Bergen. Bergen Industries. Since 1907

Transcription

1 Bergen Bergen Industries Since

2 Bergen Industries Since 1907 Agitator Grids...12 Bergen Mold Parts Exploded View...4 Brick Mold Exploded View...40 Brick Mold, Parts List...41 Chipping Hammer...44,45 Core Bar Holding Links...13 Cut-Off Bars & Blades...9 Cut-Off Bar Spring Assembly...9 Division Plates: 1/2 With Extended Lugs...6 1/2 With Tapped Lugs...6 1/2 Inside With Scoring Ribs...8 Full-Height Quick-Change...7,17 Inside, Half-High...21 Quick Change...7 Suspended/Core Bar...7 Threaded...6 End Core & Liners, Standard...10 End Core & Liners, Universal Half-High...21 End Fillers, Half-High...21 End Liners, Bull-Nose...10 End Liners, Half-High...11 Feedbox Assembly...42,43 Front & Back Bars: Standard...5 Full-Height, Quick-Change...17 Universal Half-High...21 Half-High Mold, Universal Quick-Change...18 Exploded View...20 Features & Benefits...19 Header Mold, Restricted Exploded View...36 Header Mold, Restricted Parts List...37 Header Mold, Standard w/4x4 Cut-Out...38 Header Mold, Standard Parts List...39 Height Gauge...13 Helpful Tips...53 Lightweight Cut-Off Bars & Blades...9 Mold Side Bar Holders & Replaceable Liners...5,17 Mold Side Bar Holders & Replaceable Liners, Universal Half-High...21 Mold Side Bars, Standard 1 1/4...5 Mold Side Bars With Scoring Ribs...8 Mold Side Liners With Scoring Ribs...8 Mold Top Plates, Standard...5,17 Mold Top Plates, Universal Half-High...21 Pallet Receiver Rubbers

3 Quality Service Experience Delivery Plain End Liners Standard...10 Plain End Liners, Universal Half-High...21 Quick Change Mold, Full-Height...14 Exploded View...16 Features & Benefits...15 Sash End Liners, Standard...10 Sash End Liners, Universal Half-High...21 Solid Units...24,25 Split-Face Architectural Units...33,34 Split-Face Core Assemblies...35 Splitting-Vee Inserts...11 Standard Bond Beam Units Knockout...22,23 Restricted...23 Single-Core...22 Twin-Core...22 Standard 4 Units...25 Standard 6 units...26,27 Standard 8 Units Standard 10 Units...30 Standard 12 Units...31,32 Stripper Head Base Plates, Standard...12 Universal Half-High...21 Stripper Shoe Bolts...13 Stripper Shoe Countersink Insert...13 Universal Half-High Kits...21 Utility Block Units...24 Vibrator Assemblies...12 Vibrator Bolts...13 Vibrator Weights...12 Wiper Frame & Rubber...9 Columbia-Style Mold, Exploded View...46 End Core & Liners...48 End Plates...47 Mounting Brackets...47 Partition Plates...47 Plain End Liners...48 Sash End Liners...48 Standard 4 Units...49 Standard 6 Units...49 Standard 8 Units...50,51 Standard 10 Units...51 Standard 12 Units

4 Bergen Industries Since 1907 Stripper Head Base plate Stripper Head Sections Stripper Shoes Agitator Grid Core Assemblies Cut Off Bar Mold Top Plate Mold Side Bar Front And Back Bar Division Plate 4

5 Quality Service Experience Delivery Standard Front And Back Bars With Reinforced Angle 1 ½ x 6 x 54 ½ long 18 ½ x 26 Pallet No. 2413J 6 3 5/8 Wide Units (3/4 Center Div. Plate) (17736) No. 2422D 4 5 5/8 Wide Units (17942) No. 2415P 3 7 5/8 Wide Units (17524) No. 2416G 2 9 5/8 Wide Units (18011) No. 2421F 2 9 5/8 and 1 3 5/8 Wide Unit In Center No. 2414J /8 Wide Units (17809) 1 ¼ Mold Side Bars 8 ¼ High 15 5/8 Mold Side Bar No (11838) 17 5/8 Mold Side Bar No (12604) 9 ¼ High 15 5/8 Mold Side Bar No. 1523YA (55312) 17 5/8 Mold Side Bar No. 1524ZV (58967) 1 ½ Hex Nut No ½ Lock Washer No ½ Star Washer No ½ Elastic Stop Nut No Mold Side Bar Holders And Replaceable Liners 8 ¼ High 15 5/8 Mold Side Bar Holder Only No. 1523Z (70159) 15 5/8 Replaceable Liner Only No (70160) 15 5/8 Mold Side Bar Holder And Liner Assembly No. 1523ZZ (72665) 17 5/8 Mold Side Bar Holder Only No. 1524Z (71123) 17 5/8 Replaceable Liner Only No (71648) 17 5/8 Mold Side Bar Holder And Liner Assembly No. 1524ZZ (72666) 9 ¼ High 15 5/8 Mold Side Bar Holder Only No. 1523Z (200545) 15 5/8 Replaceable Liner Only No. 7442P (72238) 15 5/8 Mold Side Bar Holder And Liner Assembly No. 1523YB 17 5/8 Mold Side Bar Holder Only No. 1524Z (310012) 17 5/8 Replaceable Liner Only No. 7469D (72926) 17 5/8 Mold Side Bar Holder And Liner Assembly No. 1524ZT Nylok Cap Screw (4 Req d Per Liner) No Standard Mold Top Plates All Bergen Industries Mold Top Plates Come Complete With Replaceable, Hardened Wearing Strip Attached. No Assembly Required Or Additional Parts To Order. 15 5/8 17 5/ /8 Wide Units 2365A (17737) 2350A (18467) 4-5 5/8 Wide Units 2366 (17944) 2361 (18481) 3-7 5/8 Wide Units 2358 (17777) 2351 (18277) 2-9 5/8 Wide Units 2355 (18012) 2362 (18333) 2-9 5/8 And 1 3 5/ A Wide Unit In Center /8 Wide Units 2359 (17802) 2353 (18288) 5

