Gas Pressure Regulator RMG

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1 Gas Pressure Regulator RMG OPERATING AND MAINTENANCE INSTRUCTIONS/ SPARE PARTS Version 07/2010 Serving the Gas Industry Worldwide

2 Contents Page 1. General information Safety information 3 2. Specific maintenance instructions Pressure-compensating diaphragm Valve rod Tightening torques Lubricants Screw locking devices 3. Spare parts Spare parts drawings RMG 370 DN 25 and DN Spare parts drawings RMG 370 DN 25 and DN 50 7, Spare parts drawings RMG 370 DN 80, DN 100 and DN Spare parts drawings RMG 370 DN 80, DN 100 and DN Spare parts drawing regulating assembly Spare parts list regulating assembly 1 12, Spare parts drawing regulating assembly Spare parts list regulating assembly 2 15, 16, Spare parts drawing regulating assembly 1 with safety diaphragm Spare parts drawing regulating assembly 2 with safety diaphragm Spare parts lists regulating assemblies 1 and 2 with safety diaphragms Spare parts drawing regulating assembly 3 for DN 80 and DN Spare parts drawing regulating assembly 3 for DN Spare parts list regulating assembly 3 23, Spare parts drawing regulating assembly 0 for DN 25 and DN Spare parts list regulating assembly 0 for DN 25 and DN 50 26, Spare parts drawing regulating assembly 0 for DN Spare parts list regulating assembly 0 for DN 80 29, Spare parts drawing actuator K1a Spare parts drawing detail Z Spare parts drawing - SSV flap Spare parts drawing actuator K2a Spare parts drawing actuator K1a and K2a 34, Parts for maintenance purposes p.02

3 1. General information All persons involved with the assembly, operation and/or maintenance of the RMG 370 gas pressure regulator must read and understand all of the following documents: Technical product information this RMG document contains the technical data and dimensions of the equipment as well as instructions concerning construction and mode of operation. General operating manual for gas pressure regulators and safety devices this RMG document contains information on assembly and operation as well as general information on troubleshooting. Operating and maintenance instructions / spare parts this RMG document contains more detailed information on assembly and operation of the gas pressure regulator. There are national laws and regulations for all sorts of jobs on gas pressure governors, from planning to maintenance. Be sure to comply. (In Germany, for instance, DVGW work sheets G 600, G 459/II, G 491 and G 495.) Inspection and maintenance intervals depend mostly on operating conditions and the nature and properties of the gas. There are no general rules or recommendations for intervals. For Germany, we recommend to consider maintenance intervals as stated in DVGW work sheet G 495 in a first instance. However, in the mid-term, intervals must be adapted to the requirements of each specific equipment. During maintenance, components must be cleaned and then checked thoroughly. This is necessary even if there have not been any unusual observations during operation and/or functional testing. Checks must focus, in particular, on diaphragms and seals and all movable parts and their respective bearings. Any and all defective parts must be replaced with new ones. The same applies to O rings removed during disassembly. Do not use any spare / wear parts and/or oils & lubricants not specifically recommended in the RMG operating and maintenance instructions for spare parts. In the event spare / wear parts and/or lubricants & oils other than those specifically recommended are used, RMG shall not be liable for any defects and/or consecutive damages attributable to such use of illegal parts, lubricants, oils etc. Item numbers mentioned in the specific operating and maintenance instructions correspond with the numbers in the spare parts lists and drawings. Some parts in the lists and drawings are marked with a letter "W". We recommend to always have a reserve of those parts in stock for maintenance purposes. Those spare parts are put together in another separate list at the end of the spare parts list. 1.1 Safety information In this manual, safety information is highlighted by means of the following titles and eye catchers: Eye catcher used for: Danger! Danger to life and limb! Caution Note Danger of damage to property and/or the environment Important additional information p.03

4 2. Specific maintenance instructions 2.1 Pressure-compensating diaphragm During assembly, observe the correct mounting position of the valve. DN 25 and DN 50 DN 80 and DN 100 O ring Pressure-compensating diaphragm O ring Pressure-compensating diaphragm O ring DN 150 valve seat Ø 150 DN 150 valve seat Ø 100 Pressure-compensating diaphragm O ring Pressure-compensating diaphragm O ring 2.2 Valve stem In order to secure the diaphragm against unintentional movements when loosening and/or tightening the nut, secure the valve stem accordingly. The valve stem has a transverse bore for that purpose. Valve rod Lever p.04

5 2.3 Tightening torques MA Screws & bolts item no. Tightening torques in Nm Screws & bolts item no. Tightening torques in Nm Lubricants Components Lubricants RMG part no. all O rings and all sliding surfaces Silicone grease mounting and loop areas of diaphragms (apply a thin film) Balls (612, 621) all fastening screws and Silicone grease screwed pipe connections 2.5. Screw locking methods & devices Components Method/device RMG part no. Pressurized section (613) WEICONLOCK Threaded pin (300, 320) WEICONLOCK p. 05

