Variable Speed Motor Products Catalogue

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1 Variable Speed Motor Products Catalogue DZF series DC brush motor SVF series frequency variable synchronous motor AVF series frequency variable asynchronous motor DC motor Synchronous motor Asynchronous motor GuangDong M&C Electric Power Co.Ltd Add No.739 Dong Feng East Rd,Guangzhou, China P.c Tel Fax

2 Company Profile With the coordination of china electic motor association,m&c have sucessfully acquired 8 electric motor factories, they are:guangzhou M&CElectric motor manufacturing company(since 1996),Guangdong Electirc motor Co., Ltd(Since 1945),Nanjin Boda ELectric motor manufacturing Company(Since 1967),Tianjin M&C DC motor Co., Ltd(Since 1956),Fuan M&C Electric Motor Manufacturing Co., Ltd(Since 2001),Ningbo Silang electrical Appliance Co., Ltd(Since 1989). Jinhua Bida Electric motor Co., Ltd(Since 2003)Shantou Mocro Motor Co., Ltd(Since 1952). M&C Company is one of the largest group of electric motor of companies in China. We have a large range of products ranging from AC, DC and Brushless motor from fractional horse-power to medium and large motors.m&c Company is the exclusive exporter for the China Electric Motor Association.The M&C electric motors are manufactured by our experienced specialists ready to help you with all your electric motor requirements in China and abroad. M&C electric motors meet UL, CE, CSA, ISO requirements Contact M&C for superior service and favourable pricing. Application GuangDong M&C Electric Power Co.Ltd Add No.739 Dong Feng East Rd,Guangzhou, China P.c Tel Fax mc@china-electricmotor.com

3 Series DZF D-C Machines Features and Uses Series DZF D-C machines are new developed products of our factory. The products are found wide use for prime mover in various machinery, such as mill auxiliary in metallurgical industry, metal cutting machine-tool, paper-making, print, textile, printing and dyeing, cement-making, plastic extruding machine etc. Outline mounting dimensions of the motors comply with IEC 72 Standard, except for the axial distance between the mounting holes(dimension B). Performances and technical require-ments of the motors can be checked in accordance with IEC 34-1 Standard of the international Electrotechnical Commis-sion,or DIN Norm of the Deutsche Industrie-Norm. The angular shape of the machine makes good use of space.the motors have laminated yokes, which means than when used on rectifier power supplies they can endure both current ripple and rapid current changes(load change) urder dynamic condition. The stator design leads to high accuracy of pole spacing and consequent good communicaticn. Motors are class F insulated. with reliable insulating construction and impregnating process, ensuring stable dielectric performance and excellent heat dissipation. The motors possess the features of small size, good performance, light weight, large output, high efficiency and reliability, being able to match the current international advanced level. The motors can be lastingly operated from fully controlled three phase bridge without a smoothing reactor. Motors for 160V may be operated on single phase bridge thyristor. In that case,a smoothing reactor, whose inductance is specified in Item Defination Example: DZF Code for endsheild * Code for armature core length* * Center height (mm) Code for series* * * 1 * The digit 1,2 for short, and long endshield. ** As regards frame size DZF-112, the first digit means No. of poles, the second digit for core length. *** The letter Z for d-c machine, the gigit F for ordinal number of the fourth series design.

