stainless steel conveyors Sanitary. Durable. Innovative.

Transcription

1 stainless steel conveyors Sanitary. Durable. Innovative.

2 mk North America, Inc. standard better products. better solutions. ultra CleanMove, the latest conveyor innovation from mk, is a full line of sanitary conveyors designed for the specific needs of the food and pharmaceutical industries. CleanMove sanitary stainless steel conveyors provide state-of-the-art cleanability, performance, reliability and are designed to meet food and pharmaceutical industry standards. With over 40 years of diverse industrial know-how, superb quality, constant innovation and application engineering excellence, mk North America, Inc. offers you a perfect solution for any application. With a full line of best-in-class products mk helps you increase productivity, improve quality, cut costs, and increase profits. mk is a leader in the design and manufacture of high quality, sanitary stainless steel conveyors and low profile aluminum conveyors. Companies from almost every industry around the globe have turned to mk for solutions to their conveyor needs.

3 mk CleanMove CleanMove Conveyors are offered in three different sanitary construction levels. This allows you to meet industry and application specific government compliance standards while minimizing equipment cost. standard The CleanMove Standard is an economical solution with non-corrosive benefits for handling of packaged food or pharmaceuticals in a low moisture environment. The equipment can be wiped-down or washed using mild detergents and pressure (up to 100 psi). It features a bolted, #4 polish stainless steel frame construction; and stainless steel pulleys and hardware. The CleanMove Plus is ideal for processing basic non-cultured food items like bakery goods or snack foods, as well as fruits and vegetables and canning lines. The equipment is designed for medium to high pressure washdown (up to 1,500 psi) with the use of corrosive chemicals for cleaning. It features a bolted, non-pitted continuous welded #4 polish stainless steel frame construction. The design also features food-grade, stainless steel bearings with polymer housing and epoxy painted (or stainless steel) motors. ultra The CleanMove Ultra is designed for high caustic and high pressure washdown processes (up to 1,500 psi), for minimizing bacteria growth. Allowing for CIP (Clean In Place) and COP (Clean Out of Place) options, this line is designed for raw meats, poultry and fish as well as dairy products. Ultra features a polished, sealed tube frame construction with non-pitted welds, and a #4 polish or bead blast finish. It also features stainless steel motors and bearings along with premium sanitary construction. Advantages & Features: Sanitary stainless steel construction Designed to FDA, 3-A, NSF and BISSC regulations Easy to clean and maintain Heavy duty construction High quality components and materials Large variety of options and accessories Full application and engineering support Custom designs mk CleanMove Conveyor Technology 3

4 Sanitary Construction Levels - Design Specifications CleanMove Standard CleanMove Plus CleanMove Ultra Environment Dry to low moisture, no use of corrosive chemicals Moderate to high moisture, moderate to high use of corrosive chemicals High moisture, high use of caustic chemicals to minimize risk of bacterial growth Cleanability Wipe-down and liquid spray washdown with soap and water cleaners up to 100 psi Medium to high pressure washdown up to 1,500 psi, chlorinated cleaners High pressure washdown, chlorinated and/or caustic cleaners up to 1,500 psi Frame Material 304 stainless steel 304 stainless steel 304 stainless steel Finish #4 polish outside surfaces #4 polish Frame Construction Bolted Bolted, continuous nonpitted welds #4 polish or bead blast throughout Continuous non-pitted welded construction, ground and polished welds Standoffs None 1/4 inch to 1/2 inch thick bolted spacers 1/2 inch to 1 inch thick welded standoffs Bearing Stainless steel sealed ball bearings or Polymer housing with steel/zinc insert Polymer housing, stainless steel insert, FDA approved solid lubricant Stainless steel bearing unit, FDA approved solid lubricant Motor/ Gearbox Industrial Epoxy painted, washdown Stainless steel, washdown Hardware Stainless steel Stainless steel Stainless steel Stands Stainless steel angle bar, #4 polish Stainless steel square tube, #4 polish Stainless steel square tube, #4 polish Leveling Pad Plastic, zinc plated threaded rod Plastic, stainless steel threaded rod 3A sanitary leveling pad Side Rail UHMW-PE or stainless steel UHMW-PE or stainless steel UHMW-PE or stainless steel Control Box Nema 4x, IP65, industrial painted enclosure Nema 4x, IP65, epoxy painted enclosure Nema 4x, IP56, stainless steel enclosure 4 mk CleanMove Conveyor Technology

