Conveyor Chain ENGLISH ISSUE 8

Transcription

1 Conveyor Chain ENLIS ISSUE 8

2 Never a problem, always a...

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4 CALLENE RODUCT RANE RECISION ROLLER CAIN, IN STEEL, STAINLESS STEEL & ZINC/NICKEL LATED LEAF CAIN EAVY DUTY DRIVE CAIN WELDED STEEL CAIN (DRA AND MILL CAIN) FOOD INDUSTRY CAIN ARICULTURAL CAIN SECIAL CAIN AND ATTACMENT CAIN CONVEYOR CAIN BLOCK CAIN ENINEERED BUS CAIN ALM OIL CAIN DRO FORED CAIN SUAR CAIN TAER BORE & ILOT BORE V-ULLEYS SYNCRONOUS ULLEYS OLY V ULLEYS TAER BUSES MI-LOCK ULLEYS AND BUSES WEDE AND CLASSICAL V-BELTS TAER BORED SROCKETS ILOT BORED & LATEWEEL SROCKETS FINIS BORED SROCKETS WELD-ON-UBS AND BOLT-ON-UBS RC COULINS FFX TYRE COULINS JAW COULINS NX COULINS RX COULINS CAIN COULINS TORQUE LIMITERS CLAMIN ELEMENTS MOTOR MOUNTS ELECTRIC MOTORS WORM EARS SAFT MOUNTED SEED REDUCERS (SMSR + TXT) SELF LUBE BEARIN UNITS LUMMER BLOCKS BEARINS I RI-CCB-ISSUE7-UK

5 ere s a Challenge: European conveyor chain manufactured in our dedicated plant in the industrialised east coast of China supplying a global market. China Q and logistics centre Challenge production plant and warehouse 1

6 100 countries buy Challenge Customers in over 100 countries benefit from our technical expertise and competitive pricing. What s more, we are fast on our feet designing and manufacturing chains for all your special projects with the impressive speed and precision we have become famous for. For more information visit our website: Challenge production plant and warehouse 2

7 In-house precision tooling for manufacturing precision chain Tooling designed and manufactured in house Vertical machining centre Tool maintainance Die sets for every pitch unches + die sets for any size hole Cold drawn high grade alloy steel material held in stock in all common sizes oles precision punched on dedicated progression tooling uarantees consistently high tolerance pitch control and strong, fatigue resistant chain 3

8 Automated machinery eliminates human error igh efficiency bar fed CNC lathe Round parts in production Selective induction hardening Spin Riveted Induction ardened ins in Alloy Steel For optimum life and the strongest rivet in any standard chain Tempering Shot peened to produce a strong surface and reduce fatigue All round parts ground to size 4

9 Assembly and Spin Riveting Cleaning + oiling line All parts cleaned + oiled before assembly ins with location shoulders/flats and interference fit recise positioning of outer plates adds to strength whilst ensuring accuracy of attachment positioning Before After As specialists in the production of spin-riveted chains, we use high-grade case-hardened alloy steel pins produced on state-of-the-art European machines, giving you the best rivet on any standard chain Assembled chain cleaned + oiled before packing. eavy duty chain hot dipped in propriety rust proof oil: Formula 818X + Moly Challenge chain boxed and ready for shipment 5

10 Automated welding machinery World class welds Dye pen testing of welds Tensile strength testing ISO 9001:2015 (UK audited) certified, Challenge employs a highly qualified team of engineers to deliver our vision for consistently high quality products at competitive prices. 6

11 Chain Drives Conveyor Chain The Benefits of Challenge Spin Riveted Conveyor Chain Material igh quality steels used throughout Link plates cropped from high carbon cold drawn steel To avoid internal stresses associated with guillotined steel, Challenge produces all plates from high tolerance, on size, cold drawn steel bars resulting in a plate better able to withstand fatigue and shock loads. Bushes with location shoulders and interference fit For precise assembly; control on inner width and prevention of bush rotation. Bush shoulder length extended to form clearance between inner and outer plates and provide uniform lubrication; increased strength and life. This reduces the possibility of chain seizure. Case ardened Alloy steel bushes precision machined from seamless tube Ensuring minimum distortion and superior concentricity. Optional Stainless Steel or Nitride treated liner bushes ardened Rollers with grinding rinding the outer diameter gives excellent wear resistance and good load carrying qualities plus reduced wear on sprockets and better visual result. Alloy Steel Seamless Tube used for all ollow ins For wear and shock resistance. Spin Riveted (not coned) for stronger rivet and reduced pin-end stress. ins with location shoulders and interference fit recise positioning of outer plates adds to strength whilst ensuring accuracy of attachment positioning.. Shot peened to produce a strong surface and reduce fatigue Challenge has invested heavily in CNC controlled machinery for optimum batch component conformity. Attachment plates jig assembled maintains position and squareness. Spin Riveted Induction ardened ins in Alloy Steel For optimum life and the strongest rivet in any standard chain.. oles precision punched on dedicated progression tooling uarantees consistently high tolerance pitch control and strong, fatigue resistant chain. Attachment and options CNC welded and integral attachments, special bushes, bearings. Zinc and Nickel plated parts, molykoted pins, bushes, and rollers. lastic rollers, flanged rollers, hardened plates, stainless parts, liner bushes etc. All specials produced in highest quality - fast turnaround. 7 RI-CCB-ISSUE7-UK

12 Just a few of the limitless options available: 6 pitch Sugar Chain w/ A42 attachment 250mm pitch Clay Reclaimer Chain w/ A2 125mm pitch M112 chain with special A1 attachment attachment and bolted plastic wear pad 160mm pitch M160 chain with special integral scraper attachment, sheradised plates and Molykote round parts 350mm pitch Sugar Chain w/ pin and bush through-lubrication 250mm pitch coal reclaimer chain w/ gusseted integral A2 attachment 160mm pitch bolted furnace chain w/ welded A2 attachment 125mm pitch twin strand bolted scraper chain, pin and bush w/ molykote, sheradised plates and galvanised scraper plate 100mm pitch chain with A2 attachment FV180-B-125 w/ drilled integral scraper for feed mill 315mm pitch clay reclaimer chain w/ integral A2 attachment and anti-rotation pins 125mm pitch M224 bush chain 8

