ACE Group. Chip Cards Manufacturing

Size: px

Start display at page:

Download "ACE Group. Chip Cards Manufacturing"

Joan Norris
5 years ago
Views:

1 Chip Cards Manufacturing Complete manufacturing lines for chip, contactless and fidelity cards. Line 1: "Plextor" type CP Waterless Lithographic Press 5 - color - Line 2: "Plextor" type Cardplex - Line 3: "Muller-Martini" type Concept Electronics: Chip cards manufacturing: color Waterless Lithographic press Manufacturer : Plextor Type : CP CP204VLC Card dimensions: card: CR80 (ISO 7810), x 85.6 mm leaflet: 54-1 x 82+1 mm, Pack height: 4.00 mm, Production speed: up to 120 cards/minute (7,200 cards/hour), Sealing process: thermal sealing, Film specification: 4 GP (PP) film, minimum 20µm, film roll size: inner diameter: 76 mm, outer diameter: 280 mm, center folded film: width: 110 x 110 mm single wound film (option): width: 220 mm, Control: Siemens S7 with operator panel OP 17, Electrical power requirements: 3 x 400 V/ +N, +PE / 50 Hz, 3.5 kva / 10 A, Air requirements: 6 bar (dry and oil free) consumption: 350 l/min, Ambient temperature / relative humidity: C / 40 65%, Machine dimensions / weight (LxWxH): 2.25 x 4.30 x 1.85 m / kg, 1

2 2

3 3

4 4

5 5

2. Printing system Manufacturer : Plextor Type : Cardplex CP2PVLC With modules: MODEL IV - 102 R C3, MODEL FD - 100 2RCV, MODEL PV -

6 2. Printing system Manufacturer : Plextor Type : Cardplex CP2PVLC With modules: MODEL IV R C3, MODEL FD RCV, MODEL PV - 100RC3, MOD3L NV - 100RC3, MODEL SD , MODEL CLL , MODEL LC RC3, MODEL MV - 101RC3, MODEL WC - 50, MODEL LC - 806C 6

7 7

8 8

3. Melzer line Manufacturer : Melzer Melzer line composed by: "Melzer" Unwinder type E-130111, Nr.

9 3. Melzer line Manufacturer : Melzer Melzer line composed by: "Melzer" Unwinder type E , Nr. 0294, "Melzer" Insertadora Banda magnética type M , "Melzer" Insertadora láminas papel type K Nr. 0012, "Melzer" compactadora láminas papel type K Nr. 0731, "Melzer" winder type E Nr. 0055, 4 "Melzer" Thermofusion type K , I , K , E

10 10

11 11

12 12

13 13

14 14

15 15

16 16

4. 4 Color Continous Business Press Manufacturer : Müller Martini Type : Concept Composed by: module 2301 type 93-10075, module 2302 DV/1 blue, module 2302 DV/2 red, module 2302 DV/3 Black, module

17 4. 4 Color Continous Business Press Manufacturer : Müller Martini Type : Concept Composed by: module 2301 type , module 2302 DV/1 blue, module 2302 DV/2 red, module 2302 DV/3 Black, module 2302 DV/4 yellow, module , Müller control Nr , / , "Schindler" Cooler unit type SVK-2000 K, "Technotrans" Cooler Unit type ALPHA 40-6 Art. Nº 704 H "Müller Martini" type SWK 4000 K. H - 17

18 18

19 19

20 20

21 5. Chip assembly Manufacturer : Mühlbauer Type : CH-4730/1 21

22 22

23 23

24 6. Adhesive label assembly Manufacturer : Mühlbauer Type : CML TS1130/1 24

25 25

26 26

27 27

28 15. Card personalization system Manufacturer : Datacard Type : 7000 TM Plastic Card Emboss Printing, Color Tipper, Magnetic Stripe Encoding, Smartcards, Thermal Prints Text, Logos & Barcodes, Photo ID Printing, Height: 49", Depth: 34", Width: 40", Weight: 355 lbs 28

29 29

16. Label applicator Manufacturer : Collamat Type : C-8610 Passing width of label web: 99 mm (3,74 in), Dispensing speed: 50 m/min (164 ft/min), Labelling accuracy: ± 0.

