RS MaxLiner System DN 50 - DN 400

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1 RS MaxLiner System DN 50 - DN 400 Including In-House approval KOMO certification to the recently BRL 5217 Regulation DIBt-Approved: Z , Z , Z RS LinerCannon incl. RS LinerGun Adapter Steam Unit 150 Vehicle Modification Example: 7,5 t RS CCM Mixing Unit 10 kg/ 18 kg RS LinerGun RS HotBox mobil RS LinerGun Aluminium Steam Trailer Vehicle Modification Example: 12 t

2 RS With system to success About ourselves RS Technik AG is one of the leading suppliers of systems for trenchless rehabilitation projects in the area of wastewater and is able to look back on many years of experience in the development and marketing of repair and rehabilitation systems. For more than 20 years RS Technik has been offering comprehensive solutions for the rehabilitating of lines and sewers: with the most modern equipment, first-class materials, on-the-spot training and ongoing technical application support. The development and application of RS Technik solutions is founded in the main on the use of proven, effective and reliable alternatives for the rehabilitating of underground infrastructures around the world.adapted to findings and experience gained from the most different markets. In addition to high-value systems, techniques, products and materials we offer our customers comprehensive advice and are at their side in all phases of the progressing of projects. In order that you will be able to apply our systems successfully and without problems, you as one of our customers will be trained not only in the theory of these but also in their practical application on site. We speak your language and lead you step by step to success with solutions customised to your particular requirements. RS Technik AG Your expert partner for trenchless sewer and pipe rehabilitation systems.

Content RS LinerGun 5 RS HotBox 60 105 RS LinerCannon licensed by KrasoTech RS InversionSluice Steam Unit 150 Steam Trailer RS CCM MIXING UNIT RS MicroCutter Colorkamera mc30duo Set RS MaxLiner

3 Content RS LinerGun 5 RS HotBox RS LinerCannon licensed by KrasoTech RS InversionSluice Steam Unit 150 Steam Trailer RS CCM MIXING UNIT RS MicroCutter Colorkamera mc30duo Set RS MaxLiner remdiation vehicle IVECO RS MaxLiner remdiation vehicle 12t RS MaxLiner remdiation vehicle incl. social room 18t Calibration hoses Preliner PU-Outer Tube RS MaxLiner hose liner RS MaxPox RS MaxPatch

RS LinerGun Aluminium Control Unit Mounting frame Adapter ring Basic

and flexible application area Pneumatic inversion Warm water or steam

Inversion while calibration process Open-end and closed end Application

DN 200, Air tubes, Mounting frame (usuable for RS Calibration roller

4 RS LinerGun Aluminium Control Unit Mounting frame Adapter ring Basic equipment Small sized and compact design Maintenance-free Easy to operate and flexible application area Pneumatic inversion Warm water or steam curing No minimum length (in dependence to the processing schedule) Inversion while calibration process Open-end and closed end Application range: DN 50 - DN 300 mm Accessory: RS control unit, Adapter rings DN 150 & DN 200, Air tubes, Mounting frame (usuable for RS Calibration roller manual) Dimension (L-W-H): With mounting frame: 900 X 500 X 750 mm Without mounting frame: 500 X 400 X 450 mm

RS HotBox 60 105 mobil Operating element Universal water-end plug

element (feed-in, drain and venting) Heating capacity: 60 kw 105

universal water-end plug: DN 100 DN 300, stainles steel, excess

9 bar 3 m + 10 m hot-water hose 1 10 m pressure-suction hose 1

5 RS HotBox mobil Operating element Universal water-end plug Heating system complete with digital control With operating element (feed-in, drain and venting) Heating capacity: 60 kw 105 kw, 18 l tank 1 water circulating pump: 8000 l / h, 6 bar 1 universal water-end plug: DN 100 DN 300, stainles steel, excess pressure valve 0.9 bar 3 m + 10 m hot-water hose 1 10 m pressure-suction hose 1 Achievable water temperature: 95 C Water circulating pump Dimension (L x W x H): HB 60: 800 x 450 x 747 mm HB 105: 800 x 660 x 975 mm

