The ULTIMATE CLAMPING TECHNOLOGY.

Transcription

1 PNEUMAX FOR AUTOMOTIV The ULTIMATE CLAMPING TECHNOLOGY. Innovation begins with Research and Development and extends to industrial processes and business activities, with the ultimate aim of total customer satisfaction. INNOVATION DOWN TO THE LAST DETAIL

2 TABLE OF CONTENTS 4 WHY PNX 4 Company structure 6 Product Development 8 Worldwide presence 9 Customer-oriented global service 1 High product availability 11 Warranty 1 Quality under each aspect 13 One source supplier CLAMPING 1 C-series 59 K-series 9 HE-series 98 LOCATING 99 R-series 116 RC-series 13 HP-series 13 F-series 136 HANDLING 137 J-series 143 JK-series 148 PIVOTING 149 P-series 158 SENSOR

3 INNOVATION DOWN TO THE LAST DETAIL Extensive Product Range covering Clamping, Locating, Handling, Pivoting functions, with all options required in the BIW production lines. 3

4 COMPANY STRUCTURE TH YEAR 1, m MANUFACTURING LOCATION 4

5 INNOVATION DOWN TO THE LAST DETAIL 5 THINKING HEADS 7 MLN ETURNOVER 5

6 PRODUCT DEVELOPMENT Our steps towards the highest level of efficiency and superior quality 1 PRODUCT CONCEPT Market requirement evaluation and product specs definition by product management. The project team analyzes the technical feasibility and sets a general timeline PROTOTYPING After a structural mechanics simulation analysis, the R&D team prepares a CAD model which is used with a 3 axis printing-moulding machine to manufacture the first prototypal batches. A first evaluation of the product concentrates on the functional and dimensional requirements. ELECTRONICS INTEGRATION Electronic components are developed and manufactured in-house by Pneumax to be integrated in any system or as interface to any protocol. FMEA The first close-to-series samples are machined, using the latest generation machinery. The first FMEA is prepared.

7 5 EVALUATION AND INSPECTION Life test and approval. The products are subjected to functional, performance, temperature tests for millions of cycles. 6 7 INNOVATION DOWN TO THE LAST DETAIL ENGINEERING The engineering department evaluates and adopts the most suitable manufacturing technology and assembly procedure to implement, using 3D simulation programs. PRODUCT INDUSTRIALIZATION The industrialization team together with the technical department develop any specific equipment and tool required. Suppliers evaluation is accomplished. 8 PILOT SERIES RELEASE AND PRODUCT AUDIT Verication and validation that the product meets the requirements. 7

8 WORLDWIDE PRESENCE 13 Distribution network through international subsidiaries 7 national subsidiaries 43 approved dealers in further countries Europe Czech Republic France Germany Poland Portugal Russia Spain Spain (Catalunia) Sweden United Kingdom Asia China India Singapore South America Brasil 8 For a complete list of our distributors and contacts, please visit our website or contact our sales representatives at info@pneumaxspa.com

9 CUSTOMER-ORIENTED GLOBAL SERVICE INNOVATION DOWN TO THE LAST DETAIL Pneumax guarantees quick component availability and prompt service, as well as technical and application support worldwide. Pneumax offers continuous engineering support, from suggesting the best solution to the customers applications based on the latest technological standards, to sizing the components and systems and to providing comprehensive documentation, 3D and components layout. 9

10 HIGH PRODUCT AVAILABILITY Pneumax, with its commitment to continuous improvement, is equipped with the latest generation machinery with fast set up times, to achieve high productivity and to guarantee a quick and high delivery capability. Most of the goods from our core product lines are dispatched from our shelves. Our production maching dept., at the forefront in manufacturing, is online synchronized with our planning dept. to allow the fastest possible goods work flow from order receipt to dispatch from our shelves. FLEXIBLE VERSATILE VERSATILE VERSATILE VERSATILE ADA TIVE to new requirements at short notice. 1

11 WARRANTY INNOVATION DOWN TO THE LAST DETAIL 3 MLN CYCLES MADE IN ITALY NO BACKLASHES NO WEAR CONSTANT FUNCTIONAL PARAMETERS, PERFORMANCE LEVEL AND REPEATABILITY OVER TIME 11

12 QUALITY UNDER EACH ASPECT QUALITY PRODUCT Pneumax has proven its commitment to quality of: through automated inspection processes at each step of the manufacturing MANUFACTURING through regular tooling and machinery inspection and calibration PRODUCT RANGE through continuous R&D activities PROCESS through regular internal quality audits LOGISTICS through a regular monitoring of lead time, completeness, flexibility and productivity AFTER SALES through quick and professional technical support, and effective reaction time for the supply of the spare parts Pneumax is pursuing total quality in full respect of environmental and safety conditions in compliance with ISO 91:8, ISO 11:4 and OHSAS 181:7 towards a high level of environmental awareness and sustainability. Standards and regulatory Compliance 1

13 ONE SOURCE SUPPLIER INNOVATION DOWN TO THE LAST DETAIL Selection of Pneumatic Components for the Automotive Industry Pneumax is a ONE-SOURCE SUPPLIER for the Automotive Industry with a comprehensive line of: Pneumatic drives Valves Valve terminals Communication control blocks Compressed air preparation Grippers Exhaustive range of clamping, locating, handling and pivoting devices for BIW. ECOMPACT Compact Cylinders according to ISO 187 Standard The new barrel clean profile has two sensor slots on the three sides suitable for sensors housing, without need for adaptors Aluminum end caps All edges are carefully rounded Version with adjustable end stroke pneumatic cushioning is also available, still complying to the ISO 187 required overall dimensions Non rotating version upon request ECOLIGHT ISO 1555 STANDARD-BASED LIGHT CYLINDERS End plates: die-casting aluminum Rod: C43 chromed steel or stainless steel Barrel: aluminum alloy anodised Rod-guide bushing: spheroid bronze on steel band with PTFE coat Seals: Standard: NBR oil resistant rubber, PUR piston rod seals upon request Lightweight bodies and end caps ECOFLAT Profiled tube has two T slots on the side hosting sensors without adaptors Two additional connections are also available on rear cover for cylinder supply Female rod/male rod Female push/pull rodmale push/pull rod 13

14 ONE SOURCE SUPPLIER Selection of Pneumatic Components for the Automotive Industry RODLESS CYLINDERS Space saving option over conventional cylinders Heavy duty construction for demanding applications Profiled tube allows mounting of sensors on the two sides of carriage, by means of brackets Standard accessories include foot mounting brackets for installation on cylinder end caps, intermediate mounting brackets to give support to long stroke cylinders under load (over one metre), an oscillating coupling device for installation between the mounting plate and the load With linear control unit No maintenance 14 SHORT STROKE COMPACT CYLINDERS ISO 643 STANDARDBASED MICROCYLINDERS Profiled tube has three T slots on the three sides hosting sensors without adaptors A complete range of accessories makes them easy to install under any conditions Mounting pattern according to ISO 6431, to adapt to most of the mounts Single or double acting versions Non-rotating device available Tandem push with common or independent rods UNITOP version available Threaded end covers Without rear eye version Push/pull rod version Rolled end covers Non-rotating hexagonal rod for applications where the cylinder is used as a guide and support Stainless Steel AISI 316 end covers available Nylon 66 reinforced with glass fibres end covers available

15 INNOVATION DOWN TO THE LAST DETAIL GUIDED COMPACT CYLINDERS ROTARY ACTUATORS Suitable for compression, conveyance, manipulation, pushing, lifting and stopping applications Single compact cylinder with integral guided rods, designed with installation flexibility and space saving features Cover plates: UNI 579 aluminum alloy casting Central body: oxidised aluminum Pinion: cemented and tempered 18 NiCrMo4 Rack: C43 Barrel: anodised aluminum Ra =.3-.5 Sliding shoe: acetal resin Cushion bushings: hardened aluminum Piston: vulcanized rubber block on steel core with incorporated permanent magnet or without magnet plus rear spacer for non magnetic version Seals: NBR 8 shore rubber Cushion adjustment screw: nickel plated steel Rotating angle adjustment assy: nickel plated brass Female or male pinion The rod guide is available with: Self-lubricating bronze bushes useful for absorbing lateral loads and forces, especially as a stopper Bearing bushes guaranteeing high precision and uniform movement with low friction characteristics, useful with misaligned loads Mounting on three sides through holes or T slots Adjustable mounting holes in the front plate ensure safe and accurate assembly FRL COMPRESSED AIR PREPARATION Modular design No additional devices required for the assembly Zinc alloy body or reinforced technopolymer body with threaded aluminum insert connections Wall mounting possibility with M4 screws protected by covers Transparent technopolymer bowl screwed to the body Shock resistant bowl with technopolymer protection Water level visibility on 36 even with bowl protection assembled Automatic water drainage bowl available on request Metal rod scrapers upon request 15