5 Recommended Applications = CleanMove Standard = CleanMove Plus = CleanMove Ultra Pharmaceutical, Medical, Personal Care Packaged Unpackaged Dough Processing, Candy & Confectionary Packaged Cooked Dough Fruits & Vegetables Packaged Cooked Raw Meat & Poultry Packaged Cooked Raw Dairy Packaged Processed Raw mk CleanMove Conveyor Technology 5

6 standard CleanMove Standard Series 200 Overview ECONOMICAL COMPACT ROBUST A compact and economical solution for your food and pharmaceutical packaging needs. The CleanMove Standard conveyor series offers a wide variety of conveyor platforms. With extensive belting, drive options and accessories, mk has the solution to meet your specific application. General Specifications Applications 304 stainless steel #4 polish exterior surfaces Heavy duty bolted construction Full line of accessories, including stand supports and side rails Wipe-down and liquid spray washdown, soap and water; up to 100 psi Quality components Pharmaceuticals Packaged candies Wrapped breads Packaging lines Can and bottle lines Packaged snack foods Dry to low moisture environments 6 mk CleanMove Conveyor Technology

7 #4 polish on exterior surfaces Available in Fabric Belt, Flat Top Chain & Plastic Modular Belt Fixed and adjustable side rails are available for all conveyor series Standard industrial duty motors with optional upgrades to washdown units Flat top chain conveyors can include curves, as shown, or be straight running Wide selection of support stands Stainless steel type 304 bolted construction Transfer rollers can aid product on or off the conveyor Polymer housed bearings with a steel/zinc insert mk CleanMove Conveyor Technology 7

8 CleanMove Plus Series 400 Overview SANITARY VERSATILE ROBUST The CleanMove Plus is a very versatile conveyor series and is designed to operate in most sanitary environments. CleanMove Plus offers a wide variety of conveying platforms, belting options and accessories. General Specifications Medium to high pressure washdown, up to 1,500 psi Chlorinated cleaners Robust 304 stainless steel construction #4 polish exterior surfaces Bolted, continuous non-pitted welded construction ¼-inch to ½-inch standoffs, welded Polymer bearings with stainless steel insert and FDA approved solid lubricant Washdown duty motors and reducers Full line of accessories including support stands and side rails Designed to FDA, 3-A, NSF and BISSC regulations Applications Unpackaged pharmaceuticals Candies and confectionaries Dough Can and bottle lines Fruits and vegetables Packaged and/or cooked meat, fish and poultry Moderate to high moisture environments Moderate to high use of corrosive chemicals and cleaners 8 mk CleanMove Conveyor Technology

9 Side mounted epoxy painted washdown motor Optional Clean in Place (CIP) Belt Cleaning System Available in Fabric Belt, Flat Top Chain & Plastic Modular Belt Optional MicroTransfer slave driven with plastic modular belt Optional Drip pan to collect water from CIP system Optional quick release handle on drip pan for cleanability No flat surfaces on stands for water to collect Polymer bearings with stainless steel insert and FDA approved solid lubricant Bottom of the stands are closed off to prevent water from entering mk CleanMove Conveyor Technology 9

10 ultra CleanMove Ultra Series 600 Overview MOST HYGIENIC OPEN DESIGN DURABLE The CleanMove Ultra stainless steel conveyors are designed and built to work in the highest sanitary environments. Designed to withstand the most demanding of cleaning applications as typically seen with raw proteins and dairy products. General Specifications Robust and durable 304 stainless steel construction #4 polish throughout Ground and polished welds ½-inch to 1-inch thick welded standoffs Stainless steel bearings with FDA approved solid lubricant Full line of accessories, including supports and side rails High pressure washdown (up to 1,500 psi) and the use of caustic cleaners Designed to FDA, 3-A, NSF and BISSC regulations Applications Raw meat, poultry and fish Dairy products: cheese, milk, yogurt Raw dough Unpackaged pharmaceuticals Raw candy and confectionaries Proofing lines for dough 10 mk CleanMove Conveyor Technology