(till DN 200) swivelling frame Material: steel powder coated matt silver With carrying handles With inspection window

retaining strap Rubber-covered handle Safety valve Temperature display on hopper 1 water outflow Very light form of

6 RS LinerCannon incl. RS LinerGun adapter Pressure display RS LinerCannon 1000 (till DN 400) RS LinerCannon 800 (till DN 300) RS LinerCannon 600 (till DN 200) swivelling frame Material: steel powder coated matt silver With carrying handles With inspection window above the control wheel With 2 wheels for transportation Hand-wheel with locking brake / locking bolt Shaft with eye for retaining strap Rubber-covered handle Safety valve Temperature display on hopper 1 water outflow Very light form of execution 2 x compressed air connection on drum, 3/4 sleeve, pressure gauge 1/2 Connection for Storz coupling (D D 800: 8, D 1000: 10 ) Extra large opening on the back of the drum Incl. swivelling frame Water connection via the shaft

licensed by KrasoTech RS InversionSluice for RS LinerCannon RS InversionSluice incl.

The liner can be inverted into the pipeline directly after impregnation without the need for temporary storage or

The liner nodes, couplings and heating hoses can also be fed through the inversion sluice.

The RS InversionSluice is available in combination with the RS LinerCannon.

7 licensed by KrasoTech RS InversionSluice for RS LinerCannon RS InversionSluice incl. RS LinerCannon This inversion sluice paves the way for smooth, continuous inversion. The liner can be inverted into the pipeline directly after impregnation without the need for temporary storage or being wound onto a drum. The length is therefore no longer limited by the size of the drum. The liner nodes, couplings and heating hoses can also be fed through the inversion sluice. Curing can be carried out in ambient conditions using hot water or steam. The RS InversionSluice is available in combination with the RS LinerCannon. RS InversionSluice in Versionen bis DN 400 Patented chamber system Made of high quality aluminum and / or stainless steel Surface: powder coated Lightweight design, helpful in difficult to reach areas handholds Safety valve / s extra pressure gauge Main connection for compressed air with special air bypass POWER shot function

Steam Unit 150 mobile control panel Mobile steam generator digital temperature

polyethylene feed-water tank Built-in diesel tank Incl.

control panel 5 m + 10 m + 20 m steam hoses 1 lance 1/2, 1 lance 3/4 2 end nozzles

8 Steam Unit 150 mobile control panel Mobile steam generator digital temperature gauge Output of 100 kg/ h 150 kg/ h 220 V / 50 Hz Incl. polyethylene feed-water tank Built-in diesel tank Incl. diesel burner Electronic level control High-quality feed-water pump Incl. control panel 5 m + 10 m + 20 m steam hoses 1 lance 1/2, 1 lance 3/4 2 end nozzles for sanitation with open end up to DN end nozzle for sanitation with open end from DN 200 upwards Dimension (L x W x H): 1100 x 600 x 1400 mm

9 Steam Trailer incl. Steam Unit load area/ -door RS LinerCannon optional available Construction Closed floor made of slip-resistant screen printing plates, sealed Walls and roof made of plywood, waterproof bonding with special plastic coating Double doors 270 rotatable, lockable with an espagnolette Powder-coated steel corner reinforcements for additional stability Door stop Profile edgings on the door opening Torsion-resistant rear door Rain guard above the door Bolted and galvanised German brand chassis Original Humbaur axle (!) Maintenance-free rubber spring axles with independent wheel suspension Braked with auto reverse Loading height approx. 530 mm Total permissible weight: 2500 kg Load capacity: approx kg Internal box measures: 4010 x 1810 x 2000 mm Steam Unit 150 Output of 100 kg / h 150 kg / h 220 V / 50 Hz Incl. polyethylene feed-water tank Built-in diesel tank, Incl. diesel burner Electronic level control High-quality feed-water pump