6 3.1.1 Spare parts drawings RMG 370 DN 25 and DN 50 drawing shows DN 50 regulating assembly 1 Regulating assembly W W Version with RMG 915 RE 1, 2 and 3 DN 25 through DN W 1 W 2 3 4, 5 6 Y X X Version with bleed valve RE 1 and 2 DN 25 thru DN W Z W (only DN 50) 16 W 17 W (only DN 50) 32 33, 34 V W W (only DN 50) Y DN 25 thru DN W Z DN 25 through DN 150 SAV K1a/K2a V Version with remote indication "CLOSED" DN 25 through DN W 40 (only DN 50) (only DN 50) , p.06 Be sure to comply with tightening torques in table on page 05. W Parts should be held in stock for maintenance purposes.

7 3.1.2 Spare parts drawings RMG 370 DN 25 and DN 50 Item no. Denomination Number W Materials DN 25 DN 50 1 Hex screw 4 St Sealing ring 4 W LM Body, optional: 3 Body with SSV; PN16 1 GGG Body with SSV; PN16 1 GS Body with SSV; PN16 1 GS Body with SSV; CLASS GGG Body with SSV; CLASS GS Body with SSV; CLASS GS Body without SSV; PN16 1 GGG Body without SSV; PN16 1 GS Body without SSV; PN16 1 GS Body without SSV; CLASS GGG Body without SSV; CLASS GS Body without SSV; CLASS GS Hex screw 8 St Lock washer 8 St SSV cover, optional: 6 SSV cover 2 GGG SSV cover 2 GS SSV cover 2 GS O ring 1 W KG Lock washer 3 St Hex nut 3 St Locking screw 3 St Cable box Proximity switch Relay, optional: 13 Relay 230 V, 1 channel Relay 230 V, 2 channels Clamping plate 1 St O ring 1 W KG O ring 1 W KG O ring 1 W KG Flat head screw 3 St Metal foam ring 1 NSt W Parts should be held in stock for maintenance purposes. German abbreviations stand for the following materials: St... steel LM... light metal / alloy GMs... cast brass NSt... stainless steel Ms... brass GZn... cast zinc FSt... spring steel GS... cast steel AlBz... aluminium bronze NFSt... stainless spring steel GGG... spheroidal graphite cast iron K... synthetic materials Bz... bronze GBz... cast bronze KG... gummous synthetic materials Cu... copper GLM... cast light metal SSt... foamed materials p. 07

8 Item no. Denomination Number W Materials DN 25 DN Metal foam ring 1 NSt Pin 1 St O ring 1 W KG Cover, optional: 22 Cap 1 GGG Cap GS Cap GS Lock washer 2 St Hex screw 2 St Dowel pin 2 St Vent valve 1 St Adapter 1 St Sealing ring 1 W LM Sealing ring 1 W LM Screwed connection 1 St Screwed connection 1 St Bleed valve 1 St/Ms Union nut 1 St Cutting ring 1 St Screw plug RE1,2,3 1 St Screw plug RE0 1 St Round ring RE1,2,3 1 W KG Round ring RE0 W KG Hex screw 4 St Lock washer 4 St Sealing ring 2 W LM Sealing cap 2 St S.08

9 3.2.1 Spare parts drawings RMG 370 DN 80, DN 100 and DN 150 drawing shows DN 80 regulating assembly 2 Regulating assembly Version with regulating assembly 3 60 X 61 W W W W X Version with bleed valve Regulating assembly ,85 SAV K1a/K2a Be sure to comply with tightening torques in table on page 05. W Parts should be held in stock for maintenance purposes p.09

10 3.2.1 Spare parts lists RMG 370 DN 80, DN 100 and DN 150 Item no. Denomination Number W Materials DN 80 DN 100 DN Hex screw 4 St Lock washer 4 St O ring 1 W KG Hex screw 8 St Lock washer 8 St SSV cover, optional: 65 SSV cover 2 GGG SSV cover 2 GS SSV cover 2 GS Dowel pin 2 St Lock washer 3 St Hex nut 3 St Locking screw 3 St Hex nut 4 St Lock washer 4 St O ring 1 W KG Locking screw 4 St O ring 1 W KG Body, optional: 75 Body with SSV; PN16 1 GGG Body with SSV; PN16 1 GS Body with SSV; PN16 1 GS Body with SSV; Class150 1 GGG Body with SSV; Class150 1 GS Body with SSV; Class150 1 GS Body without SSV; PN16 1 GGG Body without SSV; PN16 1 GS Body without SSV; PN16 1 GS Body without SSV; Class150 1 GGG Body without SSV; Class150 1 GS Body without SSV; Class150 1 GS Metal foam ring 1 NSt Pin 1 NSt O ring 1 W KG Cover, optional: 79 Cap 1 GGG Cap 1 GS Cap 1 GS Lock washer 3 St Hex screw 3 St Screwed connection 1 St Bleed valve 1 St/Ms Union nut 1 St Cutting ring 1 St p.10

