Summary. Machine Line. Division. Pre-rounding Rounder. Intermediate proofing. Moulders. Pastry Equipment

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1 Summary Machine Line Division Concorde 3 Hydraulic divider with round bowl Mercure 3 Hydraulic divider with rectangular bowl Mach 3 Hydraulic divider with rectangular bowl Divistar I Automatic hydraulic divider with inclined rectangular bowl Divistar H Automatic hydraulic divider with horizontal rectangular bowl DB2 Manuelle Bun divider-rounder DB3 SA Semi Automatic Bun divider-rounder DB3 FA Automatic Bun divider-rounder DVM Drawer volumetric divider DVP Piston volumetric divider Pre-rounding Rounder BLR V Belt rounder BC Conical rounder Intermediate proofing RP Resting cabinet RTM DELTA intermediate proofer Delta 70 Integral Intermediate semi-automatic proofer RTM Semi Automatic Intermediate semi-automatic proofer Delta Auto Automatic Intermediate proofer with loader RTM Auto Automatic Intermediate proofer with distributor ECP Intermediate automatic proofer Information on automatic bread plant Delta Automatic bread plant RTM Automatic bread plant Moulders Major Inclined Moulder M 3R Inclined Moulder Ultra The advantages Ultra Inclined Moulder Electronic control Ultra Electronic control TE Out-feed conveyor belt for moulded pieces FB 700 Horizontal long moulder Paneotrad Pastry Equipment Alpha Depositor Depositor Omega Depositor Biscuit Depositor Mark 2 Table top doughnut robot Stand M2 Stand for table top Mark 2 Mark 6 Table top doughnut robot B & F Depositor Cake donut Depositor Cut N Fry Table top fryer for donuts and yeast donuts SF Manuel sheeter with conveyor belt on mobile base Fat or butter Press 3

2 Concorde 3 Hydraulic divider with round bowl Use The Concorde 3 divider is a machine for dividing dough into pieces. It is designed for professional use. Equipped of a round bowl, the Concorde 3 divider ensures optimal spreading of the dough, in order to guarantee the regularity and accuracy of each piece dough. Thanks to the double sloping edge of their knives, the Concorde 3 dividers avoid any unnecessary pressure on the dough during the cutting action and eliminate tearing problems caused by traditional knives. The cubic geometry of the dough pieces, due to the form of the Concorde 3 divider s bottom plate (16 out to 20 pieces are cut in cube form), gives a better quality of rounding of the piece of dough. With the silent function the Concorde 3 starts automatically when moving the distributor handle,allowing to work in a quiet atmosphere. Construction Epoxy painted (food grade) bowl walls made of stainless steel The smooth surface (natural polyamide) of the single unit sliders prevents dough from sticking to the tray, ensuring improved hygiene and easier cleaning Supply voltage: 3 PH + N V 50 Hz Reference Model Concorde 3 Accessories Round dough containers diameter 480 depth Wheeled rack for 8 containers H 1880 x L 585 x l 575 mm Plastic containers on rack Capacity : 170 litres 20 divisions Non-stick underside of lid Round bowl in food-grade alloy Double milled knife for a perfect cut Bowl edge machined to incorporate vents to allow air to escape Lid locked by drop-forged cam Pressure provided by a double acting hydraulic system Cast aluminium ram support frame Motors fitted with thermistors Trip switch with low power cut-out Motor powering a hydraulic pump fed by a 19 dm³ oil tank Chassis mounted on directional castors, two with brakes Machine complies with regulations 43 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

3 Concorde 3 Hydraulic divider General features Model Concorde 3 Reference Performance Number of divisions 20 Cut Single Bowl depth 125 mm Bowl diameter 500 mm Dough compartment volume 24 l minimum 3 kg dough Dough capacity maximum 16 kg dough Output 1200 p/h Power 1.5 kw Pressure 44 bars Dimensions and weight Loading height 960 mm Overall 790 x 600 mm Height with lid up 1666 mm Footprint 750 x 590 mm Net weight 250 kg Packing Land Sea (Crate) Model Concorde 3 Width 680 mm Length 840 mm Height 1350 mm Weight 290 kg Model Concorde 3 Width 700 mm Length 860 mm Height 1430 mm Weight 340 kg Accessories Round dough container Plastic container supply with rack 44

4 Mercure 3 Hydraulic divider with rectangular bowl Use Oil tank capacity: 17 litres (special hydraulic movement oil). The Mercure 3 divider s rectangular bowl ensures that each piece of dough is identical in shape by an even distribution of the dough, thus guaranteeing the consistent weight of each dough piece. Thanks to the double sloping edge of their knives, Mercure 3 dividers avoid any unnecessary pressure on the dough whilst cutting, and solve the problems of tearing caused by traditional knives. The cubic geometry of the dough pieces, due to the form of the Mercure 3 divider s bottom plate, gives a better quality of rounding of the piece of dough. With the silent function the Mercure 3 starts automatically when moving the distributor handle, allowing to work in a quiet atmosphere. Construction Mercure 3 20 : 20 divisions Mercure 3 24 : 24 divisions Non-stick underside of lid Rectangular food-grade alloy bowl Double milled knife for a perfect cut Bowl edge machined to incorporate air escape vents Lid locked by drop-forged cam Pressure provided by a double acting hydraulic system Cast aluminium ram support frame Motors fitted with thermistors Trip switch with low power cut-out Motor powering a hydraulic pump fed by a 19 dm³ oil tank Frame mounted on directional castors, two of them with brakes Epoxy painted (food-grade) bowl walls made of stainless steel The smooth surface (natural polyamide) of the single unit sliders prevents dough from sticking to the tray, ensuring improved hygiene and easier cleaning One-piece sliders prevent dough from sticking, ensuring improved hygiene and easier cleaning. Option of fitting a bun grid Safety use Supply voltage : three phase 400 V 50 Hz Reference Model Mercure Mercure 3 24 Accessories Reference Description Bun grid for Mercure divisions Bun grid for Mercure divisions Bun grid for Mercure divisions Rectangular dough container 480 x 360 depth 140 mm Wheeled rack for 8 containers H 1880 x L 585 x l 575 mm Machine complies with Plastic containers on rack Capacity : 170 litres regulations 45 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

5 Mercure 3 hydraulic Divider General features Model Mercure 3 20 Mercure 3 24 Reference Price Performance Number of divisions Cut Single Single Bowl depth 125 mm 125 mm Bowl diameter 504 x 380 mm 504 x 380 mm Dough compartment volume 24 l 24 l Dough capacity minimum 3 kg dough 3 kg dough maximum 16 kg dough 16 kg dough Output 1200 p/h 1400 p/h Accessories: bun grid 40 or 80 div 48 div Power 1.5 kw 1.5 kw Pressure 44 bars 44 bars Dimensions and weight Loading height 960 mm 960 mm Overall 790 x 660 mm 790 x 660 mm Height with lid up 1530 mm 1530 mm Footprint 750 x 590 mm 750 x 590 mm Net weight 250 kg 250 kg Packing Land Sea (Crate) Model Mercure 3 20 Mercure 3 24 Width 680 mm 680 mm Length 840 mm 840 mm Height 1350 mm 1350 mm Weight 290 kg 290 kg Model Mercure 3 20 Mercure 3 24 Width 700 mm 700 mm Length 860 mm 860 mm Height 1430 mm 1430 mm Weight 340 kg 340 kg Accessories Rectangular dough container Plastic container supply with rack 46

6 Mach 3 Mach 3 Hydraulic divider with rectangular bowl Use The MACH divider is a machine for dividing dough into pieces. It is designed for professional use. MACH 3 DC is designed for working with firm dough. Construction 10 or 20 divisions Rectangular food-grade alloy bowl Double milled knife for a perfect cut Milled bowl edge incorporating air escape vents Lid locked by drop-forged cam Pressure provided by a double ram hydraulic system Motors fitted with thermistors Trip switch with low power cut-out Motor powering a hydraulic pump fed by a 9 dm³ oil tank Frame mounted on directional castors, two of them with brakes Epoxy painted (food-grade) The smooth surface (natural polyamide) of the single unit sliders prevents dough from sticking to the tray, ensuring improved hygiene and easier cleaning Option of fitting a bun grid Supply voltage: three phase 400V 50 Hz Reference Model Mach Mach 3 DC Accessories References Description Bun grid for 10/20-40 divisions Bun grid for 10/20-80 divisions Mach 3 handling bar Rectangular dough container 480 x 360 depth 140 mm Wheeled rack for 8 containers H 1880 x L 585 x l 575 mm Plastic containers on rack Capacity : 170 litres Machine complies with regulations 47 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

7 Mach 3 hydraulic divider Mach 3 General features Model Mach 3 Mach DC Reference Performance Number of divisions 10/20 10/20 Bowl depth 93 mm 93 mm Bowl dimensions 504 x 380 mm 504 x 380 mm Dough compartment volume l l Dough capacity minimum 3 kg dough 3 kg dough maximum 11 kg dough 11 kg dough Output p/h p/h Dual control No Yes Accessories: bun grid 40 and 80 div 40 and 80 div Power 0.9 kw 0.9 kw Pressure 85 bars 85 bars Dimensions and weight Loading height 1060 mm 1060 mm Overall 690 x 650 mm 690 x 650 mm Height with lid up 1550 mm 1550 mm Footprint 530 x 630 mm 530 x 630 mm Net weight 195 kg 198 kg Packing Land Sea (Crate) Model Mach 3 Mach DC Width 700 mm 700 mm Length 720 mm 720 mm Height 1400 mm 1400 mm Weight 205 kg 208 kg Model Mach 3 Mach DC Width 800 mm 800 mm Length 800 mm 800 mm Height 1420 mm 1420 mm Weight 253 kg 256 kg Accessories Rectangular dough container Plastic container supply with rack 48

8 Divistar I Use The Divistar I divider is a automatic machine for dividing dough into pieces. It is designed for professional use and is easy to use with its angled, rectangular bowl. Its operating cycles, compression, dividing as 12 or 24, ejecting the dough pieces, locking and unlocking the lid are automated. The compression time is adjustable. Pressing time is adjustable depending on dough type (soft to hard). For cleaning, the knives are removed using a digital key. A calculator enables the weight of the dough piece to be divided to be calculated. Model "12+24 and buns" is prearranged to take the grid for making buns, Ciabattas, triangles, etc.. Construction Rectangular Divistar I : divisions Rectangular Divistar I for buns : divisions and grid fixing device. Bowl, bowl belt and knives in stainless steel Non-stick sliders and underside of lid Self-cleaning bowl edges Lid closure secured by two 2 eccentric catches, moved by a hydraulic ram Chrome plated handling bar fixed to the lid Welded steel frame 4 castors, two of them directional and braked Pressure provided by a double acting hydraulic system Motors fitted with thermistors Trip switch with low power cut-out 19 dm³ oil tank Supply voltage: three phase 400 V 50 Hz Automatic hydraulic divider with inclined rectangular bowl Reference Model Rectangular Divistar I , Rectangular Divistar I for buns ,00 Accessories Reference Description Grid only 48 divisions cross knives Ask for Grid only - or custom Chrome-plated side protection (per pair) Flour hopper (1 piece) Plate for compressing butter Rectangular dough container 480 x 360 depth 140 mm Wheeled rack for 8 containers H 1880 x L 585 x l 575 mm Plastic containers on rack Capacity : 170 litres Machine complies with regulations 49 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

9 Divistar I automatic hydraulic divider with inclined bowl General features Model Rectangular Divistar I Rectangular Divistar I for buns Reference Performance Number of divisions 12 or or 24 Bowl depth 140 mm 140 mm Bowl diameter 520 x 420 mm 520 x 420 mm Dough compartment volume 30.5 l 30.5 l Dough capacity minimum 4 kg dough 4 kg dough maximum 24 kg dough 24 kg dough Output p/h p/h Accessories: bun grid / 48 div or custom Power 1.5 kw 1.5 kw Pressure 70 bars 70 bars Dimensions and weight Loading height 1021 mm 1021 mm Overall L x w x h 850 x 657 x 1234 mm 850 x 657 x 1234 mm Height with lid up 1910 mm 1910 mm Footprint L x w 850 x 645 mm 850 x 645 mm Net weight 360 kg 360 kg Packing Land Sea (Crate) Model Width Length Height Weight Model Width Length Height Weight Rectangular Divistar I 750 mm 860 mm 1460 mm 390 kg Rectangular Divistar I 800 mm 900 mm 1500 mm 410 kg Accessories Rectangular dough container Plastic container supply with rack 50

10 Divistar H Use The Divistar H divider is a automatic machine for dividing dough into pieces. It is designed for professional use and is easy to use with its angled, rectangular bowl. Its operating cycles, compression, dividing as 12 or 24, ejecting the dough pieces, locking and unlocking the lid are automated. The compression time is adjustable. Pressing time is adjustable depending on dough type (soft to hard). For cleaning, the knives are removed using a digital key. A calculator enables the weight of the dough piece to be divided to be calculated. Model "12+24 and buns" is prearranged to take the grid for making buns, Ciabattas, triangles, etc.. Construction Rectangular Divistar H : divisions Rectangular Divistar H for buns : divisions and grid fixing device. Bowl, bowl belt and knives in stainless steel Non-stick sliders and underside of lid Self-cleaning bowl edges Lid closure secured by two 2 eccentric catches, moved by a hydraulic ram Chrome plated handling bar fixed to the lid Welded steel frame 4 castors, two of them directional and braked Pressure provided by a double acting hydraulic system Motors fitted with thermistors Trip switch with low power cut-out 19 dm³ oil tank Supply voltage: three phase 400 V 50 Hz Automatic hydraulic divider with horizontal rectangular bowl Reference Model Rectangular Divistar H , Rectangular Divistar H for buns ,00 Accessories Reference Description Grid only 48 divisions cross knives Ask for Grid only - or custom Chrome-plated side protection (per pair) Flour hopper (1 piece) Plate for compressing butter Rectangular dough container 480 x 360 depth 140 mm Wheeled rack for 8 containers H 1880 x L 585 x l 575 mm Plastic containers on rack Capacity : 170 litres Machine complies with regulations 51 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