6 Bergen Industries Since 1907 ½ Division Plates (With Tapped Lugs) 9 ¼ High 15 5/8 Division Plate No E (443074) ½ Division Plates (With Extended Lugs) 8 ¼ High 15 5/8 Division Plate No. 1534Z (34693) 17 5/8 Division Plate No. 1535Z (37831) 9 ¼ High 15 5/8 Division Plate No. 1534YJ (58980) 17 5/8 Division Plate No. 1535YB (60590) ½ Threaded Division Plate 9 ¼ High 15 5/8 Long No (79497) 17 5/8 Long No (234025) 1 Hex Nut No Shake proof Washer No ¾ Threaded Division Plates 9 ¼ High 15 5/8 Long No. 1536Y (57589) 17 5/8 Long No. 1536Z (58968) 1 Hex Nut No Shake proof Washer No

7 Quality Service Experience Delivery Quick Change ½ Inside Division Plates 9 ¼ High (With Bevelled Lugs) 15 5/8 Long No. 1534YK 17 5/8 Long No. 1535WF Quick Change ½ Inside Division Plates 9 ¼ High (With Removable Lugs) Division Plate No B (288396) Removable Lug No (288395) Bolt And Lock Washer No (88032) Quick Change ½ Inside Division Plates 9 ¼ High (With Gibs) Division Plate No. 1534HW Suspended Division Plates 3/8-15 5/8 Long Unit No (24404) 3/8-17 5/8 Long Unit No (276036) 1/2-15 5/8 Long Unit No (226034) 7

8 Bergen Industries Since 1907 Listed Below Are Several Scoring Plates Used To Make 3/8 x 3/8 Vertical Grooves On The Face Of The Unit. Mold Side Bars With Scoring Ribs For Mold Side Bars 15 5/8 Long x 9 ¼ High One Scoring Rib, One Side No. 1523PB (200106) Two Scoring Ribs, One Side No. 1523PC (233328) Three Scoring Ribs, One Side No. 1523PD (269955) One Scoring Rib, Both Sides No. 1523PE (203291) Two Scoring Ribs, Both Sides No. 1523PF (415993) Three Scoring Ribs, Both Sides No. 1523PG (282920) Replaceable Liners With Scoring Ribs (One Side Only) For Replaceable Liners 15 5/8 Long x 9 ¼ High One Scoring Rib No. 7442VQ (204687) Two Scoring Ribs No. 7442VR (324659) Three Scoring Ribs No. 7442VS (286593) ½ Inside Division Plates With Scoring Ribs (With Extended Lugs) 15 5/8 Long x 9 ¼ High One Scoring Rib, One Side No. 1534JX (74873) Two Scoring Ribs, One Side No. 1534JY (247984) Three Scoring Ribs, One Side No. 1534JZ (259766) One Scoring Rib, Both Sides No. 1534HA (208137) Two Scoring Ribs, Both Sides No. 1534HB (247986) Three Scoring Ribs, Both Sides No. 1534HC (263456) ½ Inside Division Plates With Scoring Ribs (With Tapped Lugs) 15 5/8 Long x 9 ¼ High One Scoring Rib, One Side Two Scoring Ribs, One Side Three Scoring Ribs, One Side One Scoring Rib, Both Sides Two Scoring Ribs, Both Sides Three Scoring Ribs, Both Sides No ZB No ZC No ZD No ZE No ZF No ZG 8

9 Quality Service Experience Delivery Cut Off Bars For 8 ¼ Or 9 ¼ High Molds 3 5/8 No. 2371D (17742) 5 5/8 No. 2376F (17947) 7 5/8 No. 2375M (17789) 9 5/8 No. 2373C (18019) 11 5/8 No. 2372E (58756) Cut Off Blades Unit Width 8 ¼ 9 ¼ Pcs. Req d 3 5/8 Inside E 4 3 5/8 End D 2 3 5/8 Center 1030D 1037Z 1 5 5/8 Inside G 3 5 5/8 End 1038A 1038F 2 7 5/8 Inside J 2 7 5/8 End H 2 9 5/8 Center L 1 9 5/8 End K /8 Center N /8 End M 2 Lightweight Cut Off Bars And Blades Part No. Cut Off Bar Only (346132) Cut Off Bar Assembly - 3 5/8 Wide 47044E (410969) Cut Off Bar Assembly 5 5/8 Wide 47044B (410970) Cut Off Bar Assembly 7 5/8 Wide 47044A (346135) Cut Off Bar Assembly 9 5/8 Wide 47044C (408000) Cut Off Bar Assembly 11 5/8 Wide 47044D (408001) (2) 9 5/8 + (1) 3 5/8 In Center 47044F One Piece Cut Off Shoe 3 5/8 Wide 2231F (346136) One Piece Cut Off Shoe 5 5/8 Wide 2231G (346137) One Piece Cut Off Shoe 7 5/8 Wide 2231A (346133) One Piece Cut Off Shoe 9 5/8 Wide 2231H (346138) One Piece Cut Off Shoe 11 5/8 Wide 2231J (346139) (2) 9 5/8 + (1) 3 5/8 In Center 2231K Wiper Frame And Rubber Wiper Frame No (14133) Wiper Rubber No (17166) Hex Hd. Cap Screw ½ x 2 ½ Long* No (87040) With Nut And Lock washer Cut Off Bar Spring Assembly Assembly No (603086) Stud 7 7/8 Long No. 3081A (61389) Locking Plate No. 3081B (61390) Spring No. 3081C (214162) Washers (20) No. 3081D (87932) Wrench No. 3081E (61397) No. 3081E No. 3081C No. 3081D No. 3081A No. 3081B 9