11 3.3.1 Spare parts drawing regulating assembly 1 Version with SRV Outlet pressure range W d 20 to 500 mbar W W 130 W W W W 115 W 116 W W W DN 25 valve seat Ø 25, Ø 31 DN 50 valve seat Ø W 122 W 123 W 124 W 125 W W Version with SRV blocked Outlet pressure range W d 20 to 1,000 mbar Be sure to comply with tightening torques in table on page 05. W Parts should be held in stock for maintenance purposes p.11

12 3.3.2 Spare parts list regulating assembly 1 Item no. Denomination Number W Materials DN 25 DN O ring 1 W KG Cover, spring housing 1 GLM Hexagon shaft 1 St Control spring, optional: 103 Control spring Wds 20 to 30 bar 1 FSt Control spring Wds 25 to 50 bar 1 FSt Control spring Wds 45 to 75 bar 1 FSt Control spring Wds 70 to 100 bar 1 FSt Control spring Wds 90 to 160 bar 1 FSt Control spring Wds 150 to 200 bar 1 FSt Control spring Wds 190 to 260 bar 1 FSt Control spring Wds 250 to 300 bar 1 FSt Control spring Wds 290 to 360 bar 1 FSt Control spring Wds 350 to 400 bar 1 FSt Control spring Wds 390 to 500 bar 1 FSt Control spring Wds 490 to 560 bar 1 FSt Control spring Wds 550 to 660 bar 1 FSt Control spring Wds 650 to 760 bar 1 FSt Control spring Wds 750 to 800 bar 1 FSt Control spring Wds 790 to 900 bar 1 FSt Control spring Wds 890 to 1000 bar 1 FSt Spring plate 1 LM Pressure spring 1 FSt Hex nut 1 St Lock washer 1 St Spring plate 1 St Diaphragm disk 1 LM Roll diaphragm 1 W KG Hex screw 20 St Washer 20 St Diaphragm housing UT 1 GLM Check piece 1 LM Sealing ring 1 W LM O ring 1 W KG Guide belt 1 W KG Ring segment ø25 2 Ms Ring segment ø31, ø50 2 St Diaphragm plate, optional: 119 Diaphragm plate Ø25 1 LM Diaphragm plate Ø31 1 LM Diaphragm plate Ø50 1 LM Diaphragm, optional: 120 Diaphragm Ø25 1 W KG Diaphragm Ø31 1 W KG Diaphragm Ø50 1 W KG p.12

13 Item no. Denomination Number W Materials DN 25 DN Pressure disc, optional: 121 Pressure disc Ø25 1 LM Pressure disc Ø31 1 LM Pressure disc Ø50 1 LM Reducer, optional: 122 Reducer Ø25 1 LM Reducer Ø31 1 LM Valve seat, optional: 123 Valve seat Ø25 1 W LM Valve seat Ø31 1 W LM Valve seat Ø50 1 W LM Pressurized section, optional: 124 Pressurized section Ø25 1 W LM Pressurized section Ø31 1 W LM Valve cone Ø50 1 W LM Sealing ring, optional: 125 Sealing ring Ø25 1 W KG Sealing ring Ø31 1 W KG Sealing ring Ø50 1 W KG O ring 1 W KG Hexagon adjusting ring 1 St Dowel pin 1 St Sealing ring 1 W LM O ring 1 W KG Setpoint adjusting screw, complete 1 St/Ms Diaphragm housing OT 1 GLM Screwed connection 1 St Sealing ring 1 W LM Sealing ring 1 St Slotted grid plate 1 KG Sealing ring 1 W LM Screwed connection 1 St Washer 1 LM Hex nut 1 St Valve stem, complete 1 W Ms/NSt Valve plate, at option: 142 Valve plate Ø25 1 W LM Valve plate Ø31 1 W LM Valve plate Ø50 1 W LM Lock washer 1 St Hex nut 1 St Hex nut 1 St Lock washer 1 St Washer 1 St p.13

14 3.4.1 Spare parts drawing regulating assembly 2 Version with SRV Outlet pressure range Wd 20 to 500 mbar W Version with SRV blocked Outlet pressure range Wd 490 to 1,000 mbar 235 W only DN Z W W 220 only DN50 W 221 W W W 228 W 229 W 230 W 231 Version DN 50 with valve seat Ø Z 241 W W 245 W W W Type DN 80 valve seat Ø 60, Ø 80 DN 100 valve seat Ø 60, Ø p.14 Be sure to comply with tightening torques in table on page 05. W Parts should be held in stock for maintenance purposes.