16 ONE SOURCE SUPPLIER Selection of Pneumatic Components for the Automotive Industry ISO 157 VALVE MANIFOLD SERIES OPTYMA VALVE MANIFOLD SERIES With electric control interface Aluminum die casted body Aluminum die casted sub-base 1/4 threaded connections Monostable and bistable Quick connection to sub-base through screws Multipolar through SUB-D 37 pin Multipolar through SUB-D 5 pin Vast array of valve sizes for every application Flow rate up to 55 Nl: solenoid pilots are low consumption and fitted on the same side of the valve Mono stable and bi stable valves with the same dimensions Easy and fast assembly on the sub base through one-screw mounting solution Possibility to replace a valve without the need of disconnecting the pneumatic pipes Electrical and pneumatic connections on the same side Possibility to operate with different pressures and vacuum Quick coupling connections for consumption, exhaust and air supply all on the same side 16 SERIAL SYSTEMS Serial connections with: PARALLEL GRIPPERS The parallel grippers cater for larger openings (three different strokes for each diameter) with synchronised operation via a pinion-rack system with high strength thanks to a double piston mechanism DeviceNet PROFIBUS PROFINET EtherNet Radial grippers (18 ) Three-points grippers Angle grippers Mini slides

17 INNOVATION DOWN TO THE LAST DETAIL TECNO FUN PANEL SYSTEMS Line of different logic functions which can be used everywhere in the secondary pneumatic circuit and can be installed directly onto the main pneumatic components (distributors or cylinders) Modular design allows multiple logic functions to be connected together easily Pneumax provides its customers with complete solutions, panel and cabinet assemblies upon control diagrams designs Custom configured, ready-to-install plates, with wiring and tubing included for a direct and quick connection to the machine Combinations of components from our product range will fulfil each required function Available functions: Flow control valves Pressure regulators Block valves Quick exhaust valves OR gates AND gates Pressure gauges Pressure regulators + pressure gauges Block valves + flow control valves Block valves + quick exhaust valves PROPORTIONAL REGULATORS Modern industrial applications require increasingly high performances from any pneumatic component. The speed and thrust of a pneumatic cylinder may need to vary dynamically when an operation is running. Our electronically controlled proportional regulators can modify pressure over time. Closed loop regulator a pressure transducer in the circuit transmits a continuous analog signal to the microprocessor, which compares the reference value with the detected one and supplies the control solenoid valve accordingly. Three sizes are available, with flow rates up to 4, Nl/min. Mainly used in closing systems, painting systems, tensioning systems, packaging systems, pneumatic braking systems, force control for welding grippers, thickness compensation systems, balancing systems, laser cutting, pressure transducers for the control of modulating valves, test benches, force control for buffers on polishers, etc. 17

18 THE ULTIMATE CLAMPING TECHNOLOGY 18

19 INNOVATION DOWN TO THE LAST DETAIL C-SERIES K-SERIES HE-SERIES R-SERIES RC-SERIES HP-SERIES F-SERIES J-SERIES JK-SERIES clamping locating handling P-SERIES pivoting 19

20 PNEUMAX FOR AUTOMOTIV The ULTIMATE CLAMPING TECHNOLOGY. Innovation begins with Research and Development and extends to industrial processes and business activities, with the ultimate aim of total customer satisfaction. INNOVATION DOWN TO THE LAST DETAIL

21 CLAMPING C-SERIES K-SERIES HE-SERIES European and NAAMS Standard clamps High compensation clamps High Efficiency clamps

22 THE LIGHTEST AND MOST COMPACT INNOVATION DOWN TO THE LAST DETAIL Pneumax clamps series have all been developed with a modern and compact design which goes towards enhancing the operational performances, such as the cycle time, combined with a very limited total weight without compromising their strength and resistance. Due to the material chosen for the housings and the clamping arms, a high quality aluminum alloy, as well as due to the compact design of the cylinder and the housings, to minimize any interfering contours, Pneumax devices are the lightest and most compact power clamps in the market. 1

23 FIELD RELIABILITY All our clamps series are equipped with an internal hard stop which secures a precise and backlash-free positioning. No adjustment neither maintenance operations are required. The structural strength and stiffness of the our clamps series ensure limited deflection even with longer clamping arms. The shaft and the housings are so precisely guided that no side backlash of the clamping arm can take place. The sensor is process proven and certified: it is immune to magnetic fields complying to EMC EN :7 + A1:1. These features enhance the reliability of the clamps during their operating cycles and for the whole service life. All the functional components have been calculated by the FEM (Finite Element Method) and have been designed for maximum structural resistance and fatigue strength.

24 MAINTENANCE FRIENDLY SOLUTIONS INNOVATION DOWN TO THE LAST DETAIL Easily accessible stepless opening angle adjustment. Simple field adjustment of the clamp arm opening angle from the rear and front side of the clamp with an Allen wrench or a screw gun, One access point to opening angle adjustment on each side WITH THE SHORTEST SET-UP TIME ON THE MARKET. This allows for an optimum setting of the opening angle to provide the shortest cycle times without interference during load and unload procedures. It generates savings in the warehouse management as the clamp can be set in any opening angle from to 135 > only 1 clamp at stock for each size! Complete reliability of the angle adjustment over time: integrated mechanism secures the adjusted position and prevents any sliding or opening angle displacement. A retain mechanism secures the adjustment tool in its seat and prevents the Allen wrench to fall down during the adjustment procedure. Even without air, the clamp can be toggle-locked through the adjustment means. PATENT PENDING 3

25 HIGH RESISTANCE TO CONTAMINATION AND CORROSION IP68 for the sensor IP56 for the clamps The clamp IP integrity is safeguarded even if the sensor has been removed. Completely encapsulated design of the clamps: the toggle mechanism is fully encapsulated within the lightweight aluminum body construction. Sandblasted housings and long life built-in zinc protected components in rust prevention. The clamps are all equipped with sealed roller bearings, to prevent any contamination from entering the bearings. Protection against weld spatter, dirt and coolants enabling clamps to operate continuously in extreme environments. 4

26 AN EFFICIENT CUSHIONING SYSTEM INNOVATION DOWN TO THE LAST DETAIL Original cushioning system which prevents abrupt movements, decelerates the arm mass, enhances the cycle time and contributes to guaranteeing a longer life of the clamps. Economic advantage: if mass complies with specification, no flow control valve is required as all clamps have calibrated fixed orifices into the ports. Less noise Less abrupt movements no slamming no shocks Less impact forces generated by dynamic stress factor Shorter cycle time Controlled movements Longer life time 5

27 INDUCTIVE SENSOR 1 sensor for all product families and all series COMPLETELY ENCAPSULATED VERSION WHICH SAFEGUARDS THE CLAMP IP INTEGRITY EVEN IF REMOVED EASILY REMOVABLE STEPLESS ORIENTATION OF THE CONNECTOR ALL METAL SENSOR IP68 CONFORMITY DECLARATION EMC COMPLIANCE TO EN :7 + A1:1 OPTIMAL LED VISUALIZATION FROM PATENT PENDING 6 EACH ANGULAR ORIENTATION Quick set up and changeover: easy removal and a quick changeover which can be achieved in less than a minute.