13 152.4mm pitch FU270 flow conveyor chain w/ welded scraper bars 315mm pitch clinker reclaimer chain w/ SA2 attachment 125mm pitch NSE400 bucket elevator chain w/ 4 attachment 152.4mm pitch bucket elevator chain w/ 4 attachment with square holes for captive bolts 160mm pitch bucket elevator chain w/ 4 attachment for sugar refinery 315mm pitch coal supply chain w/ integral A2 attachment and bolted locking plate 250mm pitch clay supply chain w/ integral A2 attachment 200mm pitch limestone supply chain w/ gusseted integral A2 attachment 200mm pitch clay scaling supply chain w/ integral K1 attachment 125mm pitch NSE600 bucket elevator chain w/ 4 attachment 315mm pitch clay supply chain w/ integral K2 attachment and bolted locking plate 160mm pitch self supporting clinker tray conveyor chain w/ integral A2 attachment 9

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15 Chain Drives Conveyor Chain FV/C Series Metric Conveyor Chain (DIN 8165) FV/C Series Solid in S S D3 J1 J1 F1 E T1 L s Solid in E T1 T2 T2 D6 D6 D6 Type A F2 J2 D1 Type B Type C Breaking Load kn D4 Type D T Breaking Load, kn Weight (Type C) kg/m DIN Number Chain number itch L S F1 F2 D1 D3 D4 D6 FV40 C FV63 C FV90 C FV112 C ½J1 J2 ½J1 J3 J3 11 RI-CCB-ISSUE7-UK

16 Chain Drives Conveyor Chain FV/C Series Metric Conveyor Chain (DIN 8165) FV/C Series Solid in S S D3 J1 J1 F1 E T1 L s E T1 Solid in T2 T2 D6 D6 D6 Type A F2 J2 D1 Type B Type C D4 Type D Breaking T Load Breaking kn Load, kn Weight (Type C) kg/m DIN Number Chain number itch L S F1 F2 D1 D3 D4 D6 FV140 C FV180 C FV250 C FV315 C ½J1 J2 ½J1 J3 J3 RI-CCB-ISSUE7-UK 12

17 Chain Drives Conveyor Chain FV/CC Series Metric Conveyor Chain (DIN 8165) FV/CC Series ollow in D6 F2 F1 L s D3 Type A D1 Type B Type C D4 Type D D7 ollow in Breaking Load kn Weight (Type C) kg/m DIN Number Chain number itch L S F1 F2 D1 D3 D4 D6 D7 FV63 CC FV90 CC FV112 CC FV140 CC RI-CCB-ISSUE7-UK

18 Chain Drives Conveyor Chain FV/CC Series Metric Conveyor Chain (DIN 8165) FV/CC Series ollow in D6 F2 F1 L s D3 Type A D1 Type B Type C D4 Type D D7 ollow in Breaking Load kn Weight (Type C) kg/m DIN Number Chain number itch L S F1 F2 D1 D3 D4 D6 D7 FV180 CC FV250 CC FV315 CC RI-CCB-ISSUE7-UK 14

19 a Chain Drives Conveyor Chain Attachments FV Series Attachments Metric Conveyor Chain (DIN 8165) FV Series Attachments Type A Type B Type C Type D e b a s b f c d1 e Note: Attachments are also available with 1, 2 or 3 holes and in K1, K2 and K3 (both sides) configuration f c d1 b e f c d1 DIN Number Chain Number itch a b c d1 e f Welded or Integral attachment Type A Type B Type C Type D kg each FV40 C * x * x * Attachment With One ole Chain Weight - Excluding Attachments kg/metre Attachment Weight (A2) x FV63 C * 30x FV90 C * 40x FV112 C x RI-CCB-ISSUE7-UK

20 a Chain Drives Conveyor Chain Attachments FV Series Attachments Metric Conveyor Chain (DIN 8165) f c d1 FV Series Attachments b e Type A Type B Type C Type D e b a s Note: Attachments are also available with 1, 2 or 3 holes and in K1, K2 and K3 (both sides) configuration f c d1 b e f c d1 * Attachment With One ole Welded or Integral attachment Chain Weight - Excluding Attachments kg/metre Attachment Weight (A2) kg each DIN Number Chain Number itch a b c d1 e f Type A Type B Type C Type D FV140 C x FV180 C x FV250 C x FV315 C * 70x RI-CCB-ISSUE7-UK 16

21 Chain Drives Conveyor Chain FVT/CE Series Metric Conveyor Chain (DIN 8165) FVT/CE Series Deep Link 1 F2 F1 L S D6 Deep Link Breaking Load kn T Breaking Load, kn DIN Number Chain number itch L 1 S F1 F2 D6 Weight kg/m FVT40 CE FVT63 CE FVT90 CE FVT112 CE RI-CCB-ISSUE7-UK

22 Chain Drives Conveyor Chain FVT/CE Series Metric Conveyor Chain (DIN 8165) FVT/CE Series Deep Link 1 F2 F1 L S D6 Deep Link Breaking Load kn T Breaking Load, kn DIN Number Chain Number itch L 1 S F1 F2 D6 Weight kg/m FVT140 CE FVT180 CE FVT250 CE FVT315 CE RI-CCB-ISSUE7-UK 18