10 Bergen Industries Since 1907 Standard Plain End Liners For 8 ¼ High Molds 3 5/8 Wide No (18217) 5 5/8 Wide No (17945) 7 5/8 Wide No (17712) 9 5/8 Wide No (18013) 11 5/8 Wide No (17803) Standard Sash End Liners For 8 ¼ High Molds 5 5/8 Wide No. 1591A (17945J0090) 7 5/8 Wide No (17712J0090) 9 5/8 Wide (LH) No. 1585(LH) (18013J0092) 9 5/8 Wide (RH) No. 1585(RH) (18013J0091) 11 5/8 Wide (LH) No. 1587(LH) (17803J0091) 11 5/8 Wide (RH) No. 1587(RH) (17803J0092) Standard End Core And Liner Combination with ¾ M/L For 8 ¼ High Molds 5 5/8 Wide No (45265) 7 5/8 Wide No (43986) 9 5/8 Wide No (45700) 11 5/8 Wide No (45215) Left Hand Standard Bull Nose End Liners 6 Wide No. 1562ZC (17945J0470) 8 Wide No 1564ZT (17712J0470) 10 Wide No 1566T (18013J0470) 12 Wide No. 1568UT (17803J0470) 10 Single Right Hand 6 Wide No. 1562N(LH) (17945J0482) No. 1562N(RH) (17945J0481) 8 Wide No. 1564H(LH) (17712J0482) No. 1564H(RH) (17712J0481) 10 Wide No. 1566J(LH) (18013J0482) No. 1566H(RH) (18013J0481) 12 Wide No. 1568L(LH) (17803J0482) No. 1568L(RH) (17803J0481) Double

11 Quality Service Experience Delivery Standard Half High Plain End Liners 3 5/8 Wide No (24269) 5 5/8 Wide No (18400) 7 5/8 Wide No (18628) 9 5/8 Wide No (38153) 11 5/8 Wide No (21598) Standard Half High Sash End Liners 5 5/8 Wide No. 1591H 7 5/8 Wide No /8 Wide (RH) No. 1585L 9 5/8 Wide (LH) No. 1585K 11 5/8 Wide (RH) No. 1587YX 11 5/8 Wide (LH) No. 1587M Standard Half High End Core And Liner Combination With ¾ M/L 5 5/8 Wide No. 8152A 7 5/8 Wide No. 8124C 9 5/8 Wide No. 8143D 11 5/8 Wide No. 8149A Standard Splitting Vee Inserts No. 1534KH ½ Wide, 8 ¼ High No. 1534PC ½ Wide, 8 ¼ High 11

12 Bergen Industries Since 1907 Stripper Head Base Plates (For 16 Block) 6 3 5/8 Wide Units No. 1313H (54194) 4 5 5/8 Wide Units No. 1313M (54194) 3 7 5/8 Wide Units No. 1313A (24901) 2 9 5/8 Wide Units No. 1313E (24901) /8 Wide Units No. 1313B (24901) Agitator Grids Bergen Industries Agitator Grids Can Help Solve Your Feed Problems And Improve The Quality Of Your Block. Available In (6) Styles. With Rect. Prongs Using 9 ¼ Div. Plates With ½ Dia. Round Prongs Using 9 ¼ High Div. Plates 1057E 3 5/8 1057F 3 5/8 (58895) 1058C 5 5/8 1058D 5 5/8 (62096) 1059E 7 5/8 1059F 7 5/8 (58894) 1060A 9 5/8 1060D 9 5/8 (63208) 1058C 11 5/8 1058D 11 5/8 (58896) 1062W Universal Grid (4 Thru 12 ) With Rect. Prongs 9 ¼ 1062X Universal Grid (4 Thru 12 ) With Round Prongs 9 ¼ (70757) Universal Grid w/removable Spring Pins (8 ¼ & 9 ¼ High Div.) Spring Pins For Agitator Grid Agitator Grid Without Prongs (For UPT) (18839) Vibrator Assembly Key Part No. Description (225070) Vibrator Shaft (only) 1 15/16 Dia. (15 5/8 ) (225071) Vibrator Shaft (only) 1 15/16 Dia. (17 5/8 ) (11530) Bearing Cap With Neoprene Seals (81207) Bearing (81553) Adapter /8 24 x 4 ½ Bolt With Elastic Stop Nut (11532) Bearing Housing (224908) Bearing Cap (105905) Sheave (82687) Taper Lock Bushing With Key 12924K 15 5/8 Complete Vibrator Assembly With No Weight 12925K 17 5/8 Complete Vibrator Assembly With No Weight 12924N (256126) 15 5/8 Vibrator Assembly, Less Weight 12925J (266818) 17 5/8 Vibrator Assembly, Less Weight Seal (1) One Piece Vibrator Weights Bergen One Piece Vibrator Weights Assure Perfect Alignment, Extend Vibrator Life, And Simplify Vibrator Adjustments. 12 No (278328)

13 Quality Service Experience Delivery Universal Height Gauge Measures Three Unit Sizes (3 5/8, 5 5/8, & 7 5/8 High) No. 3096E Vibrator Bolts National Course Thread ¾ - 10 x 13 Long* No (215654) ¾ 10 x 14 Long* No (215656) National Fine Thread ¾ 16 x 13 Long* No (221935) ¾ 16 x 14 Long* No (221936) *With Nut And Lock washer Slotted Bolt Standard Stripper Shoe Bolts Allen Bolt Square Shoulder Bolt Slotted Head ½ x 4 No. 3507* (78543) ½ x 4 Hardened Head No. H3507* Nut No Lock washer No Heavy Nut No Assembly w/heavy Nut No. H3507B Allen Head ½ x 4 No * Nut No Lock Washer No Heavy Nut No Assembly w/heavy Nut No B Square Shoulder ½ x 4 No * (378484) Nut No Lock Washer No Heavy Nut No Assembly w/heavy Nut No B *With Nut And Lock Washer Stripper Shoe Countersink Insert No (290424) Pallet Receiver Rubbers 1 x 3 x 5 Rubber 55 Durometer No (252265) 1 x 3 x 5 Neoprene 55 Durometer No ½ x 3 x 5 Rubber 55 Durometer No (252266) 1 ½ x 3 x 5 Neoprene 55 Durometer No Core Bar Holding Links For 3/8 Thick Core Bar Standard No (14129) For ½ Thick Core Bar Optional No. 1024C (22523) For 3/8 Thick Core Bar Standard No (14128) For ½ Thick Core Bar Optional No. 1027C Rivet With Cotter Pin No Bolt With Lock Washer No No. 1027C No No No. 1024C 13