28 INTEGRATED MANUAL OPERATION INNOVATION DOWN TO THE LAST DETAIL Robust solution with extremely compact and flat dimensions. Sturdy and durable. Handle rotation area is smaller than arm opening angle. Secure, quick and easy mounting of the handle. USER FRIENDLY SOLUTION Ergonomic handle for a safe operation. Low force required to engage the toggle linkage manually. PATENT PENDING 7

29 TECHNOLOGICAL AND MODERN DESIGN All our clamp series have been designed with an eye to their distinctive technological solutions, such as that used for the clamping arms, which is innovative and patent pending, and the sensor. Robust, designed for harsh conditions, powerful but with a streamlined look. PATENT PENDING 8

30 ORDERING STRING C1-SERIES INNOVATION DOWN TO THE LAST DETAIL C 1 P 63 E G 4 S 1 VERSION C = clamp MOUNTING PATTERN STANDARD 1 = European mount OPERATION P = pneumatic M = manual D = pneumatic with 1 = = SIZE = Ø mm 5 = Ø 5 mm 63 = Ø 63 mm 3 = SENSOR PORTS ARM MOUNT ARM MATERIAL E = electronic with M1 swivel connector N = no sensor G = GAS N = NPT D = dual GAS ports on rear end cap A = dual NPT ports on rear end cap 1 = = 3 = 4 = A = aluminum S = steel CLAMP ARM TYPE 1 = wishbone, central, 15 mm offset, Ø 6H7 - Ø 9 mm* = wishbone, right, 15 mm offset, Ø 6H7 - Ø 9 mm* 3 = wishbone, left, 15 mm offset, Ø 6H7 - Ø 9 mm* 4 = wishbone, central, mm offset, Ø 6H7 - Ø 9 mm 5 = wishbone, right, mm offset, Ø 6H7 - Ø 9 mm 6 = wishbone, left, mm offset, Ø 6H7 - Ø 9 mm Please see the charts in the datasheets for arm position as well as for max. opening angle *for size 8 mm > mm offset *for size mm > Ø 6H7 - Ø 7 mm 9

31 4 4 WEIGHT 1. * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 C1PE Power clamp European std mm bore M6-1 DEEP 38.5±.5 4 5* * M1x1 M6-1 DEEP ± ±.5 4 5* * M1x ±.1 6 1± ±.5 Ø6 H7-1 DEEP 4.35 Ø6 H7-1 DEEP ± ± ±.5 7.5±.1 8 H7 47±.5 7.5±.1 8 H7 M6-1 DEEP G1/8" M6-1 DEEP G1/8" Technical features Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder. Operating features Operating pressure Lubrication 5 from to 8 bar 33 all the devices are lubricated 8 for life at the factory. Inline air lubrication isn t required ± * 5 33 Ø6 H7-8 DEEP 6 MAX 8 35* G1/8" ± * 48 Ø6 H7-8 DEEP 6 MAX 35* G1/8" 48 3

32 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ± REV. - 17/6/ ±.5 1±.5 7 D1 VERSION Ø6 H7-1 DEEP M6-1 DEEP A Ø6 H7-1 DEEP M6-1 DEEP ±.5 7.5±.1 5± ±.5 5* ± ±.5 5* * H * M1x1 M1x1 6±.1 6± M6-1 DEEP G1/8" 35* 47±.5 8 H ±.1 G1/8" 7 Ø6 H7-8 DEEP ±.5 M6-1 DEEP 5* G1/8" 161 MAX 35* G1/8" Ø6 H7-8 DEEP ±.5 5* 161 MAX 6 6 M5x14 screws M5x14 Tightening screws torque: 5 N m Tightening torque: 5 N m D VERSION M5x1 screws M5x1 Tightening screws torque: 5 N m Tightening torque: 5 N m D3 VERSION M5x1 screws M5x1 Tightening screws torque: 5 N m Tightening torque: 5 N m INNOVATION DOWN TO THE LAST DETAIL Manual operation D D3 WEIGHT 1.75 D1 handle included Handle swivel angle C1D_E Power clamp European std mm bore With manual operation Arm opening angle Handle swivel angle A

33 REV. - 31/3/ CLAMPING ARMS ±.1 15±.1 16 ±.1 ±.1 16 mm shaft 16 ±. ±. 9±.1 7 ±. ±. 9±.1 7 Aluminum Steel 3± ±.1 ±. ±. 9± Ø6 H7 Ø7 8 3±.1 16 Ø6 H7 Ø Ø6 H7 Ø mm shaft 15 mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B161 Aluminum Central N/A Q161 Steel Central N/A B16 Aluminum Right N/A Q16 Steel Right N/A B163 Aluminum Left N/A Q163 Steel Left N/A Screws: M6x Tightening torque: 1 N m ANGLE POS mm shaft mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B164 Aluminum Central N/A N/A Q164 Steel Central N/A N/A B165 Aluminum Right N/A N/A Q165 Steel Right N/A N/A B166 Aluminum Left N/A N/A Q166 Steel Left N/A N/A Screws: M6x Tightening torque: 1 N m ANGLE POS. 4 3

34 FUNCTIONAL CHARTS SIZE mm INNOVATION DOWN TO THE LAST DETAIL Clamping moment (at 5 bar) 13 N m Holding moment 38 N m The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. Air consumption REV. - 17/6/15 Tooling weight chart Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar s 1. Load () Air consumption (Nl) Calculation tool available upon demand 1.7 s LVE NO FLOW VAD REQUIRE Opening angle ( ) Distance from center of gravity to pivot point (mm) Please consult our technical representatives 33

35 WEIGHT * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 C1P5E Power clamp.7 M1-1 DEEP 55±.5 M1-1 DEEP M1-1 DEEP ±.5 * 55± * * M1x M1x1 M1x European std 5 mm bore ± ±.5 1±.5 Ø1 H7-1 DEEP 36.5±.1 Ø1 55 H7-1 DEEPØ1 H7-1 DEEP ± ± ±.1 5* 93±.1 3±.1 3±.1 5* 5* 93±.1 93± Technical features 71.5± ±.5 1 N9 M8-1 DEEP 1 N9 M8-1 DEEP Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder. Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required ±.1 7±.5 Ø8 H7-1 DEEP 11±.1 Ø8 H7-1 DEEP 7±.5 3* 3* MAX MAX

36 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 16/6/ ± ± D1 VERSION Ø1 H7-1 DEEP M1-1 DEEP 1 A Ø1 H7-1 DEEP M1-1 DEEP 1 55±.5 * 36.5± ± ± ±.5 * ± ±.1 7±.5 3* ±.1 7±.5 3* N9 1 N M1x1 3±.1 5* * ±.1 93± M8-1 DEEP M8-1 DEEP Ø8 H7-1 DEEP MAX Ø8 H7-1 DEEP MAX 3.5 M1x1 3± D VERSION M5x14 screws Tightening torque: 5 N m INNOVATION DOWN TO THE LAST DETAIL Manual operation D WEIGHT 3.1 D1 handle included Handle swivel angle C1D_5E Power clamp European std 5 mm bore With manual operation Arm opening angle Handle swivel angle A M5x1 screws Tightening torque: 5 N m M5x1 screws Tightening torque: 5 N m

37 REV. - 31/3/ CLAMPING ARMS 15±.1 8± ±.1 ± mm shaft 19 3±. 3±. 15±.1 8 3±. 3±. 15±.1 8 Aluminum Steel Ø6 H7 Ø9 95 Ø6 H7 Ø mm shaft 15 mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B191 Aluminum Central Q191 Steel Central B19 Aluminum Right Q19 Steel Right B193 Aluminum Left Q193 Steel Left ANGLE POS mm shaft mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B194 Aluminum Central Q194 Steel Central B195 Aluminum Right Q195 Steel Right B196 Aluminum Left Q196 Steel Left ANGLE POS. 4 36

38 FUNCTIONAL CHARTS SIZE 5 mm INNOVATION DOWN TO THE LAST DETAIL Clamping moment (at 5 bar) 185 N m Holding moment 8 N m The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. Air consumption s s LVE NO FLOW VAD REQUIRE 8. Load () Air consumption (Nl) Tooling weight chart Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar 3. Calculation tool available upon demand REV. - 16/6/15 17/6/ Opening angle ( ) Distance from center of gravity to pivot point (mm) Please consult our technical representatives 37

39 WEIGHT * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 C1P63E Power clamp European std 63 mm bore ± ±.5 M1-1 DEEP M1-1 DEEP 55±.5 55± ± ± * * M1x1 M1x1 Ø1 H7-1 DEEP Ø1 H7-1 DEEP ±.1 3±.1 5* 5* 9 93±.1 93± Technical features 71.5±.5 1 N9 M8-1 DEEP 3.5 Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required 9 11±.1 7±.5 3* 9.5 Ø8 H7-1 DEEP 33.5 MAX 38