11 Divistar H automatic hydraulic divider with horizontal bowl General features Model Rectangular Divistar H Rectangular Divistar H for buns Reference Performance Number of divisions 12 or or 24 Bowl depth 140 mm 140 mm Bowl diameter 520 x 420 mm 520 x 420 mm Dough compartment volume 30.5 l 30.5 l Dough capacity minimum 4 kg dough 4 kg dough maximum 24 kg dough 24 kg dough Output p/h p/h Accessories: bun grid / 48 div or custom Power 1.5 kw 1.5 kw Pressure 70 bars 70 bars Dimensions and weight Loading height 1021 mm 1021 mm Overall L x w x h 850 x 657 x 1234 mm 850 x 657 x 1234 mm Height with lid up 1910 mm 1910 mm Footprint L x w 850 x 645 mm 850 x 645 mm Net weight 360 kg 360 kg Packing Land Sea (Crate) Model Width Length Height Weight Model Width Length Height Weight Rectangular Divistar H 750 mm 860 mm 1460 mm 390 kg Rectangular Divistar H 800 mm 900 mm 1500 mm 410 kg Accessories Rectangular dough container plastic container supply with rack 52

12 DB2 Manual Bun divider-rounder Use The DB2 is a machine for dividing and rounding dough. Number of divisions and dough weights are dependent on the model chosen. Manual dividing and motorized rounding on oscillating platform. This equipment merges in the same cycle the operations of dividing and rounding. With few revolutions of the oscillating platform, you obtain the pieces perfectly divided and rounded. The gain of time and minimal requested floor space justify investment in the divider-rounder whatever the size of the bakery is. Adjustment of eccentric movement with the operating handle. Setting with volume bar depending on dough type and weight. Rounding and pressing time is adjusted by the operator. Dividing disc can be tipped to the front for cleaning. Construction Supplied with 3 synthetic trays Cast iron base on castors Aluminium alloyed and Teflon coated dividing disc Aluminium alloyed oscillating platform Stainless steel knives Mechanical pressing and cutting movement Electro-mechanical rounding Quiet belt drive Removable pressing handle Supply voltage : three phase 400 V 50 Hz / 230 V 50 Hz / 220 V 60 Hz Reference Model DB DB DB DB DB Accessories Reference Model Description Synthetic tray Synthetic tray Synthetic tray Synthetic tray Synthetic tray Machine complies with Rounder dough container 380 mm depth 120 mm Wheeled rack for 8 containers H 1880 x L 585 x l 575 mm Plastic containers on rack Capacity : 170 litres regulations 53 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

13 DB2 Manual Bun divider-rounder General features Model DB DB DB DB DB Reference Performance Number of divisions minimum 130 g 30 g 40 g 30 g 20 g Dough piece weight * maximum 250 g 100 g 130 g 110 g 50 g Output 1200 p/h 2400 p/h 2400 p/h 2800 p/h 4000 p/h Power 0.55 kw 0.55 kw 0.55 kw 0.55 kw 0.55 kw Dimensions and weight Loading height 900 mm 900 mm 900 mm 900 mm 900 mm Overall 620 x 660 mm 620 x 660 mm 620 x 660 mm 620 x 660 mm 620 x 660 mm Height 1460 mm 1460 mm 1460 mm 1460 mm 1460 mm Height arms raised 2160 mm 2160 mm 2160 mm 2160 mm 2160 mm Net weight 325 kg 325 kg 325 kg 325 kg 325 kg * Indicative values Packing Land Sea (Crate) Model DB DB DB DB DB Width 750 mm 750 mm 750 mm 750 mm 750 mm Length 750 mm 750 mm 750 mm 750 mm 750 mm Height 1890 mm 1890 mm 1890 mm 1890 mm 1890 mm Weight 345 kg 345 kg 345 kg 345 kg 345 kg Model DB DB DB DB DB Width 750 mm 750 mm 750 mm 750 mm 750 mm Length 750 mm 750 mm 750 mm 750 mm 750 mm Height 1890 mm 1890 mm 1890 mm 1890 mm 1890 mm Weight 375 kg 375 kg 375 kg 375 kg 375 kg Machine head up 54

14 DB3 SA Semi Automatic Bun divider-rounder Use The DB3 SA is a machine for dividing and rounding dough. Number of divisions and dough weights are dependent on the model chosen. Additional interchangeable dividing discs are available for each model. Semi-automatic: hydraulic dividing raised on hydraulic jack and motorized rounding on oscillating platform, controlled by lever. This equipment merges in the same cycle the operations of dividing and rounding. With few revolutions of the oscillating platform, you obtain the pieces perfectly divided and rounded. The gain of time, lighter workload and minimal requested floor space justify investment in this divider-rounder whatever the size of the bakery is. Adjustment of eccentric movement with the operating handle. Setting with volume bar depending on dough type and weight. Rounding and pressing time is adjusted by the operator. Dividing disc can be tipped to the front for cleaning. Construction Supplied with 3 synthetic trays Cast iron base on castors Aluminium alloyed and interchangeable Teflon coated dividing disc Aluminium alloyed oscillating platform Stainless steel knives Hydraulic pressing and cutting movement Electro-mechanical rounding Quiet belt drive Supply voltage : three phase 400 V + N 50 Hz / 230 V 50 Hz / 220 V 60 Hz Reference Model DB3 SA DB3 SA DB3 SA DB3 SA DB3 SA 52-3 Accessories Reference Model Description Synthetic tray Synthetic tray Synthetic tray Synthetic tray Synthetic tray Machine complies with Rounder dough container 380 mm depth 120 mm Wheeled rack for 8 containers H 1880 x L 585 x l 575 mm Plastic containers on rack PPC 120 Capacity : 170 litres regulations 55 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

15 DB3 SA Semi Automatic Bun divider-rounder General features Model DB3 SA 14-4 DB3 SA 30-3 DB3 SA 30-4 DB3 SA 36-4 DB3 SA 52-3 Reference Performance Number of divisions minimum 130 g 30 g 40 g 30 g 20 g Dough piece weight * maximum 250 g 100 g 130 g 110 g 50 g Output 1200 p/h 2400 p/h 2400 p/h 2800 p/h 4000 p/h Power 1.3 kw 1.3 kw 1.3 kw 1.3 kw 1.3 kw Dimensions and weight Loading height 1065 mm 1065 mm 1065 mm 1065 mm 1065 mm Overall 620 x 630 mm 620 x 630 mm 620 x 630 mm 620 x 630 mm 620 x 630 mm Height 1675 mm 1675 mm 1675 mm 1675 mm 1675 mm Net weight 380 kg 380 kg 380 kg 380 kg 380 kg * Indicative values Packing Land Sea (Crate) Model DB3 SA 14-4 DB3 SA 30-3 DB3 SA 30-4 DB3 SA 36-4 DB3 SA 52-3 Width 750 mm 750 mm 750 mm 750 mm 750 mm Length 750 mm 750 mm 750 mm 750 mm 750 mm Height 1890 mm 1890 mm 1890 mm 1890 mm 1890 mm Weight 400 kg 400 kg 400 kg 400 kg 400 kg Model DB3 SA 14-4 DB3 SA 30-3 DB3 SA 30-4 DB3 SA 36-4 DB3 SA 52-3 Width 750 mm 750 mm 750 mm 750 mm 750 mm Length 750 mm 750 mm 750 mm 750 mm 750 mm Height 1890 mm 1890 mm 1890 mm 1890 mm 1890 mm Weight 430 kg 430 kg 430 kg 430 kg 430 kg Machine head up 56

16 DB3 FA Full Automatic Bun divider-rounder Use The DB3 FA is a machine for dividing and rounding dough. Full-automatic: hydraulic dividing and motorized rounding on oscillating platform. Number of divisions and dough weights are dependent on the model chosen. Additional interchangeable dividing discs are available for each model. This equipment merges in the same cycle the operations of dividing and rounding. With few revolutions of the oscillating platform, you obtain the pieces perfectly divided and rounded. The gain of time, lighter workload and minimal requested floor space justify investment in this divider-rounder whatever the size of the bakery is. Setting with volume bar depending on dough type and weight. Rounding and pressing time is set by electronic control panel. Automatic cycle operated through two start buttons. Dividing disc can be tipped to the front for cleaning. Construction Supplied with 3 synthetic trays 10 recipes pre programmable Cast iron base on castors Aluminium alloyed and interchangeable Teflon coated dividing disc Aluminium alloyed oscillating platform Stainless steel knives Electronic control Hydraulic pressing and cutting movement Electro-hydraulically rounding Quiet belt drive Supply voltage: three phase + N 400 V 50 Hz / 230 V 50 Hz / 220 V 60 Hz Reference Model DB3 FA DB3 FA DB3 FA DB3 FA DB3 FA 52-3 Accessories Reference Model Description Synthetic tray Synthetic tray Synthetic tray Synthetic tray Synthetic tray Rounder dough container 380 mm depth 120 mm Wheeled rack for 8 containers H 1880 x L 585 x l 575 mm Plastic containers on rack Capacity : 170 litres Electronic control Machine complies with regulations 57 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

17 DB3 FA Full Automatic Bun divider-rounder General Caractéristiques features techniques Model Modèle DB3 FA 14-4 DB3 FA 30-3 DB3 FA 30-4 DB3 FA 36-4 DB3 FA 52-3 Reference Référence Performance Number Nombre de of divisions minimum 130 g 30 g 40 g 30 g 20 g Dough Poids pâtons* piece weight * maximum 250 g 100 g 130 g 110 g 50 g Output Sortie 1200 p/h 2400 p/h 2400 p/h 2800 p/h 4000 p/h Power Puissance 1.3 kw 1.3 kw 1.3 kw 1.3 kw 1.3 kw Dimensions et and poids weight Loading Hauteur height chargement 1065 mm 1065 mm 1065 mm 1065 mm 1065 mm Overall Hors tout 620 x 630 mm 620 x 630 mm 620 x 630 mm 620 x 630 mm 620 x 630 mm Height Hauteur 1675 mm 1675 mm 1675 mm 1675 mm 1675 mm Net Poids weight net 380 kg 380 kg 380 kg 380 kg 380 kg * Indicative values Packing Pallet and box Pallet and crate Model DB3 FA 14-4 DB3 FA 30-3 DB3 FA 30-4 DB3 FA 36-4 DB3 FA 52-3 Width 750 mm 750 mm 750 mm 750 mm 750 mm Length 750 mm 750 mm 750 mm 750 mm 750 mm Height 1890 mm 1890 mm 1890 mm 1890 mm 1890 mm Weight 400 kg 400 kg 400 kg 400 kg 400 kg Model DB3 FA 14-4 DB3 FA 30-3 DB3 FA 30-4 DB3 FA 36-4 DB3 FA 52-3 Width 750 mm 750 mm 750 mm 750 mm 750 mm Length 750 mm 750 mm 750 mm 750 mm 750 mm Height 1890 mm 1890 mm 1890 mm 1890 mm 1890 mm Weight 430 kg 430 kg 430 kg 430 kg 430 kg Machine head up 58

18 DVM Drawer volumetric divider Use The volumetric divider is a machine for dividing the dough into equal pieces. Due the double chamber, admission/ pressure and a calibrating chamber the DVM assures a perfect regularity of the divided pieces. It is for professional use and recommended for production over 500 kilos a day. Its use is simplified by external controls enabling variation of dough piece weight, hourly rate and number of cough pieces. A unique device enables single or double divisions to be obtained, enabling a very wide weight range and the hourly rate to be doubled. The DVM is suitable for all type of dough Construction Cast iron frame on castors, one of them self-locking Stainless steel hopper for 220 kg of dough Loading height : 1745 mm Safety grid on hopper Food-grade epoxy painted Integral flour duster at out-feed Cast iron weigh chamber Cast iron pistons Adjustable speed between 700 and 1800 pieces/hour in single division and 1400 and 3600 pieces/hour in double division Speed variable by hand-wheel Weight setting on wheel Secondary piston dividable 1 to 2 Pieces down counter Sucking of dough adjustable depending on desired weight of piece Supply voltage : three phase 400 V 50 Hz Reference Model DVM 1 G , DVM 1 D , DVM 2 G , DVM 1 L , DVM 2 L ,00 G: Front output, electrical cabinet at left, control side D: Front output, electrical cabinet at right, side opposite controls L: Side output, electrical cabinet at left, control side Machine complies with regulations 59 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