23 Chain Drives Conveyor Chain FV/CR Series Metric Conveyor Chain (DIN 8165) Scraper Chain g D6 F3 L s Note: Scraper length F3 is available in various lengths. lease provide required length on enquiry. Scraper Chain Breaking Load kn DIN Number Chain Number itch L S g F3 D6 FV40 CR * * * 1.6 FV63 CR * * * 2.4 FV90 CR * * * 4.0 FV112 CR * * * 5.5 FV140 CR * * * 6.0 FV180 CR * * * 9.6 FV250 CR * * * 11.3 Weight kg/m 19 RI-CCB-ISSUE7-UK

24 Chain Drives Conveyor Chain M Series Metric Conveyor Chain (DIN 8167) M Series Solid in S F1 L s J1 E T1 J1 E T1 S Type A D6 T2 T2 D1 Type B D6 Type C D4 Type D ½J1 J2 F2 ½F1 J2 ½J1 J3 J3 Solid in Breaking Load kn T Breaking Load, kn Chain number itch L S F1 F2 D1 D4 D6 M M M M M D6 Weight (Type C) kg/m RI-CCB-ISSUE7-UK 20

25 Chain Drives Conveyor Chain M Series Metric Conveyor Chain (DIN 8167) M Series Solid in S J1 E T1 J1 F1 E T1 L s S T2 T2 Type A D6 D6 D1 Type B Type C ½J1 F2 J2 ½F1 ½J1 J2 D4 Type D J3 J3 Solid in D6 Breaking Load kn T Breaking Load, kn Chain number itch L S F1 F2 D1 D4 D6 M M M M Weight (Type C) kg/m 21 RI-CCB-ISSUE7-UK

26 Chain Drives Conveyor Chain M Series Metric Conveyor Chain (DIN 8167) M Series Solid in S J1 E T1 S T2 ½J1 J1 F1 E T1 L s T2 D6 D6 Type A J2 F2 J2 ½F1 ½J1 D1 Type B J3 Type C D4 Type D J3 D6 Solid in Breaking Load kn T Breaking Load, kn Weight (Type C) kg/m Chain number itch L S F1 F2 D1 D4 D6 M M M RI-CCB-ISSUE7-UK 22

27 a Chain Drives Conveyor Chain Attachments b M Series Attachments Metric Conveyor Chain (DIN 8167) f c d1 M Series Attachments e Type A Type B Type C Type D e b a s Note: Attachments are also available with 1, 2 or 3 holes and in K1, K2 and K3 (both sides) configuration f c d1 b e f c d1 * Attachment With One ole Welded or Integral attachment Chain Weight - Excluding Attachments kg/metre Attachment Weight (A2) kg each Chain Number itch a b c d1 e f Type A Type B Type C Type D M * * x M * 20x * 30x M * 30x M * 40x * M * 40x RI-CCB-ISSUE7-UK

28 Chain Drives Conveyor Chain Attachments b M Series Attachments d1 Metric Conveyor Chain (DIN 8167) f c M Series Attachments Type A Type B Type C Type D e b a s a e Note: Attachments are also available with 1, 2 or 3 holes and in K1, K2 and K3 (both sides) configuration f c d1 Chain Weight - Excluding Attachments kg/metre Attachment Weight (A2) Welded or Chain itch Integral Number a b c d1 e f attachment Type A Type B Type C Type D kg each M * 50x * M * 50x M * 63x * M * 70x * Attachment With 400 One ole RI-CCB-ISSUE7-UK 24

29 Chain Drives Conveyor Chain Attachments M Series Attachments Metric Conveyor Chain (DIN 8167) M Series Attachments Type A Type B Type C Type D e b a s Note: Attachments are also available with 1, 2 or 3 holes and in K1, K2 and K3 (both sides) configuration f c d1 * Attachment With One ole Welded or Integral attachment Chain Weight - Excluding Attachments kg/metre Attachment Weight (A2) kg each Chain Number itch a b c d1 e f Type A Type B Type C Type D M * 70x M * 100x M * 120x RI-CCB-ISSUE7-UK

30 Chain Drives Conveyor Chain MC Series ollow in Metric Conveyor Chain (DIN 8167) MC Series ollow in D6 F1 L s F2 ½F1 D1 D4 Type A Type B Type C Type D D7 ollow in Breaking Load kn T Breaking Load, kn Weight (Type C) kg/m Chain number itch L S F1 F2 D1 D4 D6 D7 MC MC MC MC RI-CCB-ISSUE7-UK 26

31 Chain Drives Conveyor Chain MT/ME Series Deep Link Metric Conveyor Chain (DIN 8167) MT/ME Series Deep Link 1 F2 F1 L S D6 Deep Link Breaking Load kn T Breaking Load, kn Chain Number itch L S 1 F1 F2 D6 ME ME ME ME ME Weight (Type C) kg/m 27 RI-CCB-ISSUE7-UK

32 Chain Drives Conveyor Chain MT/ME Series Metric Conveyor Chain (DIN 8167) MT/ME Series Deep Link 1 F2 F1 L S D6 Deep Link Breaking Load kn T Breaking Load, kn Chain Number itch L S 1 F1 F2 D6 Weight kg/m ME ME ME ME RI-CCB-ISSUE7-UK 28

33 Chain Drives Conveyor Chain MT/ME Series Metric Conveyor Chain (DIN 8167) MT/ME series Deep Link 1 F2 F1 L S D6 Deep Link Breaking Load kn T Breaking Load, kn Chain Number itch L S 1 F1 F2 D6 Weight kg/m ME ME ME , RI-CCB-ISSUE7-UK

