PROVEN PERFORMANCE RELIABILITY EASY INSTALLATION
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1 SERIES COOLING TOWER SINGLE-CELL UP TO 1750HRT COOLING CAPACITY EX-S High Performance Crossflow ow Type PROVEN PERFORMANCE RELIABILITY EASY INSTALLATION
2 EX-S SERIES COOLING TOWER SINGLE-CELL UP TO 1750HRT COOLING CAPACITY INTRODUCTION EX-S Series is an induced draft cross-flow, film filled, FRP multi-cell rectangular cooling tower designed for the equipment cooling, and industrial process cooling and air conditioning applications. The EX-S Series Cooling is designed to meet maximum performance and reliability, and minimum maintenance. The thermal performance of EX-S Series has been certified by CTI in accordance with CTI Standard STD-201. EX-S Series Cooling s are designed and provided with high quality V-belt & pulley drive system or right-angle gear reducer drive system for more reliable operation. ADVANTAGES Proven Reliability EX-S Series Cooling s have been installed in many applications. Customer satisfaction is testified by its long list of proven installations. Energy Saving The low speed, high efficiency fan and low pressure drop fill design to optimize the energy consumption. High Efficiency Drift Eliminator The efficient drift eliminators remove entrained water droplets from the air stream to less than 0.005%. Proven Corrosion Protection components are made of anti-corrosive material suitable for cooling water application. UMC, Singapore TIANJIN ECO-CITY, China 1
3 1 Motor FEATURES No Description Material / Specification Weather Proof TEFC Type n V-Belt and Pulley System Fan Stack Fan Assembly Hot Water Basin Main Frame Structure High Performance Fill Pack Inspection Door Cold Water Basin Floor FRP Pulley Cover FRP Aluminium Alloy FRP HDGS Steel PVC FRP FRP Suction Sump Cold Water Basin Frame Casing FRP HDGS Steel FRP Ladder HDGS Steel Internal Piping Gear Reducer System Optional Optional EX S 0912 C 1 B S M EX-S Series S = Super Low Noise U = Ultra Low Noise No. of Cell(s) PEPSICO, Thailand Uptown PJ, Malaysia 2
4 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 0810X EXS 0810Y EXS 0810Z EXS 0810A EXS 0810B EXS 0810C EXS 0810D EXS 0810E EXS 0810F EXS 0812X EXS 0812Y EXS 0812Z EXS 0812A EXS 0812B EXS 0812C EXS 0812D EXS 0812E EXS 0812F NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE OVERALL DIMENSION MOTOR AXIAL FLOW FAN 7 Model EXS 0810X L W H h Rated Output (kw) Current at 415V (AMP) Type Power Source 0810Y Z A B C D E F X Y Z A B C D E F Y Z A B C D E F Y Z A B C D E F TEFC, Outdoor, 3 phase, Induction Motor, 4 poles 3 ph / 380 V / 50hz or 3ph / 415V / 50hz A Fan Speed (RPM) 425 No of blades Four (4) to Six (6) Drive System V-Belt and Pulley
5 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 0910Y EXS 0910Z EXS 0910A EXS 0910B EXS 0910C EXS 0910D EXS 0910E EXS 0910F EXS 0912Y EXS 0912Z EXS 0912A EXS 0912B EXS 0912C EXS 0912D EXS 0912E EXS 0912F NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE ANCHOR BOLTS DATA PIPING DATA PIPING SIZE WEIGHT (KG) Model EXS B C D E F G J Internal Piping Water Inlet Water Outlet Overflow Drain Make up Auto & Manual Dry Weight 0810X 200 x x x 1 50 x 1 50 x 1 50 x Y 200 x x x 1 50 x 1 50 x 1 50 x Z 200 x x x 1 50 x 1 50 x 1 50 x A 200 x x x 1 50 x 1 50 x 1 50 x B x x x 1 50 x 1 50 x 1 50 x C 200 x x x 1 50 x 1 50 x 1 50 x D 200 x x x 1 50 x 1 50 x 1 50 x E 200 x x x 1 50 x 1 50 x 1 50 x F 200 x x x 1 50 x 1 50 x 1 50 x X 200 x x x 1 50 x 1 50 x 1 50 x Y 200 x x x 1 50 x 1 50 x 1 50 x Z 200 x x x 1 50 x 1 50 x 1 50 x A 200 x x x 1 50 x 1 50 x 1 50 x B x x x 1 50 x 1 50 x 1 50 x C 200 x x x 1 50 x 1 50 x 1 50 x D 200 