11 Under belt scrapers are ideal for keeping product from building up on the belt Available in Fabric Belt, Flat Top Chain & Plastic Modular Belt Stainless steel motor and reducer All surfaces feature a #4 polish Optional nosebar transfer at infeed Open frame design allows for quick and easy belt cleaning 3-A stainless steel leveling pads Optional drip pans can also be used to collect product All hardware and fasteners are clear of the belt path CleanMove Conveyor Technology 11

12 Fabric & Cleated Belt Conveyors All mk synthetic fabric belt conveyors feature FDA approved belt and cleat options. As shown below these conveyors are available with and without cleats. For added cleanability many of the belts can be supplied with sealed edges. A wide variety of belt splices, including endless and stainless steel lacings are available. These conveyors also feature optional v-guide belts and frames. CFB-200 and CCB-200 CFB-400 and CCB-400 CFB CleanMove Standard Flat Belt Conveyor CCB CleanMove Standard Cleated Belt Conveyor CFB CleanMove Plus Flat Belt Conveyor Standard Features: 304 stainless steel Soap and water compatible #4 polish finish on external surfaces Washdown up to 100 psi Bolted construction Stainless steel industrial bearings Wipe down Industrial motors 304 stainless steel #4 polish finish Bolted, continuous non-pitted welded construction Chlorinated cleaner compatible Standard CFB-200 Specifications: 2 in. drive pulley diameter 2 to 24 in. frame width, in 2 in. 48 ft. max. frame length 250 fpm max. speed 450 lbs. max. load capacity End and mid-mount drives available Allows for a rolling nosebar CCB-200 Specifications: 2 in. drive pulley diameter 2 to 24 in. frame width, in 2 in. 48 ft. max. frame length 250 fpm max. speed 450 lbs. max. load capacity End drives available Has cleats from 0.25 to 3 in tall, customer selected pitch Offers corrugated side walls on the belt CFB-400 Specifications: 3 in. drive pulley diameter 4 to 36 in. frame width, 2 in. 60 ft. max. frame length 250 fpm max. speed 300 lbs. max. load capacity End and mid-mount drives available Optional tip-up tail Allows for a rolling nosebar 12 mk CleanMove Conveyor Technology

13 CFB-600 and CCB-600 CCB CleanMove Plus Cleated Belt Conveyor CFB CleanMove Ultra Flat Belt Conveyor CCB CleanMove Ultra Cleated Belt Conveyor Features: Washdown up to 1,500 psi Polymer bearings with stainless steel insert and FDA approved solid lubricant Epoxy painted washdown motors 304 stainless steel #4 polish or bead blasted finish on all frame surfaces Non-pitted welded construction (wherever possible) Standard Features: Caustic cleaner compatible Washdown up to 1,500 psi Stainless steel bearings with FDA approved solid lubricant Stainless steel motors CCB-400 Specifications: 3 in. drive pulley diameter 4 to 36 in. frame width, 2 in. 60 ft. max. frame length 250 fpm max. speed 300 lbs. max. load capacity End drives available Optional tip-up tail Cleats from 0.25 to 3 in. tall, customer selected pitch CFB-600 Specifications: 4 in. drive pulley diameter 6 to 36 in. frame width, 2 in. 60 ft. max. length 250 fpm max. speed 450 lbs. max. load capacity End and mid-mount drives available Tip-up tail standard Open frame construction out of square tube stainless steel offers maximum cleanability Optional belt lifter available Allows for a rolling nosebar CCB-600 Specifications: 4 in. drive pulley diameter 6 to 36 in. frame width, 2 in. 60 ft. max. length 250 fpm max. speed 450 lbs. max. load capacity End drives available Tip-up tail standard Open frame construction out of square tube stainless steel offers maximum cleanability Optional belt lifter available Cleats from 0.25 to 3 in tall, customer selected pitch mk CleanMove Conveyor Technology 13