34 Chain Drives Conveyor Chain Z Series BS Conveyor Chain (BS 4116 art 4) Z Series Solid in D4 J1 E T1 T2 Type A Type C Type D J3 J2 ½J1 D6 Solid in Minimum Breaking Load, lbf itch Inches itch mm E T1 T2 J1 J2 J3 D4 D6 Breaking Load kn T Breaking Load, kn Weight (Type C) kg/m Chain number Z " " " " " " " " " " " " " " " " 3.5 " " " " " " " " " " " " " " " " 3.2 " " " " " " " " " " " " " " " " 3 " " " " " " " " " " " " " " " " 2.8 " " " " " " " " " " " " " " " " 2.6 " " " " " " " " " " " " " " " " 2.4 Z " " " " " " " " " " " " " " " " 7 " " " " " " " " " " " " " " " " 6.5 " " " " " " " " " " " " " " " " 5.8 " " " " " " " " " " " " " " " " 5.3 " " " " " " " " " " " " " " " " 5 " " " " " " " " " " " " " " " " 4.7 Z " " " " " " " " " " " " " " " " 12.5 " " " " " " " " " " " " " " " " 11.3 " " " " " " " " " " " " " " " " 10.5 " " " " " " " " " " " " " " " " 9.8 " " " " " " " " " " " " " " " " 9.3 " " " " " " " " " " " " " " " " 9 Z " " " " " " " " " " " " " " " " 22 " " " " " " " " " " " " " " " " 21 " " " " " " " " " " " " " " " " 18 " " " " " " " " " " " " " " " " 16.5 RI-CCB-ISSUE7-UK 30

35 Chain Drives Conveyor Chain ZC Series BS Conveyor Chain (BS 4116 art 4) ZC Series ollow in D4 J1 E T1 T2 I J2 ½J1 Type A Type C Type D D6 ollow in Minimum Breaking Load, lbf itch Inches itch mm E I T1 T2 J1 J2 D4 D6 Breaking Load kn T Breaking Load, kn Weight (Type C) kg/m Chain number ZC / 11 9 / 21 / " " " " " " " " " " " " " " " " 1.7 " " " " " " " " " " " " " " " " 1.6 " " " " " " " " " " " " " " " " 1.4 ZC " " " " " " " " " " " " " " " " 3.2 " " " " " " " " " " " " " " " " 3.0 " " " " " " " " " " " " " " " " 2.8 " " " " " " " " " " " " " " " " 2.6 " " " " " " " " " " " " " " " " 2.4 " " " " " " " " " " " " " " " " 2.3 ZC " " " " " " " " " " " " " " " " 6.4 " " " " " " " " " " " " " " " " 6.0 " " " " " " " " " " " " " " " " 5.3 " " " " " " " " " " " " " " " " 4.9 " " " " " " " " " " " " " " " " 4.6 " " " " " " " " " " " " " " " " 4.4 ZC " " " " " " " " " " " " " " " " 11.3 " " " " " " " " " " " " " " " " 11.0 " " " " " " " " " " " " " " " " 9.5 " " " " " " " " " " " " " " " " 9.0 " " " " " " " " " " " " " " " " 8.6 " " " " " " " " " " " " " " " " 8.2 ZC " " " " " " " " " " " " " " " " 20.2 " " " " " " " " " " " " " " " " 18.8 " " " " " " " " " " " " " " " " 16.4 " " " " " " " " " " " " " " " " RI-CCB-ISSUE7-UK

36 Chain Drives Conveyor Chain Attachments Z/ZC Series Attachments BS Conveyor Chain (BS 4116 art 4) Z/ZC Series Attachments T2 L L L d1 d Q d1 Q d1 d O M K Note: Attachments are also available in A1, A2 and A3 (1, 2 and 3 hole, one side only) configuration L1 L2 L3 K3 K2 K1 Conveyor Attachments itch Inches itch mm Average Weight (Each) kg Chain Number Attachment Type K M L1 L2 L3 d d1 O Q Z K " " " " " " " " " " " " " " " " K1,K2,K3 " " " " " " " " " " " " " " " Z K " " " " - " " K1,K2,K3 " " " 11 " " " " " " " " " " " " " " " " " " " " " " " " " " " " " Z K1,K " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " Z K / " " " 70.0 " / " " K1,K2 " " " 14 " " " " " " " " " " " " " " " RI-CCB-ISSUE7-UK 32

37 Chain Drives Conveyor Chain ZE Series BS Conveyor Chain (BS 4116 art 4) ZE Series Deep Link J1 F1 J1 E T1 L S E T1 1 S S T2 T2 D6 D6 D6 ½J1 F2 J2 ½J1 J2 J3 J3 Type C Deep Link Chain Number Minimum Breaking Load, lbf itch Inches itch mm E 1 T1 T2 J1 J2 J3 D6 Breaking Load kn T Breaking Load, kn ZE " " " " " " " " " " " " " " " 4.6 " " " " " " " " " " " " " " " 4.2 " " " " " " " " " " " " " " " 4.0 " " " " " " " " " " " " " " " 3.8 " " " " " " " " " " " " " " " 3.5 " " " " " " " " " " " " " " " 3.3 ZE " " " " " " " " " " " " " " " 8.4 " " " " " " " " " " " " " " " 7.6 " " " " " " " " " " " " " " " 6.8 " " " " " " " " " " " " " " " 6.3 " " " " " " " " " " " " " " " 5.9 " " " " " " " " " " " " " " " 5.7 ZE " " " " " " " " " " " " " " " 15.4 " " " " " " " " " " " " " " " 13.8 " " " " " " " " " " " " " " " 12.8 " " " " " " " " " " " " " " " 12.0 " " " " " " " " " " " " " " " 11.3 " " " " " " " " " " " " " " " 10.5 ZE " " " " " " " " " " " " " " " 29.5 " " " " " " " " " " " " " " " 27.0 " " " " " " " " " " " " " " " 24.5 " " " " " " " " " " " " " " " 23.0 Weight (Type C) kg/m 33 RI-CCB-ISSUE7-UK

