Gas Cell Filter HON

Transcription

1 Gas Cell Filter HON OPERATING AND MAINTENANCE INSTRUCTIONS/ SPARE PARTS EDITION 01/2017 Serving the Gas Industry Worldwide

2 Contents Page 1. General information Safety information 3 2. Specific maintenance instructions Tightening torques Lubricants 4 3. Spare parts Spare parts drawing HON Spare parts list HON Spare parts drawing HON Spare parts list HON Spare parts drawings HON 906a, HON 906a t Spare parts drawings HON 906a, HON 906a t Parts for maintenance purposes 13, p.02

3 1. General information All persons involved with the assembly, operation and / or maintenance of the gas cell filter must read and understand all of the following documents: Technical product information this Honeywell document contains the equipment s technical data and dimensions as well as instructions concerning set-up and mode of operation. General operating manual for gas pressure regulators and safety devices this Honeywell document contains information on assembly and operation as well as general information on troubleshooting. Operating and maintenance instructions / spare parts (brochure ) this Honeywell document contains more detailed information on assembly and operation of the gas cell filter. There are national laws and regulations for all sorts of jobs on gas pressure governors, from planning to maintenance. Be sure to comply (in Germany, for instance, DVGW work sheets G 600, G 459/II, G 491 and G 495). Inspection and maintenance intervals depend mostly on operating conditions and the nature and properties of the gas. There are no general rules or recommendations for intervals. For Germany, we recommend to consider maintenance intervals as stated in DVGW work sheet G 495 in a first instance. However, in the mid-term, intervals must be adapted to the requirements of each specific equipment. During maintenance, components must be cleaned and then checked thoroughly. This is necessary even if there have not been any unusual observations during operation and / or functional testing. Checks must cover, in particular, filter insert and the sealing rings. Any and all defective parts must be replaced with new ones. The same applies to O rings removed during disassembly. Do not use any spare / wear parts and / or oils & lubricants not specifically recommended in the Honeywell operating and maintenance instructions for spare parts. In the event spare / wear parts and / or lubricants & oils other than those specifically recommended are used, Honeywell shall not be held liable for any defects and / or consecutive damages attributable to such use of illegal parts, lubricants, oils etc. Item numbers mentioned in the specific operating and maintenance instructions correspond with the numbers in the spare parts lists and drawings. Some parts in the lists and drawings are marked with a letter W. We recommend to always have a reserve of those parts in stock for maintenance purposes. Those spare parts are put together in another separate list at the end of the spare parts list. 1.1 Safety information In this manual, safety information is highlighted by means of the following signal words and eye catchers: Eye catcher Used for:!! Danger Caution Note Danger to life and limb Danger of damage to property and / or the environment Important additional information p.03

4 2. Specific maintenance instructions During maintenance, components must be cleaned and checked visually. Be thorough. Carry out a functional check: measure a pressure drop in the resistive gas flow. Clean the filter mesh. Or replace the filter insert altogether. Limit value for dirty filter insert is 0.5 bar Grease the O rings according to the lubricant table. Apply grease sparingly. Replace damaged sealing rings. For HON 906a t : Be sure to replace sealing ring (61.1) EVERY TIME you dismantle it. Tightening torques for fixing the hood: Be sure to observe indications given in the table Tightening torques. 2.1 Tightening torques M A Tightening torques M A in Nm Type Item no. Nominal width DN 25 DN 50 DN 80 DN 100 DN 150 HON HON HON 906a HON 906a t Lubricants Components (cover with thin layer) Lubricants RMG part no. All O rings Silicone grease All fastening and locking screws and bolts Assembly paste p.04

5 3.1.1 Spare parts drawing HON 906 Z 1 8 W 2 M A W W Y 12 W 13, 14 W W 7 6 Y Version for DN 150 Z W M A Be sure to comply with tightening torques in table on page 4. W Parts should be held in stock for maintenance purposes p. 05