30 16. Label applicator Manufacturer : Collamat Type : C-8610 Passing width of label web: 99 mm (3,74 in), Dispensing speed: 50 m/min (164 ft/min), Labelling accuracy: ± 0.4 mm(1/60 in), Label reel: Max outer diameter 350 mm (13,8 in), Drive: 3 phase stepping motor, Control unit: Micro-processor control unit, SMDtechnology, non stop labelling, 32 label programs, service functions, Power supply: V / Hz / 310 VA With "Imaje" type S8 Master Jaime 1000 SE and 2 "Willett" 30

31 31

32 32

33 17. Signature label assembly Manufacturer : Melzer Type : K With "RW Elektronic" type P-3000 s/n G with Possimo 33

34 34

35 35

36 18. Signature label assembly Manufacturer : Melzer Type : MM3000 With "RW Elektronic" with Posimo P-3000 s/b W

37 37

38 38

39 19. Stamping machine Manufacturer : Melzer Type : E

40 40

41 41

42 20. Cooling unit Manufacturer : Orion Unit cooler for rollers 42

43 21. Cooling unit Manufacturer : Orion Cooler unit for cyliders 43

44 Packaging machines: 10. Wrapping machine Manufacturer : Köra-Packmat Type : VMC-100 For wrapping ISO cards and same sized leaflets. Product Dimensions: 85 x 54 mm (CR80), Pack Height: VMC 100: up to 4 mm, VMC 100S: up to 2.3 mm, Speed: up to 120 packs/minute, Film: VMC 100: 4 GP (PP) film, 25 µm, VMC 100S: coated PP/PET film, 20 to 100 µm gauge, Wrap options: single pack or linked packs, Sealing: thermal sealing, Control: Siemens SIMATIC S7 PLC with OP17 operator panel, Options: Camera Systems, Overwrapping - various styles, Thermal transfer printer, Labelling 44

45 45

46 46

11. Flowpack wrapper Manufacturer : Ilapak-Italia Type : Prima Super Voltage: 400V 50 HZ, Motor: HP 1 Rpm 1400, Reduction Gearbox: SITI I 70V Rt 25/1, Speed: 0-110 Packs per minute, Reel Size: 650,

47 11. Flowpack wrapper Manufacturer : Ilapak-Italia Type : Prima Super Voltage: 400V 50 HZ, Motor: HP 1 Rpm 1400, Reduction Gearbox: SITI I 70V Rt 25/1, Speed: Packs per minute, Reel Size: 650, Crimp Jaw Size: 250 X 150, Knife Type: 255 X 20 X 4, Jaw Heater Wattage: 600 W V, Roller Heater Wattage: 350 W V, Colour RAL 9001, Power Consumption 4 KW, Servo Control Power: 24 V, Weight (net) approx 800 Kg, Printed Film PEC, Gear Shift, In Phase machine Stop, Machine Emergency Alarm Strobe 47

48 48

49 49

50 12. Flowpack bagging machine Manufacturer : Ilapak-Italia Type : Carrera 1000PC Whizzy 210 BRO Machine speed Up to 130 cpm, single jaw. Higher speeds with multiple jaws, Product dimensions length 50/550 mm - 2/21.6 with any jaw centres and length, width 20/230 mm - 0.8/9 with jaw length 250 mm /300 mm - 0.8/11.8 with jaw length 325 mm , height Up to 90 mm with jaw centre 150 mm - 5.9, Film cut-off Up to 630 mm ", Wrapping materials Suitable heat-sealable films, such as plain, or coextruded polypropylene (PP), laminate films (e.g. OPP+PE), polythene films (PE) as well as cold-sealable films of suitable quality, Film reel dimensions core Ø 76 mm - 3, outer Ø 350 mm , width 650 mm , Film reel max weight 40 kg - 88 lbs, Electronic platform Industrial PC, Power requirement From 220 to 480 V, 50/60 Hz, 3-phase, 5 kva, Compressed air 6 bar, 1 l/min with air gusseting, Machine weight 900 kg lbs Up to 120 mm with jaw centre 180 mm

51 51

52 52

53 53

54 13. Shrinking machine Manufacturer : Belca Type : L-2081A 54

55 55

56 Test and measuring equipment: Measuring equipment 7. Profile projector Manufacturer : Microtecnica Type : Hellos 350 V 56

57 8. Card tester Manufacturer : Card test Type : CT F2 57

58 9. Card tester Manufacturer : Card test Type : CT F6 14. Count master Manufacturer : Teic Type : CM-2000C 58

59 59

VERTICAL FORM FILL SEAL MACHINES

VERTICAL FORM FILL SEAL MACHINES AUTOMATIC PACKAGING MACHINES 2 Vertical Form, Fill and Seal machines AVM AVM vertical Form, Fill and Seal (VFFS) machines automatically form a bag from a flat roll of film,