38 Chain Drives Conveyor Chain Attachments Attachment Chain Designations Attachment Chain Designations M1-01 Attachment Orientation M = Vertical one side MK = Vertical both sides A = orizontal one side Mounting oles 1 = Single ole 2 = Double 3 = Triple K = orizontal both sides Frequency 01 = Every side plate 02 = Every other side plate 03 = Every third side plate 04 = Every fourth side plate Examples A2-02 K3-01 RI-CCB-ISSUE7-UK 34

39 Chain Drives Block Chain NF Block Chain NF Block Chain L2 L1 W T L Chain number Chain pitch Roller diameter Width between inner plates Bearing pin diameter in length Side plate height late thickness Tensile strength R W D L L1 L2 T kn(kgf) kg/m Approx weight NF / 23.3 / (31500) 7.0 NF / 23.3 / (31500) 6.6 NF / 26.5 / (40500) 9.0 NF / 26.5 / (40500) 8.5 NF / 29.5 / (56500) 12.3 NF / 29.5 / (56500) 12.0 NF / 31.5 / (63000) 13.7 NF / 31.5 / (63000) 13.0 NF / 33.5 / (73500) 16.2 NF / 33.5 / (73500) 15.5 NF / 38 / (92500) 21.0 NF / 38 / (92500) 20.0 NF / 40 / (114000) 25.0 NF / 40 / (114000) 24.0 NF / 47.5 / (143000) 32.0 NF / 47.5 / (143000) 31.0 NF / 52.5 / (177500) 39.0 NF / 52.5 / (177500) 37.8 NF / 59 / (219500) 50.0 NF / 59 / (219500) 48.3 NF / 66 / (248500) 58.8 NF / 66 / (248500) 56.7 NF / 67 / (277500) 66.0 NF / 67 / (277500) 62.3 These chains consist of outer link plates, inner block links and pins. 35 RI-CCB-ISSUE7-UK

40 Chain Drives Engineered Bush Chains Engineered Steel Bush Chains Engineered Steel Bush Chains b1 T L T d1 d2 ANSI chain number Challenge chain number itch inches itch mm Bush diameter Width between inner plates in diameter in length Side plate height late thickness Average Tensile strength Approx weight d1 max b1 min d2 L max T kn/bf kg/m S102B S102B S110 S S111 S S131 S S150 S S188 S S856 S S857 S S859 S S864 S RI-CCB-ISSUE7-UK 36

41 Chain Drives Engineered Bush Chains Engineered Steel Bush Chains Attachments A1 & K1 Engineered Steel Bush Chains Attachments A1 & K1 h4 T h4 T T b1 F/2 W/2 T b1 F W d4 d4 ANSI chain number Challenge chain number itch inches itch mm Attachment diameter late thickness F W h4 d4 T S102B S102B S131 S S188 S Engineered Steel Bush Chains Attachments A2 & K2 Engineered Steel Bush Chains Attachments A2 & K2 h4 T h4 T T T b1 F/2 W/2 b1 F W d4 L d4 L ANSI chain number Challenge chain number itch inches ole distance Attachment diameter late thickness L max F W max h4 d4 min T S102B S102B S110 S S111 S S131 S S150 S S188 S S856 S RI-CCB-ISSUE7-UK

42 Chain Drives Engineered Bush Chains Engineered Steel Bush Chains Attachments A22 Engineered Steel Bush Chains Attachments A22 Engineered Steel Bush Chains Attachments K3 Engineered Steel Bush Chains Attachments K3 T h4 T 14.3 L L F W W F2 F1 d4 F1 F2 W d4 4.5 ANSI chain number Challenge chain number itch inches itch mm Attachment diameter late thickness F W h4 d4 T S188 S / / S188A22F / ANSI chain number Challenge chain number itch inches Attachment diameter late thickness L F1 F2 W h4 d4 T S150 S S856 S Engineered Steel Bush Chains Attachments K35 Engineered Steel Bush Chains Attachments K35 Engineered Steel Bush Chains Attachments K44 Engineered Steel Bush Chains Attachments K44 T T h4 h4 L L F1 F2 W F1 F2 W d4 d4 ANSI chain number Challenge chain number itch inches Attachment diameter late thickness L F1 F2 W h4 d4 T S856 S ANSI chain number Challenge chain number itch inches Attachment diameter late thickness L1 L2 F1 F2 W h4 d4 T S857 S S859 S S864 S RI-CCB-ISSUE7-UK 38

43 Chain Drives Drop Forged Chain Rivetless Forged Chain Rivetless Forged Chain L b1 p1 T h2 b2 t d2 itch in Center link gap late thickness Center link Ultimate tensile Chain number mm diameter in length Chain height width strength / kn d2 L h2 min max t T b1 Q min X X X X458X X X678X X Forged Chain Forged Chain h2 p1 L b1 T b2 t d2 itch in Center link gap late thickness Ultimate tensile Chain number mm diameter in length Chain height Center link width strength / kn d2 L h2 min max t T b1 Q min S S S S S S S RI-CCB-ISSUE7-UK

44 Chain Drives Drop Forged Chain Drop Forged Chain Links D L W1 T W2 Chain number itch mm *Weight kg Min. UTS kn W1 W2 T L D T * Weight including in and Circlip. Nylon and welded steel flights available, eg: Square Bar Flight Flat Bar Flight addle Flight U Flight Closed U Flight Close U Flight with Filler lates OO Flight OO Flight with Filler lates Return Cup Flights All types of sprocket available RI-CCB-ISSUE7-UK 40