4 Electrical Performance 1. Data listed in the technical data sheet should be employed under the following conditions; a. Altitude above sea level maximal 1,000m; b. Cooling air temperature maximal 40 ; c. Ambient conditions for motors should be free from acidic, alkali fumes or other aggressive gases which corrode insulation; d. Duty: Continuous(S1); e. Armature and field circuit for motors may be either operated on staticthyristor controlled supplies, or from d-c generator; f. Performsnces of motors all comply with State Standard GB/T755<<Fundamental technical rules for electrical machines>>. 2. Nominal rated voltage: 160V or 440V, Values for 220V or 400V or other voltage may be derived on request. 3. Rated speed: and 200r/min. lotal nine grades. Decrease armature voltage to make speed regulating under constant torque, lowering down field voltage to make speed regulating at constant output. Speed regulating range: see technical data. The given multiple of load to rated load of different speed regulating range: see technical data. The given multiple of load to rated load of different speed range see Appendix 1. The torque can be remained consta by reducing speed via armature voltage weakening below ratsd value. It is stipulated that armature speed range down to maximal 20r/min at constant torque and stable running. 4. Nominal field voltage: 180V. Other excitation voltage are also acceptable on request. Forced excitation is allowed with the voltage of less than 500V. When a motor is normally runnning, its excitaion current must not be higher than the rated excitation current. To assure the reliability of insulation of excitation system, the motor must be protected against self-induced voltages by a release resistor connected in parallel with the field winding when the wxcitation circuit of the motor is interrupted. At rated field voltage the value of shunt resistor is about seven times field winding resistance(cold). While the field voltage is higher than nominal voltage, the value of shunt resistance may be lower than seven times field resistance, otherwise higher than seven times. 5. Four frame size compensating windings are provided. For frame size Z4-250 and DZF-280 the,otors are feasible with a compensating winding too. 6. A marked earthing terminal is provided for the motors. 7. The efficiencies listed in the data sheet are for rated output, voltage and speed, and include excitation losses, excluding separate ventilating fans. 2

5 Construction 1. Protection, mounting and type of construction: a. Types of protection of the whole series: Ip21S b. Mounting modes comply with the State Standard GB/T997 stipulated as follows. Mounting Type IMB-3 IMB-35 IMV-1 IMV-15 Table 1 For Use in DZF-100~Z4-450 DZF-100~Z4-315 DZF-100~Z4-225 (The machines are always delivered with feet, even when they are flange-mounted) DZF-100~Z4-315 DZF DZF DZF DZF 2. Methode of Cooling: Modes of cooling for all teh motors are separate cooling, force ventilated. Cooling by frame radially fan, and attached an air filter. Modes of cooling for motors may be made into three types, namely IC-06, IC-17 and IC- 37. a. For DZF-100~DZF-160, the blower is mounted on the non-drive side. b. For DZF-180~DZF-450, the blower is mounted on the drive side. c. The required cooling air volume, air pressure and fan motor capacity are shown below. Air Volume Static Pressure Motor Output Frame Size m 3 /h Pa kw DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF All the ventilating fan motors are of three phase, two pole, 380V. 3

6 Motors with the following five methods of cooling can be also ordered, but prior consultations are needed. a. Frame size 100 up to 180 may be made into the totally enclosed, frame cooled motor(ic410); b. Frame size 160 up to 250 may be made into the separately ventilated motor with blower mounted on its nondrive side(ic05); c. Frame size 100 up to 160 may be maed into the self cooled open motor with its own fan mounted on the shaft (IC01). d. Frame size 160 up to 315 may be maed into totally enclosed motor with internal cooling air circulation by independent air-air heat exchanger mounted on it (IC666); e. Frame size 160 up to 450 may be made into totally enclosed motor with independent air-water heat exxchanger mounted on it (IC86w). 3. Standard terminal box mounting is on the fight hand side seen from the drive end of the motor. As an alternative, mounting at the top or on the left-hand side is possible on request. 4. Motors, if need be, can be fitted a tachogenerator or other accessories at the non-drive end. 5. Motors, when directly coupled, must use elastic or flexible couplings. The drive and driven nuits must be aligned with the utmost care. Radial forces acting on the shaftextenwsions (belt or pinion drive) must not exceed the values given in the diagrams on the following pages (see Appendix 2). Motors are of compact structure, elegant appearance, spacious terminal box, eadier wiring, servrcing and maintenance. Remarks: The ratings, output and speed range through field weakening etc. listed below are merely for reference. For purposes of incessantly adopting up-todate technology, the data listed in the following table are subject to relevant change. Notice on Order 1. Please refer to our catalogue before ordering. If the types, ratings you need are not covered by our booklet please contact us. Should you have particular needs, please offer us specific proposal in advance. A contract or pilot production agreement may be made when the requirements are fixed by common consent. 2. Please write clearly the type, out put, volts, speed, duty, type of construction excitation, field voltage, No. of shaft-end, location of terminal box, necessary accessories and spare parts etc. 3. If the humid-tropical typr required, please mark ÒTHÓ behind the original type No. 4