14 Plastic Modular Belt Conveyors Plastic modular belt conveyors are offered with or without cleated belts. These conveyors allow for the belt to be quickly and easily removed. Removing the belt allows for access inside the frame for cleaning. Used in many industries, these conveyors provide a versatile solution. CMP-200 and CCM-200 CMP-400 and CCM-4 CMP CleanMove Standard Plastic Modular Belt Conveyor CCM CleanMove Standard Cleated Plastic Modular Belt Conveyor CMP CleanMove Plus Plastic Modular Belt Conveyor 304 stainless steel #4 polish finish on external surfaces Bolted construction Wipe-down Soap and water compatible Standard Features: Washdown up to 100 psi Polymer housed bearing with zinc/ steel insert Industrial motors Standard 304 stainless steel #4 polish finish Bolted, continuous non-pitted welded construction Bolted spacers for hardware and accessory attachment CMP-200 Specifications: 3.9 in. drive pulley diameter 4 to 48 in. frame width, 2 in. 60 ft. max. frame length 250 fpm max. speed 1,000 lbs. max. load capacity End and mid-mount drives available Allows for a rolling nosebar CCM-200 Specifications: 3.9 in. drive pulley diameter 4 to 48 in. frame width, 2 in. 60 ft. max. frame length 250 fpm max. speed 1,000 lbs. max. load capacity End drives available Cleats up to 6 in. tall, customer selected pitch Belt sidewalls available CMP-400 Specifications: 5.1 in. drive pulley diameter 4 to 48 in. frame width, 2 in. 60 ft. max. frame length 250 fpm max. speed 1,000 lbs. max. load capacity End and mid-mount drives available Optional tip-up tail Allows for a rolling nosebar 14 mk CleanMove Conveyor Technology

15 00 CMP-600 and CCM-600 CCM CleanMove Plus Cleated Plastic Modular Belt Conveyor CMP CleanMove Ultra Plastic Modular Belt Conveyor CCM CleanMove Ultra Cleated Plastic Modular Belt Conveyor Features: Chlorinated cleaner compatible Washdown up to 1,500 psi Polymer bearings with stainless steel insert & FDA approved solid lubricant Epoxy painted washdown motors 304 stainless steel #4 polish finish or bead-blasted on all frame surfaces Non-pitted welded construction (wherever possible) Caustic cleaner compatible Standard Features: Welded standoffs to keep hardware out of the belt path Washdown up to 1,500 psi Stainless steel bearings with FDA approved solid lubricant Stainless steel motors CCM-400 Specifications: 5.1 in. drive pulley diameter 4 to 48 in. frame width, 2 in. 60 ft. max. frame length 250 fpm max. speed 1,000 lbs. max. load capacity End drives available Optional tip-up tail Cleats up to 6 in. tall, customer selected pitch Belt sidewalls available CMP-600 Specifications: 5.1 in. drive pulley diameter 4 to 48 in. frame width, 2 in. 50 ft. max. frame length 250 fpm max. speed 850 lbs. max. load capacity End and mid-mount drives available 3-A sanitary design guidelines Frame cut outs for easy cleaning No horizontal surfaces allow for maximum drainage Allows for a rolling nosebar CCM-600 Specifications: 5.1 in. drive pulley diameter 4 to 48 in. frame width, 2 in. 50 ft. max. frame length 250 fpm max. speed 850 lbs. max. load capacity End drives available 3-A sanitary design guidelines Frame cut outs for easy cleaning No horizontal surfaces allow for maximum drainage Cleats up to 6 in. tall, customer selected pitch Belt sidewalls available mk CleanMove Conveyor Technology 15