x x x 1 50 x 1 50 x 1 50 x E 200 x x x 1 50 x 1 50 x 1 50 x F 250 x x x 1 50 x 1 50 x 1 50 x Y 200 x x x 1 50 x 1 50 x 1 50 x Z 200 x x x 1 50 x 1 50 x 1 50 x A 200 x x x 1 50 x 1 50 x 1 50 x B 200 x x x 1 50 x 1 50 x 1 50 x C 200 x x x 1 50 x 1 50 x 1 50 x D 200 x x x 1 50 x 1 50 x 1 50 x E 250 x x x 1 50 x 1 50 x 1 50 x F 250 x x x 1 50 x 1 50 x 1 50 x Y 200 x x x 1 50 x 1 50 x 1 50 x Z 200 x x x 1 50 x 1 50 x 1 50 x A 200 x x x 1 50 x 1 50 x 1 50 x B 200 x x x 1 50 x 1 50 x 1 50 x C 200 x x x 1 50 x 1 50 x 1 50 x D 250 x x x 1 80 x 1 50 x 1 50 x E 250 x x x 1 80 x 1 50 x 1 50 x F 250 x x x 1 80 x 1 50 x 1 50 x Applicable to multiple cells only Oper. Weight 8
6 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 1110A EXS 1110B EXS 1110C EXS 1110D EXS 1110E EXS 1110F EXS 1110G EXS 1110H EXS 1112B EXS 1112C EXS 1112D EXS 1112E EXS 1112F EXS 1112G EXS 1112H EXS 1112I NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE OVERALL DIMENSION MOTOR AXIAL FLOW FAN 9 Model EXS 1110A L W H h Rated Output (kw) Current at 415V (AMP) Type Power Source A Fan Speed (RPM) 1110B C D E F G H B C D E F G H I B C D E F G H I TEFC, Outdoor, 3 phase, Induction Motor, 4 poles 3 ph / 380 V / 50hz or 3ph / 415V / 50hz 380 No of blades Four (4) to Six (6) Drive System V-Belt and Pulley
7 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 1114B EXS 1114C EXS 1114D EXS 1114E EXS 1114F EXS 1114G EXS 1114H EXS 1114I EX-S SERIES RANGE NOTE : ALL DIMENSION IN MM. ANCHOR BOLTS DATA PIPING DATA PIPING SIZE WEIGHT (KG) Model EXS B C D E F G J Internal Piping Water Inlet Water Outlet Overflow Drain Make up Auto & Manual Dry Weight Oper. Weight 1110A 200 x x x 1 80 x 1 50 x 1 50 x B 200 x x x 1 80 x 1 50 x 1 50 x C 200 x x x 1 80 x 1 50 x 1 50 x D 200 x x x 1 80 x 1 50 x 1 50 x E 200 x x x 1 80 x 1 50 x 1 50 x F 200 x x x 1 80 x 1 50 x 1 50 x G 200 x x x x 1 50 x 1 50 x H 200 x x x x 1 50 x 1 50 x B 200 x x x x 1 50 x 1 50 x C 200 x x x x 1 50 x 1 50 x D 200 x x x x 1 50 x 1 50 x E 200 x x x x 1 50 x 1 50 x F 250 x x x x 1 50 x 1 50 x G 250 x x x x 1 50 x 1 50 x H 250 x x x x 1 50 x 1 50 x I 250 x x x x 1 50 x 1 50 x B 250 x x x x 1 50 x 1 50 x C 250 x x x x 1 50 x 1 50 x D 250 x x x x 1 50 x 1 50 x E 250 x x x x 1 50 x 1 50 x F 250 x x x x 1 50 x 1 50 x G 250 x x x x 1 50 x 1 50 x H 250 x x x x 1 50 x 1 50 x I 250 x x x x 1 50 x 1 50 x Applicable to multiple cells only 10
8 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 1210B EXS 1210C EXS 1210D EXS 1210E EXS 1210F EXS 1210G EXS 1210H EXS 1210I EXS 1212C EXS 1212D EXS 1212E EXS 1212F EXS 1212G EXS 1212H EXS 1212I EXS 1212J NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE OVERALL DIMENSION MOTOR AXIAL FLOW FAN 11 Model EXS 1210B L W H h Rated Output (kw) Current at 415V (AMP) Type Power Source A Fan Speed (RPM) 1210C D E F G H I C D E F G H I J C D E F G H I J TEFC, Outdoor, 3 phase, Induction Motor, 4 poles 3 ph / 380 V / 50hz or 3ph / 415V / 50hz 360 No of blades Four (4) to Six (6) Drive System V-Belt and Pulley
9 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 1216C EXS 1216D EXS 1216E EXS 1216F EXS 1216G EXS 1216H EXS 1216I EXS 1216J EX-S SERIES RANGE NOTE : ALL DIMENSION IN MM. ANCHOR BOLTS DATA PIPING DATA PIPING SIZE WEIGHT (KG) Model EXS B C D E F G J Internal Piping Water Inlet Water Outlet Overflow Drain Make up Auto & Manual Dry Weight Oper. Weight 1210B 250 x x x x 1 50 x 1 50 x C 250 x x x x 1 50 x 1 50 x D 250 x x x x 1 50 x 1 50 x E 250 x x x x 1 50 x 1 50 x F 250 x x x x 1 50 x 1 50 x G 250 x x x x 1 50 x 1 50 x H 250 x x x x 1 50 x 1 50 x I 250 x x x x 1 50 x 1 50 x C 250 x x x x 1 50 x 1 50 x D 250 x x x x 1 50 x 1 50 x E 250 x x x x 1 50 x 1 50 x F 250 x x x x 1 50 x 1 50 x G 250 x x x x 1 50 x 1 50 x H 250 x x x x 1 50 x 1 50 x I 250 x x x x 1 50 x 1 50 x J 300 x x x x 1 50 x 1 50 x C 300 x x x x 1 50 x 1 50 x D 300 x x x x 1 50 x 1 50 x E 300 x x x x 1 50 x 1 50 x F 300 x x x x 1 50 x 1 50 x G 300 x x x x 1 50 x 1 50 x H 300 x x x x 1 50 x 1 50 x I 300 x x x x 1 50 x 1 50 x J 300 x x x x 1 50 x 1 50 x Applicable to multiple cells only 12