40 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 17/6/ ± ± D1 VERSION M1-1 DEEP A Ø1 H7-1 DEEP Ø1 H7-1 DEEP M1-1 DEEP 36.5± ±.1 55±.5 * ±.5 11± ±.5 * ± ±.5 3* ±.1 7±.5 3* N MAX 9.4 M1x ±.1 M8-1 DEEP M1x * 9 93±.1 5* 93±.1 3±.1 1 N9 Ø8 H7 M8-1 DEEP 3.5 Ø8 H7-1 DEEP 33.5 MAX D VERSION M5x14 screws Tightening torque: 5 N m INNOVATION DOWN TO THE LAST DETAIL Manual operation D WEIGHT 3.93 D1 handle included Handle swivel angle C1D_63E Power clamp European std 63 mm bore With manual operation Arm opening angle Handle swivel angle A M5x1 screws Tightening torque: 5 N m M5x1 screws Tightening torque: 5 N m

41 144 REV. - 31/3/15 CLAMPING ARMS 8±.1 15± ±.1 8±.1 ±.1 8± ±. 3±. 15±.1 8 3±. 3±. 15± Aluminum Steel Ø6 H7 Ø9 95 Ø6 H7 Ø9 95 mm shaft 15 mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B1 Aluminum Central Q1 Steel Central B Aluminum Right Q Steel Right B3 Aluminum Left Q3 Steel Left Screws: M8x5 Tightening torque: 5 N m ANGLE POS. 4 mm shaft mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B4 Aluminum Central Q4 Steel Central B5 Aluminum Right Q5 Steel Right B6 Aluminum Left Q6 Steel Left Screws: M8x5 Tightening torque: 5 N m ANGLE POS. 4

42 FUNCTIONAL CHARTS SIZE 63 mm INNOVATION DOWN TO THE LAST DETAIL 39 N m Clamping moment (at 5 bar) 1,5 N m Holding moment The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. Air consumption REV. - 17/6/15 Tooling weight chart Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar Calculation tool available upon demand 3. Load () Air consumption (Nl) Opening angle ( ) s LVE NO FLOW VAD REQUIRE 1.7 s Distance from center of gravity to pivot point (mm) Please consult our technical representatives 41

43 WEIGHT * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 C1P8E Power clamp ±.5 65±.5 75* 75* M1 M1 - - DEEP 1 DEEP M1x1 M1x1 M1x European std 8 mm bore ± ±.5 7* 134±.1 7* 134± Ø1 Ø1 H7 - H7 1 - DEEP 1 DEEP 5±.5 5± ±.1 36± ±.5 Technical features 96.5±.5 1 N9 1 N9 M1-1 DEEP M1-1 DEEP Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder. Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required * 5* Ø8 H7-1 DEEP 15±.1 5* Ø8 H7-1 DEEP 15±.1 ±.5 5* 86 ± MAX 474 MAX

44 INNOVATION DOWN TO THE LAST DETAIL 35±.1 R5 35±.1 R5 REV. - 9/5/15 R5 R 3 R5 3 CLAMPING ARMS 3 mm shaft 3±. 3±. 1± ±. 3±. 1± Aluminum Ø6 H7 Ø9 135 Ø6 H7 Ø mm shaft mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B31 Aluminum Central B3 Aluminum Right B33 Aluminum Left Screws: M1x35 Tightening torque: 35 N m ANGLE POS. 4 3 mm shaft mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B34 Aluminum Central B35 Aluminum Right B36 Aluminum Left Screws: M1x35 Tightening torque: 35 N m ANGLE POS. 4 43

45 FUNCTIONAL CHARTS SIZE 8 mm Clamping moment (at 5 bar) Holding moment 85 N m,5 N m The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. Air consumption REV. - 9/5/15 Tooling weight chart Calculation tool available upon demand Please consult our technical representatives Air consumption (Nl) Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar Opening angle ( ) Load () s 1.8 s NO FLOW VALVE REQUIRED Distance from center of gravity to pivot point (mm) 44

46 ORDERING STRING C-SERIES INNOVATION DOWN TO THE LAST DETAIL C P 5 E N VERSION C = clamp MOUNTING PATTERN STANDARD = NAAMS mount OPERATION P = pneumatic D = pneumatic with manual operation = SIZE 5 = Ø 5 mm 63 = Ø 63 mm 8 = Ø 8 mm SENSOR PORTS E = electronic with M1 swivel connector N = no sensor G = GAS N = NPT D = dual GAS ports on rear end cap A = dual NPT ports on rear end cap NAAMS clamping arms to be ordered separately Please see the charts in the datasheets for arm position as well as for max. opening angle

47 WEIGHT.7 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 NAAMS DIMENSIONAL VALUES ARE HIGHLIGHTED REV. - 31/3/15 CP5E ±.5 * 9.4 M1x1 Power clamp M1-1 DEEP NAAMS std 5 mm bore ±.5 19 * 93± ± Ø8 H7-1 DEEP 18± Technical features M8-1 DEEP / NPT Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder. Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required 48 11±.1 7±.5 3*.5 Ø8 H7-1 DEEP MAX / NPT 47 46

48 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 NAAMS DIMENSIONAL VALUES ARE HIGHLIGHTED REV. - 17/6/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT 3.17 D handle included A Ø8 H7-1 DEEP M1-1 DEEP Ø8 H7-1 DEEP M1-1 DEEP ±.5 ± * * M1x1 M1x CD5E Power clamp NAAMS std 19 5±.5 * 93± mm bore ± ± ± ±.1 * 18±.1 93± With manual operation ±.1 7±.5 3*.5 11±.1 7±.5 3*.5 M8-1 DEEP / NPT Ø8 H7-1 DEEP / MAX NPT Ø8 H7-1 DEEP MAX M8-1 DEEP / NPT / NPT Handle swivel angle Arm opening angle Handle swivel angle A

49 CLAMPING ARMS 19 mm shaft mm OFFSET R5 MAX 19 R5 MAX 19 R5 MAX 19 5 mm OFFSET QNACA38M QNACA37M QNACA36M 3 QNACA38M QNACA37M QNACA36M 3 QNACA38M QNACA37M QNACA36M 5 19 mm shaft mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA36M QNACA37M QNACA38M Screws: M6x Ø9 Ø6 REV. 1-31/7/15 ANGLE POS. 1 Ø9 ANGLE Ø6 POS. ANGLE POS. 3 Steel Steel Steel Tightening torque: 1 N m Ø9 Ø6 ANGLE POS. 4 Steel 5 QNACA48M QNACA47M QNACA46M 5 19 mm shaft 5 mm offset R5 MAX 19 R5 MAX 5 mm OFFSET 5 19 R5 MAX 19 R5 MAX QNACA48M QNACA47M QNACA46M 5 QNACA58M QNACA57M QNACA56M 5 QNACA58M QNACA57M QNACA56M PART NO. MATERIAL LENGTH WEIGHT () QNACA46M QNACA47M QNACA48M Screws: M6x16 19 mm shaft 5 mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA56M QNACA57M QNACA58M Screws: M6x16 ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 Steel Steel Steel Tightening torque: 1 N m ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 Steel Steel Steel Tightening torque: 1 N m ANGLE POS. 4 ANGLE POS. 4 48

50 FUNCTIONAL CHARTS SIZE 5 mm INNOVATION DOWN TO THE LAST DETAIL Clamping moment (at 5 bar) 185 N m Holding moment 8 N m The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. Air consumption s LVE NO FLOW VAD REQUIRE 1.7 s 8 Load () Air consumption (Nl) Tooling weight chart Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar.5 Calculation tool available upon demand REV. - 17/6/ Opening angle ( ) Distance from center of gravity to pivot point (mm) Please consult our technical representatives 49

51 WEIGHT 3.5 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 NAAMS DIMENSIONAL VALUES ARE HIGHLIGHTED REV. - 31/3/15 55±.5 * CP63E M1-1 DEEP 9.4 M1x1 Power clamp NAAMS std M1-1 DEEP 55±.5 * M1x mm bore 11 1±.5 55* 93± ± ± Ø1 H7-1 DEEP 55* 3±.1 93± ± Ø1 H7-1 DEEP 3± Technical features Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder. Operating features M8-1 DEEP / 1/4" NPT Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required 9 11±.1 7±.5 3* 9.5 Ø8 H7-1 DEEP 33.5 MAX / 1/4" NPT 5