15 3.4.2 Spare parts list regulating assembly 2 Item no. Denomination No. W Materials DN 50 DN 80 DN Flat head screw 2 St Half-ring 2 St O ring 1 W KG Axial needle bearing 1 St Axial disc 2 St Spring plate, cpl., optional: 204 Spring plate Wds 20 to 500 mbar 1 St/Ms Spring plate Wds 490 to 1000 mbar 1 Ms Control spring, optional: 205 Control spring Wds 20 to 30 bar 1 FSt Control spring Wds 25 to 50 bar 1 FSt Control spring Wds 45 to 75 bar 1 FSt Control spring Wds 70 to 100 bar 1 FSt Control spring Wds 90 to 160 bar 1 FSt Control spring Wds 150 to 200 bar 1 FSt Control spring Wds 190 to 260 bar 1 FSt Control spring Wds 250 to 300 bar 1 FSt Control spring Wds 290 to 360 bar 1 FSt Control spring Wds 350 to 400 bar 1 FSt Control spring Wds 390 to 500 bar 1 FSt Control spring Wds 490 to 560 bar 1 FSt Control spring Wds 550 to 660 bar 1 FSt Control spring Wds 650 to 760 bar 1 FSt Control spring Wds 750 to 800 bar 1 FSt Control spring Wds 790 to 900 bar 1 FSt Control spring Wds 890 to 1000 bar 1 FSt Adjusting spindle, complete 1 St O ring 1 W KG Adjusting piece 1 LM Control spring for SRV, optional: 209 Control spring pd +15 mbar 1 FSt Control spring pd +30 mbar 1 FSt Control spring pd +60 mbar 1 FSt Hex nut 1 St Lock washer 1 St Spring plate, optional: 212 Spring plate Wds 20 to 500 mbar 1 St Spring plate Wds 490 to 1000 mbar 1 St Diaphragm disc 1 LM Roll diaphragm 1 W KG Hex screw 32 St p.15

16 Item no. Denomination No. W Materials DN 50 DN 80 DN Washer 32 St Diaphragm housing OT 1 GLM Diaphragm housing UT 1 GLM Check piece 1 LM Sealing ring 1 W LM O ring 1 W KG Guide belt 1 W KG Ring segment 2 St Diaphragm plate, optional: 224 Diaphragm plate ø 31 1 LM Diaphragm plate ø 50 1 LM Diaphragm plate ø 60 1 LM Diaphragm plate ø 80 1 LM Diaphragm plate Ø100 1 LM Diaphragm, optional: 225 Diaphragm Ø31 1 W KG Diaphragm Ø50 1 W KG Pressure-compensating diaphragm ø 60 1 W KG Pressure-compensating diaphragm ø 80 1 W KG Pressure-compensating diaphragm ø100 1 W KG Pressure disc, optional: 226 Pressure disc ø 31 1 LM Pressure disc ø 50 1 LM Pressure disc ø 60 1 LM Pressure disc ø 80 1 LM Pressure disc Ø100 1 LM Hex nut 1 St Valve seat, optional: 228 Valve seat ø 31 1 W LM Valve seat ø 50 1 W LM Valve seat ø 60 1 W LM Valve seat ø 80 1 W LM Valve seat Ø100 1 W LM Pressurized section (valve cone), optional: 229 Pressurized section ø 31 1 W LM Valve cone ø 50 1 W LM Pressurized section ø 60 1 W LM Pressurized section ø 80 1 W LM Pressurized section Ø100 1 W LM S.16

17 Item no. Denomination No. W Materials DN 50 DN 80 DN Sealing ring, optional: 230 Sealing ring ø 31 1 W KG Sealing ring ø 50 1 W KG Sealing ring ø 60 1 W KG Sealing ring ø 80 1 W KG Sealing ring ø100 1 W KG O ring 1 W KG Reducer ø31 1 LM Hexagon adjusting ring 1 St Dowel pin 1 St O ring 1 W KG Suspended spring dome, complete 1 St Hex nut 1 St Lock washer 1 St Washer 1 St Spring plate W ds 490 to 1000 mbar 1 St Sealing ring 1 W LM Screwed connection 1 St Washer 1 LM Valve rod 1 W Ms/NSt Valve plate, at option: 245 Valve disc ø 31 1 W LM Valve disc ø 50 1 W LM Valve disc ø 60 1 W LM Valve disc ø 80 1 W LM Valve plate Ø100 1 W LM Lock washer 1 St Hex screw 1 St O ring 1 W KG Reducer, optional: 249 Reducer ø60 1 LM Reducer ø80 1 LM Screwed connection 1 St Sealing ring 1 W LM Sealing ring 1 St Slotted grid plate 1 KG S.17

18 Spare parts drawing regulating assembly 1 with safety diaphragm W W Be sure to comply with tightening torques in table on page 05. W Parts should be held in stock for maintenance purposes p.18 For parts without item # please see regulating assembly 1.