14 Bergen Industries Since 1907 Extend Front & Back Bar Life Save $$$ On Every Reline Increase Mold Rigidity Improve Plant Safety Plus! Reduce Reline Time. For more information please contact our Sales Department at 1-(800) or sales@bergenindustries.net

15 Quality Service Experience Delivery Reduced Reline Time! The Bergen QC Mold makes replacing your wear parts a snap. It is no longer necessary to remove the Vibrator Assemblies, Mold Top Plate, or the Front and Back Bars in order to reline the mold. This can now be done with all of the above items in place, resulting in substantial savings in time and labor. Increased Mold Rigidity! In a standard mold, the Front and Back Bars have a tendency to bow and spread open slightly during compaction. The Division Plates in the Bergen QC Mold greatly increase the rigidity of the mold because they are bolted in place through the Front and Back Bars in two places on each end of the Division Plates. This acts to hold the Front and Back Bars in a fixed position, virtually eliminating any bowing or spreading that may normally occur. Increased Front and Back Bar Life! In a standard mold, the Division Plates rest on the bottom ledge of a horizontal slot in the Front and Back Bar. Over time the vibration of the mold causes the Division Plates to wear this horizontal slot at the area of contact. As the wear increases, the Division Plates loosen, increasing the wear in the Front and Back Bar, as well as on the ends of the Division Plates. This condition not only damages the parts, but also can adversely affect block quality. Bergen s QC Mold eliminates these problems. Increased Safety! Not having to disassemble the major components of the mold during the relining process greatly reduces the potential for accidents. Save $$$ On Every Reline! In addition to the savings in time and labor realized when relining the Bergen QC Mold, you will also realize a savings in the cost of the parts required for the reline. 15

16 Bergen Industries Since 1907 Stripper Head Base Plate Stripper Head Sections Stripper Shoes Core Assemblies Mold Top Plate Replaceable Liner Division Plates QC Front and Back Bar Mold Side Bar Holder 16

17 Quality Service Experience Delivery Quick Change Front & Back Bars 4 Wide No. 2413R 6 Wide No. 2422K 8 Wide No. 2415ZQ 10 Wide No. 2416N 12 Wide No. 2414ZC Quick Change Inside Division Plates 15 5/8 Long x 9 ¼ High (With Gibs) ½ Division Plate No. 1534HW ¾ Division Plate No. 1536VQ Mold Side Bar Holders And Replaceable Liners 8 ¼ High 15 5/8 Mold Side Bar Holder Only No. 1523Z 15 5/8 Replaceable Liner Only No /8 Mold Side Bar Holder And Liner Assembly No. 1523ZZ 17 5/8 Mold Side Bar Holder Only No. 1524Z 17 5/8 Replaceable Liner Only No /8 Mold Side Bar Holder And Liner Assembly No.1524ZZ 9 ¼ High 15 5/8 Mold Side Bar Holder Only No. 1523Z (200545) 15 5/8 Replaceable Liner Only No. 7442P (72238) 15 5/8 Mold Side Bar Holder And Liner Assembly No. 1523YB 17 5/8 Mold Side Bar Holder Only No. 1524Z 17 5/8 Replaceable Liner Only No. 7469D 17 5/8 Mold Side Bar Holder And Liner Assembly No. 1524ZT Nylok Cap Screw (4 Req d Per Liner) No Standard Mold Top Plates All Bergen Industries Mold Top Plates come complete with replaceable, hardened wearing strip attached. No assembly required or additional parts to order. 15 5/8 17 5/ /8 Wide Units 2365A 2350A 4 5 5/8 Wide Units /8 Wide Units /8 Wide Units /8 And 1 3 5/ A Wide Unit In Center /8 Wide Units Mold Top Plate Wearing Strip No

18 Bergen Industries Since 1907 Reduce Time For Reline & Block Size Change Over! Extend Front & Back Bar Life! Increase Mold Rigidity! Save Money! Bergen s Universal Half High Mold frame eliminates the need for a dedicated mold for each block size. Now you can make 4, 6, 8, 10 and 12 standard OR split-face units in the same mold frame. Plus! Improve Safety. For more information please contact or Sales Department at or sales@bergenindustries.net sales@bergenindustries.net

19 Quality Service Experience Delivery Reduced Reline & Size Change-Over Time! In addition to slashing your mold inventory expense the Quick- Change features reduce your reline costs by eliminating the need to completely disassemble the mold. All wear parts can now be replaced without removing the vibrators or mold top plate. The Bergen Quick- Change, Half-High Mold makes replacing your wear parts fast and easy. It is no longer necessary to remove the Vibrators, Mold Top Plate, OR the Front and Back Bars in order to reline the mold, or change over to other sizes. This can now be done with all of the above items in place resulting in substantial savings in time and labor. Increased Strength! The small lugs and threaded studs typically found on Half-High End Liners and Division Plates have been replaced with large tapped gibs which bolt to the Front and Back Bar. The Mold Side Bar hub has now been increased from 1 to 1 ½. Increased Mold Rigidity! In a standard mold the Front and Back Bars have a tendency to bow and spread open slightly during compaction. The Division Plates in the Bergen Quick-Change, Half-High Mold greatly increase the rigidity of the mold because they are bolted in place through the Front and Back Bars in two places on each end, virtually eliminating the bowing or spreading which may normally occur. Increased Front & Back Bar Life! In a standard mold the Division Plates rest on the bottom ledge of a horizontal slot in the Font and Back Bar. Over time the vibration of the mold causes the Division Plates to wear this horizontal slot at the areas of contact. As the wear increases, the Division Plates loosen, increasing the wear in the Front and Back Bar, as well as on the ends of the Division Plates. This condition not only damages the parts, but can also adversely affect the block quality. Bergen s Quick-Change, Half-High Mold eliminates these problems. Improved Safety! Not having to disassemble the major components of the mold during relining and size changes greatly reduces the potential for accidents. 19

20 Bergen Industries Since 1907 Stripper Head Base Plate Stripper Head Sections Stripper Shoes Core Assemblies Mold Top Plate Front and Back Bar Mold Side Liner Mold Side Bar Holder 20