7 5

8 1. Ball bearing AS* 2. Screw of bearing cover AS 3. Bearing cover AS outer 4. Oil-cap of ball bearing AS & NS** 5. Oil nipple AS & NS 6. Bearing cover AS inner 7. Centrifugal disc AS 8. Headless screw for centrifugal disc AS & NS 9. Endshield AS 10. Fastening screw of endshield AS & NS 11. Balancing disc AS 12. Frame 13. Main pole 14. Compole 15. Screw of main pole 16. Screw of compole 17. Compensating winding 18. Armature 19. Commutator 20. Brush rocker 21. Brush holder 22. Carbon brush 23. Endshield NS 24. Fastening screw with washer NS 25. Bearing cover NS inner 26. Screw of bearing cover NS 27. Bearing cover NS outer 28. Centrifugal disc NS 29. Endplate NS 30. Screw of endplate NS 31. Ball bearing NS 32. Terminal box 33. Outlet plate with gasket-sealing 34. Terminal 35. Terminal box lid 36. Grounding bolt 37. Screw of louvre NS 38. Louvre NS Note: * AS: Drive side ** NS: Non-drive side 6

9 Technical Data Table 2 Type Rated Rated Speed Speed with Arm. Field Arm. Arm. Field Smoothing Eff. Moment Wt. Out put Field Curr. Power Circuit Circuit Inductance Induct. of Weaking Resistance Inductance Inertia PN 160V 400V 440V nf IN PF R LA LF LR GD 2 kw r/min r/min A W (20 ) mh H mh % kg.m 2 kg DZF DZF-112/ DZF-112/ DZF-112/ DZF-112/

10 Type Rated Rated Speed with Arm. Field Arm. Arm. Field Eff. Moment Wt. Out put Speed Field Curr. Power Circuit Circuit Inductance of Weaking Resistance Inductance Inertia PN 400V 440V nf IN PF R LA LF GD 2 kw r/min r/min A W (20 ) mh H % kg.m 2 kg DZF DZF DZF DZF DZF DZF DZF

11 Type Rated Rated Speed with Arm. Field Arm. Arm. Field Eff. Moment Wt. Out put Speed Field Curr. Power Circuit Circuit Inductance of Weaking Resistance Inductance Inertia PN 400V 440V nf IN PF R LA LF GD 2 kw r/min r/min A W (20 ) mh H % kg.m 2 kg DZF DZF DZF DZF DZF DZF

12 Type Rated Rated Speed with Arm. Field Arm. Arm. Field Eff. Moment Wt. Out put Speed Field Curr. Power Circuit Circuit Inductance of Weaking Resistance Inductance Inertia PN 400V 440V nf IN PF R LA LF GD 2 kw r/min r/min A W (20 ) mh H % kg.m 2 kg DZF DZF DZF DZF DZF DZF

13 Type Rated Rated Speed with Arm. Field Arm. Arm. Field Eff. Moment Wt. Out put Speed Field Curr. Power Circuit Circuit Inductance of Weaking Resistance Inductance Inertia PN 400V 440V nf IN PF R LA LF GD 2 kw r/min r/min A W (20 ) mh H % kg.m 2 kg DZF DZF DZF DZF DZF

