DIVIDER DC20. NOVEMBER 1999 From N Page 1

Size: px

Start display at page:

Download "DIVIDER DC20. NOVEMBER 1999 From N Page 1"

Carmella Stokes
6 years ago
Views:

1 DIVIDER DC20 Page 1

2 DESCRIPTION The Hydraulic Divider DC20 is made up of: A self-standing rigid chassis of folded sheet steel and with four swivelling casters. Two removable sides on hinges. A mechanically welded steel lid with stainless steel underside. A cast iron drum Cast iron heel plates Stainless steel knives. A balanced lid raised by built-in drag spring. A ajustable lid handle with taking up of play. A hydraulic system with telescopic jack (one chamber for the compression, another one for cutting up). Two pressure plugs (compression and cutting). Only one control lever to do the three division steps: Simultaneous compression and streching of dough. Cuttting by cutter up-motion. A hydraulic device for the cleaning of the blades. The round shape of the drum provides easier and uniform spreading of dough. Dough will be equally divided with a minimum pressure. The automatic motor-pump group, that it is used to raise up and down the knives and the heel plates, assures silence and a long life to the pump. Page 2

3 INSTALLATION FOR USE EQUIPMENT For the installation and imperative maintenance, this divider is equipped with: An aerosol spray to lubricate the drum and the heel plates. A number 4 hexagonal spanner. An instruction s book. ELECTRIC CONTROL Check the divider s separator up to know if it is compatible with your power supply. All our machines are designed with 380 V s connection then the discontact is model to 3 amperes. Plug in your electrical cable (REP. 114) to a good power line, section 4 x 1,5²: 3 phases +Earth. Open the lid Push the front side lever (REP. 146) down. If the heel plates do not rise up, invert 2 phases at the plug. MECHANICAL PREPARATION We have plentifully greased our machine for stocking and transport thus you will have to eliminate all excess oil. Clean the drum (REP. 152), the heel plates (REP. 201) and the lid (REP. 107). Do not use water, soap or chemical products for cleaning. Use a dry rag only. Page 3

4 FUNCTIONING DOUGH S PREPARATION Use the plastic or feeding pans which are just a little bit smaller than the drum (diameter 490 mm) to weigh the dough s quantity. Put the dough in these pans, weigh, flour lightly. INTRODUCTION OF THE DOUGH INTO THE DIVIDER Keeping the heel plates and the blades in the lower position or wherever you need depending of dough s quantity, flour the drum and then put the dough into the divider trying to get an equal distribution using your hands, then flour lightly. Close the lid (REP. 107) and lock it pushing the lever (REP. 101) to the right. CUTTING-UP OF THE DOUGH Push the front side lever (REP. 146) down and keep it there, the heel plates (REP. 201) will ascend and distribute the dough. The blades (REP. 226) will ascend in their turn and they will cut it up. When the sound changes, loosen the lid s lever (REP. 146), then rise the lever just a little bit to avoid any pressure over the lid. Open the lid bringing the front side lever (REP. 101) back to the left. Push the front lever (REP. 101) down again to have the heel plates (REP. 201) rised. Take the dough s balls out. At first, sometimes the inside and outside dough s ball weigh will be diferent in the begining but that is going to disappear in the following cut-outs. Page 4

5 MAINTENANCE Maintenance in the DC 20 is minimum, anyway to keep it working as normal, the following operations are essential: DAILY CLEANING Clean quickly the heel plates (REP. 201), the drum (REP. 152) and the lid (REP. 107) using a plastic dough scraper. Put the blades (REP. 215). Leave the lid (REP. 107) open. LUBRICATION Every day after working and cleaning and without washing up, oil lightly the cast iron drum s periphery to be sure of a good raising up and down of the heel plates and the blades. Each two or tree days, after working, the blades must be lightly oiled, you have to bring them up to do this operation. WHEN THE JOB IS DONE THE LID MUST BE LEFT OPEN, THE HEEL PLATES IN THE BOTTOM OF THE DRUM AND THE BLADES IN THE TOP. ELIMINATION OF DRIED-UP DOUGH Although the heel plates are very accurate, sometimes a small quantity of dough slips between the heelplates and the blades. It is necessary to take it out at least once a month. You will be able to do it taking off the one side steel sheet (REP. 120 and 137) using the number 4 hexagonal spranner. YOU HAVE A GUARANTEE FOR THIS MACHINE. THIS ONE WILL DISAPPEAR IF YOU HAVE NOT FOLLOW OUR MAINTENANCE INSTRUCTIONS. Page 5