19 Spare parts drawing regulating assembly 2 with safety diaphragm W W Be sure to comply with tightening torques in table on page 05. W Parts should be held in stock for maintenance purposes. For parts without item # please see regulating assembly S.19

20 3.5.2 Spare parts lists regulating assemblies 1 and 2 with safety diaphragms Item no. Denomination Number W Materials DN 25 DN 50 DN 80 DN Threaded pin (setscrew) 1 St Washer 1 St Locking screw 1 NSt Sphere 1 NSt Spring plate 1 St Diaphragm disc, reworked 1 LM Safety diaphragm 1 W KG Distance piece 1 NSt Pipe bend 1 St Hex nut 2 St Distance piece 1 LM Hex screw 20 St Washer 20 St Ring SM 1 LM Valve stem, complete 1 W Ms/NSt Threaded pin (setscrew) Washer 1 St Locking screw 1 NSt Sphere 1 St Spring plate 1 St Diaphragm disc, reworked 1 LM Safety diaphragm 1 W KG Distance piece NSt Pipe bend 1 St Hex nut 2 St Distance piece 1 LM Hex screw 32 St Washer 32 St Ring SM 1 LM Valve stem, complete 1 W Ms/NSt p.20

21 Spare parts drawing regulating assembly 3 for DN 80 and DN 100 Z W W W W W Z W W W 387 W W W 368 W W W W W 372 Valve seat Ø100 Valve seats - Ø 60 and Ø 80 Version SRV blocked Be sure to comply with tightening torques in table on page 05. W Parts should be held in stock for maintenance purposes p.21

22 Spare parts drawing regulating assembly 3 for DN W Valve seat - Ø 100 Valve seat - Ø W W Be sure to comply with tightening torques in table on page 05. W Parts should be held in stock for maintenance purposes p.22

23 3.6.2 Spare parts list regulating assembly 3 Item no. Denomination Number W Materials DN 80 DN 100 DN Flat head screw 2 St Half-ring 2 St Axial needle bearing 1 St Axial disc 2 St Adjusting spindle, complete 1 St Control spring, optional: 354 Control spring Wds mbar 1 FSt Control spring Wds mbar 1 FSt Control spring Wds mbar 1 FSt Control spring Wds mbar 1 FSt Control spring Wds mbar 1 FSt Control spring Wds mbar 1 FSt Adjusting piece 1 LM Control spring for SRV, optional: 356 Control spring pd +15 mbar 1 FSt Control spring pd +30 mbar 1 FSt Spring plate 1 St Diaphragm disc 1 LM Roll diaphragm 1 W KG Hex screw 24 St Washer 24 St Diaphragm housing UT 1 GLM Check piece 1 LM O ring 1 W KG Guide belt 1 W KG Guide belt 2 W KG Ring segment 2 St Diaphragm plate, optional: 367 Diaphragm plate ø 60 1 LM Diaphragm plate ø 80 1 LM Diaphragm plate Ø LM Diaphragm plate ø LM O ring 1 W KG O ring 1 W KG Sealing ring, optional: 370 Sealing ring ø 60 1 W KG Sealing ring ø 80 1 W KG Sealing ring ø W KG Sealing ring ø W KG Lock washer 1 St Hex nut 1 St Reducer, optional: 373 Reducer ø 60 1 LM Reducer ø 80 1 LM Reducer ø LM O ring 1 W KG Eye bolt 2 St p.23

24 3.6.2 Spare parts list regulating assembly 3 Item no. Denomination Number W Materials DN 80 DN 100 DN O ring 1 W KG Spring plate, complete 1 St/Ms Suspended spring dome, complete 1 St O ring 1 W KG Diaphragm housing OT 1 GLM Screwed connection 1 St Sealing ring 1 W LM Sealing ring 1 St Slotted grid plate 1 KG Sealing ring 1 W LM Washer 1 LM Screwed connection 1 St Pressure-compensating diaphragm, optional: 388 Pressure-compensating diaphragm ø 60 1 W KG Pressure-compensating diaphragm ø 80 1 W KG Pressure-compensating diaphragm ø W KG Pressure-compensating diaphragm ø W KG Pressure disc, optional: 389 Pressure disc Ø 60 1 LM Pressure disc Ø 80 1 LM Pressure disc Ø LM Pressure disc Ø LM Hex nut 1 St Valve stem, complete 1 W Ms/NSt Valve seat Ø 60 1 W LM Valve seat Ø 80 1 W LM Valve seat Ø W LM Valve seat Ø W LM Pressurized section, optional: 393 Pressurized section ø 60 1 W LM Pressurized section ø 80 1 W LM Pressurized section Ø W LM Valve cone ø Valve plate, at option: 394 Valve plate Ø 60 1 W LM Valve plate Ø 80 1 W LM Valve plate Ø W LM Valve plate ø W LM Hex nut 1 St Safety washer 1 St Washer 1 St Pressure ring ø100 1 LM Pressure ring Ø140 1 LM Flat head screw 2 St O ring 1 W KG p.24