52 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 NAAMS DIMENSIONAL VALUES ARE HIGHLIGHTED REV. - 17/6/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT 4 D handle included 11 1± ± A 55±.5 Ø1 H7-1 DEEP 55±.5 M1-1 DEEP Ø1 H7-1 DEEP M1-1 DEEP 36.5± ± * * M1x M1x * 9 93±.1 3±.1 3±.1 55* 93± CD63E Power clamp NAAMS std 63 mm bore With manual operation ±.1 7±.5 3* ±.1 7±.5 3* 9.5 M8-1 DEEP / NPT Ø8 H7-1 DEEP / NPT 33.5 MAX Ø8 H7-1 DEEP 33.5 MAX M8-1 DEEP / NPT / NPT Handle swivel angle Arm opening angle Handle swivel angle A

53 QNACA1M QNACA9M QNACA8M QNACA7M 1 QNACA46M QNACAM QNACA44M QNACA43M REV. 1-31/7/15 R8 MAX CLAMPING ARMS mm shaft 5 R8 MAX R8 MAX 7 mm OFFSET mm OFFSET QNACA7M QNACA4M QNACA3M QNACAM QNACA1M QNACAM QNACA19M QNACA1M QNACA11M QNACA1M QNACA9M QNACA8M 3 1 QNACA36M QNACA35M QNACA34M QNACA33M QNACA3M QNACA31M QNACA48M QNACA47M QNACA46M QNACAM QNACA44M QNACA43M Ø9 Ø6 5 R8 MAX Steel 5 R8 MAX R8 MAX QNACA4M QNACA3M QNACAM QNACA1M QNACAM QNACA19M mm shaft mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA7M QNACA8M QNACA9M QNACA1M QNACA11M QNACA1M Screws: M8x18 ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 Steel Steel Steel R8 MAX Steel Steel Steel Tightening torque: 5 N m 7 ANGLE POS. 4 QNACA3M QNACA31M mm shaft 5 mm offset PART NO. QNACA36M MATERIAL LENGTH WEIGHT QNACA35M QNACA34M () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 QNACA33M QNACA19M Steel QNACAM QNACA1M QNACAM QNACA3M QNACA4M 3 Screws: M8x18 Steel Steel Steel Steel Steel Tightening torque: 5 N m Ø9 5 Ø6 ANGLE POS. 4 5

54 QNACA9M QNACA8M QNACA7M 1 QNACAM QNACA44M QNACA43M 7 mm OFFSET 1 mm OFFSET R8 MAX 7 QNACA1M QNACA11M R8 MAX QNACA1M QNACA9M 8M R8 MAX QNACAM QNACA19M QNACA31M 3 QNACA36M QNACA35M QNACA34M QNACA33M QNACA3M QNACA36M QNACA35M QNACA34M QNACA33M QNACA3M QNACA31M 3 QNACA3M QNACAM QNACA1M QNACA4M 3 3 QNACA48M QNACA47M QNACA46M QNACAM QNACA44M QNACA43M R8 MAX REV. - 31/3/ INNOVATION DOWN TO THE LAST DETAIL Ø9 Ø6 5 CLAMPING ARMS mm shaft Steel 3 R8 MAX QNACAM QNACA1M M QNACA34M QNACA33M 3M QNACA4M QNACA3M 3 mm shaft 7 mm offset PART NO. MATERIAL LENGTH WEIGHT 153 () 185 ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 ANGLE POS QNACA31M Steel QNACA3M Steel QNACA33M QNACA34M QNACA35M QNACA36M QNACA36M QNACA35M Screws: M8x18 Steel Steel Steel Steel Ø9 Ø6 135 Tightening torque: 5 N m mm shaft 1 mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA43M QNACA44M QNACAM QNACA46M ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 Steel Steel Steel Steel QNACA47M Steel QNACA48M Steel Screws: M8x18 Tightening torque: 5 N m ANGLE POS. 4 53

55 FUNCTIONAL CHARTS SIZE 63 mm Clamping moment (at 5 bar) Holding moment 39 N m 1,5 N m The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. Calculation tool available upon demand Please consult our technical representatives Air consumption REV. - 17/6/15 Air consumption (Nl) Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar Opening angle ( ) Tooling weight chart Load () s 1.7 s NO FLOW VALVE REQUIRED Distance from center of gravity to pivot point (mm) 54

56 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 NAAMS DIMENSIONAL VALUES ARE HIGHLIGHTED REV. 1-31/7/15 65±.5 65±.5 M1-1 DEEP M1-1 DEEP 8 75* 75* M1x1 M1x INNOVATION DOWN TO THE LAST DETAIL WEIGHT 8.75 CP8E 8 9 Power clamp 16 15± ±.5 5±.5 5±.5 8 Ø1 H7-1 DEEP Ø1 H7-1 DEEP ±.1 36±.1 7* 7* 134±.1 134± NAAMS std 8 mm bore 96.5± N9 M1-1 DEEP 3.5 / 1/4" NPT Technical features * 15±.1 5* ±.5 86 Ø8 H7-1 DEEP 474 MAX / 1/4" NPT Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder. Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required 55

57 CLAMPING ARMS 3 mm shaft Steel 3 mm shaft mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA11M QNACA111M QNACA11M QNACA113M QNACA114M QNACA115M QNACA116M QNACA117M QNACA118M Screws: M1x ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 Steel Steel Steel Steel Steel Steel Steel Steel Steel Tightening torque: 5 N m mm OFFSET R37 MAX R37 MAX R37 MAX 3 R37 MAX 5 mm OFFSET R37 MAX 3 3 R37 MAX R37 MAX R37 MAX QNACA118M QNACA117M QNACA116M QNACA115M QNACA114M QNACA113M 7535 QNACA11M QNACA111M QNACA11M QNACA118M QNACA117M QNACA116M QNACA118M QNACA115M QNACA117M QNACA114M QNACA116M QNACA113M QNACA11M QNACA115M QNACA138M QNACA111M QNACA114M QNACA137M QNACA11M QNACA113M QNACA136M QNACA11M QNACA135M QNACA111M QNACA134M QNACA11M QNACA133M QNACA13M QNACA131M 7535 QNACA13M QNACA138M QNACA137M QNACA136M QNACA135M QNACA158M QNACA134M QNACA157M QNACA133M QNACA156M QNACA13M QNACA155M QNACA131M QNACA154M QNACA13M QNACA153M QNACA15M QNACA151M QNACA15M ANGLE POS. 4 3 mm shaft 5 mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA13M QNACA131M QNACA134M QNACA135M QNACA136M QNACA137M QNACA138M Screws: M1x QNACA158M QNACA157M QNACA156M QNACA13M QNACA155M QNACA154M QNACA153M QNACA15M QNACA133M QNACA151M QNACA15M R37 MAX 3 3 R37 MAX R37 MAX ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 Steel Steel Steel Steel Steel Steel Steel Steel Steel Tightening torque: 5 N m QNACA178M QNACA177M QNACA176M QNACA175M QNACA174M QNACA173M QNACA17M QNACA171M REV. - 31/3/ QNACA17M QNACA178M QNACA177M QNACA176M QNACA175M QNACA174M QNACA173M QNACA17M QNACA171M QNACA17M ANGLE POS

58 R37 MAX 3 7 mm OFFSET QNACA133M QNACA13M QNACA131M QNACA13M QNACA118M QNACA117M QNACA116M QNACA115M 7535 QNACA114M QNACA113M QNACA11M QNACA111M QNACA11M REV. - 31/3/ QNACA173M INNOVATION DOWN TO THE LAST DETAIL QNACA17M QNACA171M QNACA17M 35 QNACA178M QNACA177M QNACA176M QNACA175M QNACA174M R37 MAX QNACA158M QNACA157M QNACA156M 7535 QNACA155M QNACA154M QNACA153M QNACA15M QNACA151M QNACA15M QNACA178M QNACA177M QNACA176M 7535 QNACA175M QNACA174M QNACA173M QNACA17M QNACA171M QNACA17M QNACA138M QNACA137M QNACA136M 1 mm OFFSET CLAMPING 7535 QNACA135M QNACA134M R37 MAX QNACA133M QNACA13M QNACA131M QNACA13M R37 MAX ARMS 3 mm shaft R37 MAX 7 3 mm shaft 7 mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA15M QNACA151M QNACA15M QNACA153M QNACA154M QNACA155M QNACA156M QNACA157M QNACA158M 3 Screws: M1x R37 MAX ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 Steel Steel Steel Steel Steel Steel Steel Steel Steel Tightening torque: 5 N m QNACA158M QNACA157M QNACA156M QNACA155M QNACA154M QNACA153M QNACA15M QNACA151M QNACA15M ANGLE POS. 4 3 mm shaft 1 mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA17M QNACA171M QNACA17M QNACA173M QNACA174M QNACA175M QNACA176M QNACA177M QNACA178M Screws: M1x ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 Steel Steel Steel Steel Steel Steel Steel Steel Steel Tightening torque: 5 N m Steel ANGLE POS. 4 57