16 Incline Conveyors Incline conveyors can be configured in a variety of different ways. They are available in fabric and plastic modular belt options. A wide variety of cleats and sidewalls are available. Incline conveyors from mk are robust, durable and useful in many industries and applications. CIC-200 and CIM-200 CIC-400 and CIM-40 CIC CleanMove Standard Incline Belt Conveyor CIM CleanMove Standard Incline Plastic Modular Belt Conveyor CIC CleanMove Plus Incline Belt Conveyor 304 stainless steel #4 polish finish on external surfaces Bolted construction Wipe down Soap and water compatible Standard Features: Washdown up to 100 psi Polymer housed bearing with zinc/ steel insert Industrial motors Angles of incline/decline are 15, 30, 45 and 60 Standard 304 stainless steel #4 polish finish Bolted continuous non-pitted welded construction Bolted spacers for hardware and accessory attachment Chlorinated cleaner compatible CIC-200 Specifications: 2 in. drive pulley diameter 6 to 24 in. frame width, 2 in. Usable width is 5 in. less frame width 48 ft. max. frame length 150 fpm max. speed 250 lbs. max. load capacity Available in a variety of configurations Customer selected lengths for each section Cleats from 0.25 to 3 in. tall, customer specified pitch CIM-200 Specifications: 3.9 in. drive pulley diameter 6 to 24 in. frame width, 2 in. Usable width is 4.75 in. less frame width 60 ft. max. frame length 150 fpm max. speed 400 lbs. max. load capacity Available in a variety of configurations Customer selected lengths for each section Cleats up to 6 in. tall, customer specified pitch CIC-400 Specifications: 3 in. drive pulley diameter 6 to 24 in. frame width, 2 in. Usable width is 5 in. less frame width 48 ft. max. frame length 150 fpm max. speed 400 lbs. max. load capacity Available in a variety of configurations Customer selected lengths for each section All FDA approved components in the bend assemblies Cleats from 0.25 to 3 in. tall, customer specified pitch 16 mk CleanMove Conveyor Technology

17 0 CIC-600 and CIM-600 CIM CleanMove Plus Incline Plastic Modular Belt Conveyor CIC CleanMove Ultra Incline Belt Conveyor CIM CleanMove Ultra Cleated Belt Conveyor Features: Washdown up to 1,500 psi Polymer bearings with stainless steel insert and FDA approved solid lubricant Epoxy painted washdown motors Angles of incline/decline are 15, 30, 45 and stainless steel #4 polish or bead blast finish on all frame surfaces Non-pitted welded construction (wherever possible) Welded standoffs to keep hardware out of the belt path Standard Features: Caustic cleaner compatible Washdown up to 1,500 psi Stainless steel bearings with FDA approved solid lubricant Stainless steel motors Angles of incline/decline are 15, 30, 45 and 60 CIM-400 Specifications: 5.1 in. drive pulley diameter 6 to 48 in. frame width, 2 in. Usable width is 4.75 in. less frame width 60 ft. max. frame length 150 fpm max. speed 400 lbs. max. load capacity Available in a variety of configurations Customer selected lengths for each section All FDA approved components in the bend assemblies Cleats up to 6 in. tall, customer specified pitch CIC-600 Specifications: 4 in. drive pulley diameter 6 to 24 in. frame width, 2 in. Usable width is 8 in. less frame width 48 ft. max. frame length 150 fpm max. speed 400 lbs. max. load capacity 3-A sanitary design guidelines Square tube steel frame, with rounded edges, for maximum cleanability Cleats from 0.25 to 3 in. tall, customer specified pitch CIM-600 Specifications: 5.1 in. drive pulley diameter 8 to 48 in. frame width, 2 in. Usable width is 5.25 in. less frame width 50 ft. max. frame length 150 fpm max. speed 400 lbs. max. load capacity 3-A sanitary design guidelines Square tube steel frame, with rounded edges, for maximum cleanability Cleats up to 6 in. tall, customer specified pitch mk CleanMove Conveyor Technology 17

18 Flat Top Chain Conveyors Flat top chain conveyors are available with or without curves. These conveyors allow for the belt to be quickly and easily removed. Removing the belt allows for access inside the frame for cleaning. CTF-200 and CRF-200 CTF-400 and CRF-400 CTF CleanMove Standard Straight Flat Top Chain Conveyor 304 stainless steel #4 polish finish on external surfaces Bolted construction Wipe down Soap and water compatible Standard Features: CRF CleanMove Standard Curved Flat Top Chain Conveyor Washdown up to 100 psi Polymer housed bearing with zinc/steel insert Industrial motors All FDA approved beltings available in Acetal plastics and stainless steel CTF CleanMove Standard Straight Flat Top Chain Conveyor Standard Features: 304 stainless steel #4 polish finish Bolted, continuous non-pitted welded construction Chlorinated cleaner compatible Washdown up to 1,500 psi CRF CleanMove Standard Curved Flat Top Chain Conveyor Polymer bearings with stainless steel insert and FDA approved solid lubricant All FDA approved beltings available in Acetal plastics and stainless steel CTF-200 Specifications: 5.09 in. drive pulley diameter 3.25, 4.5, 6, 7.5, 10 and 12 in. chain widths 60 ft. max. frame length 200 fpm max. speed 1,200 lbs. max. load capacity CRF-200 Specifications: 5.09 in. drive pulley diameter 3.25, 4.5, 7.5, 10 and 12 in. chain widths 40 ft. max. frame length 200 fpm max. speed 800 lbs. max. load capacity Horizontal and vertical bends available Multiple straight and bend sections possible CTF-400 Specifications: 5.09 in. drive pulley diameter 3.25, 4.5, 6, 7.5, 10 and 12 in. chain widths 60 ft. max. frame length 200 fpm max. speed 1,200 lbs. max. load capacity Raised belt surface for superior cleanability CRF-400 Specifications: 5.09 in. drive pulley diameter 3.25, 4.5, 7.5, 10 and 12 in. chain widths 40 ft. max. frame length 200 fpm max. speed 800 lbs. max. load capacity Horizontal and vertical bends available Multiple straight and bend sections possible 18 mk CleanMove Conveyor Technology