19 DVM Drawer volumetric divider à DVM 1 G - DVM 2 G : frontal exit, left handside control panel DVM 1 D : frontal exit, right handside control panel DVM 1 L : lateral exit DVM 2 L : lateral exit General features Model DVM 1 G DVM 1 D DVM 2 G DVM 1 L DVM 2 L Reference Performance Number of divisions 1 or 2 1 or 2 1 or 2 1 or 2 1 or 2 Hopper capacity 220 kg 220 kg 220 kg 220 kg 220 kg Single division Output Mini maxi p/h p/h p/h p/h p/h Dough piece weight * Mini maxi g g g g g Double division Output Mini maxi p/h p/h p/h p/h p/h Dough piece weight * Mini maxi g g g g g Power 1.3 kw 1.3 kw 1.3 kw 1.3 kw 1.3 kw Dimensions and weight Loading height 1745 mm 1745 mm 1745 mm 1745 mm 1745 mm Length conveyor (on Standard model) 500 mm 500 mm 500 mm 574 mm 574 mm Overall L x w 1750 x 750 mm 1750 x 750 mm 1750 x 750 mm 1515 x 1344 mm 1515 x 1344 mm Height 1885 mm 1885 mm 1885 mm 1885 mm 1885 mm Net weight 650 kg 650 kg 650 kg 650 kg 650 kg * Indicative values Packing Model DVM 1 G DVM 1 D DVM 2 G DVM 1 L DVM 2 L Width 1850 mm 1850 mm 1850 mm 1550 mm 1550 mm Land Length 1100 mm 1100 mm 1100 mm 1500 mm 1500 mm Height 2000 mm 2000 mm 2000 mm 2000 mm 2000 mm Weight 735 kg 735 kg 735 kg 735 kg 735 kg Model DVM 1 G DVM 1 D DVM 2 G DVM 1 L DVM 2 L Width 1850 mm 1850 mm 1780 mm 1550 mm 1550 mm Sea (Crate) Length 1100 mm 1100 mm 1100 mm 1500 mm 1500 mm Height 2000 mm 2000 mm 2000 mm 2000 mm 2000 mm Weight 820 kg 820 kg 820 kg 820 kg 820 kg 60

20 DVP Piston volumetric divider Use The volumetric piston dividers DVP are fitted with all latest safety features for their intended professional use. All parts which come into touch with dough are made of stainless steel, a contribution to hygiene and optimum ease of operation together with their very practical loading level. The principle of this machine is that the dough is sucked in through inverted throughs on the evacuation belt during the depression phase by means of a piston in a oscillating chamber. The dough pieces are shaped by an incorporated shaper. The DVP volumetric dividers ensure perfectly regular weight of dough pieces. They can be used at varying speed for production of 900 to 1800 pieces of dough per hour, thus adapting themselves perfectly to your requirements. Their flexibility in daily use is heightened by the option of five models (DVP 1 to 5) which can produce pieces of dough in a range of 50 to g. Adapted for soft dough (French type) The moulding device is suitable for French type dough The flour duster is mandatory if there is no rounding device on the outfeed conveyor belt. The DVP can be delivered with options that include a rounder on the left or right output belt or with the mechanical flourer. If fitted with one of the ballmakers, it must be fitted with the mechanical flourer. Standard model The DVP is equipped of a connection for intermediate automatic proofer RTM and Delta. ABS cover Volume and output adjusted at the front of the machine Mounted on castors Output: 900 to 1800 p/h Supply voltage : open hopper :three phase 400 V 50 H Model with open hopper kg dough Reference Model Min.-max. dough piece weight DVP g DVP g DVP g DVP g DVP g Reference Option Shaping device on left output belt Shaping device on right output belt * Powered flour duster Notes : Sleeked belt supplied with the shaping device. Weaved belt supplied only with the powered flour duster. Some modifications will be necessary with this option. Construction Motor power 1.5 kw Stainless steel hopper takes 160 kg of dough Loading height 1540 mm for open hopper Stainless steel piston and drum Safety grid on hopper Dough piece counter Machine complies with regulations 61 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

21 DVP Piston volumetric divider * min max max. 940 * * pre-rounding system General features Model DVP 1 DVP 2 DVP 3 DVP 4 DVP 5 Performance Number of divisions Piston diameter 90 mm 100 mm 110 mm 120 mm 130 mm Hopper capacity 160 kg 160 kg 160 kg 160 kg 160 kg Output Mini maxi p/h p/h p/h p/h p/h Dough piece weight Mini maxi g g g g g Power open hopper 1,5 kw 1,5 kw 1,5 kw 1,5 kw 1,5 kw Dimensions and weight Loading height open hopper 1540 mm 1540 mm 1540 mm 1540 mm 1540 mm Overall L x w 1830 x 865 mm 1830 x 865 mm 1830 x 865 mm 1830 x 865 mm 2030 x 865 mm Net weight open hopper 500 kg 500 kg 500 kg 500 kg 500 kg Packing Land Sea (Crate) Model DVP 1 DVP 2 DVP 3 DVP 4 DVP 5 Width 2100 mm 2100 mm 2100 mm 2300 mm 2100 mm Length 1040 mm 1040 mm 1040 mm 1040 mm 1040 mm Height 2000 mm 2000 mm 2000 mm 2000 mm 2000 mm Weight 640 kg 640 kg 640 kg 640 kg 640 kg Model DVP 1 DVP 2 DVP 3 DVP 4 DVP 5 Width 2100 mm 2100 mm 2100 mm 2300 mm 2100 mm Length 1040 mm 1040 mm 1040 mm 1040 mm 1040 mm Height 2000 mm 2000 mm 2000 mm 2000 mm 2000 mm Weight 730 kg 730 kg 730 kg 730 kg 730 kg 62

22 BLR V Belt rounder Use The belt rounder BLR are machines designed for moulding (balling-up) divided dough pieces, enabling first proving and regular proving. Placed between an automatic divider and intermediate proofer. The rounding favours a homogeneous intermediate and final proofing. Suitable for French type of dough. Fitting advice: When the dividing arm is on the right of the rounder,choose the BLRG and vice versa. Reference Model BLRG BLRD Construction 2 independent opposing moulding belts Adjustment of the moulding V 2 drive motors Powered flour duster on the ATI model BLR G model : left belt taking the dough piece BLRD model : right belt taking the dough piece Food-grade epoxy painted Supply voltage : three phase 400 V 50 H Electrically adapted for being integrated into a RTM intermediate proofer group For stand alone installation, please consult us Machine complies with regulations 63 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

23 BLR V Belt rounder Loader of intermediate proofer Out put Divider Out put Divider Loader of intermediate proofer Model BLRG : Left belt taking the dough Model BLRD : Right belt taking the dough General features Model BLRG BLRD Reference Performances Moulding length 1470 mm 1470 mm Maximum output 1800 p/h 1800 p/h Dough piece weight Min. max g g Power 0.36 kw 0.36 kw Dimensions and weight Overall 1400 x 450 mm 1400 x 450 mm Height 800 mm 800 mm Net weight 90 kg 90 kg Packing Land Sea (Crate) Model BLRG BLRD Width 1650 mm 1650 mm Length 760 mm 760 mm Height 700 mm 700 mm Weight 120 kg 120 kg Model BLRG BLRD Width 1650 mm 1650 mm Length 760 mm 760 mm Height 700 mm 700 mm Weight 150 kg 150 kg 64

24 BC Conical rounder Use BC moulder is machine designed "hand up" divided dough pieces, enabling first proving and regular proving. Placed between an automatic divider and intermediate proofer. The rounding favours a homogeneous intermediate and final proofing. The BC moulder is designed for firm dough and tight moulding. Construction Teflon coated cone Epoxy gloss (food-grade) frame Steel structure Mounted on wheels with floor fixing Moulding by 2 Teflon coated spirals Integral flour duster Sealed-for-life bearings Optional: TB1 outlet conveyor Supply voltage : three phase 400 V 50 Hz Reference Model BC BC BC BC 4 Options for BC TB 1 Machine complies with regulations BC option TB 1 65 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

25 BC Conical rounder with option TB 1 General features Model BC 1 BC 2 BC 3 BC 4 Option TB1 for BC Reference Performances Output 3000 p/h 3000 p/h 3000 p/h 2000 p/h 3000 p/h Dough piece weight Min. max g g g g g Power 0.75 kw 0.75 kw 0.75 kw 1.1 kw 0.18 kw Dimensions and weight Overall L x w 965 x 930 mm 965 x 930 mm 965 x 930 mm 965 x 930 mm 615 x 280 mm Loading height 1385 mm 1385 mm 1385 mm 1385 mm 970 mm Net weight 345 kg 345 kg 345 kg 345 kg 16 kg Packing Land Sea (Crate) Model BC 1 BC 2 BC 3 BC 4 Width 1000 mm 1000 mm 1000 mm 1000 mm Length 1000 mm 1000 mm 1000 mm 1000 mm Height 1500 mm 1500 mm 1500 mm 1500 mm Weight 385 kg 385 kg 385 kg 385 kg Model BC 1 BC 2 BC 3 BC 4 Width 1000 mm 1000 mm 1000 mm 1000 mm Length 1000 mm 1000 mm 1000 mm 1000 mm Height 1500 mm 1500 mm 1500 mm 1500 mm Weight 425 kg 425 kg 425 kg 425 kg 66

26 RP Resting cabinet Use The RP resting cabinet enables first proof with manual loading and unloading. Even for a high capacity of dough pieces, the RP intermediate proofers needs only a small floor area and they can be integrated in most bakeries. The moulder can be placed on top of it. The intermediate proofers are fitted with felt gutters, to prevent the dough sticking and to keep a constant dough humidity. Construction Epoxy painted Composite sprockets with steel drive shafts Treated felt pockets, fixed by Velcro Quiet running Frame on directional castors Socket for hydraulic divider Hinged sealing door. When in open position, the door can be used as a plan of rounding. Soft-surface of rounding felt Fold-away moulding top Motor on top Control circuit : 230 V Electrical connection for moulder Fits with the Major standard, Manu and Ultra Manu moulders Running of the germicide light kit and blower by timer during 2 hours Closure possible after use Supply voltage : three phase + N 400 V 50 Hz Model assembled Reference Model RP RP RP RP RP 5 Model disassembled RP RP RP RP RP 5 Options References Model Description RP1 - RP3 Germicide light kit and blower RP2 - RP4 - RP5 Germicide light kit and blower Foot control For a nylon cup-shaped pocket, ask us. Machine complies with regulations 67 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

27 RP Resting cabinet H l L RP small door closed General features Model RP 1 RP 2 RP 3 RP 4 RP 5 Reference Performance Dough piece weight Max. 630 g 630 g 630 g 630 g 1000 g Number of pockets Capacity - baguettes 250 g baked 7/224 9/288 7/280 9/360 9/ g 6/192 7/224 6/240 7/280 7/224 Capacity - bread (baked) 750 g /160 Power 0.25 kw 0.25 kw 0.25 kw 0.25 kw 0.25 kw Dimensions and weight Overall L x w 1320 x 1050 mm 1660 x 1050 mm 1320 x 1270 mm 1660 x 1270 mm 1660 x 1270 mm Loading height 800 mm 800 mm 800 mm 800 mm 870 mm Height +375 mm (motor) 980 mm 980 mm 980 mm 980 mm 980 mm Felt parts 1060 x 130 mm 1400 x 130 mm 1060 x 130 mm 1400 x 130 mm 1400 x 155 mm Net weight 160 kg 180 kg 200 kg 220 kg 200 kg Packing of RP assembled Land Sea (Crate) Model RP 1 RP 2 RP 3 RP 4 RP 5 Width 1380 mm 1730 mm 1380 mm 1730 mm 1730 mm Length 1100 mm 1100 mm 1320 mm 1320 mm 1320 mm Height 1530 mm 1530 mm 1530 mm 1530 mm 1530 mm Weight 190 kg 210 kg 240 kg 270 kg 240 kg Model RP 1 RP 2 RP 3 RP 4 RP 5 Width 1400 mm 1750 mm 1400 mm 1750 mm 1750 mm Length 1100 mm 1100 mm 1340 mm 1340 mm 1340 mm Height 1550 mm 1550 mm 1550 mm 1550 mm 1550 mm Weight 300 kg 350 kg 360 kg 420 kg 360 kg Packing of RP disassembled Model RP 1 RP 2 RP 3 RP 4 RP 5 Width Land Length Height Weight Model RP 1 RP 2 RP 3 RP 4 RP 5 Width Sea (Crate) Length Height Weight

28 69 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07 32, route de Wolfisheim - F Holtzheim Tél : 33 (0) Fax : 33 (0) bongard@bongard.fr

29 Important recommendations RTM - Delta intermediate proofer Important In all cases where automatic units are installed, we ask for an outline diagram of the set-up that details the in-feed and out-feed direction of dough pieces. For equipment other than that made by BONGARD, the list and precise characteristics of peripherals are required: volumetric divider / shaper / moulder. To enable us to incorporate them into proving chambers with pockets, please always refer to the tables of capacities and dimensions to find the chamber best suited to the customer's requirements. Example of the automatic unit - Standard set-up For white bread Baguettes and small loaves of 400/500 g at 1,200 to 1,500 pieces an hour. Divider DVP 4 code Rounding device code *. Intermediate proofer RTM Auto with Proofer loader code *. Major moulder code *. Option: Major auto sited at left: controller extension code Option: Fan for drying the felts code Out feed conveyor belt TE code *. For variety production, White bread/specials/*brioches Divider DVP code *. Motorized flour duster code Rounder BLR or BLS code *. Intermediate proofer RTM Auto with Proofer loader code *. Major moulder code *. Option: Major auto sited at left: controller extension code Option: Fan for drying the felts code Out feed conveyor belt TE code *. * depending on model 70