14 Type Rated Rated Speed with Arm. Field Arm. Arm. Field Eff. Moment Wt. Out put Speed Field Curr. Power Circuit Circuit Inductance of Weaking Resistance Inductance Inertia PN 400V 440V nf IN PF R LA LF GD 2 kw r/min r/min A W (20 ) mh H % kg.m 2 kg DZF DZF DZF DZF DZF DZF DZF DZF

15 Type Rated Rated Speed with Arm. Field Arm. Arm. Field Eff. Moment Wt. Out put Speed Field Curr. Power Circuit Circuit Inductance of Weaking Resistance Inductance Inertia PN 400V 440V nf IN PF R LA LF GD 2 kw r/min r/min A W (20 ) mh H % kg.m 2 kg DZF DZF DZF DZF DZF DZF DZF

16 Type Rated Rated Speed with Arm. Field Arm. Arm. Field Eff. Moment Wt. Out put Speed Field Curr. Power Circuit Circuit Inductance of Weaking Resistance Inductance Inertia PN 400V 440V nf IN PF R LA LF GD 2 kw r/min r/min A W (20 ) mh H % kg.m 2 kg DZF DZF DZF DZF

17 Type Rated Rated Speed with Arm. Field Arm. Arm. Field Eff. Moment Wt. Out put Speed Field Curr. Power Circuit Circuit Inductance of Weaking Resistance Inductance Inertia PN 400V 440V nf IN PF R LA LF GD 2 kw r/min r/min A W (20 ) mh H % kg.m 2 kg DZF DZF

18 DZF-100~Z4-160 Fig 1 DZF-180~DZF-450 Horizontal Foot-Mounted Table 3 Type Mounting Dimensions in millimeter Outline Dimensions in millimeter A B C D E F GA DA EA FA GC H K AB AC AD HD L L1 h DZF DZF DZF112/ DZF-112/ DZF-112/ DZF-112/ DZF-112/ DZF-112/ DZF-112/ DZF-112/ DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF mm 16

19 Horizontal Foot-Mounted Table 3 mm Type Mounting Dimensions in millimeter Outline Dimensions in millimeter A B C D E F GA DA EA FA GC H K AB AC AD HD L L1 h DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF

20 Horizontal Foot-Mounted Table 3 mm Type Mounting Dimensions in millimeter Outline Dimensions in millimeter DZF A B C D E F GA DA EA FA GC H K AB AC AD HD L L1 h DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF Z DZF DZF DZF DZF DZF DZF DZF DZF ZYS-A 300mm All Type can be provided with Type ZYS-A d-c tachogenerator made by our factory. In that case. The dimension L of the motor length with increase 300mm. 18

21 DZF Z4-180~Z4-315 Fig 2 Z4-100~Z4-160 Horizontal Flanged Foot-Mounted Table 4 Type Mounting Dimensions in millimeter Outline Dimensions in millimeter A B C D E F GA DA EA FA GC H K M N S Holes T P AB AC AD HD L L1 DZF DZF DZF-112/ DZF-112/ DZF-112/ DZF-112/ DZF-112/ DZF-112/ DZF-112/ DZF-112/ DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF mm 19

22 Horizontal Flanged Foot-Mounted Table 4 mm Type Mounting Dimensions in millimeter Outline Dimensions in millimeter A B C D E F GA DA EA FA GC H K M N S Holes T P AB AC AD HD L L1 DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF DZF ZYS-A 300mm All Type can be provided with Type ZYS-A d-c tachogenerator made by our factory. In that case. The dimension L of the motor length with increase 300mm. 20

23 IIustration (Appendix 1) 1. Multiple of load implies the multiple of armature current (armature circuit characteristic factor). 2. The figures beside the curves in the drawing are the rated speed of motors. 3. The multiple of load under speed regulation via field weakening for frame size DZF-160 and below may consult with the manufacturer. Appendix 1: Armature Circuit Characteristic Factor 21