59 FUNCTIONAL CHARTS SIZE 8 mm Clamping moment (at 5 bar) Holding moment 85 N m,5 N m The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. Calculation tool available upon demand Please consult our technical representatives Air consumption REV. - 31/3/15 Air consumption (Nl) 1 Air consumption (Nl) at bar 11 Air consumption (Nl) at 5 bar 1 Air consumption (Nl) at 8 bar Opening angle ( ) Tooling weight chart Load () s 1.8 s NO FLOW VALVE REQUIRED Distance from center of gravity to pivot point (mm) 58

60 K CLAMPS INNOVATION DOWN TO THE LAST DETAIL COMPENSATION AS KEYWORD! The K clamps series is able to compensate different metal sheet thicknesses or tolerances on die casts, which are being more often used in the production lines. No maintenance neither external adjustment to the clamp is required to get the compensating function. SAFE SOLUTION The linkage is irreversible and will remain locked in case of air loss. MAINTENANCE FRIENDLY Maintenance adjustment shimming is not required! PATENT PENDING 59

61 ORDERING STRING K1-SERIES K 1 P 5 E G 3 A VERSION K = workpiece thickness compensation clamp MOUNTING PATTERN STANDARD 1 = European mount OPERATION P = pneumatic M = manual D = pneumatic with manual operation 1 = = SIZE = Ø mm 5 = Ø 5 mm 63 = Ø 63 mm 8 = Ø 8 mm 3 = SENSOR PORTS ARM MOUNT ARM MATERIAL E = electronic with M1 swivel connector N = no sensor G = GAS N = NPT D = dual GAS ports on rear end cap A = dual NPT ports on rear end cap 1 = = 3 = 4 = A = aluminum CLAMP ARM TYPE 1 = wishbone, central, 15 mm offset, Ø 6H7 - Ø 9 mm* = wishbone, right, 15 mm offset, Ø 6H7 - Ø 9 mm* 3 = wishbone, left, 15 mm offset, Ø 6H7 - Ø 9 mm* 4 = wishbone, central, mm offset, Ø 6H7 - Ø 9 mm 5 = wishbone, right, mm offset, Ø 6H7 - Ø 9 mm 6 = wishbone, left, mm offset, Ø 6H7 - Ø 9 mm Please see the charts in the datasheets for arm position as well as for max. opening angle *for size 8 mm > mm offset *for size mm > Ø 6H7 - Ø 7 mm 6

62 4 4 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT M6-1 DEEP 38.5±.5 4 5* * M1x1 M6-1 DEEP ± ±.5 4 5* * M1x ±.1 6 K1PE High compensation clamp European std mm bore 1± ±.5 Ø6 H7-1 DEEP 4.35 Ø6 H7-1 DEEP ± ± ±.5 7.5±.1 8 H7 47±.5 7.5±.1 8 H7 M6-1 DEEP G1/8" M6-1 DEEP G1/8" Technical features ± * 5 33 Ø6 H7-8 DEEP 6 MAX 8 35* G1/8" ± * 48 Ø6 H7-8 DEEP 6 MAX 35* G1/8" 48 Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder. Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required 61

63 WEIGHT * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 17/6/15 K1D_E High compensation clamp European std mm bore With manual operation Handle swivel angle Arm opening angle Handle swivel angle A D1 handle included Manual operation D D ±.5 1± Ø6 H7-1 DEEP M6-1 DEEP A Ø6 H7-1 DEEP M6-1 DEEP 5±.5 7.5±.1 D1 VERSION ± ±.5 5* ± ±.5 5* * H * M1x1 M1x1 6±.1 6± M6-1 DEEP G1/8" 35* 47±.5 8 H ±.1 G1/8" 7 Ø6 H7-8 DEEP ±.5 M6-1 DEEP 5* G1/8" 161 MAX 35* G1/8" Ø6 H7-8 DEEP ±.5 5* 161 MAX 6 6 M5x14 screws M5x14 Tightening screws torque: 5 N m Tightening torque: 5 N m D VERSION M5x1 screws M5x1 Tightening screws torque: 5 N m Tightening torque: 5 N m D3 VERSION M5x1 screws M5x1 Tightening screws torque: 5 N m Tightening torque: 5 N m 6

64 REV. - 31/3/15 INNOVATION DOWN TO THE LAST DETAIL ±.1 15±.1 16 ±.1 ±.1 CLAMPING ARMS mm shaft ±. ±. 9±.1 7 ±. ±. 9±.1 7 3± ± Aluminum Ø6 H7 Ø7 8 Ø6 H7 Ø mm shaft 15 mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B161 Aluminum Central N/A B16 Aluminum Right N/A B163 Aluminum Left N/A Screws: M6x Tightening torque: 1 N m ANGLE POS mm shaft mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B164 Aluminum Central N/A N/A B165 Aluminum Right N/A N/A B166 Aluminum Left N/A N/A Screws: M6x Tightening torque: 1 N m ANGLE POS. 4 63

65 FUNCTIONAL CHARTS SIZE mm Clamping moment (at 5 bar) Holding moment 13 N m 38 N m The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. Material thickness compensation values and relative clamping force performance are available upon request: please get in touch with our sales representatives. Air consumption REV. - 17/6/ Air consumption (Nl) at bar Air consumption (Nl) at 5 bar 1.4 Air consumption (Nl) at 8 bar 1. Tooling weight chart s 1.7 s NO FLOW VALVE REQUIRED Calculation tool available upon demand Please consult our technical representatives Air consumption (Nl) Opening angle ( ) Load () Distance from center of gravity to pivot point (mm) 64

66 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT M1-1 DEEP 55±.5 M1-1 DEEP M1-1 DEEP ±.5 * 55± * * M1x M1x1 M1x K1P5E High compensation clamp European std ± ±.5 1±.5 Ø1 H7-1 DEEP 36.5±.1 Ø1 55 H7-1 DEEPØ1 H7-1 DEEP ± ± ±.1 5* 93±.1 3±.1 3±.1 5* 5* 93±.1 93± mm bore 71.5± ±.5 1 N9 M8-1 DEEP 1 N9 M8-1 DEEP Technical features ±.1 7±.5 Ø8 H7-1 DEEP 11±.1 Ø8 H7-1 DEEP 7±.5 3* 3* MAX MAX Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder. Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required 65

67 WEIGHT * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 16/6/15 K1D_5E High compensation clamp European std 5 mm bore With manual operation 3.1 D1 handle included Manual operation D ± ±.5 5 A Ø1 H7-1 DEEP M1-1 DEEP Ø1 H7-1 DEEP M1-1 DEEP 55±.5 * 36.5± ±.5 * M1x1 M1x1 3±.1 5* * ±.1 93± ± ± N ± Handle swivel angle Arm opening angle Handle swivel angle A D1 VERSION ±.5 11±.1 7±.5 3*.5 11±.1 7±.5 3*.5 1 N9 M8-1 DEEP 3.5 M8-1 DEEP Ø8 H7-1 DEEP MAX Ø8 H7-1 DEEP MAX D VERSION M5x14 screws Tightening torque: 5 N m M5x1 screws Tightening torqu 66

68 REV. - INNOVATION DOWN TO THE LAST DETAIL ±.1 8± ±.1 ±.1 CLAMPING ARMS 19 3±. 3±. 15±.1 8 3±. 3±. 15± Aluminum Ø6 H7 Ø9 95 Ø6 H7 Ø mm shaft 15 mm offset 19 mm shaft mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B191 Aluminum Central B19 Aluminum Right B193 Aluminum Left Screws: M6x5 Tightening torque: 1 N m ANGLE POS. 4 PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B194 Aluminum Central B195 Aluminum Right B196 Aluminum Left Screws: M6x5 Tightening torque: 1 N m ANGLE POS. 4 67