6 Spare parts list HON 906 Item Numno. Part no. Denomination ber W Material DN 25 DN 50 DN 80 DN 100 DN Hood, pre-assembled 1 GLM Hood, pre-assembled 1 GGG Cheese head screw 6 St Cheese head screw 8 St Cheese head screw 12 St Thread insert 6 St Thread insert 8 St Filter paper + 2 rubber rings, at option: 4 Filter paper 1, standard (>10 mm) 1 W P Filter paper 2, reinforced with polyester (>4 mm) 1 W P Filter paper 3, fine pored (>2 mm) 1 W P Rubber ring 2 W KG Body, pre-assembled 1 GLM Body, pre-assembled 1 GGG Sealing cap 1 St Sealing ring 1 W LM Rubber ring (glued to item 11) 1 W KG Filter cage, exterior part 1 St O ring 1 W KG Filter cage, interior part 1 St *12 O ring, starting with serial # W KG *12 O ring, starting with serial # W KG *12 O ring, starting with serial # W KG *12 O ring, starting with serial # W KG O ring 1 W KG Sealing cap 4 St Sealing ring 4 W LM Eye bolt 1 St Pre-assembled parts without item no. Filter cage, pre-assembled (consisting of items ) Filter insert, pre-assembled (consisting of items 4, 8, 9, 11); at option: Filter insert 1, pre-assembled (>10 mm) 1 W Filter insert 2, pre-assembled (> 4 mm) 1 W Filter insert 3, pre-assembled (> 2 mm) 1 W *) Whenever you want to order spare parts: Please talk to Honeywell first. Do not forget to indicate serial numbers. W Parts should be held in stock for maintenance purposes German abbreviations stand for the following materials St... steel LM... light metal / alloy GMs... cast brass NSt... stainless steel Ms... brass GZn... cast zinc FSt... spring steel GS... cast steel AlBz... aluminium bronze NFSt... stainless spring steel GGG... spheroidal graphite cast iron K... synthetic materials Bz... bronze GBz... cast bronze KG... gummous synthetic materials Cu... copper GLM... cast light metal SSt... foamed materials p.06

7 3.2.1 Spare parts drawing HON W M A W 23 W , W W M A Be sure to comply with tightening torques in table on page 4. W Parts should be held in stock for maintenance purposes p. 07

8 Spare parts list HON 907 Item Numno. Part no. Denomination ber W Materials DN 25 DN 50 DN 80 DN Hood, pre-assembled 1 GLM Cheese head screw 6 St Cheese head screw 8 St Cheese head screw 12 St Thread insert 6 St Thread insert 8 St Filter paper + 2 rubber rings, at option: 24 Filter paper 1, standard (>10 mm) 1 W P Filter paper 2, reinforced with polyester (>4 mm) 1 W P Filter paper 3, fine pored (>2 mm) 1 W P Rubber ring 2 W KG Body, pre-assembled 1 GLM Sealing cap 1 St Sealing ring 1 W LM Rubber ring (glued to item 31) 1 W KG Filter cage, exterior part 1 St O ring 1 W KG Filter cage, interior part 1 St *32 O ring, starting with serial # W KG *32 O ring, starting with serial # W KG *32 O ring, starting with serial # W KG *32 O ring, starting with serial # W KG Pre-assembled parts without item no.: Filter cage, pre-assembled (consisting of items ) Filter insert, pre-assembled (consisting of items 24, 28, 29, 31); at option: Filter insert 1, pre-assembled (>10 mm) 1 W Filter insert 2, pre-assembled (> 4 mm) 1 W Filter insert 3, pre-assembled (> 2 mm) 1 W *) Whenever you want to order spare parts: Please talk to Honeywell first. Do not forget to indicate serial numbers p.08

9 3.3.1 Spare parts drawing HON 906a / 906a t W M A Z 48 W W W 53, 54 W 54.1 W W 47 W , M A Z Version t 50.1 W W 61.1 M A Be sure to comply with tightening torques in table on page 4. W Parts should be held in stock for maintenance purposes All item numbers containing the marker.1 refer to version HON 906a t p.09

10 Spare parts lists HON 906a and HON 906a t Item Numno. Part no. Denomination ber W Material DN 25 DN 50 DN 80 DN Hood, pre-assembled 1 GGG Cheese head screw 6 St Cheese head screw 10 St Cheese head screw 16 St Filter paper + 2 rubber rings; at option: 44 Filter paper 1, standard (>10 mm) 1 W P Filter paper 2, reinforced with polyester (>4 mm) W P Filter paper 3, fine pored (>2 mm) 1 W P Rubber ring 2 W KG Body, pre-assembled at option: 45 Body, pre-assembled, PN 16 and PN 25 1 GGG Body, pre-assembled, class 150 B 1 GGG Sealing cap 1 St Sealing ring 1 W LM Rubber ring (glued to item 51) 1 W KG Filter cage, exterior part 1 St O ring 1 W KG Filter cage, interior part 1 St O ring 1 W KG Sealing cap 4 St Sealing ring 4 W LM Eye bolt 1 St Guide tube 1 St Threaded pin (setscrew) 2 St Magnet insert Washer 1 Ms Cap nut 1 Ms Version HON 906a t 42.1 Cheese head screw 6 NSt Cheese head screw 10 NSt Cheese head screw 16 NSt Sealing ring 1 W Cu O ring 1 W KG Sealing ring 4 W Cu Sealing ring 1 W K / NSt Pre-assembled parts without item no.: Filter cage, pre-assembled (consisting of items ) Filter insert, pre-assembled, (consisting of items 24, 28, 29, 31); at option: Filter insert 1, pre-assembled (>10 mm) 1 W Filter insert 2, pre-assembled (> 4 mm) 1 W Filter insert 3, pre-assembled (> 2 mm) 1 W p.10