24 DZF DZF DZF DZF DZF DZF DZF DZF

25 Permanent Magnetism Frequency Variable Speed Reguration Synchronous Motor.OVERVIEW For SVF series permanent magnet frequency control tri-phase synchronous motor, because its rotor applies rare-earth permanent magnet material, gaining strong magnetic field, big start torque and small start current. It can gain broad frequency speed regulation and the speed is strictly controlled by frequency. It is with high efficiency, power-saving and other advantage(the efficiency is 5%~10% high than equal asynchronous motor, power factor is nearly 1 and power-saving is 10%). Besides, it s with simple structure, easy maintainence, reliable running and long life. Its seat no., power class and mounting size is all matched up to the international IEC standard. It's applied widely in machine tool, elevator, spinning, printing and dyeing, plastic cement, paper making, packing, food, chemical engineering, building, metallurgy, mine and other fields require speed regulation tranmission agent..specification Apply advanced electromagnetic design software to optimize the design, reasonable electromagnetic design solution and stator- rotor groove coordination. Fully consider the frequency conversion power supply method, can match to kinds of transducer both at home and abroad, building the best open-loop AC no class speed regulation control system, making the motor run steadily under stated frequency range. Reasonable magnetic field design and magnet density distribution, let motor work in a broden frequency range and work more quietly. Apply F Class or H Class macromolecule insulation material, twice vacuum lacquer-immersed insulated technics, making motor have strong adaptive capacity to overvoltage caused by transducer high-frequency carrier wave. Small volume and light weight. Mounting size matches up to GB motor, strong commonality. Can be used in kinds of wicked environments, even the long-term low-speed working, frequently start and other situation.

26 .Item Defination SVF 200 L 2 4 Poles Symbol of Core Length Symbol of Frame Length Shaft Height mm -Please refer to our catalogue before ordering. AC Permanent Magnet Synchronous Motor.Manufacture Standard Motor type PM Frequency Variable Speed Reguration Synchronous Motor Voltage Three phase 380V or 220V (Customized) Reference speed 3000rpm,1500rpm,1000rpm (Customized) Power Range 0.3kW 75kW IP IP55 Vibration Rank ISO2373 R Insulation Rank B,F Cooling Type Self air cooling <11kW Force fan cooling >11kW Mounting Type IMB3,IMB5,IMB35,IMV1 Thermal Protector thermal protector 2 PT100(opertion) Encoder Sin,cos encoder, rotary transformer Spare Parts Braker Painting customized altitude <1000 condiction temperature relative humidity <90% (without condensation) Output shaft Standard,customized design

27 .Technical Data Sheet (Synchronous 3000rpm) Rated Rated Rated Rated Rated Moment of Torque Max speed Item power torque speed current voltage inertia constant kw N.m rpm rpm A V Kg.m 2 N.m/A SVF-63-L SVF-71-L SVF-71-L SVF-71-L SVF-80-L SVF-90-L SVF-100-L SVF-112-L SVF-112-L SVF-132-L SVF-132-L (Synchronous 1500rpm) Rated Rated Rated Rated Rated Moment of Torque Max speed Item power torque speed current voltage inertia constant kw N.m rpm rpm A V Kg.m 2 N.m/A SVF-63-L SVF-71-L SVF-71-L SVF-71-L SVF-80-L SVF-90-L SVF-100-L SVF-112-L SVF-132-L SVF-160-L (Synchronous 1500rpm) Rated Rated Rated Rated Rated Moment of Torque Max speed Item power torque speed current voltage inertia constant kw N.m rpm rpm A V Kg.m 2 N.m/A SVF-63-L SVF-71-L SVF-71-L SVF-71-L SVF-80-L SVF-90-L