30 Delta 70 integral Must be used only with moulders Ultra Auto and Major Alpha Auto models Semi automatic intermediate proofer Use The Delta 70 is a semi auto intermediate proofer for bakeries which are producing 300 to 400 KG of bread per day. Discontinuous use (1 person) or continuous use (2 persons) is possible, the side loading is manual, feeding of the moulder is automatic. Very compact with it s integrated moulder (not included in the price), the Delta 70 can fit in most bakeries. The Delta 70 intermediate proofer has a total loading system (loading all gutters). The reverse conveyor at the output provides an automatic supply for the rounder or easy recovery of dough for making special bread. Ultra Auto and Major Alpha moulder are recommended with semi automatic intermediate proofer Delta 70 integral. Construction Self-supporting structure which means, rigidity and fast assembling The driving is made by a kg tested chains (x 2) and anti corrosion treatment. The system keeps a total resistance in articulation and chain shafts, and requires no maintenance Loading is reversible left /right on installation The Delta 70 is fitted with pocket carriers which are keeping a round shape to the dough piece Gutters are fitted with pocket on thermoformed frame The Tilting system can disabled in order to allow full loading capacity Fitted with a small table at loading area where dough pieces can be rounded To make inside cleaning and loading easy the machine is fitted with an internal light Thanks to a retractable conveyor belt under the Major moulder, the moulded dough pieces are coming out spaced and cadenced for easy pick up,saving considerable working time The Electrical protections and controls of moulder and outfeed belt are integrated in the main panel Controls are in 24 Volts Extractable moulder Power supply : 3 PH + N 400 Volt 50 HZ Reference Model Delta Delta Delta 70.7 Options Reference Model Description Delta 70.5 Humidity extractor Delta 70.6 Humidity extractor Delta 70.7 Humidity extractor Delta 70.5 Germicide lights Delta 70.6 Germicide lights Delta 70.7 Germicide lights Nylon cup-shaped pocket ask us, without supplement price Machine complies with regulations 71 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

31 Delta 70 integral Semi-automatic intermediate proofer H P L Delta 70 General features Delta 70.5 Delta 70.6 Delta 70.7 Dough piece weight 650 g 650 g 650 g Number of pockets Capacity of pockets (pieces) 5/350 6/420 7/490 Pouring 45 L 60 L 75 L Mix of 2/3 1/3 (Baguette 250 g Bread 400 g) Baguettes Bread Baguettes Bread Baguettes Bread In number of pieces = = = 490 In number of carriers = = = 70 Electrical power Delta 0,8 kw 0,8 kw 0,8 kw Electrical power Delta (full option and Major) 1,6 kw 1,6 kw 1,6 kw Overall Dimensions H x L x P H x L x P H x L x P Basic structure 2205 mm x 2020 mm x 1350 mm 2205 mm x 2020 mm x 1530 mm 2205 mm x 2020 mm x 1710 mm With Moulder in storage position 2205 mm x 2020 mm x 1350 mm 2205 mm x 2020 mm x 1530 mm 2205 mm x 2020 mm x 1810 mm With moulder in working position 2205 mm x 2020 mm x 2100 mm 2205 mm x 2020 mm x 2280 mm 2205 mm x 2020 mm x 2460 mm Specific dimensions Carriers 90 mm x 900 mm x 160 mm 90 mm x 1080 mm x 160 mm 90 mm x 1260 mm x 160 mm Pocket (each) 60 mm x 140 mm x 135 mm 60 mm x 140 mm x 135 mm 60 mm x 140 mm x 135 mm Human oriented measurements Loading height 800 mm 800 mm 800 mm Outfeed conveyor belt height 1000 mm 1000 mm 1000 mm Castors height 100 mm 100 mm 100 mm Keeping access width 950 mm 950 mm 950 mm Usefull length of conveyor belt 800 mm 800 mm 800 mm Weight Intermediate proofer alone 760 Kg 800 Kg 840 Kg With moulder base 850 Kg 890 Kg 930 Kg Total with moulder & moulder base 985 Kg 1025 Kg 1060 Kg 72

32 RTM Semi Automatic Semi automatic intermediate proofer Use The RTM semi-automatic intermediate proofer is a machine for the first proof of dough pieces, designed for bakeries producing between 800 and 1500 dough pieces of 100 to 1000 g an hour. Usable intermittently (by just one person) and intermittently (by 2 people); loading is manual and unloading is powered to the moulder. Because they integrate a self supporting body, with a reinforced structure, the conception of RTM intermediate proofers makes possible intensive use, without risk of deformation. It also allows silent moving of the carriers during the loading and the unloading revolution. The intermediate proofers are equipped with treated wool felt carriers, which prevents sticking, and keeps constant the level of hygrometry of dough. The RTM has a total loading system (loading all gutters). Construction Reference Model RTM RTM RTM RTM 8 Options by quotation: ask us Conversion of manual loading to automatic Felt or nylon shaped pockets Pockets in felts or nylon, cup-shaped Escort of exit to direction inversion, for nutrition of the moulder Integral loading Special height The moulder is not delivered with this pre-fermentation machine. Epoxy painted (food-grade) Cast iron sprockets with steel drive shafts Felt pockets fixed by treated Velcro Moulding table Dough piece out-feed by powered belt to right or left (to be specified) Quiet running Hanging control box Electrical protection of the Major moulder and out-feed belt Germicide lights, blower with heater Flour duster in option Control circuit : 24 V Felt or nylon cup shaped pockets possible Supply voltage : 3 PH + N 400 V 50 Hz Machine complies with regulations 73 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

33 RTM Semi automatic Semi automatic intermediate proofer D E C Possible on front Blower germicide Or Germicide Possible on side Or Control panel F G B A RTM semi-automatic Stainless steel base on castors General features Model RTM 4 RTM 5 RTM 6 RTM 8 Reference Performance Dough piece weight Max g 1000 g 1000 g 1000 g Total, usable number of pockets 77 / / / / 97 Capacity baguettes 250g baked 5 / / / / 679 Capacity bread (baked) 400g baked 4 / / / / 582 Electrical power RTM 0.6 kw 0.6 kw 0.6 kw 0.6 kw Electrical power RTM (full option and Major) 2.7 kw 2.7 kw 2.7 kw 3.0 kw Dimensions and weight Floor (A x B) 1320 x 1340 mm 1660 x 1340 mm 1800 x 1340 mm 1800 x 1810 mm Overall L x w Ceiling (C x D) 1320 x 1790 mm 1660 x 1790 mm 1800 x 1790 mm 1800 x 2135 mm Width with motor (E) 1570 mm 1910 mm 2050 mm 2050 mm Height (F) 2580 mm 2580 mm 2580 mm 2580 mm Felts 1060 x 155 mm 1400 x 155 mm 1540 x 155 mm 1540 x 155 mm Filling height without base (G) 800 mm 800 mm 800 mm 800 mm Net weight 700 kg 775 kg 850 kg 1080 kg Packing Land Sea (Crate) Model RTM 4 RTM 5 RTM 6 RTM 8 Width 2260 mm 2260 mm 2360 mm 2460 mm Length 1160 mm 1160 mm 1160 mm 1160 mm Height 1650 mm 1650 mm 1650 mm 1650 mm Weight 800 kg 875 kg 1000 kg 1250 kg Model RTM 4 RTM 5 RTM 6 RTM 8 Width 2260 mm 2260 mm 2360 mm 2460 mm Length 1160 mm 1160 mm 1160 mm 1160 mm Height 1650 mm 1650 mm 1650 mm 1650 mm Weight 915 kg 990 kg 1075 kg 1350 kg Options References Model Description RTM RTM 5 Germicide lights + blower with heaters at the front RTM RTM RTM 5 Germicide lights only on the roof RTM RTM RTM 5 Flour duster RTM RTM RTM 5 Stainless steel base with castors (height 140 mm) RTM RTM 8 Important 1. We recommend the germicide lights + blower equipment on all RTM models. 2. The RTM fitted with a flour duster and blower cannot include the integral loading option 3. The RTM Standard is provided to be automated (REP). It is not possible for the integral loading model. 74

34 Delta Auto Must be used only with moulders Ultra Auto and Major Alpha Auto models Automatic intermediate proofer with loader Use The Delta is an automatic intermediate proofer with loader for bakeries which are producing maximum 900 pieces from 100 to 650 g per hours. Thanks to its automatic loading and motorized unloading in the moulder, the Delta which is integrated to the group, can be used continuously and discontinuously by only 1 person. Thanks to its self-supporting structure, the intermediate automatic proofer Delta can support any important loading without risk of deformation. The Delta allows silent movements of pockets without any risks of blocking. The Delta auto is fitted with a pallet loader who loads automatically the dough pieces into the gutters. After the resting time is elapsed the pieces will fall in the moulder without any human help. This machine is the link between the division and moulding. The loader comes with a T3 or T4 conveyor and a flour duster as standard equipment. The reverse conveyor at the output provides automatic supply to the rounder or easy recovery of dough for special bread. Fitted with a storable outfeed conveyor belt underneath the moulder in order to save space in the bakery when the machine is not used. Gutters are specially treated to avoid sticking and to preserve a constant humidity of the dough. Ultra Auto and Major Alpha moulders are recommended with Delta Auto automatic intermediate proofer. Fitted with a small table at loading area where dough pieces can be rounded Internal light Extractable moulder Germicide lights and humidity extractor Electrical protections and controls of moulder and outfeed belt are integrated in the main panel Controls are in 24 Volts Power supply : 3 PH + N 400 Volt 50 HZ Reference Model Delta 70.6 A Delta 70.7 A Nylon cup-shaped pocket ask us, without supplement price Machine complies with regulations Construction Epoxy painted Mounted on castors Removable panels Driving made by a kg tested chains (x 2) and anti corrosion treatment. Loading is reversible left /right on installation. Pockets made of felt fixed 75 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

35 Delta Auto Automatic intermediate proofer with loader General features Delta 70.6 A Delta 70.7 A Dough piece weight 650 g 650 g Number of pockets Capacity of pockets (pieces) 6/348 7/406 Pouring 45 L 60 L Mix of 2/3 1/3 (Baguette 250 g Bread 400 g) Baguettes Breads Baguettes Breads In number of pieces = = 406 In number of carriers = = 58 Overall Dimensions H x L x P H x L x P Basic structure 2205 mm x 2020 mm x 1530 mm 2205 mm x 2020 mm x 1710 mm With Moulder in storage position 2205 mm x 2020 mm x 1530 mm 2205 mm x 2020 mm x 1810 mm With moulder in working position 2205 mm x 2020 mm x 2280 mm 2205 mm x 2020 mm x 2460 mm Pallet loader 850 mm x 550 mm x 1530 mm 850 mm x 550 mm x 1710 mm Specific dimensions Carriers 90 mm x 1080 mm x 160 mm 90 mm x 1260 mm x 160 mm Pocket (each) 60 mm x 150 mm x 135 mm 60 mm x 150 mm x 135 mm Electrical power Delta with loader 1,8 kw 1,8 kw Electrical power Delta with DVP, loader and Ultra 4,1 kw 4,1 kw Human oriented measurements Loading height 800 mm 800 mm Outfeed conveyor belt height 1000 mm 1000 mm Castors height 100 mm 100 mm Keeping access width 950 mm 950 mm Usefull length of conveyor belt 800 mm 800 mm Weight Intermediate proofer alone 800 Kg 840 Kg With moulder base 890 Kg 930 Kg Total with loader & Ultra 1310 Kg 1345 Kg 76

36 RTM Auto Automatic intermediate proofer with distributor Use The RTM intermediate proofer are machines for the initial proof of dough pieces in bakeries making more than 1200 dough pieces of 100 to 1000 g per hour. Incorporated into the unit, they can be used intermittently or continuously by just one person, by automatic loading (REP) and powered unloading to the moulder. Because they integrate a self supporting body, with a reinforced structure, the conception of RTM intermediate proofers makes possible intensive use, without risk of deformation. It also allows silent moving of the carriers during the loading and the unloading revolution. The REP automatic proofer loader is a machine designed to load and distribute dough pieces in the RTM Auto pockets. It is the link between dividing and intermediate proofing, capable to save manpower. On standard, REP is fitted with a T3 or T4 conveyor and a Flour duster. The intermediate proofers are equipped with treated wool felt carriers, which prevents sticking, and keeps constant the level of hygrometry of dough. Manual loading optional: Allows manual feeding of intermediate proofer for production of «special breads». TMF short V-Belt rounder optional: Allows rounding of dough pieces (short breads) at the exit of the intermediate proofer. The inversion of the exit conveyor belt allows to feed or not the moulder. Dough piece out-feed by powered conveyor to right or left (to be specified) Quiet running On base with castors (height 140 mm), except RTM 7 Hanging control unit Electrical protection of the Major moulder and out-feed belt Germicide lights, blower with heater Flour duster Control circuit: 24 V Supply voltage: tri phase 400 V 50 Hz Machine complies with Reference Model RTM 5 Auto RTM 6 Auto RTM 8 Auto Options - manual loading For RTM For RTM 6 et 8 Option - TMF short V-Belt rounder regulations TMF short V-Belt rounder (1 moving belt, 1 fixed section with belt) Construction The distributor and the flour duster are placed in front of the chamber Designed to automatically load the distributor Epoxy painted (food-grade) Cast steel sprockets with steel drive shafts Felt pockets fixed by treated Velcro. Moulding top 77 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

