RS MaxLiner System DN 70 - DN 400

Transcription

1 RS MaxLiner System DN 70 - DN 400 Including In-House approval KOMO certification to the current BRL 5217 guideline DIBt-Approvals:. Z , Z , Z

2

3 With a system to success About us RS Technik AG is one of the leading suppliers of systems for trenchless rehabilitation in the area of wastewater pipes and is able to look back on many years of experience in the development and marketing of repair and rehabilitation systems. For over 25 years RS Technik has been offering comprehensive solutions for the rehabilitation of pipes and sewers: with the most modern equipment, first-class materials, on-site training and ongoing technical application support. The development and application of RS Technik solutions is founded in the main on the use of proven, effective and reliable alternatives for the rehabilitation of underground infrastructures around the world. Adapted to findings and experience gained from a large variety of markets. In addition to high-value systems, techniques, products and materials we offer comprehensive advice to our customers and are at their side in all phases of the progressing of projects. In order to be able to apply our systems successfully and without problems, you as one of our customers will be trained not only in the theory of these but also in their practical application on site. We speak your language and lead you step by step to success with solutions customised to your particular requirements. RS Technik AG Your expert partner for trenchless sewer and pipe rehabilitation systems.

4

5 Content RS LinerGun RS HotBox RS LinerCannon Steam Unit 150 Steam Trailer RS CMU RS CCM MIXING UNIT RS MicroCutter Colorcamera mc30duo Set RS MaxLiner vehicle IVECO RS MaxLiner vehicle 12t RS MaxLiner vehicle incl. social room 18t Calibration hoses Preliner RS MaxLiner RS MaxPox RS MaxPatch

6 RS LinerGun Aluminium Basic equipment Small sized and compact design Maintenance-free Easy to operate and flexible application area Control Unit Pneumatic inversion Warm water or steam curing no limitation of liner length (depending on applied materials) Inversion during calibration process Open-end and closed end Adapter ring

7 Technical Data Application range: DN 50 - DN 300 Accessory: RS control unit, adapter rings Mounting frame DN 150 & DN 200, air tubes, mounting frame (usuable for RS Calibration roller manual) Dimensions (L x W x H): With mounting frame: 900 X 500 X 750 mm Without mounting frame: 500 X 400 X 450 mm 7

8 RS HotBox mobil Water circulating pump Heating system with digital control element (feed-in, drain and venting) Universal water-end plug Control element

9 Technical Data Heating capacity: 60 kw 105 kw, 18 l tank 1 water circulating pump: 8000 l/h, 6 bar 1 universal water-end plug: DN 100 DN 300, stainless steel, excess pressure valve 0.9 bar 3 m + 10 m hot-water hose 1 10 m pressure/suction hose 1 Achievable water temperature: 95 C Dimensions (L x W x H): HB 60: 800 x 450 x 747 mm HB 105: 800 x 660 x 975 mm 9

10 RS LinerCannon incl. RS LinerGun adapter Pressure gauge Material: stainless steel, powder coated matt silver Hand-wheel with locking brake / locking bolt Safety valve Lightweight construction Incl. swivelling frame with rotatable wheels Water connection via the shaft Rubber-covered handle Swivelling frame

11 RS LinerCannon 1000 (up to DN 400) RS LinerCannon 600 (up to DN 200) RS LinerCannon 800 (up to DN 300) Technical Data 1 water outlet 2 x compressed air connection on drum, 3/4 sleeve, pressure gauge 1/2 Connection for Storz coupling (D D 800: 8, D 1000: 10 ) Temperature gauge 11

12 Steam Unit 150 mobile Mobile steam generator Built-in diesel tank Incl. diesel burner Incl. supply water tank Electronic level control High-quality feed-water pump Incl. control panel Control panel Digital temperature gauge

13 Technical Data Output of 100 kg/h 150 kg/h 220 V / 50 Hz 5 m + 10 m + 20 m steam hoses 1 lance 1/2, 1 lance 3/4 2 end nozzles for rehabilitation with open end up to DN end nozzle for rehabilitation with open end from DN 200 upwards Dimensions (L x W x H): 1100 x 600 x 1400 mm 13

14 Steam Trailer incl. Steam Unit Steam Trailer Construction Closed floor made of slip-resistant screen printing plates, sealed Walls and roof made with waterprof bonding and special plastic coating Double doors incl. Door stop, 270 rotatable, lockable with an espagnolette Powder-coated steel corner reinforcements for additional stability Control panel operable from the outside Profile edgings on the door opening and rain guard above the door Torsion-resistant rear door Bolted and galvanised German brand chassis Original Humbaur axle (!) Maintenance-free rubber spring axles with independent wheel suspension Brakes with auto reverse Steam Unit 150

15 RS LinerCannon availability optional Technical Data Loading height approx. 530 mm Total permissible weight: 5500 lbs Load capacity: approx lbs Internal box dimensions: 4010 x 1810 x 2000 mm 15