25 3.7.1 Spare parts drawing regulating assembly 0 for DN 25 and DN 50 W W 453 W W W 439 W W 442 W 443 Type DN 25 valve seat Ø 25, Ø31 DN 50 valve seat - Ø 31 X Y Z W W W 459 Z 478 W W 465 W 481 W W 482 W W Valve seat - Ø 50 X Version with RMG 915 Y Version with bleed valve W , 477 Be sure to comply with tightening torques in table on page 05. W Parts should be held in stock for maintenance purposes p.25

26 Item no. Denomination Number W Materials DN 25 DN O ring 1 W KG Cover, spring housing 1 LM Hexagon shaft 1 St Control spring, optional: 433 Control spring W ds 1.0 bar to 2.5 bar 1 FSt Control spring W ds 2.0 bar to 4.0 bar 1 FSt Hex nut 1 St Lock washer 1 St Sealing ring 1 W LM Diaphragm disc 1 LM Check piece 1 LM Roll diaphragm 1 W KG O ring 1 W KG Base 1 St O ring 1 W KG O ring 1 W KG Distance piece with bush 1 LM/NSt Hex nut 1 St Reducer, optional: 446 Reducer for valve seat ø 25 1 LM Reducer for valve seat ø 31 1 LM Pressurized section, optional: 447 Pressurized section for valve seat ø 25 1 W LM Pressurized section for valve seat ø 31 1 W LM Valve cone for valve seat ø50 1 W LM O ring 1 W KG Lock washer 1 St Hexagon adjusting ring 1 St Dowel pin 1 St Sealing ring 1 W LM O ring 1 W KG Setpoint adjusting screw, complete 1 St/Ms Hex screw 8 St Diaphragm cap 1 St Hex screw 4 St Sealing ring 4 W LM Hex nut 8 St Ring segment, optional: 460 Ring segment for valve seat ø 25 2 Ms Ring segment for valve seats ø 31, ø 50 2 St p.26

27 Item no. Denomination Number W Materials DN 25 DN Diaphragm plate, optional: 461 Diaphragm plate for valve seat ø 25 1 LM Diaphragm plate for valve seat ø 31 1 LM Diaphragm plate for valve seat ø 50 1 LM Diaphragm, optional: 462 Diaphragm for valve seat ø 25 1 W KG Diaphragm for valve seat ø 31 1 W KG Diaphragm for valve seat ø 50 1 W KG Pressure disc, optional: 463 Pressure disc for valve seat ø 25 1 LM Pressure disc for valve seat ø 31 1 LM Pressure disc for valve seat ø 50 1 LM Valve stem, complete 1 W Ms/NSt Valve seat, optional: 465 Valve seat Ø 25 1 W LM Valve seat Ø 31 1 W LM Valve seat Ø 50 1 W LM Sealing ring, optional: 466 Sealing ring for valve seat ø 25 1 W KG Sealing ring for valve seat ø 31 1 W KG Sealing ring for valve seat ø 50 1 W KG Valve plate, at option: 467 Valve plate for valve seat ø 25 1 W LM Valve plate for valve seat ø 31 1 W LM Valve plate for valve seat ø 50 1 W LM Hex nut 1 St Sealing ring 1 W LM Screwed connection 1 St Pipe 1 St Screwed connection 1 St Vent valve 1 St Screwed connection 1 St Bleed valve 1 St/Ms Union nut 1 St Cutting ring 1 St Sealing ring 1 W LM Screwed connection 1 St Sealing ring 1 W LM Washer 1 LM Screwed connection 1 St p.27

28 3.8.1 Spare parts drawing regulating assembly 0 for DN 80 with valve seats Ø 60 and Ø W W W W W W Z W W W Z Version with RMG 915 and bleed valve 541 W W W W W W W Be sure to comply with tightening torques in table on page 05. W Parts should be held in stock for maintenance purposes , p.28