10 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 1312C EXS 1312D EXS 1312E EXS 1312F EXS 1312G EXS 1312H EXS 1312I EXS 1312J EXS 1314D EXS 1314E EXS 1314F EXS 1314G EXS 1314H EXS 1314I EXS 1314J EXS 1314K NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE OVERALL DIMENSION MOTOR AXIAL FLOW FAN 13 Model EXS 1312C L W H h Rated Output (kw) Current at 415V (AMP) Type Power Source 1312D E F G H I J D E F G H I J K D E F G H I J K D E F G H I J K TEFC, Outdoor, 3 phase, Induction Motor, 4 poles 3 ph / 380 V / 50hz or 3ph / 415V / 50hz A Fan Speed (RPM) 325 No of blades Four (4) to Six (6) Drive System V-Belt and Pulley
11 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 1316D EXS 1316E EXS 1316F EXS 1316G EXS 1316H EXS 1316I EXS 1316J EXS 1316K EXS 1318D EXS 1318E EXS 1318F EXS 1318G EXS 1318H EXS 1318I EXS 1318J EXS 1318K NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE ANCHOR BOLTS DATA PIPING DATA PIPING SIZE WEIGHT (KG) Model EXS B C D E F G J Internal Piping Water Inlet Water Outlet Overflow Drain Make up Auto & Manual Dry Weight Oper. Weight 1312C 250 x x x x 1 50 x 1 50 x D 250 x x x x 1 50 x 1 50 x E 250 x x x x 1 50 x 1 50 x F 250 x x x x 1 50 x 1 50 x G 250 x x x x 1 50 x 1 50 x H 300 x x x x 1 50 x 1 50 x I 300 x x x x 1 50 x 1 50 x J 300 x x x x 1 50 x 1 50 x D 250 x x x x 1 50 x 1 50 x E 250 x x x x 1 50 x 1 50 x F 250 x x x x 1 50 x 1 50 x G 250 x x x x 1 50 x 1 50 x H 250 x x x x 1 50 x 1 50 x I 300 x x x x 1 50 x 1 50 x J 300 x x x x 1 50 x 1 50 x K 300 x x x x 1 50 x 1 50 x D 300 x x x x 1 50 x 1 50 x E 300 x x x x 1 50 x 1 50 x F 300 x x x x 1 50 x 1 50 x G 300 x x x x 1 50 x 1 50 x H 300 x x x x 1 50 x 1 50 x I 300 x x x x 1 50 x 1 50 x J 300 x x x x 1 50 x 1 50 x K 300 x x x x 1 50 x 1 50 x D 350 x x x x 1 50 x 1 50 x E 350 x x x x 1 50 x 1 50 x F 350 x x x x 1 50 x 1 50 x G 350 x x x x 1 50 x 1 50 x H 350 x x x x 1 50 x 1 50 x I 350 x x x x 1 50 x 1 50 x J 350 x x x x 1 50 x 1 50 x K 350 x x x x 1 50 x 1 50 x Applicable to multiple cells only 14
12 EX-S SERIES QUICK SELECTION TABLE Deg F Deg C HWT CWT WBT HWT CWT WBT TOWER MODEL EXS kw m3/hr 0707X Y Z A B C D E X Y Z A B C D E X Y Z A B C D E X Y Z A B C D E F X Y Z A B C D E F X Y Z A B C D E F X Y Z A B C D E F X Y
13 EX-S SERIES QUICK SELECTION TABLE Deg F Deg C HWT CWT WBT HWT CWT WBT TOWER MODEL EXS kw m3/hr 0812Z A B C D E F Y Z A B C D E F Y Z A B C D E F A B C D E F G H B C D E F G H I B C D E F G H I B C D E F G H I C D E F G H I
14 EX-S The measuring point at 45 degrees is diagonally above the top edge of the fan stack, opposite of motor driver side. If fan diameter is less than 1.5m, the measuring distance should be limited to 1.5m standard. SOUND LEVEL CHART (SINGLE CELL) 25 Model VXS Motor Rated Output kw SOUND LEVEL db[a] Louver Panel Fan 2m 10m 2m 10m 45 deg Point X Y Z A B C D E X Y Z A B C D E X Y Z A B C D E X Y Z A B C D E F X Y Z A B C D E F X Y Z A B C D E F X Y Z A B C D E F X Y Z A B C D E F Y Z A B C D E F Y Model VXS Motor Rated Output kw SOUND LEVEL db[a] Louver Panel Fan 2m 10m 2m 10m 45 deg Point Z A B C D E F A B C D E F G H B C D E F G H I B C D E F G H I A B C D E F G H I J B C D E F G H I C D E F G H I J C D E F G H I J B C D E F G H I J C D E F Model VXS Motor Rated Output kw SOUND LEVEL db[a] Louver Panel Fan 2m 10m 2m 10m 45 deg Point G H I J D E F G H I J K D E F G H I J K D E F G H I J K C D E F G H I J K D E F G H I J K D E F G H I J K D E F G H I J K D E F G H I J K D E F G H I J K L