RS CCM MIXING UNIT 10 kg 18 kg SPS Control Unit Siemens Touch

Capacity: 18 kg/min 10 kg/min External vaccum pump Climatisation

External filling device for tank installation with return line

10 RS CCM MIXING UNIT 10 kg 18 kg SPS Control Unit Siemens Touch Panel Heating Coils optional Available Siemens Touch Panel Capacity: 18 kg/min 10 kg/min External vaccum pump Climatisation for resin and hardener (Heating Coils System optional Available) External filling device for tank installation with return line directly into the IBCs Eccentric screw pump for resin / hardener Incl. mixing head Incl. filling lances for filling the system from IBCs or drums Incl. filling hoses Incl. spare-parts sets (stators etc.)

RS MicroCutter incl. equipment Camera mounting incl.

RS MicroCutter Application range from 80 mm up to 200 mm Clears bends up to 90 Fix position in the

delivery: Air motor, 20 m supply hose, operating handle, mounting frame for cameras, supplies for

27 mm Part-turn gearbox: Reduction i = 1 : 2,36 Radial Reflection: 92 (cutting head) Radial stroke:

consumption: mind. 700 l / min. at 8-10 bar Motor capacity: ca. 0,37 kw at 22.000 U / min.

6 TFT5R with a recorder in carbon casing reel made of VA with a locking break 15 m push-pull cable in

11 RS MicroCutter incl. equipment Camera mounting incl. air nozzle operating handle Colorkamera mc30duo incl. RS MicroCutter Application range from 80 mm up to 200 mm Clears bends up to 90 Fix position in the pipe for best results Cutting precision with the part-turn gearbox Pneumatically operated Scope of delivery: Air motor, 20 m supply hose, operating handle, mounting frame for cameras, supplies for conversion up to 200 mm, tool kit Technical data Dimensions: L x Ø = 290 mm x 63 mm Width (radial): 27 mm Part-turn gearbox: Reduction i = 1 : 2,36 Radial Reflection: 92 (cutting head) Radial stroke: 110 mm Weight MicroCutter: 2,8 kg (without air motor and supplies) Weight Equipment: 19,5 kg Air consumption: mind. 700 l / min. at 8-10 bar Motor capacity: ca. 0,37 kw at U / min. Colorkamera mc30duo Set set for pipes of mm camera head diameters 29 mm and 13 mm monitor 5.6 TFT5R with a recorder in carbon casing reel made of VA with a locking break 15 m push-pull cable in the interior reel cage 30 m /6.7 mm glass fibre band on the external reel cage control unit with continuous light adjustment metre counter with electronic video insertion rechargeable battery, for more than 2 h of operating time

RS MaxLiner remdiation vehicle IVECO Siemens Touch Panel Mixing system: RS CCM with SPS controlls using the

External vacuum pump V-VTN 16 3 (suction capacity: 16 m / h) Mixing head, standard to CCM With climate

directive: resin 260 l, hardener 122 l 1 x eccentric screw pump for epoxy resin 1 x eccentric screw pump for

12 RS MaxLiner remdiation vehicle IVECO Siemens Touch Panel Mixing system: RS CCM with SPS controlls using the Siemens Touch Panel Mixing Unit: RS CCM incl. calibrating roller capacity: 18 kg/min. External vacuum pump V-VTN 16 3 (suction capacity: 16 m / h) Mixing head, standard to CCM With climate system for resin and hardener, external filling device for tank system Tanks in conformity with the machine directive: resin 260 l, hardener 122 l 1 x eccentric screw pump for epoxy resin 1 x eccentric screw pump for hardener RS calibrating roller table DN 300, driven electrically with drum motors and installed subframe Mobile power unit, capacity: 5 kw