21 Quality Service Experience Delivery Universal Half-High Quick-Change Mold Front & Back Bar No Mold Side Bar Holder No YY Mold Side Liner No P Inside Division Plate No WT Mold Top Plate No Stripper Head Base Plate No TL End Fillers 4 No EV 6 No EQ 8 No EJ 10 No EW 12 No EH Plain End Liners 4 No S 6 No B 8 No YV 10 No D 12 No ZM Sash End Liners 6 No ZK 8 No VA 10 No ZD (RH) 10 No ZD (LH) 12 No VL (RH) 12 No VL (LH) End Core & Liners 6 No K 8 No WF 10 No ZC 12 No YS Basic Kit No Front & Back Bars (2) Mold Side Bar Holders (2) Mold Side Liners (2) Mold Top Plate (1) Stripper Head Base Plate (1) 8 x 16 Kit 4041A Front & Back Bars (2) Mold Side Bar Holders (2) Mold Side Liners (2) Mold Top Plate (1) Stripper Head Base Plate (1) Division Plates (2) End Fillers (6) 12 x 16 Kit 4041B Front & Back Bars (2) Mold Side Bar Holders (2) Mold Side Liners (2) Mold Top Plate (1) Stripper Head Base Plate (1) Division Plate (1) End Filler (4) 21

22 Bergen Industries Since 1907 Standard Bond Beam Units Unit No Single Core Bond Beam 8 1 5/8 Face shell No Stripper Shoe No Stripper Head Section No End Liner No WF Unit No Twin Core Bond Beam /16 Face shell No Stripper Shoes No (1) No A (2) Stripper Head Section No End Liner No ZH Unit No Knock-Out Bond Beam 8 1 ½ Face shell No A Stripper Shoes No (1) No (2) No (2) Stripper Head Section No End Liner No

23 Quality Service Experience Delivery Unit No Knock-Out Bond Beam 12 1 ¾ Face shell No Stripper Shoes No A (1) No (2) No B (2) Stripper Head Section No End Liner No Unit No Restricted Bond Beam 8 1 ¼ Face shell No A Stripper Shoe No Stripper Head Section No End Liner No PP Unit No Restricted Bond Beam 12 1 ½ Face shell No Stripper Shoe No Stripper Head Section No End Liner No UC 23

24 Bergen Industries Since 1907 Unit No Knock-Out Utility 8 1 ¼ Face shell & Ties No Stripper Shoe No Stripper Head Section No End Liners No No Unit No Knock-Out Utility 12 1 ½ Face shell No A Stripper Shoe No C Stripper Head Section No End Liners No No ZJ Unit No Solid 1 5/8 Wide Stripper Shoe Stripper Head Section End Liner (4 Comp.) No B No P No G 24

25 Quality Service Experience Delivery Standard 4 Units Unit No Solid 3 5/8 Wide Stripper shoe No D Stripper Head Section No P End Liner No Unit No Double Permanent Plain End 1 Face Shell & Ties Pinched Bottoms 8 ¼ High Mold No Stripper Shoe No E Stripper Head Section No P End Liners No Pointed Bottoms (Not Shown) No R Unit No Pear-Shaped Cores Double Permanent Plain End 1 Face Shell & Ties Straight Bottoms 8 ¼ High Mold No Stripper Shoe No Stripper Head Section No X End Liner No Pointed Bottoms (Not Shown) No A 25

26 Bergen Industries Since 1907 Standard 6 Units Unit No Pear-Shaped Cores Double Stretcher 1 Face Shell & Ties Straight Bottoms 8 ¼ High Mold No Stripper Shoe No A Stripper Head Section No A End Liner No Unit No Pear-Shaped Cores Double Permanent Plain End 1 Face Shell, Center Tie 1 ¼ End Ties Straight Bottoms No A Stripper Shoe No Stripper Head Section No A End Liner No Unit No Double Permanent Plain End 1 Face Shell & Ties Straight Bottoms 8 ¼ High Mold No D Stripper Shoe No Stripper Head Section No A End Liner No Unit No Double Permanent Plain End Concave Sash Handgrip Center Tie 1 Face Shell 1 Center Tie 8 ¼ High Mold No P No C Stripper Shoe No A Stripper Head Section No End Liner No A

27 Quality Service Experience Delivery Unit No Pear-Shaped Cores Double Permanent Plain End, Splittable 1 Face Shell & Ties Straight Bottoms 8 ¼ High Mold No Stripper Shoe No Stripper Head Section No D End Liner No Standard 8 Units Unit No B Rectangular Core 1 ¼ Face Shell & Ties Straight Bottoms 8 ¼ High Mold No ZA No B Stripper Shoe Stripper Head Section No End Liner No Unit No A Rectangular Core 1 ¼ Face Shell & Ties Straight Bottoms 8 ¼ High Mold No ZD Stripper Shoe No A Stripper Head Section No End Liner No Unit No Pear-Shaped Cores Permanent Plain End. Stretcher Handgrip Center Tie, Bent Bottoms 1 1/4 Face Shell 1 Center Tie 8 ¼ High Mold No Stripper Shoe No A Stripper Head Section No B End Liner No No

28 Bergen Industries Since 1907 Unit No Double Stretcher 1 ¼ Face Shell 1 Ties Handgrip Center Tie 8 ¼ High Mold No ZJ Stripper Shoe No Stripper Head Section No B End Liner No Straight Bottoms (Not Shown) No E Unit No Pear-Shaped Cores Double Stretcher 1 ¼ Face Shell 1 Ties Bent Bottoms, 4 Sides 8 ¼ High Mold No A Stripper Shoe No Stripper Head Section No B End Liner No Handgrip Center Tie (Not Shown) No YX Unit No Double Permanent Plain End 1 ¼ Face Shell, End Ties 1 Center Tie Handgrip Center Tie 8 ¼ High Mold No T Stripper Shoe No Stripper Head Section No B End Liner No Unit No Pear-Shaped Cores Permanent Plain End Concave Sash Handgrip Center Tie 1 ¼ Face Shell 1 Center Tie 8 ¼ High Mold No C Stripper Shoe No Stripper Head Section No B End Liner No No. 1583

