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Shawn Malone
6 years ago
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1 BRAIDING TECHNOLOGY

6 ℇ ℇ ℇ

11 ³ ø Ø

13 ³ ø Ø

14 Wardwell spring combinations and tensions for 16 and 24 carrier wire braiders U = "speedmaster 150 and 100" L = for plain copper and coper coated wires uppercarrier low er carrier φ wire :0.16mm (.0063) φwire :0.20mm (.0078) φ wire :0.25mm (.0098) φ wire :0.30mm (.0118) Upper Carries Number of Ends Number of Ends Number of Ends Number of Ends Tension Springs W A pink W AA white W B green W F brown Lower Carriers Tension Springs W A red W AA white W AAA neutral W B green W C yellow W D blue Pawl Springs S S C S D S E S F Tension in Grams U 300 L U 350 L L 500 U L L U U 550 U U L L L L U 600 U U L U 700 U L U 800 L L L L U 900 U U L L L 1000 U U U 1100 L This chart has been compiled from the results of multiple testing and y ears of ex perience, but should be used only as a base for determining spring combinations. They may v ary slightly depending on the application

17 Operator Panel OP7 and PLC S7 from Siemens Motorized or geardriven Capstan Integrated Take-up and Pay-off for DIN Reels up to 1000 mm

18 Automatic Central Lubrication Bobbin Size 80 / 100 / 80, 380 ccm 2.3 kg CU or 2.0 kg St

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21 Core Disk diameter up to 500 mm

22 Specification: Lengthways to the cable Sensor control One set of pre-forming dies Forming Die

23 Specification: Laser Sensor monitoring Stopping automatically at the last layer Displaying on the Operator Panel empty bobbin lower carrier or empty bobbin upper carrier Sensors

25 Operator Panel Integrated Take-up and Pay-off for DIN Reels up to 1000 mm

26 Braiding Head Motorized Capstan Automatic Central Lubrication Bobbin Size 180 / 260 / 380 / 550 ccm ~3.3 kg CU or ~2.9 kg Fe

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29 Operator Panel OP7 and PLC S7 from Siemens

30 Automatic Central Lubrication Motorized Capstan ø 915 mm Bobbins sizes 550 ccm, 3.36 kg Cu or textile or 780 ccm, 4.89 kg Cu or textile or 735 ccm, 4.07 kg steel or textile

31 ³ ² ø ² ø ² ø

34 Bobbin Size 1,070 ccm, 6.8 kg CU or 6.0 kg St or 550 ccm, 3.36 kg Cu or textile Tension Range from kg or N

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36 Type Specification: Tension: N Type of bobbin: 120 x 120 / 102 Capacity of bobbin: 1,070 cm³ Type of brake: rope brake

Pitch mm 9-200 Centre passage mm Ø 50 Noise level db(a) < 80 Motor power, approx. kva 4,0 Floor space, approx. mm 1.400x1.800 Height, approx. mm 2.500 Weight kg 1.

38 Pitch mm Centre passage mm Ø 50 Noise level db(a) < 80 Motor power, approx. kva 4,0 Floor space, approx. mm 1.400x1.800 Height, approx. mm Weight kg Bobbin volume, max. cm³ 550 Carrier speed, max. rpm 135/80 Bunch tension N 5-35 Materials - Al, Cu, Fe, Textile Bunch cross sectionmm² 0,06-0,80 Capstan mm Ø 850

39 Machine: 16F03A Pay-off: DALM 100 Take-up: DALM 100

40 Bobbins sizes 550 ccm, 3.36 kg Cu or textile 16 & 24 F03A 32 & 36 F03A

Pitch mm 10-280 Centre passage mm Ø 70 Noise level db(a) < 80 Motor power, appr. kva 7,5 Floor space, appr. mm 3.000x2.350 Height, approx. mm 2.650 Weight kg 3.

41 Pitch mm Centre passage mm Ø 70 Noise level db(a) < 80 Motor power, appr. kva 7,5 Floor space, appr. mm 3.000x2.350 Height, approx. mm Weight kg Bobbin volume, max. cm³ 550 Carrier speed, max. rpm 40 Bunch tension N 5-35 Materials- Al, Cu, Fe, Textile Bunch cross section mm² 0,06-0,80 Capstan mm Ø 1.200

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44 Bobbin size 1,440 ccm, ~10 kg

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50 Winder Details Four entrance guiding pulleys Four tracks, 10 empty bobbins each Operator keypad and display

51 Winder Details Main Brush- less motor Four unloading tracks collecting 10 bobbins each position Pneumatic controlled bobbins transfer

67 3.45 2 Pressure Regulator Setting Regulator Regulator 0.

58 Pay-Off Details Encoder Encoder Pulley Pulley To Winder To Winder lbs. N Strand Tension Pressure Regulator Setting Regulator Regulator Bar psi 2.9

59 Ø

61 Ø

63 Ø

65 Ø

66 Bobbin selection Material Wire selection Ends # Ref # Model Flange Ø Barrel Ø Width Kg/bob Lb selection AWG Ø mm. Ø dec. 1 1 WSN Fe Max spindle speed Linear speed ft/min Weight Const. Wire speed Spind.# r.p.m 6000 m/min correct. % Const. Spindle speed 4 76 Const. Wire speed y I.W.S Const. spindle speed 0 Start speed rpm 6000 ft/min 6000 ft/min Start speed rpm FALSE ft/min Final speed rpm Final speed rpm FALSE Speed on the bobbin barrel m/min Speed on the bobbin barrel m/min FALSE FALSE Speed on the full bobbin m/min Speed on the full bobbin m/min FALSE FALSE Average speed m/min Average speed m/min FALSE FALSE Bobbins / hour n 187 lb/hour 187 lb/hour Bobbins / hour n FALSE lb/hour Bobbins / hour % eff. n Bobbins / hour % eff. n FALSE Production / Hour Kg/hour Production / Hour Kg/hour FALSE FALSE Production / Hour % eff Kg/hour Production / Hour % eff Kg/hour FALSE FALSE Efficiency % 85 ft 85 Efficiency % FALSE ft Length of wire mt Length of wire mt FALSE FALSE WINDING CALCULATOR 2 rel. 2-5/02

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