19 Curved Plastic Modular Belt Conveyors Curved plastic modular belts are highly customizable. Multiple straight and curve sections per conveyor are possible. The belt is easily removable to access to inner frame for cleaning. CRM-200 CRM-400 CRM-600 CRM CleanMove Standard Curved Plastic Modular Belt Conveyor Standard Features: Standard Features: Standard Features: 304 stainless steel #4 polish finish on external surfaces Bolted construction Wipe down Soap and water compatible Washdown up to 100 psi Polymer housed bearing with zinc/steel insert Industrial motors 30, 45, 60, 90 and 180 bend angles 304 stainless steel #4 polish finish Bolted continuous non-pitted welded construction Bolted spacers for hardware and accessory attachment Chlorinated cleaner compatible Washdown up to 1,500 psi Polymer bearings with stainless steel insert and FDA approved solid lubricant Epoxy painted washdown motors 30, 45, 60, 90 and 180 bend angles 304 stainless steel #4 polish finish or bead-blasted on all frame surfaces Non-pitted welded construction (wherever possible) Welded standoffs to keep hardware out of the belt path Caustic cleaner compatible Washdown up to 1,500 psi Stainless steel bearings with FDA approved solid lubricant Stainless steel motors 30, 45, 60, 90 and 180 bend angles CRM-200 Specifications: CRM-400 Specifications: CRM-600 Specifications: 3.5 in. drive pulley diameter 6 to 24 in. frame width, 2 in. 60 ft. max. frame length 250 fpm max. speed 500 lbs. max. load capacity CRM CleanMove Plus Curved Plastic Modular Belt Conveyor 3.5 in. drive pulley diameter 6 to 36 in. frame width, 2 in. 60 ft. max. frame length 250 fpm max. speed 500 lbs. max. load capacity CRM CleanMove Ultra Curved Plastic Modular Belt Conveyor 5.1 in. drive pulley diameter 6 to 48 in. frame width, 2 in. 50 ft. max. frame length 250 fpm max. speed 500 lbs. max. load capacity 3-A sanitary design guidelines Frame cut outs for easy cleaning No horizontal surfaces allow for maximum drainage mk CleanMove Conveyor Technology 19

20 Positive Drive The positive drive belt is the ultimate in hygienic design. The belt is a solid thermoplastic (100% closed) material. The belt is positively driven which eliminates belt tracking issues. The conveyor features a toolless frame design, frame cut-outs and belt lifters for fast and easy belt cleaning. CPD-600 CPD CleanMove Ultra Positive Drive Belt Standard Features: 304 stainless steel #4 polish or bead blast finish on all frame surfaces Non-pitted welded construction (wherever possible) Welded standoffs to keep hardware out of the belt path Caustic cleaner compatible Washdown up to 1,500 psi Stainless steel bearings with FDA approved solid lubricant Stainless steel motors Toolless frame design 5.2 in. drive pulley diameter 6 to 36 in. width, 3 in. 30 ft. max. frame length 250 fpm max. speed 600 lbs. max. load capacity CPD-600 Specifications: End drives available 3-A sanitary design guidelines Frame cut outs for easy cleaning Optional belt lifter available 20 mk CleanMove Conveyor Technology