29 Quality Service Experience Delivery Unit No Double Permanent Plain End 1 ¼ Face Shell, End Ties 1 Center Ties Handgrip Center Ties No V Stripper Shoe No A Stripper Head Section No End Liner No Unit No Permanent Plain End, Sash, Splittable 1 ¼ Face Shell, End Ties Straight Bottoms 8 ¼ High Mold No Stripper Shoe No Stripper Head Section No End Liner No No Unit No Permanent Plain End, Concave Sash, Splittable 1 ¼ Face Shell, End Ties Straight Bottoms 8 ¼ High Mold No Stripper Shoe No Stripper Head Section No End Liner No No Handgrip Center Tie (Not Shown) No F Unit No Pear-Shaped Cores Double Permanent Plain End 1 ¼ Face Shell 1 Center Tie, 1 9/32 End Ties Handgrip Center Tie 8 ¼ High Mold No. 1961ZD Stripper Shoe No Stripper Head Section No B End Liner No

30 Bergen Industries Since 1907 Unit No Permanent Plain End, Stretcher 1 ¼ Face Shell 1 Ties Straight Bottoms 8 ¼ High Mold No B Stripper Shoe No Stripper Head Section No B End Liner No Handgrip Center Tie (Not Shown) No W Standard 10 Units Unit No Double Stretcher 1 ½ Face Shell 1 1/8 Ties Straight Bottoms 8 ¼ High Mold No D Stripper Shoe No Stripper Head Section No A End Liner No Handgrip Center Tie (Not Shown) No J Unit No Pear-Shaped Cores Double Stretcher 1 ½ Face Shell 1 1/8 Ties Straight Bottoms 8 ¼ High Mold No A Stripper Shoe No Stripper Head Section No A End Liner No Unit No A 30 Pear-Shaped Cores Permanent Plain End, Concave Sash Splittable 1 ½ Face Shell 7/8 Center Ties Straight Bottoms 8 ¼ High Mold No Stripper Shoes No E (Sash) No D Stripper Head Section No A End Liner No No (LH)

31 Quality Service Experience Delivery Standard 12 Units Unit No Double Stretcher 1 ½ Face Shell 1 ¼ Ties Handgrip Center Tie 8 ¼ High Mold No T Stripper Shoe No A Stripper Head Section No B End Liner No Straight Bottoms (Not Shown) No B Unit No Double Permanent Plain End 1 ½ Face Shell, End Ties 1 ¼ Center Tie Handgrip Center Tie 8 ¼ High Mold No L Stripper Shoe No Stripper Head Section No A End Liner No Straight Bottoms (Not Shown) No B Unit No Pear-Shaped Cores Double Stretcher 1 ½ Face Shell 1 ¼ Ties Bent Bottoms, 4 Sides 8 ¼ High Mold No A Stripper Shoe No Stripper Head Section No B End Liner No Handgrip Center Tie (Not Shown) No ZS Unit No Pear-Shaped Cores Permanent Plain End, Stretcher 1 ½ Face Shell 1 ¼ Ties Straight Bottoms 8 ¼ High Mold No B Stripper Shoe No Stripper Head Section No A End Liner No No

32 Bergen Industries Since 1907 Unit No Pear-Shaped Cores Double Permanent Plain End 1 ½ Face Shell, Center Tie 2 End Ties Handgrip Center Tie No ZS Stripper Shoe No D Stripper Head Section No B End Liner No Unit No Permanent Plain End, Concave Sash Splittable 1 ½ Face Shell, End Ties 1 ¼ Center Ties Straight Bottoms 8 ¼ High Mold No Stripper Shoes No No A Stripper Head Section No End Liner No No (RH) Unit No Permanent Plain End, Sash Half Unit 1 ½ Face Shell Straight Bottoms 8 ¼ High Mold No D Stripper Shoe No (2) No A (2) Stripper Head Section No End Liner No (LH) Unit No Permanent Plain End, Stretcher 1 ½ Face Shell 1 ¼ Center Ties Handgrip Center Tie 8 ¼ High Mold Stripper Shoes No B No A No C Stripper Head Section End Liner No No. 8149

33 Quality Service Experience Delivery Standard Split Face Units 8 Split Face Unit No Double Permanent Plain End 1 ¼ Face Shell 2 Face Shell (Center) - After Split 1 ¼ End Ties, 1 Center Tie Handgrip Center Tie 8 ¼ High Mold Call for Details 12 Split Face Unit No Double Permanent Plain End 1 ½ Face Shell 2 Face Shell (Center) - After Split 1 ½ End Ties, 1 ¼ Center Tie Handgrip Center Tie 8 ¼ High Mold Call for Details 33

34 Bergen Industries Since 1907 Split-Face Split-Face Eight Flute Split-Face Corner Eight Flute Corner Split-Face Single Score Split-Face Four Flute Split-Face Triple Score Four Flute Corner 34

35 Quality Service Experience Delivery Split-Face With 3/8 Score Split Fluted No No K No E No L No B No F 35

36 Bergen Industries Since 1907 Stripper Head Sections Stripper Shoe Blocking Stripper Shoes Restricted Core Assemblies Standard 8 Frame 36

37 Quality Service Experience Delivery Det. Pieces Part No. Part Name P Front & Back Bar YA Mold Side Bar E Division Plate NJ Plain End Liner Mold Top Plate Stripper Shoe Stripper Shoe Stripper Shoe Blocking Stripper Head Section A Stripper Head Baseplate YS Cut-Off Bar Assembly Agitator Grid K Vibrator Assembly Unit Drawing 37

38 Bergen Industries Since 1907 Stripper Head Sections Stripper Shoe Blocking Stripper Shoes Core Assemblies Mold Top Plate Frame 38

39 Quality Service Experience Delivery Det. Pieces Part No. Part Name Back Bar Front Bar Mold Side Bar G ½ Division Plate (8 ¼ High) G ½ Division Plate (3 ¾ High) A Plain End Liner (LH) Plain End Liner (RH) Mold Top Plate ZT Stripper Shoe Stripper Shoe Blocking Stripper Shoe Stripper Head Assembly Agitator Grid Cut-Off Bar Assembly Feed Box Back Bar ZA Feed Box Back Apron Plate Unit Drawing ½ 13 x 1 ½ FHCS Slotted 39