37 RTM auto Automatic intermediate proofer with distributor Blower germicide H Possible on front Possible on side Or Germicide Or Control panel l L Stainless steel base on castors RTM auto with distributor General features Model RTM 5 Auto RTM 6 Auto RTM 8 Auto Reference Performances Dough piece weight Maxi 1000 g 1000 g 1000 g Total, usable number of pockets 77 / / / 94 Output (piece/hour) Capacity baguettes 250 g baked 5 / / / 564 Capacity bread (baked) 400 g baked 4 / / / 470 Electrical power RTM Auto 2,7 kw 2,7 kw 2,7 kw Electrical power RTM Auto with DVP, BLR and Major 5,0 kw 5,0 kw 5,0 kw Combines with distributor REP Dimensions and weight Overall L x l 1660 x 2013 mm 1800 x 2013 mm 1800 x 2490 mm Width 1910 mm 2050 mm 2050 mm Height H (with blower in front) 2760 mm 2760 mm 2760 mm Height H (with blower on the top) 3040 mm 3040 mm 3040 mm Net weight RTM 1050 kg 1125 kg 1410 kg Net weight with loader 215 kg 215 kg 215 kg Packing Land Sea (Crate) Model RTM 5 RTM 6 RTM 8 Width 2260 mm 2360 mm 1460 mm Length 1160 mm 1160 mm 1160 mm Height 1650 mm 1650 mm 1650 mm Weight 1150 kg 1250 kg 1560 kg Model RTM 5 RTM 6 RTM 8 Width 2260 mm 2360 mm 1460 mm Length 1160 mm 1160 mm 1160 mm Height 1650 mm 1650 mm 1650 mm Weight 1265 kg 1325 kg 1660 kg 78

38 ECP Must be used with moulders Major Alpha Auto Models, with optional electrical control panel Automatic intermediate proofer Use The ECP proofer is generally use in automatic bread-making lines and is used for proving portions of dough following the dividing and rounding operations and before forming and final leavening, ensuring the continuity of production cycle at the preset production rhythm. The ECP proofer is therefore designed and dimensioned depending on needs - to allow the portions an adequate rest time inside a closed structure, with controlled conditioning on request. The ECP proofer is usually fed by BC Conical Rounder and AT opposite belts, or directly by DVM volumetric divider with built-in roller device. The discharge end is usually combined with a Ultra Auto moulder put on TE. 4 standard models apt at producing pieces ranging from grams to 1200 grams, with maximum output of pieces per hour and variable rest time. Reference Model ECP ECP ECP ECP 400 Choose your configuration : 1, 2, 3, 4 Construction Support structures and covers in hot-painted steel sections and sheeting Pocket gutters in galvanized steel tubing Pockets in nylon mesh Motor drive connected to the micro switch-controlled automatic loading device Intermittent feed of the gutter with a chain transmission system Low voltage electrical control board : 24 V 3 sockets for the connection of machines line Germicide lamps on standard model Supply voltage : tri phase 400 V+ N 50 Hz Machine complies with regulations 79 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

39 ECP Automatic intermediate proofer Gauche Left Droite Right Behind Arrière Avant In front of General features Model ECP 224 ECP 256 ECP 320 ECP 400 Reference Performance Total pockets Usable pockets Power demand 0.6 kw 0.6 kw 0.6 kw 0.6 kw Power demand with CTU 2.6 kw 2.6 kw 2.6 kw 2.6 kw Dimensions and weight Depth 1450 mm 1910 mm 2850 mm 3960 mm Width 1835 mm 1835 mm 1835 mm 1835 mm Height 2590 mm 2590 mm 2590 mm 2590 mm Packing volume 11.3 m m m m 3 Weight 745 kg 790 kg 1025 kg 1230 kg The proofer can be ordered as follows Entry Entry Entry Exit Exit Entry Exit Exit

40 81 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07 32, route de Wolfisheim - F Holtzheim Tél : 33 (0) Fax : 33 (0) bongard@bongard.fr

41 Important information On automatic bread plant Important information 1. Machines concerned RTM Auto rest chambers; germicide lights, blower with heater and the stoppable, adjustable flour duster are installed as standard. 2. Machines concerned Rest chambers, Delta integral, RTM Integral (semi-automatic unit), RTM Auto (automatic unit). Electrical cabinets include the necessary electrical protection for the corresponding Major moulders and TE out-feed belts. The remote control box runs the Major moulder and out-feed belt (except MADA and Delta chambers). 3. Machines concerned The Major Auto moulders are not fitted with controllers and electrical protection. This option is available under code (for installation before 1 July 1996 or concurrent). 4. Please consult the order addendum, at the end of the catalogue. 82

42 Delta Use The Delta automatic bread plant is designed for bakers or bakeries are producing pieces from 100 to 650 g. Thanks to the complete automation of the dividing, pre-rounding, resting and moulding operations, it can be used to produce a wide range of products of consistent quality day after day and can reduce preparation times by nearly 50% compared with carrying out these operations manually. The loading reversibility (left or right) on assembly of the intermediate proofer and the possibility of placing the dough divider in front of or behind the pallet loader means that the often prickly problems of space which are common to the whole bakery profession can be resolved. Thanks to its selfsupporting structure, the intermediate automatic proofer Delta can support any important loading without risk of deformation. The Delta allows silent movements of pockets without any risks of blocking. The Delta auto is fitted with a pallet loader with flour duster, a storable outfeed conveyor belt underneath the moulder and gutters, specially treated to avoid sticking and to preserve a constant humidity of the dough. Nylon mesh pockets are available in option. Construction DVP Volumetric divider Motor power for Divider with open hopper : 1,5 kw Stainless steel hopper takes 160 kg of dough Loading height Divider open hopper : 1540 mm Stainless steel piston and drum Safety grid on hopper Dough piece counter ABS cover Volume and output adjusted at the front of the machine Mounted on castors Output: 900 p/h Supply voltage : three phase 400 V 50 H Delta Intermediate proofer Epoxy painted Mounted on castors Removable panels Driving made by a kg tested chains (x 2) and anti corrosion treatment. Loading is reversible left /right on installation. Pockets made of felt fixed or of nylon Fitted with a small table at loading area where dough Automatic bread plant pieces can be rounded Internal light Extractable moulder Germicide lights and humidity extractor Electrical protections and controls of moulder and outfeed belt are integrated in the main panel Controls are in 24 Volts Power supply : 3 PH + N 400 Volt 50 HZ Ultra Auto moulder Cast inox frame Fired epoxy painted cladding and in-feed chute ABS casing Grooved belt drive Quiet running NF HSA label Three phase 400 V 50 Hz motor Moulding belt 100 % pure wool treated with water repellent Specification depending on use Right-hand control as standard Dough piece weights over 1000 g Supply voltage : 3 PH + N 400 V 50 Hz Major Alpha Auto moulder Cast aluminium frame Fired epoxy painted cladding and in-feed chute ABS casing Grooved belt drive Quiet running Moulding belt 100 % pure wool treated with water repellent Specification depending on use Right-hand control as standard Electrical controls, sheeting, curling and stretching at left on option Tiltable sheeting belt Dough piece weights over 1000 g Supply voltage : 3 PH + N 400 V 50 Hz Machine complies with regulations 83 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

43 Delta Automatic bread plant General features Model DVP 3 DVP 4 Performance Number of divisions 1 1 Piston diameter 110 mm 120 mm Hopper capacity 160 kg 160 kg Output (self-contained using) Dough piece weight Mini maxi g g Power open Hopper 1,5 kw 1,5 kw Dimensions and weight Loading height 1540 mm 1540 mm Overall L x w 1830 x 865 mm 1830 x 865 mm Net weight open hopper 500 kg 500 kg Reference Options Shaping device on left output belt Shaping device on right output belt General features Delta 70.6 A Delta 70.7 A Reference Dough piece weight 650 g 650 g Number of pockets Capacity of pockets (pieces) 6/348 7/406 Pouring 45 L 60 L Mix of 2/3 1/3 (Baguette 250 g Bread 400 g) Baguettes Breads Baguettes Breads In number of pieces = = 406 In number of carriers = = 58 Overall Dimensions with loader H x L x P H x L x P Basic structure 2205 mm x 2570 mm x 1530 mm 2205 mm x 2570 mm x 1710 mm With Moulder in storage position 2205 mm x 2570 mm x 1530 mm 2205 mm x 2570 mm x 1810 mm With moulder in working position 2205 mm x 2570 mm x 2280 mm 2205 mm x 2570 mm x 2460 mm Pallet loader 850 mm x 550 mm x 1850 mm 850 mm x 550 mm x 2000 mm Specific dimensions Carriers 90 mm x 1080 mm x 160 mm 90 mm x 1260 mm x 160 mm Pocket (each) 60 mm x 150 mm x 135 mm 60 mm x 150 mm x 135 mm Electrical power Delta with loader 1,8 kw 1,8 kw Electrical power Delta with DVP, loader and moulder 4,1 kw 4,1 kw Human oriented measurements Loading height 800 mm 800 mm Outfeed conveyor belt height 1000 mm 1000 mm Castors height 100 mm 100 mm Keeping access width 950 mm 950 mm Usefull length of conveyor belt 800 mm 800 mm Weight Intermediate proofer alone 1025 Kg 1065 Kg With moulder base 890 Kg 930 Kg Total with loader & moulder 1370 Kg 1415 Kg General features Model Major Alpha Auto Ultra Auto Manual (occasionally) no Dough loader Automatic yes Safety device Touch bar yes yes Performance (self-contained using) 2000 p/h 1500 p / h Dough piece weight (Min - Max) g g Motor power 0,55 kw 0,75 kw 84

44 RTM Automatic bread plant Use The RTM automatic bread plant is designed for bakers or bakeries are producing pieces from 20 to g. Thanks to the complete automation of the dividing, pre-rounding, resting and moulding operations, it can be used to produce a wide range of products of consistent quality day after day and can reduce preparation times by nearly 50% compared with carrying out these operations manually. Because they integrate a self supporting body, with a reinforced structure, the conception of RTM intermediate proofers makes possible intensive use, without risk of deformation. It also allows silent moving of the carriers during the loading and the unloading revolution. The intermediate proofers are equipped with treated felt carriers, which prevents sticking, and keeps constant the level of hygrometry of dough. Nylon mesh pockets are available in option. Construction DVP Volumetric divider Motor power for Divider with open hopper : 1,5 kw Stainless steel hopper takes 160 kg of dough Loading height Divider open hopper : 1540 mm Stainless steel piston and drum Safety grid on hopper Dough piece counter ABS cover Volume and output adjusted at the front of the machine Mounted on castors Output: 900 to 1800 p/h Supply voltage : three phase 400 V 50 Hz RTM Intermediate proofer The distributor is placed in front of the chamber Designed to automatically load the distributor Epoxy painted (food-grade) Cast steel sprockets with steel drive shafts Felt pockets fixed by treated Velcro. Moulding top Dough piece out-feed by powered conveyor to right or left (to be specified) Quiet running Hanging control unit Electrical protection of the Major moulder and out-feed belt Germicide lights, blower with heater Stoppable flour duster Control circuit: 24 V Supply voltage : Tri phase 400 V 50 Hz Major Auto Moulder Cast aluminium frame Fired, epoxy painted cladding and in-feed chute ABS casing Grooved belt drive Quiet running NF HSA label Moulding belt 100 % pure wool treated with water repellent Specification depending on use Right-hand control as standard Supply voltage : 3 PH + N 400 V 50 Hz Machine complies with regulations 85 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

45 RTM Automatic bread plant General features Model DVP 3 DVP 4 DVP 5 Number of divisions Piston diameter 110 mm 120 mm 130 mm Hopper capacity 160 kg 160 kg 160 kg Output (self-contained using) Mini maxi p/h p/h p/h Dough piece weight Mini maxi g g g Power open hopper 1,5 kw 1,5 kw 1,5 kw Dimensions and weight Loading height 1540 mm 1540 mm 1540 mm Overall L x w 1830 x 865 mm 1830 x 865 mm 2030 x 865 mm Net weight open hopper 500 kg 500 kg 500 kg Options Reference Description Shaping device on left output belt Shaping device on right output belt Model RTM 5 Auto RTM 6 Auto RTM 8 Auto Reference Performances Dough piece weight Mini-maxi (group performances) g g g Total, usable number of pockets 77 / / / 94 Output 1000 à 1300 p 1000 à 1300 p 1000 à 1300 p Capacity baguettes 250 g baked 5 / / / 564 Capacity bread (baked) 400 g baked 4 / / / 470 Electrical power RTM Auto 2,7 kw 2,7 kw 2,7 kw Electrical power RTM Auto with DVP and moulder 5,0 kw 5,0 kw 5,0 kw Dimensions and weight Overall L x D 1660 x 2013 mm 1800 x 2013 mm 1800 x 2490 mm Height (1) Height (2) 2620 mm 2970 mm 2620 mm 2970 mm 2620 mm 2970 mm Net weight RTM 1050 kg 1125 kg 1410 kg Net weight with loader 215 kg 215 kg 215 kg (1) with blower in front (2) with blower on the top Model Dough piece loading Feed conveyor Dough piece out-feed Dough piece weight Motor power Dimensions and weight Width x Depth x Height Net weight Major Auto Automatic 450 mm On out-feed belt g 0,55 kw 1010 x 1250 x 690 mm 150 kg Options Reference Description Felt drying fan only for RTM proofer Manual and electrical control on the left Model 3 TE 4 TE 5 TE Reference Power 0,09 kw 0,09 kw 0,09 kw Dimensions and weight Overall L x w 2450 x 930 mm 3250 x 930 mm 4000 x 930 mm Height 880 mm 880 mm 880 mm Effective overall L x w 690 x 1950 mm 690 x 2660 mm 690 x 3370 mm Net weight 140 kg 160 kg 180 kg 86