29 3.8.2 Spare parts list regulating assembly 0 for DN 80 Item no. Denomination Number W Materials DN Flat head screw 2 St Half-ring 2 St O ring 1 W KG Axial needle bearing 1 St Axial disc 2 St Spring plate 1 St/Ms Control spring, optional: 505 Control spring W ds 1.0 bar to 2.5 bar 1 FSt Control spring W ds 2.0 bar to 4.0 bar 1 FSt Adjusting spindle, complete 1 St Diaphragm disk 1 LM Roll diaphragm 1 W KG Cheese head screw 12 St O ring 1 W KG Base 1 St Lock washer 4 St Lock washer 12 St Hex nut 12 St Lock washer 4 St Cheese head screw 4 St Cheese head screw 4 St Hex nut 1 St Pressurized section, optional: 519 Pressurized section for valve seat ø 60 1 W LM Pressurized section for valve seat ø 80 1 W LM Sealing ring, optional: 520 Sealing ring for valve seat ø 60 1 W KG Sealing ring for valve seat ø 80 1 W KG Valve plate, at option: 521 Valve plate for valve seat ø 60 1 W LM Valve plate for valve seat ø 80 1 W LM Lock washer 1 St Hexagon adjusting ring 1 St Dowel pin 1 St O ring 1 W KG Hex nut 1 St Washer 1 St Diaphragm cap 1 St Sealing ring 1 W LM Screwed connection 1 St p.29

30 Item no. Denomination Number W Materials DN Check piece 1 LM Sealing ring 1 W LM Washer 1 LM Screwed connection 1 St O ring 1 W KG O ring 1 W KG Bushing 1 St Ring segment 2 St Pressure-compensating diaphragm, optional: 539 Pressure-compensating diaphragm for valve seat ø 60 1 W KG Pressure-compensating diaphragm for valve seat ø 80 1 W KG Diaphragm plate, optional: 540 Diaphragm plate for valve seat ø 60 1 LM Diaphragm plate for valve seat ø 80 1 LM Pressure disc, optional: 541 Pressure disc for valve seat ø 60 1 LM Pressure disc for valve seat ø 80 1 LM Valve stem, complete 1 W Ms/NSt Valve seat, optional: 543 Valve seat Ø 60 1 W LM Valve seat Ø 80 1 W LM O ring 1 W KG Hex nut 1 St Sealing ring 1 W LM Screwed connection 1 St Pipe 1 St Screwed connection 1 St Vent valve 1 St Screwed connection 1 St Bleed valve 1 St/Ms Union nut 1 St Cutting ring 1 St S.30

31 Spare parts drawing actuator K1a drawings show DN 25 and DN W 602 W W 608 W W W Y see p. 32 Z see p W W W X Version w/ RMG W X Release at overpressure only W Release at underpressure only 652 W Release at overpressure and underpressure 653 MA Be sure to comply with tightening torques in table on page 05. W Parts should be held in stock for maintenance purposes p.31

32 Detail Z Version for DN 80 thru DN 150 W W View Y SSV flap Version DN W W Versions DN 50 thru DN W W W p.32 W Parts should be held in stock for maintenance purposes.

33 Spare parts drawing actuator K2a W 682 W W Parts should be held in stock for maintenance purposes. For items missing, see K1a p.33

34 3.9.2 Spare parts list actuators K1a and K2a Item no. Denomination Number W Material DN 25 DN 50 DN 80 DN 100 DN Sealing ring 1 NFSt Retaining bolt 1 NSt O ring 1 W KG O ring 1 W KG Bushing 1 Ms Torsion spring 1 NSt Sleeve 1 NSt Axial bearing 1 K O ring 1 W KG O ring 1 W KG Spindle bush 1 Ms Screwed plug, optional: 611 For version without approach switch 2 KG For version with 1 approach switch 1 KG Sphere 2 NSt Pressurized section 1 LM Thread insert 4 St Lock washer 4 St Hex screw 4 St O ring 1 W KG Hex nut 4 St Sealing ring 1 FSt Cheese head screw 4 St Sphere 6 NSt Spring retainer 1 K Lock bushing, complete 1 LM/St Spring housing 1 GLM Valve stem, complete 1 NSt/St Spring plate 1 K Spring plate 1 Ms Pipe 1 LM SSV axle 1 NSt/St Bushing 1 Ms Pressure spring 1 NFSt Switch housing, optional: 632 Switch housing for 1 approach switch 1 GLM Switch housing for 2 approach switches 1 GLM Sealing ring 1 NFSt Lock bushing 1 NSt Sealing ring 1 W LM Screwed connection 1 St O ring 1 W KG SSV bottom, complete 1 GLM Pressure spring 1 FSt Pressure disc 1 LM p.34