40 Bergen Industries Since 1907 Stripper Head Base Plate Stripper Head Sections Stripper Shoes Mold Top Plate Mold Side Bar Back Bar Division Plates Front Bar 40

41 Quality Service Experience Delivery Det. Pieces Part No. Part Name Font & Back Bars VY Mold Side Bar VZ Division Plate ZA Crosswise Division Plate Mold Top Plate Stripper Shoe A Stripper Head Section YP Stripper Head Baseplate Cut Off Bar E Cut Off Blade Agitator Grid Unit Drawing 41

42 42 Bergen Industries Since 1907

43 Quality Service Experience Delivery Pcs. Part Key Description Req d No. No B - Complete Feed Box (As Shown) Feed Box Frame With Wear Shoes, Front Liners & Guides 2 H 1011 B 1 Notched Pin 1 15/16 x 8 ¼ Long (Hardened) F 2 Hardened Steel Flat Roller 5 O.D. x 4 Long with Roller Bearing 2 H Notched Pin 1 15/16 x 8 ¼ Long (Hardened) 2 46 D 4 Link End (RH) With #1091 Bronze Bushing D 5 Link Rod 1 ½ x 45 Long 2 H 1010 A 6 Notched Pin 1 7/16 x 3 3/8 Long Feed Box Back Top Plate Flt. Hd. Cap Screw 5/8 x 2 ¼ Long D (RH) 9 Agitator Grid Support Bar (RH) With Spring-Type Locking Devices D (LH) 9 Agitator Grid Support Bar (LH) With Spring-Type Locking Devices Agitator Grid Support Bar (RH) With Clamp-Type Locking Devices Agitator Grid Support Bar (LH) With Clamp-Type Locking Devices E 10 Agitator Back Shaft With Bearings, Split Outer Races And Sleeves D 11 Eccentric Link Bolt ¾ x 2 ¾ B 13 Flanged Hyatt Housing E 14 Agitator Pulley Shaft With Hardened Sleeves # Hyatt Bearing Hyatt Bearing Retaining Ring Eccentric For Agitator 1 15/16 Bore, 1 Throw Vee Guide Bar Feed Box Track (RH) Feed Box Track (LH) 1 H 1012 A 21 Notched Pin 1 15/16 x 5 ¾ Long (Hardened) Bolt ¾ x 3 ½ Bolts ¾ x 5 1 H Feed Box Back Bar (Hardened) J 25 Back Apron Wear Plate Front Shaft RH 27 Front Support Link (RH) With Needle Bearing # Track Support Bolt ¾ x 3 1 H 1088 A 30 Notched Pin 1 7/16 x 5 ½ Long (Hardened) 2 H Notched Pin 1 7/16 x 5 Long (Hardened) Link End (LH) With #1091 Bronze Bushing Base Adjusting Screw Bolt ½ x 4 Long Adjusting Screw Support Block Motor Support Plate Vee Roller Assembly Complete With Roller Bearing # Cut-Off Bar Clamp Assembly LH 39 Front Support Link (LH) With Needle Bearing # Front Shaft Housing E 41 Front Wearing Shoe (RH) D 42 Front Wearing Shoe (LH) Flt. Hd. Cap Screw ½ x 1 ½ Long A 44 Front Wear Liner (LH) B 45 Front Wear Liner (RH) Rear Liner Slot Liners Vee Belts Vee Belt Sheave 43

44 44 Bergen Industries Since 1907

45 Quality Service Experience Delivery Index No Description Quantity Part No. 1 Backhead Locking Ring ZL 2 O Ring 5/32 x 9/ YC 3 Backhead Position Spacer ZQ 4 Complete Backhead Assembly YF 5 Throttle Lever (Thin) R 6 Back Head 1 7 Throttle Valve YD 8 Throttle Valve Spring H 9 Throttle Valve Gasket L 10 Throttle Valve Cap K 11 Throttle Lever Pin YB 12 Retainer Buffer F 13 Retainer E 14 Plunger N 15 Valve Block U 16 Valve T 17 Valve Block Dowel Pin S 18 Valve Block Button V 19 Barrel ZT 20 Tool Nose Key ZP 21 Tool Nose ZK 22 Barrel Sleeve ZR 23 Retainer Clip ZB 24 Inlet Bushing Q 25 Chisel ZC 7 ¼ Spoon Chisel 8632 ZE 7 ½ Flat Chisel (3/4 Wide) 8632 ZC 8 Flat Chisel (1 ½ Wide) 8632 ZH 12 Flat Chisel (3/4 Wide) 8632 Z 12 Spoon Chisel (1 3/8 Wide) 8632 B 18 Flat Chisel (3/4 Wide) 8632 A 18 Spoon Chisel 8632 Y 8 Flat Chisel (3 Wide) 8632 YK 12 Flat Chisel (3 Wide) 8632 YL 8 Flat Chisel (2 Wide) 8632 YM 45

46 Bergen Industries Since 1907 Stripper Head Base Plate Stripper Head Sections Stripper Shoes Core Assemblies End Plate Partition Plate Mounting Bracket End Liner 46

47 Quality Service Experience Delivery Standard Columbia Style End Plates Bergen No. Columbia Style No. 6 4 Units or Units or Units or Units or Units or Standard Columbia Style Mounting Bracket Fits Standard 4, 6, 8, 10, 12 Units Bergen No. Columbia Style No or C Columbia Style Partition Plate Inside Bergen No. Columbia Style No or Columbia Style Partition Plate Outside Bergen No. Columbia Style No or

48 Bergen Industries Since 1907 Standard Columbia Style Plain End Liners 7 7/8 High Bergen No. Columbia Style No. 3 5/8 Wide or /8 Wide or /8 Wide or /8 Wide or /8 Wide or ¼ High 3 5/8 Wide or /8 Wide or /8 Wide or /8 Wide or /8 Wide or Standard Columbia Style Sash End Liners 7 7/8 High Bergen No. Columbia Style No. 5 5/8 Wide or /8 Wide or /8 Wide (RH) or L 9 5/8 Wide (LH) or R 11 5/8 Wide (RH) or L 11 5/8 Wide (LH) or R 8 ¼ High 5 5/8 Wide or /8 Wide or /8 Wide (RH) or L 9 5/8 Wide (LH) or R 11 5/8 Wide (RH) or L 11 5/8 Wide (LH) or R Standard Columbia Style End Core & Liners* (One-Piece Construction) 7 7/8 High Bergen No. 8 ¼ High Bergen No. 5 5/8 Wide /8 Wide /8 Wide /8 Wide /8 Wide /8 Wide /8 Wide /8 Wide Available Only Through Bergen Industries 48