45 alm Oil Chain The Benefits Spin Riveted alm Oil Chain Challenge alm Oil conveyor chains are designed to withstand the harsh environments found in today s modern alm Oil mills. Shock loads, heat and lubricating issues demand a tough, high quality solution. Material igh quality alloy steels used throughout. Case ardened alloy steel precision machined bushes Ensuring minimum distortion and superior concentricity. Bushes from seamless tube with location shoulders and interference fit For precise assembly; control on inner width and prevention of pin rotation. Bush shoulder length extended to form clearance between inner and outer plates providing uniform lubrication, increased strength and life and greatly minimises possibility of chain seizure. Spin Riveted Induction ardened ins in alloy steel For optimum life. ins with location shoulders and interference fit For precise positioning of outer plate. ardened Rollers with outer diameter finished by grinding ives excellent wear resistance and good load carrying qualities plus reduced wear on sprockets and a better visual result. Link plates cropped from cold drawn steel Ensures internal stresses are minimised resulting in a plate able to withstand fatigue and shock loads. oles precision punched on dedicated progression tooling consistently high tolerance pitch control guaranteed. Links manufactured from high carbon steel iving increased breaking load. Shot peened roduces strong surface and reduced fatigue. Attachments and options Zinc and Nickel plated parts, molykoted pins, bushes and rollers. Flanged rollers, hardened plates, Stainless parts, liner bushes etc. Connecting links Use zinc plated steel locking nuts (Nyloc). 41 RI-CCB-ISSUE7-UK

46 Chain Drives alm Oil Chain BS Conveyor Chain (BS 4116 art 4) Solid in Solid in BS Chain Range Chain number Series Chain type itch Inches itch mm E T1 T2 J1 J3 J4 D6 Minimum breaking load lbf Minimum breaking load kn Z100 RCC-Z100C101.6 Standard S , " RCC-Z100C101.6* Extra " " " " " " " " " - " " " 27, " " RCC-Z120C101.6 Extra lus " " " " " " " - " " " 32, Z100 RCC-Z100C101.6-E4 Standard S , " RCC-Z100C101.6-E4* Extra " " " " " " " " " " " " " 27, " " RCC-Z120C101.6-E4 Extra lus " " " " " " " 48 " " " 32, Z100 RCC-Z100C101.6-E6 Standard S , " RCC-Z100C101.6-E6* Extra " " " " " " " " " " " " " 27, " " RCC-Z120C101.6-E6 Extra lus " " " " " " " " " " " 32, Z100 RCC-Z100C152.4 Standard S , " RCC-Z100C152.4* Extra " " " " " " " " " - " " " 27, " " RCC-Z120C152.4 Extra lus " " " " " " " - " " " 32, Z160 RCC-Z160C101.6 Standard S , " RCC-Z260C101.6 Extra " " " " " " " " " - " " " 60, " " RCC-Z460C101.6 Extra lus " " " " " " " - " " " 100, " Z160 RCC-Z160C152.4 Standard S , " RCC-Z260C152.4 Extra " " " " " " " " " - " " " 60, " " RCC-Z460C152.4 Extra lus " " " " " " " - " " " 100, " Z160 RCC-Z160C152.4-E4 Standard S , " RCC-Z260C152.4-E4 Extra " " " " " " " " " " " " " 60, " " RCC-Z460C152.4-E4 Extra lus " " " " " " " " " " " 100, " Z160 RCC-Z160C152.4-E6 Standard S , " RCC-Z260C152.4-E6 Extra " " " " " " " " " " " " " 60, " " RCC-Z460C152.4-E6 Extra lus " " " " " " " " " " " 100, " Z300 RCC-Z300C152.4 Standard S , " RCC-Z500C152.4 Extra " " " " " " " " " - " " " 90, " " RCC-Z500C152.4* Extra lus " " " " " " " " " - " " " 120, " Weight kg/m RI-CCB-ISSUE7-UK 42

47 Chain Drives alm Oil Chain BS Conveyor Chain (BS 4116 art 4) ollow in ollow in BS Chain Range Chain number Series itch Inches itch mm E I T1 T2 J1 J2 D6 Minimum breaking load lbf Minimum breaking load kn ZC60 RCC-ZC60C101.6 Standard , " RCC-ZC60C101.6* Extra lus " " " " " " " " " " " " 27, " ZC60 RCC-ZC60C152.4 Standard , " RCC-ZC60C152.4* Extra lus " " " " " " " " " " " " 27, " ZC150 RCC-ZC150C101.6 Standard , " RCC-ZC220C101.6 Extra " " " " " " " " " " " " 46, " ZC150 RCC-ZC220C101.6* Extra lus , " RCC-ZC150C152.4 Standard " " " " " " " " " " 35, ZC150 RCC-ZC220C152.4 Extra , " RCC-ZC220C152.4* Extra lus " " " " " " " " " " " " 50, " Weight kg/m 43 RI-CCB-ISSUE7-UK

48 Chain Drives Notes RI-CCB-ISSUE7-UK 44

49 Chain Drives Sugar Chain 45 RI-CCB-ISSUE7-UK

50 Chain Drives Sugar Chain The Benefits of Challenge Sugar Chain Material igh quality steels used throughout Link plates cropped from high carbon cold drawn steel To avoid internal stresses associated with guillotined steel, Challenge produces all plates from high tolerance, on size, cold drawn steel bars resulting in a plate better able to withstand fatigue and shock loads. Case ardened Alloy steel bushes precision machined from seamless tube Ensuring minimum distortion and superior concentricity. Interference fit extends wear life by preventing bush rotation. Surface grinding minimises wear between bush and roller Induction ardened ins in igh Chrome Alloy Steel ins headed and flatted to ensure location and prevent rotation. Challenge EasyFit pins designed with long lead in to aid onsite maintenance and assembly. ardened Rollers with grinding rinding the outer diameter gives excellent wear resistance and good load carrying qualities plus reduced wear on sprockets and better visual result. Stepped down to help prevent seizure. Flatted bush on 2184 yper Chain for increased breaking load. Shot peened to produce a strong surface and reduce fatigue Challenge has invested heavily in CNC controlled machinery for optimum batch component conformity. Attachment plates jig assembled maintains position and squareness. oles precision punched on dedicated progression tooling uarantees consistently high tolerance pitch control and strong, fatigue resistant chain. Robotic welding of attachment All industry standard attachments available. In-house design team for all special requirements. RI-CCB-ISSUE7-UK 46