28 SVF-100-L SVF-112-L SVF-112-L SVF-132-L Permanent Magnetism Synchronous Servo Motor(with Cooling Fan) Rated Rated Rated Rated Rated Moment of Torque Max speed Item power torque speed current voltage inertia constant kw N.m rpm rpm A V Kg.m 2 N.m/A SVF-H E SVF-H E SVF-H F SVF-H F SVF-H F SVF-H G SVF-H G SVF-H G SVF-H E SVF-H E SVF-H F SVF-H F SVF-H F SVF-H G SVF-H G Performance Curve

29 .Mounting Dimensions IMB3 Power(kw) Frame Shaft Dimensions Mounting Dimensions Overall Dimensions A 25Hz 50Hz 25Hz 50Hz B H D FXGD G E A B C K AB AC HD LB1 LB2 LB3 LB4 0.25, , j6 6X j6 6X S j6 8X L j6 8X L j6 8X L j6 8X M j6 8X S k6 10X M k6 10X M k6 12X L k6 12X LB1 is the total length for the common frequency conversion ; LB2 is the total length for the brake; LB3 is the total length for the encoder; LB4 is the total length for the encoder and brake IMB5

30 Power(kw) Frame Shaft Dimensions Mounting Dimensions Overall Dimensions A 25Hz 50Hz 25Hz 50Hz B H D F GD G E T M N P AC AD HD LB1 LB2 LB3 LB4 0.25, , j6 6X j6 6X S j6 8X L j6 8X L j6 8X L j6 8X M j6 8X S k6 10X M k6 10X M k6 12X L k6 12X LB1 is the total length for the common frequency conversion ; LB2 is the total length for the brake; LB3 is the total length for the encoder; LB4 is the total length for the encoder and brake

31 AVF Series Three-phase Variable Frequency Speed Regulation Asynchronous Motor Overview AVF Series Motor is designed by adopting advanced technology of foreign products and CAD. It can run smoothly with constant with constant torque values within the range of 1:10 at a low speed (Frequency 50Hz) and have high value of startup torque and low value of startup current. The motor can also have constant output power when it runs with the FM range not less than 1:2 at a low speed (Frequency 50Hz-100Hz). AVF Series Motor can match various kinds of SPWM converter plant both at home and abroad. In comparison with other speed regulating systems, it features high efficiency of energy saving, wide range of speed regulating ratio and strong adaptability of speed regulating. Besides. AVF Series Motor has low vibration and low noise. Its power grades and the height of the centerline of the frame are in conformity with IEC international standards. Its corresponding systems are highly compatible with those of A2 Series three-phase Asynchronous Motor. The two systems can be interchangeable and compatible with each other. It is so far one of the most advanced systems in the world. AVF Series Motor is equipped with independent cooling fan that assures the good cooling effects at different speeds. AVF Series Motor is now widely used in the transmission shaft of numerical control machine. Textile. Metallurgy and so on. When used for constant torque speed regulating or for diving the exhaust fan, pumps that have the decrease torque, the good output of the speed regulating system can perfectly match its mechanical characters with load and conduce to energy saving and auto-control. It is an ideal equipment for stepless speed regulating. Environmental Conditions Altitude above sea level maximal 1,000m; Cooling air temperature maximal 40; International Protection:IP44,IP54,IP55; Relative humidity:<90%(<20 C) Duty SI continous Insulation rank Standard voltage 380 V, Frequency 50Hz, and we can customized design by your side. Performnce Curve For 50Hz & 60Hz power system supply, the motor speed reguration frequency is 5~100Hz(6~120Hz) (1:20),motor perform constant torque characteristic at (5~50Hz,6~60Hz), and perform constant power characteristic at (50~100Hz,60~120Hz). Voltage-Frequency curve Torque-Frequency curve

32 Technical Data Sheet Mounting Type Cooling Fan Specification

33 Dimensions IMB5 IMB3 IMB35 Frame NO. pole pole pole pole pole pole pole pole pole pole

34 Contact US GuangDong M&C Electric Power Co.Ltd Add No.739 Dong Feng East Rd,Guangzhou, China P.c Tel Fax

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