35 Item no. Denomination Number W Material DN 25 DN 50 DN 80 DN 100 DN Diaphragm disc 1 St Diaphragm 1 KG On / off valve RMG NSt/St Control spring, optional: 644 W dso mbar 1 FSt W dso mbar 1 FSt W dso mbar 1 FSt W dso mbar 1 FSt W dso 500-1,500 mbar 1 FSt W dso 1,300-1,700 mbar 1 FSt W dso mbar 1 FSt W dsu 5-15 mbar 1 FSt W dsu mbar 1 FSt W dsu mbar 1 FSt W dsu mbar 1 FSt Sealing ring 1 KG SSV sealing cap 1 GLM Adapter 1 St Vent valve 1 St Sealing ring 1 W LM Screwed connection 1 St Sealing ring 1 W LM Retention tube 1 LM Sealing ring 2 W NFSt Feather key 1 NSt Hub, complete 1 Ms Splint 1 NSt Castle nut 1 NSt Sealing ring 1 NFSt Washer 1 Ms O ring 1 W KG Plate 1 Ms Piston, vulcanised 1 W NSt/KG Pressure spring 1 NFSt Lever 1 NSt Valve insert 1 Ms Sealing ring 1 NFSt O ring 1 W KG Hex nut 1 St Support ring 1 LM O ring 1 W KG SSV diaphragm 1 KG Intermediate ring 1 LM O ring 1 W KG Diaphragm disc, complete 1 LM/St/ p.35

36 4. Parts for maintenance purposes Item no. Denomination Number DN 25 DN 50 DN 80 DN 100 DN Sealing ring O ring O ring O ring O ring O ring Sealing ring Sealing ring Round ring RE1,2, Round ring RE Sealing ring O ring O ring O ring O ring Regulating assembly O ring Roll diaphragm Sealing ring O ring Guide belt Diaphragm, optional: 120 Diaphragm Ø Diaphragm Ø Diaphragm Ø Valve seat Ø Valve seat Ø Valve seat Ø Pressurized section, optional: 124 Pressurized section Ø Pressurized section Ø Valve cone ø Sealing ring, optional: 125 Sealing ring ø Sealing ring ø Sealing ring ø O ring Sealing ring O ring Sealing ring Sealing ring Valve stem, complete Valve plate, at option: 142 Valve plate Ø Valve plate Ø Valve plate Ø p.36

37 Regulating assembly 2 Item no. Denomination Number DN 25 DN 50 DN 80 DN 100 DN O ring O ring Roll diaphragm Sealing ring O ring Guide belt Diaphragm Ø Diaphragm Ø Pressure-compensating diaphragm ø Pressure-compensating diaphragm ø Pressure-compensating diaphragm ø Valve seat ø Valve seat ø Valve seat ø Valve seat ø Valve seat Ø Pressurized section (valve cone), optional: 229 Pressurized section ø Valve cone ø Pressurized section ø Pressurized section ø Pressurized section Ø Sealing ring ø Sealing ring ø Sealing ring ø Sealing ring ø Sealing ring ø O ring O ring Sealing ring Valve rod Valve disc ø Valve disc ø Valve disc ø Valve disc ø Valve plate Ø O ring Sealing ring p.37

38 Regulating assemblies 1 and 2 with safety diaphragms Item no. Denomination Number DN 25 DN 50 DN 80 DN 100 DN 150 Regulating assemblies 1 and 2 with safety diaphragms 306 Safety diaphragm Valve stem, complete Safety diaphragm Valve stem, complete Regulating assembly Roll diaphragm O ring Guide belt Guide belt O ring O ring Sealing ring ø Sealing ring ø Sealing ring ø Sealing ring ø O ring O ring O ring Sealing ring Sealing ring Pressure-compensating diaphragm ø Pressure-compensating diaphragm ø Pressure-compensating diaphragm ø Pressure-compensating diaphragm ø Valve stem, complete Valve seat ø Valve seat ø Valve seat Ø Valve seat Ø Pressurized section ø Pressurized section ø Pressurized section Ø Valve cone ø Valve disc ø Valve disc ø Valve plate Ø Valve plate ø O ring p.38

39 Regulating assembly 0 Item no. Denomination Number DN 25 DN 50 DN 80 DN 100 DN O ring Sealing ring Roll diaphragm O ring O ring O ring Pressurized section for valve seat ø Pressurized section for valve seat ø Valve cone for valve seat ø O ring Sealing ring O ring Sealing ring Diaphragm for valve seat ø Diaphragm for valve seat ø Diaphragm for valve seat ø Valve stem, complete Valve seat, optional: 465 Valve seat Ø Valve seat Ø Valve seat Ø Sealing ring for valve seat ø Sealing ring for valve seat ø Sealing ring for valve seat ø Valve plate, at option: 467 Valve plate for valve seat ø Valve plate for valve seat ø Valve plate for valve seat ø Sealing ring Sealing ring Sealing ring p.39

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