51 Chain Drives Sugar Chain Bagasse Chain Bagasse Chain A E (Type B shown) D B C Chain number Type itch Inside width Roller diameter in diameter late thickness late height Attachment hole diameter Attachment hole centres Attachment length Attachment face pitch Transverse Breaking load(kn) A B C D E F J K C1796 A C1796 B " " " " " " " " " " " " 22.9 C2184 B * C2184 YER " " " " " " " " " " " " 380 " C9060 A C9060 B " " " " " " " " " " " " " C9061 A C9061 B " " " " " " " " " " " " 20.3 C9063 A C9063 B " " " " " " " " " " " " " Stainless steel versions available upon request. TYE A with straight links TYE B with cranked links / offset side bar * C2184 YER uses flatted bushes Weight (kg/m) ins with single or double flat upon request Cane Carrier Chain Bagasse Chain 47 RI-CCB-ISSUE7-UK

52 Chain Drives Sugar Chain Cane Carrier Chain Cane Carrier Chain D E I A J D F B C Chain itch Inside Roller in late late Attachent Attachment Attachment latform Transverse Breaking Weight number width diameter diameter thick height hole hole length height pitch Load diameter centres (kn) (kg/m) A B C D E F I J C C C C eat treated stainless steel versions available upon request Cane Carrier Chain Bagasse Chain Cane Carrier Chain Bagasse Chain 1796 Cane Carrier Chain Bagasse Chain YER Bagasse Chain RI-CCB-ISSUE7-UK 48

53 Chain Drives Sugar Chain Welded Steel Chain Welded Steel Chain X A T D F CE Welded Steel Chain (Offset Side Bar) itch Average Max. Approx. Average Dimensions Chain Ultimate Working Links Weight Number Strength Load er Foot mm Inches lbf lbf lbf/ft CE X D T F A WR W WR W WR W WR W Rivetless Forged Chain WR - Welded steel chain - through hardened pins and case hardened bushes. W - Welded steel chain - all components fully heat treated Rivetless Forged Chain h2 p1 L b1 T b2 t d2 Chain number itch in Center link gap late thickness Center link Ultimate tensile mm diameter in length Chain height width strength / kn d2 L h2 min max t T b1 Q min X X RI-CCB-ISSUE7-UK

54 Chain Drives Roller Chain All dimensions in in millimetres unless otherwise stated. Every effort has been taken to to ensure that the data listed in in this catalogue is is correct. Challenge accepts no liability for any inaccuracies or or damage caused. RI-CCB-ISSUE7-UK 50

55 Chain Drives Features Challenge offer a large range of various types of chain including Transmission, Conveyor, Agricultural, Leaf and many types of special chains Challenge Transmission Roller chain Challenge roller chain is supplied in five meter boxes including one connecting link. Some sizes are available on reels or in 10ft boxes. The range includes ISO, BS, ANSI and many bespoke chains. ISO roller chain standard, straight side plate, extended pin, hollow pin, stainless steel, nickel plated, zinc plated, double pitch and specials. ANSI roller chain standard, heavy duty, cottered, cottered heavy duty, straight side plate, extended pin, stainless steel, nickel plated, zinc plated, double pitch (including extended pin, hollow pin) and specials. Roller chain attachments cover a large range for both ISO and ANSI chain, Timber, Agricultural and Conveyor chain. Challenge transmission chains have a longer life because: ins manufactured from case hardened chrome manganese molybdenum steel. This increases wear resistance with more shock absorption ability. re-stretched fit and forget. Ball swaged holes combats fatigue failure. Shot peened rollers and side plates reduces fatigue failure. Deep waisted side plates increases breaking load and reduces stress. Solid rollers prolongs wear life. 51 RI-CCB-ISSUE7-UK

56 Who s got the erfect Spin to bowl your customers over? CALLENE X Series Spin Riveted Transmission Chain Never a problem always a... Spin Riveted For Added Strength Lock in to: Secure source of supply Superior service roduct quality and reliability Manufacturers prices Securing more than just your profits