16 RS CMU Controlled Mixing Unit Basic equipment Material: Stainless steel (tank, mechanism) Aluminum (Cover) Hard anodized aluminum (Pump, valves - partially.) Galvanized steel (carriage) Controls: Pneumatic, quantity setting via pneumatic stroke pre-selection counter, control lever with 3 positions: mix - stop - circulate, pneumatic limiting switch to valve block, hardener selection lever Safety devices: Tank filling level switch, pneumatic pressure limitation at 8/5 bar, safety control lever on mixing head, hoses made of resistant material, pressure resistant, protection against mixing lever misuse Mixing head: Suitable for standard 1.2 (30 mm) static mixer, with control lever Control lever

17 RS CMU Technical Data Dimensions: L 750 mm, B 480 mm, H 1250 mm Weight: approx. 350 lbs (160 kg) empty Tank volume: Resin: 16 gal (60 Liters) Hardener 1: 8 gal (30 Liters) Hardener 2: 4 gal (15 Liters) Output: Approx lbs/min (7.5 kg/min); 0.55 lbs (0.25 kg) per stroke Pump: 3 piston dosing pumps patented, implemented as diving pumps in tanks, double action, with pneumatic control, material resistant gaskets/o-rings Operation: Pneumatic, Air requirement: approx. 200 l/min at 6 bar 17

18 RS CCM MIXING UNIT 10 kg 18 kg Basic equipment Siemens Touch Panel Capacity: 18 kg/min 10 kg/min External vaccum pump Climatisation for resin and hardener (heating-coil-system optionally available) External filling device for tank installation with the possibility of circulation in the IBCs Control unit

19 Clima Control Remote maintenance direct data transfer SPS Control Siemens Touch Panel Eccentric screw pumps for resin / hardener Filling lances for filling the system from IBCs or drums incl. filling hoses Mixing head and spare-parts sets (stators etc.) incl. Heating-coil-system optionally available 19

20 RS MicroCutter incl. equipment Basic equipment Application range from 80 mm up to 200 mm Clears bends up to 90 Bracing possible for precise cutting Cutting precision with a part-turn gearbox Pneumatically operated Scope of delivery: Air motor, 20 m supply hose, operating handle, mounting frame for cameras, Colorkamera mc30duo incl. RS MicroCutter supplies for conversion up to 200 mm, tool kit Colorkamera mc30duo Set set for pipes of mm Camera head diameters 29 mm and 13 mm Monitor 5.6 TFT-LCD with a recorder in carbon Casing reel made of VA with a locking break, 15 m push-pull cable in the interior reel cage 30 m/6.7 mm Glass fibre band on the external reel cage Control unit with continuous light adjustment Metre counter with electronic video insertion Rechargeable battery, for more than 2 h of operating time

21 Camera mounting incl. air nozzle Operation handle Technical Data Dimensions: L x Ø = 290 mm x 63 mm Width (radial): 27 mm Part-turn gearbox: Reduction i = 1 : 2.36 Radial Reflection: 92 (cutting head) Radial stroke: 110 mm Weight MicroCutter: 6.2 lbs (without air motor and supplies) Weight Equipment: 43 lbs Air consumption: min. 700 l/min at 8-10 bar Motor capacity: ca kw at rpm/min 21

22 RS MaxLiner vehicle IVECO Basic equipment Siemens Touch Panel included Resin mixing unit with SPS system External vacuum pump V-VTN16 Standard CCM mixing head Including A/C system for resin and hardener Tanks in conformity with the machine directive External filling device for the tank system Including one eccentric screw pump for both, epoxy resin and hardener Including the RS calibration roller table DN 300, operated electrically with drum motors and an installed subframe including a mobile power unit Siemens Touch Panel Mixing Unit: RS CCM incl. calibration roller

23 Technical Data Resin Mixing unit capacity: 18kg /min Vacuum pump suction capacity: 16m3/hr Tank capacity: resin: 260ltrs, hardener: 122 ltrs mobile power unit capacity: 5 kw 23

24 RS MaxLiner vehicle 12t Basic equipment Mixing system: RS CCM with SPS control with Siemens touch panel Incl. remote maintenance Mixing head, standard to CCM With A/C system for resin and hardener, external filling device for tank system with return-flow line Including one eccentric srew pump for both, epoxy resin and hardener RS calibration roller table DN 300 / DN 400, driven electrically with drum motors and installed subframe Siemens Touch Panel Mixing Unit: RS CCM incl. calibration roller

25 Technical Data Resin Mixing unit capacity: 18 kg/min External vacuum pump: 16 m3/h Tanks in conformity with the machine directive: resin 480 l, hardener 160 l RS HotBox 25

26 RS MaxLiner vehicle 18t Basic equipment Mixing system: RS CCM with SPS control and incl. social room Siemens touch panel Incl. remote maintenance External vacuum pump V-VTN 16 Mixing head, standard to CCM With A/C system for resin and hardener, external filling device for tank system with return-flow line Including one eccentric srew pump for both, epoxy resin and hardener RS calibration roller table DN 300 / DN 400, driven electrically with drum motors and installed subframe Incl. break room: break room, kitchenette, sink unit and cupboards RS CCM incl. calibration roller Cupboards