21 Support Stands mk offers a variety of different stands designed to meet the specific needs of the CleanMove conveyor levels. Many stands are available with leveling pads or casters. Shown below are just a few examples of what we offer. Consult our full line catalog for more information. Side Rails mk offers both fixed and adjustable side rails. For adjustable side rails, we offer three different uprights and three different horizontal rail options. Shown below are just a few examples of what we offer. Consult our full line catalog for more information. mk CleanMove Conveyor Technology 21

22 Motors mk North America's standard offering includes motors and gearheads from various world class suppliers. They are offered in three different levels of cleanability to correspond to the three levels of CleanMove series conveyors. Customers are welcome to mix and match motor sanitation levels with different conveyor sanitation levels. Industrial motors, gearhead and gearmotors for CleanMove Standard series Epoxy painted, washdown rated motors, gearheads and gearmotors for CleanMove Plus series Stainless steel, washdown rated motors, gearheads and gearmotors for CleanMove Ultra series Motor types can be mixed and matched with any CleanMove series A wide variety of voltages available including; 115 AC 1 Ph, 230 and 460 AC 3 Ph DC motors and 115 AC speed controls are available for CleanMove Standard and Plus series See our full catalog for more details or call mk North America and we will be happy to design a solution for you! Featuring products from: 22 mk CleanMove Conveyor Technology

23 Controllers mk offers three different levels of cleanability for controllers, corresponding to the three levels of CleanMove conveyors. Customers are welcome to mix and match sanitation levels of controllers with the conveyor levels, however caution should be taken when selecting a controller of a lower sanitation level. mk North America offers a variety of speed controls and inverters to be used with our various motors All controllers are Nema 4x with either a IP65 or IP56 rating DC voltage motors require the use of a speed control to operate AC motors are inverter duty, but do not require the use of an inverter In all instances customers are welcome to provide their own controls Featuring products from: mk CleanMove Conveyor Technology 23

24 Belts & Chains All of mk s CleanMove conveyors feature FDA approved belting. Whether your application requires a synthetic fabric belt, plastic modular belting, positive drive belting or flat top chain, mk is certain to have the right belting for your application. Shown here are a few examples of the belts we offer, and many are available with cleats. Consult the mk CleanMove Catalog for a full product listing of belts and chains. mk is also happy to use a belt that you may currently be using or if you prefer, contact our sales staff for a belting recommendation. Fabric Belt Plastic Modular Belt FDA approved belting, cleats and sidewalls Many belts available with sealed edges to reduce contamination of belt core Speciality belts for x-ray, ovens and dough processing available Belt splices include all FDA approved options; endless finger, endless step, stainless steel lacing or plastic lacing Cleats from 0.25 to 3-inches tall Sidewalls up to 3-inches tall Customer specified cleat spacing Belts are typically white or blue in color FDA approved belting, flights and sideguards Damaged or worn segments of belting can be replaced, instead of replacing the entire belt; reducing costs and downtime Open and closed belt surfaces available Open belts are ideal for moist applications as well as for cooling and drainage Stainless steel and a variety of plastic pins available for most belt types Allows for use of a Clean In Place system for continuous cleaning of belting Featuring products from: 24 mk CleanMove Conveyor Technology

25 Positive Drive Belt Flat Top Chain USDA/FDA and 3-A cleared and approved A smooth, homogeneous surface without crevices which helps prevent bacteria buildup No ply or edge fraying Simple and hygenic construction Mechanical benefits including minimal pretension, reduced noise level, lightweight belting, easy to install, and a long operating life All FDA approved chains, including a variety of plastics and stainless steel Speciality chains featuring roller tops or friction inserts are available Chain industry standard widths Featuring products from: mk CleanMove Conveyor Technology 25