57 Chain Drives Roller Chain The Benefits... CALLENE X Series Transmission Chain Spin Riveted Case ardened ins in Alloy Steel - For optimum life re-stretched - Fit and forget Ball swaged holes - Combats fatigue Shot peened - roduces strong surface and reduced fatigue Deep waisted side plates - Reduces stress Rollers from seamless tube - For strength and long life The X Series Range... British standard 20B-1X 20B-1LX 20B-2X 20B-2LX 20B-3X 20B-3LX 24B-1X 24B-1LX 24B-2X 24B-3X 28B-1X 28B-1LX 28B-2X 28B-3X 32B-1X 32B-1LX 32B-2X 32B-3X 40B-1X 40B-1LX 40B-2X 40B-3X 48B-1X 48B-1LX 48B-2X 48B-3X 56B-1X 56B-2X 56B-3X 64B-1X 64B-2X 64B-3X American standard 100-1X 100-2X 100-3X 120-1X 120-1X 120-1X 140-1X 140-2X 140-3X 160-1X 160-2X 160-2X 180-1X 180-2X 180-3X 200-1X 200-2X 200-3X 240-1X 240-2X 240-3X Also in the Roller Chain range Roller Chain British Standard Roller Chain ANSI Standard Roller Chain ANSI eavy Duty Roller Chain ANSI Cottered Series Roller Chain ANSI Cottered eavy Duty Series Roller Chain ANSI Straight Side late Roller Chain British Standard Straight Side late Roller Chain Chain Breakers Timing Chain Bush Chain Bicycle Chain Bicycle Chain/Connecting Links Roller Chain with Extended ins Special Transmission Roller Chain ollow in Roller Chain Special Chain with U Elements Special Chain with U and Rubber Elements Transport Chain Special Chain with Driver Stainless Steel Transmission Roller Chain Side Bow Chain Nickel & Zinc lated Transmission Roller Chain Roller Chain Attachments Double itch Chain Double itch Transmission Chain Double itch Conveyor Chain Double itch Attachments Double itch Special Chain Double itch Extended in Chain Double itch ollow in Chain Leaf Chain L / BL Series Leaf Chain LL Series Leaf Chain AL Series Leaf Chain FL Series Leaf Chain Clevis ins Special Leaf Chain with ollow in Timber Chain Welded Steel Chain Welded Steel Chain Attachments (offset sidebar) Welded Steel Chain (offset side bar) Offset Sidebar Roller Chain Straight Sidebar Roller Chain Welded Steel Drag Chain Drag Chain Attachments Agricultural Chain Steel Agricultural Chain Agricultural Chain Attachments Conveyor Chain BS Z Series with Solid in Chain BS ZC Series with ollow in Chain BS Z/ZC Series Attachments Chain BS ZE Series Deep Link Chain M Series Metric Solid in Chain M Series Chain Attachments MC Series ollow in Chain MT/ME Series Deep Link Chain FV/C Series Metric Solid in Chain FV/C Series Metric ollow in Chain FV/C Series Chain Attachments FVT/CE Series Metric Deep Link Chain FV/CR Series Metric Scraper Chain Special Conveyor Chain Special Conveyor Chain Conveyor Chain Attachment Chain Designations 53 RI-CCB-ISSUE7-UK

58 Chain Drives Roller Chain British Standard Roller Chain BS228, ISO R606, DIN 8187 BS Roller Chain C A C A D B B B D D F g g C A g E E E Width ISO itch Roller between in in Inner late Trans- Minimum Average Weight Chain diameter inner diameter length plate thick- verse tensile tensile number plates height ness pitch strength strength A B C D E F g/ kn kn kg/m SIMLEX 04B B B-1 SS B B B B / B-1X / B-1X / B-1X / B-1X / B-1X / B-1X / B-1X / B-1X / DULEX 04B B B-2 SS B B B B / B-2X / B-2X / B-2X / B-2X / B-2X / B-2X / B-2X / B-2X / TRILEX 05B B-3 SS B B B B / B-3X / B-3X / B-3X / B-3X / B-3X / B-3X / B-3X / B-3X / * SS =Straight Side late Chain Standard boxed lengths are 5 metres or 10 feet. Each box contains one CL. Special lengths available. RI-CCB-ISSUE7-UK 54

59 Chain Drives Roller Chain ANSI Standard Roller Chain ANSI B29.1, ISO R606, DIN 8188 ANSI Roller Chain C A F C A C A D D B B B D E E E Width ANSI itch Roller between in in Inner late Trans- Minimum Average Weight Chain diameter inner diameter length plate thick- verse tensile tensile number plates height ness pitch strength strength A B C D E F g/ kn kn kg/m SIMLEX *15-1R *25-1R *35-1R R R R R R XR XR XR XR XR XR XR DULEX *25-2R *35-2R R R R R R XR XR XR XR XR XR XR TRILEX *25-3R *35-3R R R R R XR XR XR XR XR XR XR * Bush chain: A in the table indicates the external diameter of the bush Standard boxed lengths are 5 metres or 10 feet. Each box contains one CL. Special lengths available. 55 RI-CCB-ISSUE7-UK

60 Chain Drives Roller Chain ANSI eavy Duty Roller Chain ANSI B29.1, ISO R606, DIN 8188 ANSI eavy Duty Roller Chain C A F C A C A D D B B B D E E E Width ANSI itch Roller between in in Inner late Trans- Minimum Average Weight Chain diameter inner diameter length plate thick- verse tensile tensile number plates height ness pitch strength strength A B C D E F kn kn kg/m SIMLEX 40-1R R R R XR XR XR XR XR DULEX 60-2R R R XR XR XR XR TRILEX 60-3R R XR XR XR XR XR Standard boxed lengths are 5 metres or 10 feet. Each box contains one CL. Special lengths available. RI-CCB-ISSUE7-UK 56

61 Chain Drives Roller Chain ANSI Cottered Series Roller Chain ANSI B29.1, ISO R606, DIN 8188 ANSI Cottered A Series Roller Chain C A F C A C A E B B E E B Width ANSI itch Roller between in in Inner late Trans- Minimum Average Weight Chain diameter inner diameter length plate thick- verse tensile tensile number plates height ness pitch strength strength A B C E F kn kn kg/m SIMLEX 50-1C C C C C C C C C C DULEX 50-2C C C C C C C C C C TRILEX 50-3C C C C C C C C C C Standard boxed lengths are 5 metres or 10 feet. Each box contains one CL. Special lengths available. 57 RI-CCB-ISSUE7-UK

62 Chain Drives Roller Chain ANSI Cottered eavy Duty Roller Chain ANSI B29.1, ISO R606, DIN 8188 ANSI Cottered eavy Duty Roller Chain C A F C A C A B E B B E E Width ANSI itch Roller between in in Inner late Trans- Minimum Average Weight Chain diameter inner diameter length plate thick- verse tensile tensile number plates height ness pitch strength strength A B C E F kn kn kg/m SIMLEX 50-1C C C C C C C C DULEX 60-2C C C C C C C TRILEX 60-3C C C C C C C Standard boxed lengths are 5 metres or 10 feet. Each box contains one CL. Special lengths available. Chain Breakers Model Range From inch To inch CB-101 (Small) 3/8 3/4 CB-102 (Large) 3/4 1.1/4 CB-101 CB-102 RI-CCB-ISSUE7-UK 58