49 Quality Service Experience Delivery Standard 4 Units Unit No Double Permanent Plain End Half 1 Face Shell, Ties Straight Bottoms (3 5/8 Plate) No (Wide Plate) No Stripper Shoe No Stripper Shoe No Stripper Head Section No Stripper Head Section No End Liner (8 ¼ High) No End Liner (8 ¼ High) No Partition Plate Inside No Partition Plate Inside No Partition Plate Outside No Partition Plate Outside No Unit No Double Permanent Plain End 1 Face Shell, Ties Straight Bottoms No Stripper Shoe No Stripper Head Section No End Liner (8 ¼ High) No Standard 6 Units Unit No Double Permanent Plain End 1 Face Shell, Ties Handgrip Center Tie No Stripper Shoe No Stripper Head Section No End Liner (8 ¼ High) No Unit No Double Permanent Plain End Half 1 Face Shell, Ties Straight Bottoms (5 5/8 Plate) No (Wide Plate) No Stripper Shoe No Stripper Shoe No Stripper Head Section No Stripper Head Section No End Liner (8 ¼ High) No End Liner (8 ¼ High) No Partition Plate Inside No Partition Plate Inside No Partition Plate Outside No Partition Plate Outside No

50 Bergen Industries Since 1907 Standard 8 Units Unit No Double Permanent Plain End Half 1 ¼ Face Shell, Ties Straight Bottoms No Stripper Shoe No Stripper Head Section No End Liner (8 ¼ High) No Unit No Double Permanent Plain End 1 ¼ Face Shell, End Ties 1 Center Tie Handgrip Center Tie No Stripper Shoe No Stripper Head Section No End Liner (8 ¼ High) No Unit No Double Stretcher 1 ¼ Face Shell 1 Ties Handgrip Center Tie No Stripper Shoe No Stripper Head Section No End Liner (8 ¼ High) No Unit No Permanent Plain End, Concave Sash, Splittable 1 ¼ Face Shell, End Ties 1 Center Tie Handgrip Center Tie No Stripper Shoe No Stripper Head Section No End Liner (8 ¼ High) No

51 Quality Service Experience Delivery Unit No Pear-Shaped Cores Permanent Plain End, Stretcher 1 1/16 Face Shell 1 ¼ End Ties 1 Center Tie Handgrip Center Tie No Stripper Shoe No Stripper Head Section No End Liner (8 ¼ High) No No Unit No Pear-Shaped Cores Double Permanent Plain End 1 ¼ Face Shell, End Ties 1 Center Tie Handgrip Center Tie No Stripper Shoe No Stripper Head Section No End Liner (8 ¼ High) No Standard 10 Units Unit No Pear-Shaped Cores Double Stretcher 1 ½ Face Shell 1 Ties Handgrip Center Tie No Stripper Shoe No Stripper Head Section No End Liner (8 ¼ High) No Unit No Pear-Shaped Cores Permanent Plain End, Concave Sash, Splittable 1 ½ Face Shell, End Ties 1 Center Ties Handgrip Center Tie No Stripper Shoes No No Stripper Head Section No End Liners (8 ¼ High) No No

52 Bergen Industries Since 1907 Standard 12 Units Unit No Double Permanent Plain End Half 1 ½ Face Shell 1 3/8 End Ties Straight Bottoms No Stripper Shoe No Stripper Head Section No End Liner (8 ¼ High) No Unit No Double Permanent Plain End 1 ½ Face Shell 1 ¼ Ties Handgrip Center Tie No Stripper Shoe No Stripper Head Section No End Liner (8 ¼ High) No Unit No Permanent Plain End, Concave Sash 1 ½ Face Shell 1 3/8 End Ties 1 ¼ Center Tie Handgrip Center Tie No Stripper Shoes No , Stripper Head Section No End Liners (8 ¼ High) No , Unit No Double Stretcher 1 ½ Face Shell 1 ¼ Ties Handgrip Center Tie No Stripper Shoe No Stripper Head Section No End Liner (8 ¼ High) No

53 Quality Service Experience Delivery This catalog represents a small portion of our product line. For items not shown, please call us at or fax us: Ordering by part number (as opposed to by description) will enable us to process your order quickly and help to avoid an incorrect shipment. Please notify our sales personnel of all special shipping instructions when placing your order(s). When ordering or inquiring about specialty molds, please have detailed descriptions, drawings, and any related information that may be helpful in filling your order. Please advise our sales personnel whether your order or inquiry is for Bergen or Columbia Style parts. To ensure proper receipt of your shipments, please provide our sales personnel with your full company name and precise ship-to address. Please inspect all merchandise immediately after delivery. No claim for rejections, shortages, or other issues, will be considered unless made in writing within thirty (30) days from delivery receipt date. No products or parts should be returned without written return authorization from our office. All returned materials are subject to a 15% handling charge, plus transportation charges, if returned to us collect. Please call our returns department with all your questions. We re here to provide you with the best customer service, as well as the highest quality products sales@bergenindustries.net 53

54 Bergen Industries Since 1907 Notes 54

55 Quality Service Experience Delivery Notes 55

56 Mold Parts Catalog Precision Molds for the concrete block industry Bergen-Style Molds Columbia -Style Molds Besser-Style Molds Brick Molds Architectural Molds Ornamental Molds Segmental Retaining Wall Molds Custom Designed Molds Quality Service Experience Delivery Bergen Industries Pathfinder Systems 1120 Oak Hill Road Exclusive Sales Agent for the P.O. Box 69 U.S., Canada and Mexico Mountain Top, PA Ottawa Beach Rd. Phone: Holland, MI Fax: Ph: Toll Free: Fax: VISIT US: VISIT US: Bergen Industries Since