27 Break room incl. sink unit, working surface, microwave and fridge Siemens touch panel Technical Data Resin Mixing unit capacity: 18 kg/min External vacuum pump: 16 m3/h Tanks in conformity with the machine directive: resin 480 l, hardener 160 l 27

28 Calibration hoses Lite PVC-coated woven hose with overlapped welded seam Able to be heated up to a maximum of 40 C Able to be bent up to 90 Available from DN 80 to DN 200 LiteTube PVC-coated woven hose with sewn and welded seam Able to be heated up to a maximum of 80 C Able to be bent up to 90 Available from DN 100 to DN 300 LitePlus PVC-coated woven hose with welded flat seam Able to be heated up to a maximum of 85 C Able to be bent up to 90 Available from DN 100 to DN 300 LiteBlue PVC-coated woven hose with sewn and welded seam Able to be bent up to 80 C extra flexible with light-weight woven Available from DN 100 to DN 300 HotPlus PVC-coated woven hose with welded flat seam Able to be heated up to a maximum of 80 C Unable to be bent up Available from DN 200 up to DN 400, other dimensions on request Calibration hoses LiteBlue Calibration hoses HotPlus

29 Calibration hoses LiteTube Calibration hoses Lite Calibration hoses LitePlus Preliner Preliner Film hose of PE with welded seam Serves as outer film for protecting the liner against underground water and infiltration water PU-Outer Tube PU-Outer Tube Thin polyester felt with PU coating Serves as preliner and is DIBt-approved for outer coating Reduces excess resin in the feeds 29

30 RS MaxLiner Fix Circular woven Rehabilitation of bends up to 90 C, dimensional change possible For dimentional change the use of a calibration hose is essential Suitable for cold curing and warm curing with water Available dimensions: DN 70 to DN 200 Fix Flex Rehabilitation of bends up to 45 C Needled-felt material with stable wall thickness (to ensure a minimum wall thickness of 3 mm) Suitable for cold curing and warm curing with water and steam Available lengths: DN 70 to DN 400 Flex

31 Flex S Flex S Highly flexible, allows rehabilitation of bends up to 90 Closed end installation, dimensional change possible Needled-felt material with stable wall thickness Flex 4D (to ensure a minimum wall thickness of 3 mm) Suitable for cold curing and warm curing with steam Available dimensions: DN 70 to DN 400 Flex 4 D Extremely flexible needle felt liner with PU coating Inversion through 90 bends, up to 4 dimension changes possible (DN 150-DN 250) Closed end installation Needled-felt material with stable wall thickness (to ensure a minimum wall thickness of 3 mm) Suitable for warm curing with water and steam Available dimensions: DN 75 to DN 400 Superflex Extremely flexible needle felt liner with PU coating Inversion through 90 bends, up to 4 dimension changes possible (DN 150-DN 250) Closed end installation Needled-felt material with stable wall thickness (to ensure a minimum wall thickness of 4,5 mm) Suitable for cold curing and warm curing with water and steam Available dimensions: DN 70 to DN

32 RS MaxPox Two-component epoxy resin system MaxPox 15M Resin component for processing with hardeners 20, 40, 70 Doesn t contain solvents or fillers MaxPox 20 Hardener component for processing with MaxPox 15M resin Processing time at 20 C approx. 25 min Suitable for cold curing and hot curing with water or steam MaxPox 40 Hardener component for processing with MaxPox 15M resin Processing time at 20 C approx. 40 min Suitable for cold curing and hot curing with water or steam MaxPox 70 Hardener component for processing with MaxPox 15M resin Processing time at 20 C approx. 70 min Suitable for cold curing, hot curing with water or steam

33 Flex S MaxPox 120 Hardener component for processing with MaxPox 15M resin Processing time at 20 C approx. 120 min Suitable for cold curing, hot curing with water or steam MaxPox Fill Filled and yellow coloured two-component epoxy resin system High viscosity for holding well in the bearer material Processing time at 20 C approx. 30/60/90 min Suitable for cold and hot curing MaxPox Thermo Red coloured two-component epoxy resin system High temperature resistance up to 91 C Long processing time at 20 C - approx. 16 h Not suitable for hot curing with water or steam 33

34 RS MaxPatch Consumable RS MaxPatch component A 2K Fast RS MaxPatch component A Winter RS MaxPatch component A Summer RS MaxPatch component C

35 RS MaxPatch component B RS MaxPatch component A RS MaxPatch Glass mat RS MaxPatch Glass mat RS MaxPatch Advantex-ECR-Glass Glass mat rolls in 330 mm / 415 mm / 510 mm and 1300 mm widths Weight: 1086 g/ m2 or 1387 g/ m2 35

36 36

37 37

38 RS Technik AG Seestrasse 25 CH-8702 Zollikon Tel Fax Office Bergkamen: Zum Schacht III / 9 DE Bergkamen Tel Fax