46 Major Major Alpha Auto Major Manu Inclined Moulder Use The Major moulders are machines designed to mould and extend dough pieces. With their variants and options, they fit on a stand, dough piece rest, table and out-feed conveyor, and fully integrate into semi-automatic and automatic first prover units. Centred by an infeed gutter (model Major) or dragged by a laminated plan (model Major Alpha), the dough piece is easily and accurately laminated and moulded through two antiadhesive coated cylinders, then rolled under a load conveyor. The use of a sheeting belt with a inclined and adjustable support from horizontal to 40 (model Major Alpha) provides more speed to the laminating/sheeting operation. The smooth and gradual moulding process is carried out between two wool felt conveyor belts rotating in reverse direction. Grouping the controls and safety features favours a using comfort. Easy setting thanks to human oriented handles fitted with indicators. Low noise level (58 dba) favours good working atmosphere. Construction Cast aluminium frame Fired, epoxy painted cladding and in-feed chute ABS casing Grooved belt drive Quiet running NF HSA label Moulding belt 100 % pure wool treated with water repellent Specification depending on use Tiltable sheeting belt (model Major Alpha) Right-hand control as standard Optional left-hand electrical controls, pinning and stretching Electrical control box on Manu and Standard model, optional on Auto Supply voltage : 3 PH + N 400 V 50 Hz Reference Model Major Manu Major Auto Major Alpha Manu Major Alpha Auto Options Reference Description Electrical control for Major Auto (to be provided on concurrent) Felt drying fan only for RTM intermediate proofer Manual and electrical control on the left Accessories Reference Description Stand with castors Stand packed with 6 wooden planks Major auto moulder control extension located at left Machine complies with regulations 87 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

47 Major moulder Major Auto Major manu Major Alpha manu General features Model Major Manu Major Auto Reference On stand, table, On RTM provers Possible combination first prover Electrical control Yes Optional manual Yes No Dough piece loading automatic Yes Yes Safety dev touch bar Yes No Feed conveyor 450 mm No Yes on trays Yes No Dough piece out-feed on out-feed belt No Yes Performances 1500 p/h 1800 p/h Dough piece weight mini to maxi 80 to 1000 g 80 to 1000 g Motor power 0.55 kw 0.55 kw Dimensions and weight Width x depth 1010 x 800 mm 1010 x 1250 mm Height 690 mm 690 mm Loading height 1350 mm 1450 mm Output height 880 mm 940 mm Net weight 132 kg 150 kg Major Alpha Manu On stand, table, first prover Yes Yes Yes Yes No Yes No p/h 80 to 1000 g 0.55 kw 1010 x 780 mm 690 mm 1300 mm 880 on stand 142 kg Major Alpha Auto Delta 70 ECP Option - Obligatory with ECP Yes Yes Yes No No Yes 2000 p/h 80 to 1000 g 0.55 kw 1010 x 780 mm 690 mm 1350 mm 940 on TE 140 kg Packing Model Major Manu Major Auto Major Alpha Manu Major Alpha Auto Width 1030 mm 1030 mm 1030 mm 1030 mm Land Length 880 mm 880 mm 880 mm 880 mm Height 890 mm 1300 mm 890 mm 890 mm Weight 160 kg 180 kg 170 kg 170 kg Model Major Manu Major Auto Major Alpha Manu Major Alpha Auto Width 1110 mm 1110 mm 1110 mm 1110 mm Sea (Crate) Length 1050 mm 1050 mm 1050 mm 1050 mm Height 980 mm 1300 mm 980 mm 980 mm Weight 210 kg 240 kg 220 kg 220 kg 88

48 Major NEW M 3R Manu right and left control levers Inclined Moulder Use The M 3R moulders is designed to mould longshaped dough pieces (baguettes, rolls, country loaves, etc ). The M 3R moulder is equipped with 3 cylinders. 2 cylinders laminate the dough whereas the third guides and helps to the introduction of dough pieces into the machine. The smooth and gradual moulding process is carried out between two wool felt conveyor belts rotating in reverse direction. The locations (right and/or left) of sheeting/dough lengthening levers and those of the on/off buttons are to be specified on order, for the Inter and Auto models. The grouping of controls and safety systems allows a real working comfort. The stainless steel loading hopper is articulated and stops automatically the machine when the baker exert an occasional pressure on it. A safety mechanism is activated when the cover is removed, stopping the operating cycle of the machine which starts once again the cover is put back into position. The M 3R moulders exists in 3 models: M 3R Manu : with electrical control panel. Can be fit on stand with castors, table or on a chest type intermediate prover. The right lever controls the opening of the lamination cylinder. The left lever controls the lengthening of the dough pieces. Construction Stainless steel case ABS cover Stainless steel hopper Chain drive Quiet running Right or left control panel : to be specified with the order Electric control panel on Manu model, optional for Auto and Inter models Supply voltage : 3 PH + N 400 V 50 Hz Machine complies with Reference 0R Options Reference On request On request Accessories Reference 1R Model regulations M 3R Manu right and left control levers Description Electrical control for M 3R Auto moulder (to be provided on installation made before 1 July 96, on proofer from competition) Felt drying fan only for RTM intermediate proofer Description Stand on castors M 3R Inter : without electrical control panel. Can be fit on intermediate proofer Delta M 3R Auto : without electrical control panel. With infeed conveyor : 450 mm Can be fit on intermediate proofer RTM Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

49 M 3R Inclined moulder General features Model M 3R Manu M 3R Inter M 3R Auto Possible combination Electrical control On stand, table, Resting cabinet Yes On Delta intermediate provers No, Optional manual Yes Yes No Dough piece loading automatic Yes Yes Yes Safety device Articulated hopper Yes Yes No Infeed conveyor 450 mm No No Yes On RTM intermediate provers No, Optional on reception board Yes No No Dough piece out-feed on out-feed conveyor belt No Yes Yes Performances 1500 p/h 1500 p/h 1800 p/h Dough piece weight mini to maxi g g g Motor power 0,55 kw 0,55 kw 0,55 kw Dimensions and weight Width x depth 1022 x 775 mm 1022 x 775 mm 1022 x 1300 mm Height 670 mm 670 mm 670 mm Loading height 1310 mm 1310 mm 1310 mm Output height 850 mm on stand 940 mm on TE 940 mm on TE Net weight 180 kg 176 kg 194 kg Packing Land See (Crate) Model M 3R Manu M 3R Inter M 3R Auto Width 1030 mm 1030 mm 1030 mm Length 880 mm 880 mm 880 mm Height 890 mm 1300 mm 890 mm Weight 180 kg 176 kg 210 kg Model M 3R Manu M 3R Inter M 3R Auto Width 1110 mm 1110 mm 1110 mm Length 1050 mm 1050 mm 1050 mm Height 980 mm 1300 mm 980 mm Weight 240 kg 240 kg 260 kg 90

50 Ultra The advantages The rounding advantages The new Ultra moulder, a simple and intelligent solution guaranteeing easy, high-quality rounding of loaves, baguettes, traditional rolls and other special loaves and also, with the right equipment, meeting the long-standing need for a way of forming pointed ends gently. The new ULTRA moulder developed by BONGARD's research teams has made all bakers' dreams come true by combining the well known rounding and stretching qualities of the MAJOR with additional functions such as program memory storage, pointed endmaking and adaptability to every kind of dough and bread imaginable. 150, 330, 550, 900 and as much as 1500 grammes. Quality of performance, even in extreme conditions, is amply proved. ULTRA comes up to expectations in all situations and produces a smooth, regular crust. The new BONGARD moulder can consistently round loaves of any length and any weight. An examination after baking proves the machine's performances and perfectly demonstrates a fine regular honeycomb effect, open clefts, perfectly rolled keys and rounded ends. Last but not least, when the ULTRA rounds gramme dough there are few rival machines that can compare with it. Gently moulded Secrets of the ULTRA In addition to the skills of the BONGARD team, who have been developing mixing and moulding equipment for over 35 years now, a number of simple, reliable and effective solutions have been chosen, tested and proved to guarantee the consistency and qualities of the end product: Choice of the materials that come into contact with the dough, Advanced electronics for ultra-precise adjustment, Scrupulous observance of all current safety regulations. An optimal speed differential ratio, high quality components for contact with dough, a futuristic design. Results : Bread moulded to your requirements Bread moulded gently for greater development in the baking A wide range of recipes The wide belts fitted to the Ultra rounder enable it to round 60-gramme rolls as well as large 1.5 kg loaves. Strength and reliability advantages Even more efficient machinery Test results more than convincing Lengthy operational tests have been carried out with different types of dough. From dough with 58% hydration and 20 minutes' resting time up to 72% humidity with 1 hour 30 minutes in the bowl. These tests were carried out with dough weighing 60, The ULTRA is built round two stainless steel walls and several chrome steel collar braces which keep it stable and rigid. Three input rollers improve the introduction of the dough and insert them gently in the rolling cylinders, which are made of a special non-stick plastic suitable for food products and mounted on stainless steel shafts to facilitate cleaning and ensure total observance of the health and hygiene regulations. 91 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07 32, route de Wolfisheim - F Holtzheim Tél : 33 (0) Fax : 33 (0) bongard@bongard.fr

51 Ultra The advantages The rolling and moulding belts have been carefully designed to round the dough delicately at any speed and any degree of hydration and for dough of any weight. Two thick stainless steel braces, extra large stainless steel spare parts Results : Regular, jolt-free drive, Silent operation, Long-lasting mechanical parts, Consistency of results, Consistency of shape, taste and flavour. An innovative design The delicately curved lines of the ULTRA machine are easy on the eye. To protect against impact damage to the painted surfaces, all external surfaces are made of food-product ABS. Two lateral hoods envelop and protect all the drive and positioning adjustment systems operating the various rollers and belts. A particularly meticulous finish prevents dust from getting in to the transmission system, the electronic controls and the electrical equipment in general. A compact, easy-maintenance machine Almost as compact as the Major, the Ultra moulder can be loaded by hand and easily integrated into DELTA units. The 2 belts can be removed and changed in under an hour. There is also a specific program that opens the hoods and cylinders, making it easy to access and clean the scrapers. Results : Simplicity of use, Consistency of results, Control at your fingertips and at a glance. Even more accessories Principal accessories that can be fitted to the moulder : germicide light, belt-drying system Comfort and Hygiene Advantages Electronic controls The electronic control store all parameters relating to speed, stretching, point-forming and rolling thickness. With more than 35 programs, two with direct access, the UL- TRA can switch from one loaf to another in less time than it takes to say it. A specific key directly activates the "Pointed Ends" system, directly controlling the appropriate mouliding machinery. 92

52 Ultra Inclined Moulder Use The Ultra comes with the solution bakers have been waiting for by combining the well known moulding and delicate stretching qualities of the Major with the capability to memorize programs, produce tapered ends and adapt to all types of doughs and breads imaginable. The Ultra moulder is built with two stainless steel side flanges and several chrome plated steel cross braces to guarantee stability. Three rollers improve the entry of the dough pieces and facilitate its movement between the laminating cylinders without excess force. The laminating cylinders, made of special anti-stick plastic for food applications, are mounted on stainless steel shafts that simplify the cleaning and guarantee compliance with all sanitary requirements. The rolling and shaping belts are specially designed to delicately mould the dough regardless of belt speed, water absorption or weight of the dough. Electronic control enables the memorization of: belt speed, dough stretching, end shape, and lamination thickness. With memory of more than 35 programs, 2 of which are instantly accessible, the Ultra allows the baker to switch from one bread type to another in the blink of an eye. Construction Cast steel frame ABS casing Grooved belt drive Quiet running Moulding belt 100 % pure wool treated with water repellent Exit guiding felt on Auto models Sliding exit board on Manu models Adjustable rolling thickness Manual functions Automatic operation with 35 programs Electronic control of the length of the dough Supply voltage : 230 V 50 Hz Model with manual loading Reference Model Ultra Manu Control on the left Ultra Manu Control on the left and system for pointed ends loaves Ultra Manu Control on the right Options Reference Ultra Manu Control on the right and system for pointed ends loaves Model with automatic loading Ultra Auto Control on the left Description Felt drying fan (can not be sold separately) Germicide lamp (can not be sold separately) Accessories Reference Ultra Auto Control on the left and system for pointed ends loaves Ultra Auto Control on the right Ultra Auto Control on the right and system for pointed ends loaves Control at distance Description Stand with castors Stand packed with 6 wooden planks Machine complies with regulations 93 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

53 Ultra Moulder General features Model Ultra Ultra Auto Reference Upon model Upon model Possible combination on stand, table, first proofer Yes Yes Electrical control Yes Yes Manual Yes No Dough piece loading Automatic Yes Yes Safety dev touch bar Yes Yes Feed conveyor No No on trays Yes No Dough piece out-feed on out-feed belt No Yes Performances 1500 p / h 1500 p / h Dough piece weight (Mini to Maxi) g g Motor power 0,75 kw 0,75 kw Dimensions and weight Width x depth 1030 x 770 mm 1030 x 770 mm Height 660 mm 660 mm Loading height 1320 mm 1320 mm Output height 950 mm 950 mm Net weight 210 kg 210 kg 94

