on rails, width and height adjustable Tall ixed hannel Side Guides - Higher formed angle for tall product Tall ixed hannel Side Guides with Gussets - Higher formed and gusseted angle for tall product Tall ixed hannel Side Guides with Threaded Rod Higher formed angle with threaded rod adjustment for tall product Tall ixed hannel Side guides with Threaded Rod ixed ngle Side guides with Spacer ar Skatewheel Side guides ixed ngle Side Guides with Spacer ar - Spacer bar allows side guide to overlap belt to remove gap Skatewheel Side Guides - Vertically mounted skatewheels Side Guides with elt Skirts - elt skirts attached to formed angle to keep product off the belt edges lared Side Guides - unnel type side guides for guiding product during loading (v-guided belt only) Side guides with elt Skirts lared Side guides Side Guides KN R SUPPORTS Supports - vailable with caster options for portability. Supports are designed to be bolted to the conveyor frame. Supports are shipped loose. Knee race Supports Portable H-Stands PORTL H-STNS Supports 25

11 Optional quipment and evices eiling Hangers - llows conveyor to be suspended from the ceiling. Threaded rod is attached to support steel under the conveyor frame. eiling attachments to threaded rod by others. Side View eiling Hangers nd View 5/8-11 threaded rod x 10' elt Lacing Recessed Hidden Recessed Hidden lapover Standard (xposed) Other types available lapover elt Lacing Standard (xposed) rive Style Shaft Mount nd rive Overtop nd rive Shaft Mount nd rive lear Motorized Motorized rive Style Overtop nd rive Nose - Ideal for small product transfer. Must be center driven. Nose V-Guided onstruction - Required if length-to-belt width ratio is less than 2.5:1. Uses x 1 1/2" x 12 ga. galvanized frame. Not available with center drive. Proper belt tracking still required. V-Guided onstruction TROUGH ONVYOR - onveys cylindrical products. onveyor slider or roller bed is V-shaped. Trough onveyor Stainless Steel - onveyors are available in stainless steel materials for washdown applications or harsh environments 26

12 U LT ONVYOR urve Why U? Provides the most versatile means of handling a wide variety of products 45, 60, 90, 180 and special degree curves in 1 increments chieves higher speeds than other conveyor types Many belt options for specific applications Precision, low maintenance belt guidance system Rigid, welded construction provides smooth conveyance even at higher speeds ommon applications include assembly, sorting, inspecting and transportation = elt Width (W) (1" Increments) = Outside Radius (OR) = Inside Radius (IR) = enter Line Radius = rame Height = ottom of rame to TO G = Gap G 90 urve 3 1/8" Left HaN urve Standard onfigurations Outside Radius elt Width Inside Radius enter Line Radius rame Height ottom of rame to TO Gap (pprox.) at d or center line radius Min Max Norm Maximum istributed Live Load b (in.) a (in.) c (in.) (in.) (in.) (in.) G (in.) (lbs.) /8 4 1/8 3 3/ /16 7 9/ / /8 3 3/4 3 1/ /8 5 1/ /4 4 3/4 3 5/ /16 9 1/ /4 4 5/8 3 5/ /8 3 3/ /8 5 7/8 4 9/ /8 10 9/16 3 7/8 5 7/8 4 3/ /8 5 1/ /4 6 5/8 4 7/ / /4 4 5/ /4 5 7/8 4 1/ /4 7 1/ /4 10 7/8 4 1/8 6 7/8 4 7/ /8 6 5/8 4 5/ /2 7 3/ /4 10 7/8 4 1/8 7 1/4 5 3/ /

13 RIV SPIITIONS Left HaN urve Right HaN urve Standard Specifications elt - lack Trackmate 120 with exposed clipper lacing RUR - Sealed, worm gear, -face Guide Wheels - Precision bearing, nylon wheel ed rame - 10 ga. formed steel slider bed pans welded in high x 10 ga. formed steel channel frames with welded in end couplers rive - Tapered pulley with 1/4" vulcanized lagging ONSTRUTION - Welded frames, spreaders and welded in end couplers Tail - Tapered pulley elt Width - 6" to 52" in 1" increments Take-Up - Screw type take-up assembly URV GRS - 45, 60, 90, 180 and special degree curves in 1 increments rive Style - Shaft mount end drive inishes - Powder coat finish standard. Wet spray available. Speed - Up to 200 PM Motor - 1/2 HP through 2 HP, 1750 RPM, -face, V/3PH/60Hz, T xpanded product parameters available. or more information see Tech Handbook. Mounted RINGS - Precision, sealed, pre-lubricated, self-aligning, flange mount ball bearing units with cast iron housing Supports - djustable H-style, welded to 88" from floor to top of roller. One support at every bed joint and at ends of conveyor. Supports are shipped loose. Standard elt Specifications elt lack Trackmate 120 lack Trackmate 120 Rough Top lack Omnithane 150 White PV 120 haracteristics xcellent Tracking riction Surface ut and brasion Resistant Non-Marking over mbossed PV Rough Top PV Smooth Polyurethane Smooth PV Strength 120 PIW 120 PIW 150 PIW 120 PIW Thickness.1".23".16".14" Lacing lipper Other types available upon request 28

14 Optional quipment and evices Side Guides - llows product to be guided and kept in place within the conveying surface. Side guides are welded to the conveyor frame. ixed ngle Side Guides - 10 ga. rolled, 2" high. Other heights available. ixed ngle Side Guides Side Guides Knee race Supports Supports - vailable with caster options for portability. Supports are designed to be bolted to the conveyor frame. Supports are shipped loose. Knee race Supports Portable H-Stands Portable H-Stands Supports Side View 5/8-11 threaded rod x 10' nd View eiling Hangers eiling Hangers - llows conveyor to be suspended from the ceiling. Threaded rod is attached to support steel under the conveyor frame. eiling attachments to threaded rod by others. Recessed lapover Hidden Standard (xposed) elt Lacing elt Lacing Recessed Hidden lapover Standard (xposed) Other types available Stainless Steel - onveyors are available in stainless steel materials for washdown applications or harsh environments 29