11 3.4.1 Spare parts drawing, accessories, for HON 906, HON 907 and HON 906a (not for HON 906a t ) Z 75, 76 W 77 72, 73 W Z Ball valves in connecting lines and pressure compensation line Parts bearing marker.2 are additional parts you will need W Parts should be held in stock for maintenance purposes p.11

12 3.4.2 Spare parts list, accessories, for HON 906, HON 907 and HON 906a (not for HON 906a t ) Item Part no. no. Denomination Num- W Materials DN 25 DN 50 ber up to DN Screwed connection 2 St Sealing ring 2 W LM Screwed connection 2 St Union nut 4 St Progressive ring 4 W St Block ball valve 2 St Pressure gauge, at option: 78 Pressure gauge for flow direction left-right 1 LM Pressure gauge for flow direction right-left 1 LM Pressure gauge with reed contact for flow direction left-right 1 LM Pressure gauge with reed contact for flow direction right-left 1 LM Ball valves in connecting lines and pressure compensation line 77.2 Block ball valve 1 St Screwed connection 2 St Pre-assembled parts without item no.: Differential pressure gauge for HON * ) ) * ) Differential pressure gauge for HON * ) ) * ) Differential pressure gauge for HON 906a * ) ) * ) 1) Relevant order number for versions with ball valves in connecting lines and pressure compensation lines p.12

13 4. Parts for maintenance purposes Item Part no. no. Denomination Number DN 25 DN 50 DN 80 DN 100 DN 150 HON Filter paper + 2 rubber rings; at option: 4 Filter paper 1, standard (>10 mm) Filter paper 2, reinforced with polyester (>4 mm) Filter paper 3, fine pored (>2 mm) Rubber ring Sealing ring Rubber ring (glued to item 11) O ring *12 O ring, starting with serial # *12 O ring, starting with serial # *12 O ring, starting with serial # *12 O ring, starting with serial # O ring Sealing ring Filter insert 1, pre-assembled (>10 mm) Filter insert 2, pre-assembled (> 4 mm) Filter insert 3, pre-assembled (> 2 mm) HON Filter paper + 2 rubber rings; at option: 24 Filter paper 1, standard (>10 mm) Filter paper 2, reinforced with polyester (>4 mm) Filter paper 3, fine pored (>2 mm) Rubber ring Sealing ring Rubber ring (glued to item 31) O ring *32 O ring, starting with serial # *32 O ring, starting with serial # *32 O ring, starting with serial # *32 O ring, starting with serial # Filter insert 1, pre-assembled (>10 mm) Filter insert 2, pre-assembled (>4 mm) Filter insert 3, pre-assembled (>2 mm) *) Whenever you want to order spare parts: Please talk to RMG first. Do not forget to indicate serial numbers p.13

14 Item Part no. no. Denomination Number DN 25 DN 50 DN 80 DN 100 DN 150 HON 906a and HON 906a t 44 Filter paper + 2 rubber rings; at option: 44 Filter paper 1, standard (>10 mm) Filter paper 2, reinforced with polyester (>4 mm) Filter paper 3, fine pored (>2 mm) Rubber ring Rubber ring (glued to item 51) O ring HON 906a 47 Sealing ring O ring Sealing ring HON 906a t 47.1 Sealing ring O ring Sealing ring Sealing ring Filter insert 1, pre-assembled (>10 mm) Filter insert 2, pre-assembled (> 4 mm) Filter insert 3, pre-assembled (> 2 mm) Sealing ring Progressive ring p.14

15 For More Information To learn more about Honeywell s Advanced Gas Solutions, visit or contact your Honeywell account manager GERMANY Honeywell Process Solutions Honeywell Gas Technologies GmbH Osterholzstrasse Kassel, Germany Tel: +49 (0) Fax: +49 (0) HON Honeywell International Inc.