54 Electronic control Ultra Electronic control Use 35 programs can memorize all the parameters like : the speed, the length of dough, the end-loaves form and rolling thickness 2 function to access directly to the 2 preferred programs Function «End loaves» Function to open the laminate cylinder in order to have an access in the back of the machine and airing the belts. Machine complies with regulations 95 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

55 Ultra Electronic Control 1 Emergency stop button 10 Fan key (optional) Stop cycle Start cycle Baguette length key with LED Manual function Germicide lights Rapid program 1 5 Rolling cylinder key with LED 14 Automatic function Motor speed with LED 15 Rapid program 2 7 "Pointed Ends" key with LED (depending on model) 16 Reduce the parameters to be changed 8 9 Maintenance key Belt Stop with LED 17 Increase the parameters to be changed

56 TE Out-feed conveyor belt for moulded pieces Use The TE is a conveyor designed to take away the moulded dough pieces; by its length and belt speed. It enables the correct recovery of dough pieces. It supports the Major or Ultra moulder. Construction In epoxy painted steel sheet Galvanised steel frame Non-stick, canvas belt Non-fall container for the moulded dough pieces Base on 4 castors and lock rams Electrical supply linked to the chamber (by the hanging control) on TE and RTM models Supply voltage : 3 PH + N 400 V + 50 Hz Reference Model Models for RTM unit without electrical command TE RTM TE RTM TE RTM TE RTM TE RTM Models for RTM unit before 1996, ECP proofer or concurrent machines with electric control TE Major TE Major Machine complies with regulations TE Major TE Major TE Major 97 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

57 TE out-feed conveyor belt for moulder pieces TE General features Model 1 TE 2 TE 3 TE 4 TE 5 TE Reference / / / / /31 Power 0.09 kw 0.09 kw 0.09 kw 0.09 kw 0.09 kw Dimensions and weight Overall L x w 1150 x 930 mm 1850 x 930 mm 2450 x 930 mm 3250 x 930 mm 4000 x 930 mm Height 880 mm 880 mm 880 mm 880 mm 880 mm Effective overall L x w 690 x 530 mm 690 x 1240 mm 690 x 1950 mm 690 x 2660 mm 690 x 3370 mm Net weight 85 kg 110 kg 140 kg 160 kg 180 kg Packing Land Sea (Crate) Model 1 TE 2 TE 3 TE 4 TE 5 TE Width 1560 mm 1860 mm 2600 mm 3400 mm 4000 mm Length 950 mm 950 mm 950 mm 950 mm 950 mm Height 590 mm 590 mm 590 mm 590 mm 590 mm Weight 142 kg 175 kg 200 kg 250 kg 300 kg Model 1 TE 2 TE 3 TE 4 TE 5 TE Width 1560 mm 1860 mm 2600 mm 3400 mm 4000 mm Length 950 mm 950 mm 950 mm 950 mm 950 mm Height 590 mm 590 mm 590 mm 590 mm 590 mm Weight 142 kg 175 kg 200 kg 250 kg 300 kg 98

58 FB 700 Horizontal long moulder Use Produces all shapes of bread from sandwich loaves, small bread rolls to baguettes between 50 to g. Shapes of bread can easily be chosen with levers. Standard equipment includes a pre-laminator feed. Mounted on castors for easy of movement. Height adjustment feature to suit the operator. Foldable receiving belt. Can from part of any production system or used as standalone unit with entry and exit to the same side. Self-sustaining laminating rollers. Double spring supported transit belt to avoid damage the dough. Rollers are fitted with scrapers for continuous auto-cleaning. The evacuation conveyor length 1000 mm is folding and the option length 1700 mm is fixed.. Construction Plastified infeed calibrating cylinder Infeed conveyor 2 plastified plated cylinders, adjustable from 0 to 10 mm Adjustable pressure board Useful length of the conveyor : 1000 mm Cushion for moulding pointed ends loaves By pass for short bread and sandwich loaves The FB 700 autonomous is fitted with protections and electrical control panels for manual in-feed or group concurrent The FB 700 for RTM is designed to work with RTM automatic bread plant The conveyor fitted on top feeds the moulder and makes it possible to install it backwards relative to the intermediate proofer. Control of laminate and thickness on the left or on the right Supply voltage : 3 PH + N 400 V 50 Hz Model FB 700 in self-contained functioning Reference Model FB 700 Control on the right FB 700 Control on the right and conveyor FB 700 Control on the left FB 700 Control on the left and conveyor Model FB 700 functioning with RTM group FB 700 Control on the right and conveyor FB 700 Control on the left and conveyor Option Useful length of the conveyor : 1700 mm Machine complies with regulations 99 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

59 FB 700 Horizontal long moulder General features Model FB 700 FB 700 with conveyor Possible combination For Intermediate proofer RTM or Concurrent model Electrical control Yes Non Dough piece loading Automatic Yes Yes Dough piece out-feed On out-feed belt Yes Yes Performance 1500 p/h 1500 p/h Douch piece weight (Min - Max) g g Motor power 0,55 kw 0,55 kw Dimensions and weight Width x depth 980 x 2700 mm 980 x 2700 mm Height 1280 mm 1400 mm Loading height 1050 mm 1380 mm Output height 740 mm 740 mm Net weight 360 kg 380 kg 100

60 Paneotrad NEW Use Paneotrad is a machine originally designed for making traditional bread. It can now adapt to all kinds of bread-making where creation of holes is a priority. It has a revolutionary design which enables to work the dough sensitively, without any degassing or stressful operations (division, moulding), thus further improving the flavour of the bread. The bread-making process can now be summarised in 4 main phases. The mixing phase The phase where the dough is placed in a tray and left to rest in a fermentation chamber at 2 C for 24 to 72 hours Insertion of the tray into Paneotrad Finally, placing the dough pieces on the loader belt and baking An equalizer tray and a forming die 400x channels - are supplied on standard with the Paneotrad. 2 other dies can be mounted later. Accessories : A mobile tub storage with a flour duster on top is necessary for placing the dough into the plastic dough storage. The flour duster spread the flour evenly on the bottom of the plastic storage, without any risk of sticking. The turning out of the dividing trays can be done with a depanning device. Construction Paneotrad Supplied on standard with a depanning device, 3 dividing trays and 1 die 10 channels 400 mm On 4 swivel castors Pre-lacquered panels Forming dies and dividing trays in food grade plastic Transparent access door Portillon Program for soft and hard dough Select button for forming dies Automation with robot Supply voltage : 3 PH + N 400 V 50 Hz Mobile tub storage table with flour duster Stainless steel or wooden top Stainless steel mounted on 4 castors, 2 of them self-locking 2 X 5 tray slides rack Mobile tub storage table for depanning device Stainless steel mounted on 4 castors, 2 of them self-locking Stainless steel top equipped to receive a depanning device 2 X 5 tray slides rack Reference Accessories Reference Model Paneotrad + 3 dividing trays + depanning device + 1 forming die N 1 Description Forming die «10 channels 400» Forming die «6 channels 600» Forming die «8 channels 600» Forming die «8 channels 400» Forming die 15 squares «115 x 125» Dividing trays Mobile tub storage table with flour duster, stainless steel top Mobile tub storage table with flour duster, wooden top Mobile tub storage table for depanning device (space storage for 5 plastic dough tubs, not supplied) Depanning device Plastic dough storage H95 mm Plastic dough storage H75 mm Racks for 14 storage tubs Machine complies with regulations 101 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

61 Paneotrad General features Model Power Dimensions and weight Width x depth Height Net weight with standard equipment Paneotrad 1 kw x 800 mm x 800 mm 290 kg Minimum & maximum weight range for storage tubs in 95 mm height Single die Channel Mini. Weight Maxi. Weight Forming die g 550 g Forming die g 550 g Forming die g 900 g Forming die g 700 g Forming die «square» g 450 g Double die Forming die channels + Forming die channels Forming die channels + Forming die «square» channels g 100 g g 225 g Dimensions A B C D E F G 1150 mm 1815 mm 820 mm 130 mm 840 mm 100 mm 955 mm H I J K L M 940 mm 1860 mm 2050 mm mm 1630 mm 102

62 Alpha Depositor Depositor Use With a choice of 2 hopper types for soft or hard dough and optional intermediate gear or wirecut Depositor offers total operator flexibility of deposit in the production simple and traditional products. For more complex shapes a rotary template option is available. These depositors are ideally adapted to work with hard doughs and especially for the wire cut. The Alpha also features a variable hopper pump and table speed, and will deposit extremely accurately and consistently with the tray conveyor moving in forward or reverse. The programmable electronic control (99 programs) offers a real quality and regularity of size and weight in deposit. The ergonomy of the Alpha Depositor allows the dischargment of trays from either the front or the rear of the machine thus allowing the unit to be positioned in a confined space. Supply without any accessories. Reference Model Alpha Depositor for 400 mm length plate Alpha Depositor with motorisation for Wire cut and rotate template for 400 mm length plate Alpha Depositor with motorisation for Wire cut for 400 mm length plate Alpha Depositor with motorisation for rotate template for 400 mm length plate Warning : The motorisations must be precise on the order and can not be added after the order. Machine complies with regulations Configuration Stainless steel Mounted on 4 castors Electronic control panel with high resistant membrane on keyboard 99 programs Easy to clean Variant Motorisation for Wire cut Motorisation for rotate template Motorisation for Wire cut and rotate template 103 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

63 Alpha Depositor General features Model Alpha Hopper 40 cm Length of plate 400 mm Dimensions and weight Depth 1021 mm Height 1615 mm Length 1175 mm Weight 270 kg Capacity Hopper 36 l Maximal deposit rate 17,5 l/min Maximal single rate 8.5 l Cadence 35 cycles / min Cadence with wire cut 27 cycles / min Program 99 Power 2.5 kw Power supply 230 V Mono + T Exist with 460 and 600 mm length of plate Accessories Reference Model Soft dough hopper Hard dough hopper Intermediate gear for mixte dough Semi-stiff particulate gear (Ø 8 mm maximum) Soft dough Template standard 400 mm 4 output to produce simple forms, should be used with plastic nozzles Template standard 400 mm 5 output to produce simple forms, should be used with plastic nozzles Template standard 400 mm 4 output to produce simple forms, should be used with plastic nozzles White & blue plastic nozzle star form 6, Ø 1/4 (12 pieces) White plastic nozzle star form 8, Ø 1/4 (12 pieces) Red plastic nozzle star form 8, Ø 3/8 (12 pieces) Blue plastic nozzle star form 8, Ø 1/2 (12 pieces) Black plastic nozzle round form, Ø 1/4 (12 pieces) Green Plastic nozzle round form, Ø 3/8 (12 pieces) Yellow plastic nozzle round form, Ø 1/2 (12 pieces) across outlet rotary template to produce semi-circular and circular forms across outlet rotary template to produce semi-circular and circular forms Offset nozzle 29 mm for rotary template Offset nozzle 19 mm for rotary template Sheeting template only one output length 6 mm across outlet template for use with metal nozzle across outlet template for use with metal nozzle Biscuits dies horseshoe form Biscuits dies triangle form Biscuits dies oval form Hard dough across outlet template for use with metal nozzle across outlet template for use with metal nozzle Stainless steel with star form Ø 13 mm Stainless steel with round form Ø 13 mm Wire cut option only available for hard dough* Wire cut 400 mm without template - 5 output Wire cut 400 mm without template - 6 output Wire cut heard frame 5 output Ø 42 mm Wire cut round frame 5 output Ø 42 mm Wire cut finger frame 5 output Wire cut finger frame 6 output Other nozzle and other template on request *If the customer wishes to increase or decrease the number of outlets across the template, a new finger frame is needed, together with the template and the dies. 104

64 Omega Depositor Omega Depositor on mobile base Biscuit Depositor Use With the hopper special for soft dough and the rotate template, the Omega Depositor have a totally control of product size, weight, speed of deposit and complexity of shape. Fast depositing speed increases output and improves productivity. The Omega Depositor is capable of exceptional accuracy of deposit shape and amount, with absolute repeatability of product type. Easy to operate. Reference Model Omega Depositor stand on leg, for 400 mm length plate Option Castors plinth Luminous captor for non-metallic plate General features The dough is setting down with variable speed Moving of the loader in front of and on the back of the machine Vertical movement of the table up to 81 mm Rotate movement of the nozzles in clockwise Dosage of the dough with aspiration effect Hopper for soft dough is delivery with the machine Machine complies with regulations Construction Stainless steel Electronic control 99 programs Easy to clean 105 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