26 MicroTransfer mk North America offers two types of MicroTransfers. Designed to aid in small product transfers between large pulley diameter conveyors. Slave units are designed to be driven off either the infeed or the discharge. And motor driven units are independent of the conveyor they are mounted to. The transfers are designed around our CleanMove Plus and Ultra series For smooth product transition and product flow control through transfer Available in fabric and plastic modular belting Use in any location where a tight nose transfer is required Great for product singulation Customizable to the width of the conveyor they are transfering to or from Transfer nose Ø = 0.78 in. CleanMove Ultra slave driven MicroTransfer shown. Modular Belt Fabric Belt Roller Transfer mk roller transfers are ideal when products need additional support bridging the gap between conveyors. The product is supported by three rows of food grade plastic rollers. This is a non-powered transfer and is customizable to a variety of widths, including wide conveyor widths (over 24 in.). Rod Transfer mk rod transfers are ideal when products need additional support bridging gaps between conveyors. This transfer features a stainless steel rod, and can be provided as non-powered or driven off the mk supplied CleanMove conveyor. 26 mk CleanMove Conveyor Technology

27 Accessories Spray System Drip Pan Belt Scraper Clean in Place (CIP) spray systems are designed to clean the chain of a plastic modular belt conveyor as it travels past the water spray nozzles. Chute Stainless steel drip pans can be added for a variety of uses including collecting liquids and particulates that fall from the product. Hopper Food grade urethane belt scrapers are designed to remove product build-up from the belt and help release products better. Lane Divider Stainless steel chutes are designed to feed product onto or off of the conveyor. Ceiling Support Hoppers are ideal in applications where large quantities of product need to be metered out, guided and moved onto the conveyor. Conveyor Cover Adjustable or non-adjustable lane dividers are used to group product into lanes, and are constructed of stainess steel or food grade plastic. Belt Lifter Detail Stainless steel ceiling supports can be provided with our without drop rods, ideal for conveying at high elevations. Covers can be provided for any of our conveyors, and come in clear polycarbonate or stainless steel versions. Belt lifters are designed to easily lift the belt off the conveyor surface for a fast and effective way to clean the inside of the frame. mk CleanMove Conveyor Technology 27

28 Design & Application Examples This example of a CleanMove Plus features epoxy painted motors, 3-A leveling pads, tight rolling nosebar end transfers and custom belt scrapers. This conveyor is a glaze recapturing system. Stainless steel flat belt conveyors are often used for conveying small delicate products such as these cookies. In this example cookie filling is being added as they move past the dispenser nozzles on the conveyor. A stainless steel conveyor featuring a plastic modular belt receives small pharmaceutical vials into a rotary indexer. Fixed side rails contain produce on this CleanMove Plus conveyor. Also featured are stands mounted via stand-offs keeping all hardware out of the belt path. 28 mk CleanMove Conveyor Technology

29 In this custom application baking pans are presented for dough filling before being transferred off the conveyor with the assistance of a stainless steel motorized driven roller. Frozen pizzas travels to the packaging line on this CleanMove Plus CMP-400 conveyor. Fabric belts come in a variety of different surfaces and finishes. Some belts are ideal for hot sticky goods while others, like this blue belt, are ideal in dough proofing lines. Croissants travel on a CleanMove Plus CRM-400 conveyor to a wrapping station. This conveyor features removable side rails and casters, which make it movable. mk CleanMove Conveyor Technology 29

30 Design & Application Examples CleanMove Standard flat belt conveyor, CFB-200, with adjustable side rails is ideal for transporting and containing a variety of different size products such as this pharmaceutical vial. CleanMove Plus conveyor, CRM-400, with optional frame cut out for easy cleaning. CleanMove Plus conveyors have many optional features which increase the cleanability of the conveyor, such as the toolless tip-up tail on this cleated fabric belt conveyor CCB-400. Closed flat top plastic modular belt conveyor CleanMove Plus, CMP mk CleanMove Conveyor Technology

31 CleanMove Standard flat belt conveyors, CFB-200, standard idlers feature a two bolt belt tracking and tensioning system. Also shown is a food grade UHMW side rail. The belt has been removed to show the open and hygienic design of the internal frame of this plastic modular belt conveyor. This CleanMove Plus flat belt conveyor features a retractable tight nosebar for small product transfer as well as a custom topside adjustable belt scraper. A CleanMove Plus conveyor with a sanitary stainless steel chute to guide product off belt. mk CleanMove Conveyor Technology 31

32 mk North America, Inc. an mk Technology Group Company Highland Park Drive Bloomfield, CT 06002, USA Phone: (860) Fax: (860) CleanMove is a registered trademark of mk North America, Inc. All rights reserved, information subject to change without notice mk North America, Inc.