RS MaxLiner remediation vehicle 12t Siemens Touch Panel Mixing system: RS CCM with SPS controlls using the

remote maintenance External vacuum pump V-VTN 16 (suction capacity: 16 m / h) Mixing head, standard to CCM

Mixing system: RS CCM Tanks in conformity with the machine directive: resin 480 l, hardener 160 l 1 x

13 RS MaxLiner remediation vehicle 12t Siemens Touch Panel Mixing system: RS CCM with SPS controlls using the Siemens Touch Panel capacity: 18 kg/min. Incl. remote maintenance External vacuum pump V-VTN 16 (suction capacity: 16 m / h) Mixing head, standard to CCM With climate system for resin and hardener, external filling device for tank system with return-flow line 3 Mixing system: RS CCM Tanks in conformity with the machine directive: resin 480 l, hardener 160 l 1 x eccentric screw pump for epoxy resin 1 x eccentric screw pump for hardener RS calibrating roller table DN 300 / DN 400, driven electrically with drum motors and installed subframe

RS MaxLiner remediation vehicle incl. social room 18t Siemens Touch Panel Mixing system: RS CCM with SPS controlls using the Siemens Touch Panel capacity: 18 kg/min. Incl.

device for tank system with return-flow line Tanks in conformity with the machine directive: 1 x eccentric screw pump for epoxy resin 1 x eccentric screw pump for

14 RS MaxLiner remediation vehicle incl. social room 18t Siemens Touch Panel Mixing system: RS CCM with SPS controlls using the Siemens Touch Panel capacity: 18 kg/min. Incl. remote maintenance 3 External vacuum pump V-VTN 16 (suction capacity: 16 m / h) Mixing head, standard to CCM With climate system for resin and hardener, external filling device for tank system with return-flow line Tanks in conformity with the machine directive: 1 x eccentric screw pump for epoxy resin 1 x eccentric screw pump for hardener RS calibrating roller table DN 300 / DN 400, driven electrically with drum motors and installed subframe RS CCM incl. calibrating roller resin 480 l, hardener 160 l 14

15 cupboards sitting room incl. sink unit social room sitting room working surface incl. microwave and fridge kitchenette sink unit cupboards 15

Calibration hoses Calibration hoses LiteTube Lite Calibration hoses Lite Calibration hoses LitePlus

bent up to 90 Available from DN 80 to DN 200 Calibration hoses HotPlus LiteTube PVC-coated woven hose

from DN 100 to DN 300 LitePlus PVC-coated woven hose with welded flat seam Able to be heated up to a

woven hose with welded flat seam Able to be heated up to a maximum of 80 C Unable to be bent up

welded seam Serves as outer film for protecting the liner against groundwater and seepage water PU-Outer

16 Calibration hoses Calibration hoses LiteTube Lite Calibration hoses Lite Calibration hoses LitePlus PVC-coated woven hose with overlapped welded seam Able to be heated up to a maximum of 40 C Able to be bent up to 90 Available from DN 80 to DN 200 Calibration hoses HotPlus LiteTube PVC-coated woven hose with sewn and welded seam Able to be heated up to a maximum of 80 C Able to be bent up to 90 Available from DN 100 to DN 300 LitePlus PVC-coated woven hose with welded flat seam Able to be heated up to a maximum of 85 C Able to be bent up to 90 Available from DN 100 to DN 300 PreLiner HotPlus PVC-coated woven hose with welded flat seam Able to be heated up to a maximum of 80 C Unable to be bent up Available from DN 200 till DN 400, more available on request PU-Outer Tube Preliner Film hose of PE with welded seam Serves as outer film for protecting the liner against groundwater and seepage water PU-Outer Tube Thin polyester felt with PU coating Serves as Preliner and is DIBt-approved for outer coating Reduces excess resin in the feeds

RS MaxLiner hose liner Fix Roundly knitted polyester liner with PU coating Able to be bent up to 90, dimensions can be