65 Omega Depositor General features Model Length of plate 400 mm Dimensions and weight Depth 888 mm Height 1085 mm Height till hopper 877 mm Height with castors 1541 mm Length 1200 mm Weight 204 kg Capacity Hopper 20 l Production capacity 35 cycles / mn Number of programmes 99 Power 2.5 kw Power supply 230 V Mono + T on request plate 460 and 600 mm lenght Accessories Reference Model Soft dough hopper Mixte dough intermediate gear Particular gear for depositing with suspended ingredients (chocolate chips, nuts and fruits up to maximum Ø 8 mm Soft dough Template standard 400 mm 4 output to produce simple forms, should be used with plastic nozzles Template standard 400 mm 5 output to produce simple forms, should be used with plastic nozzles Template standard 400 mm 6 output to produce simple forms, should be used with plastic nozzles White & blue plastic nozzle star form 6, Ø 1/4 (12 pieces) White plastic nozzle star form 8, Ø 1/4 (12 pieces) Red plastic nozzle star form 8, Ø 3/8 (12 pieces) Blue plastic nozzle star form 8, Ø 1/2 (12 pieces) Black plastic nozzle round form, Ø 1/4 (12 pieces) Green Plastic nozzle round form, Ø 3/8 (12 pieces) Yellow plastic nozzle round form, Ø 1/2 (12 pieces) across outlet rotary template 400 mm to produce semi-circular and circular forms across outlet rotary template 400 mm to produce semi-circular and circular forms Offset nozzle 29 mm for rotary template Offset nozzle 19 mm for rotary template Sheeting template wight 6 mm across outlet template for use with metal disc across outlet template for use with metal disc Stainless steel nozzle with star form Ø 13 mm Stainless steel nozzle with round form Ø 13 mm Biscuits dies horseshoe form Biscuits dies triangle form Biscuits dies oval form 106

66 Omega Depositor Kit standard Kit Omega Depositor without castors (for plate 400 x 600 mm or 400 x 800 mm) Reference Denomination Quantity Omega Depositor Standard template with 5 output for soft dough Standard template with 6 output for soft dough pieces star nozzle 6, Ø 1/4 (blue/white plastic nozzles) pieces star nozzle 8, Ø 1/4 (white plastic nozzles) pieces star nozzle 8, Ø 3/8 (red plastic nozzles) pieces star nozzle 8, Ø 1/2 (blue plastic nozzles) pieces round nozzle, Ø 1/4 (black plastic nozzles) pieces round nozzle, Ø 3/8 (green plastic nozzles) pieces round nozzle, Ø 1/2 (yellow plastic nozzles) Sheeting template Rotate template with 4 output Offset nozzle 29 mm for rotate template Mobile base on castors Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07 32, route de Wolfisheim - F Holtzheim Tél : 33 (0) Fax : 33 (0) bongard@bongard.fr

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68 Mark 2 Table top doughnut robot Use Very simple to use Built with exhibition style production in mind Construction Stainless steel Electrical heating as standard Gas heating on demand Electrical conveyor Baking time setting button Baking temperature setting button Single or double row doughnut frying possibility Supplied with piston and hopper 1 9/16 Option Piston and hopper for producing mini-donuts Reference Model Mark V tri Mark V mono Mark V tri Reference Accessories Filter-flo siphon Shortening reserve tank Roto cooler Sugaring tray Roto cooler with finishing tree FT-2 Feed table Machine complies with regulations Proofing tray Proofing cloths Piston and hopper to produce mini-donuts Stand for Mark 2 see page Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

69 Mark 2 Table top doughnut robot General features Dimensions and weight Depth Height Width Electric supply single 230 V Electric supply 3 PH + N 400 V Production capacity * Production capacity for mini-donuts * Net weight Space between each line of loader Fatty products capacity Hopper capacity 520 mm 620 mm 1040 mm 5,7 kw 5,2 kw 400 pieces/hour 1800 pieces/hour 66 Kg 95 mm 16 Kg 4,5 Kg * the production can change according to the temperature of the cook, of the size of the donuts and of the receipt. Kit Mark 2 for donuts Reference Designation Mark V tri Filter-flo siphon for Mark 2 piston and hopper 1 9/16 included Shortening reserve tank for Mark Roto cooler for Mark Piston + hopper for producing mini-donuts Accessories Filter-flo siphon Shortening reserve tank Roto cooler Sugaring tray Feed table Proofing tray Proofing cloths 110

70 Stand M2 Stand for table top Mark 2 Use Support table for Mark 2, equipped in standard with : Safety glass on front Extractor hood with filters - dish-washable stainless steel filters to catch particles of grease and active carbon filters to eliminate odours. Reference Model Stand with extractor hood for Mark Stand without extractor hood for Mark Customisation Fire safety equipment is supplying with this stand : an oil fire extinguisher and a fireproofed plaid. Construction Stainless steel 4 castors with frame Easy to clean Shelves for storage the accessories or the raw material Extractor hood with variation of speed Light in the extractor hood Option Stand without extractor hood Customisation Machine complies with regulations 111 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

71 Stand M2 for Mark 2 H L P General features Dimensions and Weight Stand M2 with extractor hood Depth (P) 700 mm 700 mm Depth of the hood 850 mm Height (H) 2330 mm 1300 mm Length (L) 2000 mm 2000 mm Electric supply 0.4 kw Power 230 V Mono + T - 50 Hz Stand M2 without extractor hood 112

72 Mark 6 Table top doughnut robot Use Very simple to use Built with exhibition style production in mind Construction Stainless steel Electrical heating as standard Electrical conveyor Baking time setting button Baking temperature setting button Single or double row doughnut frying possibility Piston and hopper 1-9/16 '' and donuts Robot supplied with the automatic donuts line Mark 6. The F depositor is an alternative that allows to enhance efficiency of Mark 6 in semi-automatic mode for production of donuts (see page 113) Reference Model Automatic Doughnut fryer Mark V 3PH + N Doughnut fryer Mark V 3PH + N Doughnut fryer Mark V 3PH + N Reference Accessories Filter-flo (EZ melt 34) Filter Bag long term FT-6 Feed table Table for Mark Table for feed table Plate loader for Mark 6 Machine complies with regulations Proofing tray Proofing cloths 113 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

73 Mark 6 Table top doughnut robot General features Dimensions and weight Depth Height Width Puissance 3 PH N V Net weight 710 mm 620 mm 1330 mm 14,2 kw 133 Kg Capacity* Donuts (frying time of 110 s) with donuts robot 600 p/h Donuts (frying time of 110 s) with F Depositor 1200 p/h French doughnut (fried in 4 minutes) 400 pieces / hour Space between each line of the loader 95 mm Fatty products capacity 48 Kg Hopper capacity 4,5 Kg * the production can change according to the temperature of the cook, of the size of the donuts and of the receipt. Models Automatic Doughnut fryer Mark Doughnut fryer Mark 6 Accessories Filter-flo Feed table Table for Mark Table for feed table Plate loader 114

74 B & F Depositors B Depositor F Depositor Cake donut depositors Use B et F Depositors are designed to produce cake donuts. They can be adapted with the table top donuts fryer Mark 6 and also with most donuts fryers available in the market place. B depositor is a manual one. F Depositor is a motorized one with a motor which can reach 115 strokes/minute. Thanks to a trigger, the operator can guide the motor. Construction Aluminium hopper Stainless steel piston Cost aluminium base Power supply: single 230 V 50 Hz A complete equipment is composed with : depositor with hopper piston cylinder The cylinder and piston must have the same size. A cylinder can be used with pistons of same size. The depositor allows different size of pistons but it needs a cylinder adapted for each size of pistons. Reference Model F Depositor fixed on a wall F Depositor fixed on a fryer B depositor Accessories Reference Description Round piston 1-5/ Star piston 1-3/ Star piston 1-5/ French cruller piston 1-5/ Ball piston 1-3/ Sticks piston 1-3/ Cylinder for piston 1-3/ Cylinder for piston 1-5/8 Other size of piston on request Machine complies with regulations 115 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

75 Cake donut Depositors B & F Depositors Technical characteristics Model B Depositor F Depositor Reference / Output (maximal) 100 pieces/hour 115 pieces/hour Power kw Dimensions and weight Height overall 610 mm 840 mm Weight 23 kg 34 kg Accessories Round piston Star piston French cruller piston Ball piston Stick piston 116

76 Cut N Fry Table top Fryer For donuts and yeast donuts Use Thanks to the N Depositor that is attached to it, the table top donut fryer Cut N Fry can produce all kind of donuts (yeast donuts and cake donuts). The large range of available pistons allows a large choice of productions. Construction Aluminium hopper Stainless steel piston and fryer Cost aluminium base Power supply: single 230 V 50 Hz A complete equipment is composed of : Fryer with hopper and N Depositor piston cylinder Reference Model Cut N Fry Fryer Accessories Reference Description Round piston 1-3/ Ball piston 1-3/ French cruller piston 1-3/ Cylinder for piston 1-3/ Sticks piston 1-3/4 Other size of piston on request The cylinder and piston must have the same size. A cylinder can be used with pistons of same size. The depositor allows different size of pistons but it needs a cylinder adapted for each size of pistons. Machine complies with regulations 117 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

77 Table top fryer Cut N Fry Technical characteristics Model Cut N Fry Reference Hopper capacity Power Electric power Dimensions and weight Functional width Depth Height (overall) Weight 5 kg 4,4 kw 230 V mono 50 Hz 910 mm 560 mm 610 mm 41 kg Accessoires Round piston Star piston French cruller piston Ball piston Stick piston 118

78 SF SF 500 N SF 600 L Use The SF manual sheeter enables any type of dough to be turned and pinned A particular attention has been paid to the conception and the carrying out of their main parts to grant very good productions and excellent quality of rolling, fine, precise and always regular. The large diameter of the two rolling cylinders (80 mm) grants a better dragging of dough avoiding is sticks to them. The rolling thickness is very well controlled thanks to the easy adjustment of the rolling cylinders by means of : a control lever opening and closing them, a endless adjustment hand wheel and graduated scale, clear and easy to read, for the manual sheeter ; a computer able to manage up to working programmes settable by customers and early cycle end device for the semi-automatic sheeters. The automatic insertion of the differentiated speed between the entry and the exit conveyor belt, the first one 35% slowed in comparison to the second one, avoids possible dough obstructions, stretching and tearing at the rolling entry. Construction On pivoting castors Epoxy painted (food-grade) structure Hand or foot reversal 24 V control circuit Easily removable non-stick scrapers Flour container in food-grade plastic 60 mm pinning rolls in hard chrome steel Working width : 500 or 600 mm Manuel sheeter with conveyor belt on mobile base Belt length : SF 500 N: 700 mm SF 500 L and SF 600 N: 1000 mm SF 600 l and SF 600 LT: 1400 mm Roll opening : 40 mm SF 600 LLT : mm Models SF 600 LT and SF 600 LLT include the 2-speed cutting device (without tool) on the left (on the right to order) Liftable belts Polyurethane belt Stainless steel safety grid V-belt drive Supply voltage: three phase 400 V 50 Hz Reference Model SF 500 N SF 500 L SF 600 N SF 600 L SF 600 LT SF 600 LLT Machine complies with regulations 119 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

79 SF Manuel sheeter with conveyor belt on mobile base General features Model SF 500 N SF 500 L SF 600 N SF 600 L SF 600 LT SF 600 LLT Reference Belt width 500 mm 500 mm 600 mm 600 mm 600 mm 600 mm Belt length 700 mm 1000 mm 1000 mm 1400 mm 1400 mm 1400/2000 mm Out-feed belt speed 48 cm/s 48 cm/s 57 cm/s 57 cm/s 57 cm/s 57 cm/s Power 0.55 kw 0.55 kw 0.75 kw 0.75 kw 0.75 kw 0.75 kw Options Reference Model Description SF 600 L et LT Stainless steel structure Accessories for SF 600 LT and SF 600 LLT Reference Description Raw product weight Dimensions Base x Height Diagram croissants g 130 x 170 mm 2 and croissants g 70 x 85 mm croissants g 70 x 102 mm croissants g 80 x 102 mm croissants g 90 x 127 mm croissants g 110 x 127 mm 4 and croissants g 100 x 170 mm croissants g 150 x 170 mm croissants g 170 x 170 mm squares g 110 x 110 mm 5 and squares g 130 x 130 mm squares g 170 x 170 mm Possible options smooth edged rounds g Diameter 100 mm smooth edged rounds g Diameter 60 mm smooth edged rounds g Diameter 80 mm smooth edged rounds g Diameter 120 mm smooth edged rounds g Diameter 140 mm scallop edged rounds g Diameter 100 mm smooth edged ovals g 180 x 90 mm scallop edged ovals g 180 x 90 mm Rotary knives for 2 to 5 crossways cut-outs of 100 to 260 Tools and rotary knives The SF 600 LT and LLT pinners are supplied without tools. A tool for croissants consists of 2 rollers, one a ZIG-ZAG (diagram 3 or 4) and 1 with discs (diagram 2 or 5). A tool for rectangles consists of 2 rollers, one a cross-type (diagram 6) and one with discs (diagram 2 or 5) 120

80 Fat or butter Press 3 Fat or butter press Use The dough press is used for pressing and giving a rectangular shape to doughs and fatty products (Butter & margarine), allowing a regular use with a dough sheeter. Construction Reference Description Features Bowl dimension 504 x 380 mm Depth 125 mm Power 1.5 kw Epoxy coated steel structure fitted with 4 directional castors, 2 of them with brake The Cylinder is placed on a strong fabricated support The rectangular bowl is made of food grade alloy The pressing plate made of foundry alloy covered with a food grade plastic The cover is locked with an eccentric made of treated steel A 19 L oil tank fitted with a 1,5 KW strong motor pump assumes the pressure On the hydraulic actuator The Overload switch with integrated coil secures the machine in case of power failure or motor over heating The connecting power is phases 50 HZ Machine complies with regulations Optional The Dough and butter press can be equipped with dividing grids allowing to cut into customized pieces ( Ciabatta ).Consult us 121 Bongard reserves the right to alter the characteristics of the models without prior notice - 05/07

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