6 Page 6

7 PLANCHE 1 Page 7

8 PLANCHE N 1 REPÈRE NOMBRE N ARTICLE DÉSIGNATION ANGLAIS FRANÇAIS Lever s arm Bras de levier Pin Goupille Lever s body Corps de poignée Lever s nut Écrou de poignée Torsion spring Ressort de torsion Lid cam Came de couvercle Lid Couvercle Hinge axle Axe de couvercle Hinge axle rod Tige axe de couvercle One-eye blind nut Écrou borgne Articulation shell Chape articulation Metal disc Rondelle Nut Écrou m Electrical cable Câble d alimentation Oakum press Presse étoupe Rear panel Élément arrière Metal disc Rondelle Nut Écrou Screw Vis Left side panel Tôle de coté Screw Vis A000 Lid stop Butée Paulstra s lid stop Butée Paulstra A000 Connecting rod Barre de renvoi Nut Écrou Screw Vis Traction spring Ressort de traction U-section spring guide U support Base plate Plaque embase Screw Vis Page 8

9 PLANCHE N 1 REPÈRE NOMBRE N ARTICLE DÉSIGNATION ANGLAIS FRANÇAIS Metal disc Rondelle Nut Écrou Castor Roulette Nut Ecrou Metal disc Rondelle Front panel Élément avant Right side panel Tôle de coté Manoeuvre rod Barre de manoeuvre Order axle support Support axe de commande Screw Vis Axle Axe Nut Écrou Screw Vis Metal disc Rondelle A000 Support tube Entretoise Handle Poignée Screw Vis Protection square Équerre de protection Wear plate Plaquette Screw Vis Flour guard Cache farine A000 Drum Bloc cylindre H.S. Card Cache Screw Vis D shell Chape de Shell axle Axe de chape Pin Goupille Page 9

10 PLANCHE 2 Page 10

11 LANCHE N 2 REPÈRE NOMBRE N ARTICLE DÉSIGNATION ANGLAIS FRANÇAIS Heel plates Jeu de taloches Metal disc Rondelle Tube Tube Heel plate support rod Tige fixation Metal disc Rondelle Nut Écrou Screw Vis Spring Ressort Metal disc Rondelle Pin Goupille Shell axle Axe de chape Shell Chape A000 Blades stop rod Butée couteau Metal disc Rondelle Nut Écrou A000 Crosspiece Croisillon Metal piece Rondelle Nut Écrou A000 Upper jack Plaque inférieure Spacing bar Entretoise Nut Écrou Antirotation guide Guide antirotation Metal disc Rondelle Nut Écrou A000 Plate Plaque Blades Jeu de couteaux Jack Vérin Page 11

12 HYDRAULIC COMPONENTS PLANCHE Page 12

13 HYDRAULIC SCHEMA Page 13

14 LISTE de PIECES PLANCHE N 3 Rep. Nbr. ENGLISH DESIGNATION DESIGNATION FRANÇAISE 1 1 Manual distributor Distributeur manuel 2 1 Switch Contacteur 3 1 General pressure Pression générale 4 1 Knives pressure plug Prise de pression couteaux 5 1 Compression pressure plug Prise de pression taloches 6 1 Solenoid valve Électro distributeur 7 1 Electrical distributor block Bloc de l'électro distributeur 8 1 Pump Pompe 9 1 Jack Vérin 10 1 Pressure contactor Pressostat REMARKS : You can adjust the general pressure (= knives pressure) on rep 3 of planche 3 and the compression pressure on rep 10 of planche 3. Page 14

15 ELECTRICAL SCHEMA (without transformer) Page 15

16 ELECTRICAL SCHEMA (with transformer) Page 16

17 EC DECLARATION of CONFORMITY The manufacturer undersigned : SOCIETE MERAND MECAPATE RN ZI BRECE - BP BRECE declare that the new work equipment specified below : DIVIDER DC20 is up to the self-certification EC procedure. Done in BRECE, the MANAGING DIRECTOR Y. GERARD MANUFACTURER N. 157 Brécé NOYAL-SUR-VILAINE (France) TEL : TYPE N Kw Hz V A Page 17

Gyspot BP / PTI. When you change the arm

Gyspot BP / PTI. When you change the arm Gyspot BP / PTI Maintenance procedure of the machine Periodic maintenance table Action When you change the arm Every month Every months Every years Every 00 points a. Lubricate Contact X b. Check the tightness