69 FUNCTIONAL CHARTS SIZE 5 mm Clamping moment (at 5 bar) Holding moment 185 N m 8 N m The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. Material thickness compensation values and relative clamping force performance are available upon request: please get in touch with our sales representatives. Calculation tool available upon demand Please consult our technical representatives Air consumption REV. - 16/6/15 Tooling weight chart Air consumption (Nl) 3. Air consumption (Nl) at bar Air consumption (Nl) at 5 bar.5 Air consumption (Nl) at 8 bar Opening angle ( ) Load () s 1.7 s NO FLOW VALVE REQUIRED Distance from center of gravity to pivot point (mm) 68

70 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT ± ±.5 M1-1 DEEP M1-1 DEEP 55±.5 55± ± ± * * M1x1 M1x1 Ø1 H7-1 DEEP Ø1 H7-1 DEEP ±.1 3±.1 5* 5* 9 93±.1 93± K1P63E High compensation clamp European std 63 mm bore 71.5±.5 1 N9 M8-1 DEEP 3.5 Technical features Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder. 9 11±.1 7±.5 3* 9.5 Ø8 H7-1 DEEP 33.5 MAX Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required 69

71 WEIGHT * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 17/6/15 K1D_63E High compensation clamp European std 3.93 D1 handle included Manual operation A Ø1 H7-1 DEEP M1-1 DEEP 55±.5 * M1x mm bore With manual operation D ± ± Ø1 H7-1 DEEP M1-1 DEEP 36.5±.1 55±.5 * ± N9 9.4 M1x * 9 3±.1 93±.1 5* 93± Handle swivel angle Arm opening angle Handle swivel angle A D1 VERSION ± ± ± ±.5 3* ±.1 7±.5 3* 9.5 M8-1 DEEP N9 Ø8 H7 M8-1 DEEP MAX 3±.1 Ø8 H7-1 DEEP 33.5 MAX D VERSION M5x14 screws Tightening torque: 5 N m M5x1 screws Tightening torqu 7

72 REV. - 31/3/15 INNOVATION DOWN TO THE LAST DETAIL ±.1 15±.1 ±.1 8±.1 CLAMPING ARMS 3±. 3±. 15±.1 8 3±. 3±. 15± Aluminum Ø6 H7 Ø9 95 Ø6 H7 Ø9 95 mm shaft 15 mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B1 Aluminum Central B Aluminum Right B3 Aluminum Left Screws: M8x5 Tightening torque: 5 N m ANGLE POS. 4 mm shaft mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B4 Aluminum Central B5 Aluminum Right B6 Aluminum Left Screws: M8x5 Tightening torque: 5 N m ANGLE POS. 4 71

73 FUNCTIONAL CHARTS SIZE 63 mm Clamping moment (at 5 bar) Holding moment 39 N m 1,5 N m The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. Material thickness compensation values and relative clamping force performance are available upon request: please get in touch with our sales representatives. Calculation tool available upon demand Please consult our technical representatives Air consumption REV. - 17/6/15 Air consumption (Nl) Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar Opening angle ( ) Tooling weight chart Load () s 1.7 s NO FLOW VALVE REQUIRED Distance from center of gravity to pivot point (mm) 7

74 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT 65±.5 65±.5 75* 75* M1 M1 - DEEP - 1 DEEP M1x1 M1x1 M1x K1P8E High compensation clamp European std ±.5 15±.5 7* 134±.1 7* 134± mm bore Ø1 H7 Ø1 - H7 1 DEEP - 1 DEEP 5±.5 5± ±.1 36± ± ±.5 1 N9 1 N9 M1-1 DEEP M1-1 DEEP Technical features * 5* Ø8 H7-1 DEEP 15±.1 5* Ø8 H7-1 DEEP 15±.1 ±.5 5* 86 ± MAX 474 MAX Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder. Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required 73

75 REV. - 9/5/15 R5 R5 35±.1 35±.1 R5 R CLAMPING ARMS 3 R5 3 3 mm shaft 3±. 3±. 1± ±. 3±. 1± Aluminum Ø6 H7 Ø9 135 Ø6 H7 Ø mm shaft mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B31 Aluminum Central B3 Aluminum Right B33 Aluminum Left Screws: M1x35 Tightening torque: 35 N m ANGLE POS. 4 3 mm shaft mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B34 Aluminum Central B35 Aluminum Right B36 Aluminum Left Screws: M1x35 Tightening torque: 35 N m ANGLE POS. 4 74

76 FUNCTIONAL CHARTS SIZE 8 mm INNOVATION DOWN TO THE LAST DETAIL 85 N m Clamping moment (at 5 bar),5 N m Holding moment The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. Material thickness compensation values and relative clamping force performance are available upon request: please get in touch with our sales representatives. Air consumption Opening angle ( ) s 1 3 LVE NO FLOW VAD REQUIRE s Load () Air consumption (Nl) Tooling weight chart Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar 1 1 Calculation tool available upon demand REV. - 9/5/15 17/6/ Distance from center of gravity to pivot point (mm) Please consult our technical representatives 75

77 ORDERING STRING K-SERIES K P 5 E G VERSION K = workpiece thickness compensation clamp MOUNTING PATTERN STANDARD = NAAMS mount OPERATION P = pneumatic D = pneumatic with manual operation = SIZE 5 = Ø 5 mm 63 = Ø 63 mm 8 = Ø 8 mm SENSOR PORTS E = electronic with M1 swivel connector N = no sensor G = GAS N = NPT D = dual GAS ports on rear end cap A = dual NPT ports on rear end cap NAAMS clamping arms to be ordered separately Please see the charts in the datasheets for arm position as well as for max. opening angle 76

78 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 NAAMS DIMENSIONAL VALUES ARE HIGHLIGHTED REV. - 31/3/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT.7 ±.5 * 9.4 M1x1 KP5E M1-1 DEEP High compensation clamp NAAMS std 19 5±.5 * 93± mm bore ± Ø8 H7-1 DEEP 18± M8-1 DEEP / NPT Technical features 48 11±.1 7±.5 3*.5 Ø8 H7-1 DEEP MAX / NPT 47 Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder. Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required 77

79 WEIGHT 3.17 D handle included * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 17/6/15 KD5E High compensation clamp NAAMS std 5 mm bore With manual operation 19 5± ±.5 A Ø8 H7-1 DEEP M1-1 DEEP Ø8 H7-1 DEEP M1-1 DEEP 36.5± ±.1 ±.5 ± * * M1x1 M1x * 93±.1 18±.1 * 93±.1 18± Handle swivel angle Arm opening angle Handle swivel angle A ±.1 7±.5 3*.5 11±.1 7±.5 3*.5 M8-1 DEEP / NPT Ø8 H7-1 DEEP / MAX NPT Ø8 H7-1 DEEP MAX M8-1 DEEP / NPT / NPT

80 mm OFFSET R5 MAX 19 R5 MAX 19 R5 MAX 5 mm OFFSET R5 MAX 19 R5 MAX 5 mm OFFSET 5 19 R5 MAX 19 R5 MAX QNACA38M QNACA37M QNACA36M 3 QNACA38M QNACA37M QNACA36M 3 QNACA38M QNACA37M QNACA36M 5 QNACA48M QNACA47M QNACA46M 5 QNACA48M QNACA47M QNACA46M 5 QNACA58M QNACA57M QNACA56M 5 QNACA58M QNACA57M QNACA56M mm shaft mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA36M QNACA37M QNACA38M Screws: M6x16 19 mm shaft 5 mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA56M QNACA57M QNACA58M Screws: M6x16 Ø9 Ø6 Ø9 ANGLE POS. Ø61 ANGLE POS. ANGLE POS. 3 Steel Steel Steel Tightening torque: 1 N m 19 mm shaft 5 mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA46M QNACA47M QNACA48M Screws: M6x ANGLE POS. 1 INNOVATION DOWN TO THE LAST DETAIL ANGLE POS. ANGLE POS. 3 Steel Steel Steel Tightening torque: 1 N m ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 Steel Steel Steel Tightening torque: 1 N m Ø9 Ø6 REV. 1-31/7/15 ANGLE POS. 4 ANGLE POS. 4 ANGLE POS. 4 CLAMPING ARMS 19 mm shaft Steel 79