15 EX-S SERIES CROSSFLOW COOLING TOWER SPECIFICATION 1.0 GENERAL The cooling tower shall be induced-draft vertical discharge type, crossflow, rectangular, film filled, FRP Cooling. It shall be designed with high efficiency drift eliminators to meet current environmental standards and guidelines for microbial control. 2.0 CAPACITY Cooling shall be capable of providing the thermal performance scheduled. Gear Reducer Drive System 3.0 PERFORMANCE WARRANTY The rated capacity shall be certified by the Cooling Institute (CTI). The cooling tower manufacturer shall guarantee that the tower supplied will meet the specified performance conditions when the tower is installed according to plans. 4.0 CONSTRUCTION The cooling tower main frame structure shall be hot dip galvanized steel (HDG). The casing shall be made from Fibre Reinforced Plastic (FRP). Make Up Water Line 5.0 MECHANICAL EQUIPMENT 5.1 Fan(s) shall be propeller-type, incorporating heavy-duty blades of aluminum alloy. Blades shall be individually adjustable. 5.2 The V-belts shall be of rubber with fabric impregnated able to withstand the adverse ambient conditions of 50ºC and 100% R.H. The pulleys shall be cast iron with the grooves of standard dimensions. The entire V-belt & pulley set must be fully enclosed in a FRP molded case to protect the v-belts from in contact with the humid discharge air. 5.3 Motor(s) shall be TEFC, weatherproof sq. caged induction type suitable for 3ph/50Hz/415V power supply and with 1450rpm. 6.0 FILLS, LOUVERS AND DRIFT ELIMINATORS 6.1 Fill shall be high efficiency film-type, rigid, corrugated PVC sheets with integral louver and drift eliminator that are conducive to cooling tower and UV protected. 6.2 Fills shall be resistance to rot, decay and biological attack with maximum flame-spread rating of 5 according to ASTM E84. Fill module shall be solvent bonded supported from the bottom supporting beam. Hanging fill with structural tubing supported from the upper tower structure shall not be allowed. 6.3 Drift eliminators shall be efficient enough to effectively limit drift loss to 0.005% of the designed flow rate. Belt & Pulley Drive System 7.0 HOT WATER DISTRIBUTION SYSTEM An open basin above the fill bank shall receive hot water piped to each cell of the tower. Water shall enter the basin through a removable splash box. Removable and replaceable polypropylene nozzles installed in the floor of the basin shall provide full coverage of the fill by gravity flow. 8.0 COLD WATER BASIN The cold water basin shall be of FRP and supported on HDG steel framework. The basin shall be designed with sufficient water capacity to avoid air entrainment in the outlet during operating conditions. The basin shall be equipped with suction strainer, make-up ball valve, overflow and drain. For multiple tower arrangement, equalizing pipes between basins shall be provided to maintain the same level of water in each basin. Inlet Louver 9.0 ACCESS AND SAFETY Ladder shall be provided for inspection & maintenance purposes. HDG steel fan guard shall be provided over each fan cylinder. 26
16 ...providing solution to your cooling needs Member Truwater Cooling s Sdn Bhd ( A) Executive Suite 702, Block B, Kelana Business Centre, No. 97, Jalan SS7/2, Kelana Jaya, Petaling Jaya, Selangor, Malaysia Tel. : Fax : Tw.Cooling@truwater.com.my Website :
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