Available lengths: DN 70 till DN 200 Flex Flexible needled felt liner with PU coating Able to be bent up to 45

warm curing with water and steam Available lengths: DN 70 till DN 400 Flex S Super-flexible and permits the

lengths: DN 50 bis DN 400 Flex 4 D Extremely flexible needled felt with PU coating Inversion through 90 elbows, up to 4

steam Available lengths: DN 50 bis DN 400

17 RS MaxLiner hose liner Fix Roundly knitted polyester liner with PU coating Able to be bent up to 90, dimensions can be changed Through a dimensional change, a calibration hose can be used Suitable for cold curing and warm curing with water Available lengths: DN 70 till DN 200 Flex Flexible needled felt liner with PU coating Able to be bent up to 45 Needled-felt material with stable wall thickness (guaranteed 3 mm minimum wall thickness) Suitable for cold curing and warm curing with water and steam Available lengths: DN 70 till DN 400 Flex S Super-flexible and permits the rehabilitation of 90 elbows Closed end installation, dimensions can be changed Needled-felt material with stable wall thickness (guaranteed 3 mm minimum wall thickness) Suitable for cold curing and warm curing with steam Available lengths: DN 50 bis DN 400 Flex 4 D Extremely flexible needled felt with PU coating Inversion through 90 elbows, up to 4 dimesion changes possible (DN 150-DN 250) Closed end installation, dimensions can be changed Needled-felt material with stable wall thickness (guaranteed 3 mm minimum wall thickness) Suitable for cold curing and warm curing with water and steam Available lengths: DN 50 bis DN 400

RS MaxPox Two-component epoxy resin system MaxPox 15M Resin component for processing with hardeners 20,

processing with MaxPox 15M resin Processing time at 20 C approx.

for cold curing, hot curing with water or steam Hardener component for 70 min Suitable for cold curing,

for holding well in the bearer material Processing time at 20 C approx.

two-component epoxy resin system High temperature resistance up to 91 C Long processing time at 20 C -

18 RS MaxPox Two-component epoxy resin system MaxPox 15M Resin component for processing with hardeners 20, 40, 70 Contains no solvents or fillers MaxPox 20 MaxPox 40 MaxPox 70 MaxPox Fix Hardener component for processing with MaxPox 15M resin Processing time at 20 C approx. 25 min Suitable for cold curing, hot curing with water or steam Hardener component for processing with MaxPox 15M resin Processing time at 20 C approx. 40 min Suitable for cold curing, hot curing with water or steam Hardener component for processing with MaxPox 15M resin Processing time at 20 C approx. 70 min Suitable for cold curing, hot curing with water or steam Filled and yellow coloured two-component epoxy resin system High viscosity for holding well in the bearer material Processing time at 20 C approx. 120 min Not suitable for cold curing, hot curing with water or steam MaxPox Thermo Red coloured two-component epoxy resin system High temperature resistance up to 91 C Long processing time at 20 C - approx. 16 h Not suitable for cold curing, hot curing with water or steam

19 RS MaxPatch Consumable RS MaxPatch Komp. A 2K Fast RS MaxPatch Komp. A Summer RS MaxPatch Komp. A Winter RS MaxPatch Komp. C RS MaxPatch Komp. A RS MaxPatch Komp. B RS MaxPatch in bottles available RS MaxPatch Glass mat RS MaxPatch Advantex-ECR-Glass Glass mat rolls in 330 mm / 415 mm / 510 mm and 1300 mm widths 2 2 Weight: 1086 g/ m or 1387 g/ m RS MaxPatch Glass mat

20 RS Technik AG Seestrasse 25 CH-8702 Zollikon Tel Fax Office Bergkamen: Zum Schacht III / 9 DE Bergkamen Tel Fax

RS MaxLiner System DN 70 - DN 400

RS MaxLiner System DN 70 - DN 400 Including In-House approval KOMO certification to the current BRL 5217 guideline DIBt-Approvals:. Z- 42.3-389, Z- 42.3-454, Z- 42.3-487 With a system to success About