81 FUNCTIONAL CHARTS SIZE 5 mm Clamping moment (at 5 bar) Holding moment 185 N m 8 N m The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. Material thickness compensation values and relative clamping force performance are available upon request: please get in touch with our sales representatives. Calculation tool available upon demand Please consult our technical representatives Air consumption REV. - 17/6/15 Air consumption (Nl) 3. Air consumption (Nl) at bar Air consumption (Nl) at 5 bar.5 Air consumption (Nl) at 8 bar Opening angle ( ) Tooling weight chart Load () s 1.7 s NO FLOW VALVE REQUIRED Distance from center of gravity to pivot point (mm) 8

82 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 NAAMS DIMENSIONAL VALUES ARE HIGHLIGHTED REV. - 31/3/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT ±.5 * M1-1 DEEP M1-1 DEEP 55±.5 * M1x1 M1x KP63E High compensation clamp ± ± ± Ø1 H7-1 DEEP * 55* 3±.1 93±.1 93± NAAMS std 63 mm bore 36.5± Ø1 H7-1 DEEP 3± M8-1 DEEP / 1/4" NPT Technical features Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder. 9 11±.1 7±.5 3* 9.5 Ø8 H7-1 DEEP 33.5 MAX / 1/4" NPT Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required 81

83 WEIGHT 4 D handle included * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 17/6/15 KD63E High compensation clamp NAAMS std 63 mm bore With manual operation 11 1± ± A 55±.5 Ø1 H7-1 DEEP 55±.5 M1-1 DEEP Ø1 H7-1 DEEP M1-1 DEEP 36.5± ± * * M1x M1x * 55* 3±.1 3±.1 93±.1 93± Handle swivel angle Arm opening angle Handle swivel angle A ±.1 7±.5 3* ±.1 7±.5 3* 9.5 M8-1 DEEP / NPT Ø8 H7-1 DEEP / NPT 33.5 MAX Ø8 H7-1 DEEP 33.5 MAX M8-1 DEEP / NPT / NPT

84 QNACA1M QNACA9M QNACA8M QNACA7M 1 QNACA46M QNACAM QNACA44M QNACA43M REV. 1-31/7/ INNOVATION DOWN TO THE LAST DETAIL R8 MAX mm OFFSET R8 MAX R8 MAX 5 5 mm OFFSET QNACA4M QNACA3M QNACAM QNACA1M QNACAM QNACA19M QNACA7M QNACA1M QNACA11M QNACA1M QNACA9M QNACA8M 3 1 QNACA36M QNACA35M QNACA34M QNACA33M QNACA3M QNACA31M Ø9 Ø6 5 CLAMPING ARMS mm shaft 5 R8 MAX R8 MAX 3 QNACA4M QNACA3M QNACAM QNACA1M QNACAM QNACA19M Steel mm shaft mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA7M QNACA8M QNACA9M QNACA1M QNACA11M QNACA1M Screws: M8x18 ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 Steel Steel Steel Steel Steel Steel Tightening torque: 5 N m ANGLE POS. 4 mm shaft 5 mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA19M QNACAM QNACA1M QNACAM QNACA3M QNACA4M Screws: M8x18 ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 Steel Steel Steel Steel Steel Steel Tightening torque: 5 N m ANGLE POS. 4 83

85 QNACA7M 1 QNACA43M CLAMPING ARMS mm shaft mm OFFSET 5 7 R8 MAX 1 mm OFFSET 7 R8 MAX QNACAM QNACA1M QNACAM QNACA19M 3 QNACA36M QNACA35M QNACA34M QNACA33M QNACA3M QNACA31M 85 QNACA36M 55 QNACA35M 5 QNACA34M QNACA33M QNACA3M QNACA31M 3 QNACA4M QNACA3M 3 R8 MAX REV. - 31/3/15 Ø9 Ø Steel 15 QNACA1M R8 MAX QNACA11M QNACA1M QNACA9M QNACA8M QNACA7M 1 QNACA48M QNACA47M QNACA46M QNACAM QNACA44M QNACA43M R8 MAX QNACA4M QNACA3M mm shaft 7 mm offset 675 QNACAM QNACA1M PART NO. MATERIAL QNACAM LENGTH WEIGHT MAX 153 OP. QNACA19M 185 () ANGLE POS. 1 ANGLE POS. ANGLE POS. 317ANGLE POS QNACA31M Steel QNACA3M 55 Steel QNACA33M Steel QNACA34M Steel QNACA35M Steel QNACA36M Steel QNACA36M QNACA35M Screws: M8x18 Tightening torque: QNACA34M 5 N m QNACA33M QNACA3M QNACA31M mm shaft 1 mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA43M QNACA44M QNACAM QNACA46M QNACA47M QNACA48M Screws: M8x18 ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 Steel Steel Steel Steel Steel Ø9 Steel Ø Tightening torque: 5 N m ANGLE POS. 4

86 FUNCTIONAL CHARTS SIZE 63 mm INNOVATION DOWN TO THE LAST DETAIL 39 N m Clamping moment (at 5 bar) 1,5 N m Holding moment The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. Material thickness compensation values and relative clamping force performance are available upon request: please get in touch with our sales representatives. Air consumption REV. - 17/6/15 Tooling weight chart Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar Calculation tool available upon demand 3. Load () Air consumption (Nl) Opening angle ( ) s LVE NO FLOW VAD REQUIRE 1.7 s Distance from center of gravity to pivot point (mm) Please consult our technical representatives 85

87 KP8E WEIGHT ±.5 65±.5 M1-1 DEEP M1-1 DEEP 8 75* 75* M1x1 M1x * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 NAAMS DIMENSIONAL VALUES ARE HIGHLIGHTED REV. 1-31/7/15 High compensation clamp 8 9 NAAMS std 8 mm bore 16 15± ±.5 5±.5 5±.5 8 Ø1 H7-1 DEEP Ø1 H7-1 DEEP ±.1 36±.1 7* 7* 134±.1 134± Technical features 96.5± N9 M1-1 DEEP 3.5 / 1/4" NPT Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder. Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required * 15±.1 5* ±.5 86 Ø8 H7-1 DEEP 474 MAX / 1/4" NPT

88 mm OFFSET R37 MAX R37 MAX 3 mm shaft mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA11M QNACA111M 7 3 R37 MAX 5 3 QNACA11M QNACA113M QNACA114M QNACA115M QNACA116M QNACA117M QNACA118M R37 MAX 3 R37 MAX Screws: M1x R37 MAX 5 mm OFFSET R37 MAX 3 3 R37 MAX QNACA118M QNACA117M QNACA116M QNACA115M QNACA114M QNACA113M 7535 QNACA11M QNACA111M QNACA11M ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 Steel Steel Steel QNACA156M Steel QNACA153M QNACA151M Steel Steel Steel Steel Steel Tightening torque: 5 N m QNACA118M QNACA117M QNACA116M QNACA118M QNACA115M QNACA117M QNACA114M QNACA116M QNACA113M QNACA11M QNACA115M QNACA138M QNACA111M QNACA114M QNACA137M QNACA11M QNACA113M QNACA136M QNACA11M QNACA135M QNACA111M QNACA134M QNACA11M QNACA133M QNACA13M QNACA131M 7535 QNACA13M QNACA138M QNACA137M QNACA136M QNACA135M QNACA158M QNACA134M QNACA157M QNACA133M QNACA156M QNACA13M QNACA155M QNACA131M QNACA154M QNACA13M QNACA153M QNACA15M QNACA151M QNACA15M QNACA15M QNACA15M QNACA155M QNACA154M QNACA158M QNACA157M 1 REV. - 31/3/ R37 MAX 3 3 R37 MAX R37 MAX ANGLE POS mm shaft 5 mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA13M QNACA131M QNACA13M QNACA133M QNACA134M QNACA135M QNACA136M QNACA137M QNACA138M Screws: M1x QNACA17M QNACA17M QNACA17M INNOVATION QNACA171M DOWN TO THE LAST DETAIL ANGLE POS. 1 ANGLE POS. CLAMPING ARMS ANGLE POS. 3 Steel Steel Steel Steel Steel Steel Steel Steel Steel Tightening torque: 5 N m 35 QNACA178M QNACA177M QNACA176M QNACA175M QNACA174M QNACA173M QNACA178M QNACA177M QNACA176M QNACA175M QNACA174M QNACA173M QNACA17M QNACA171M 3 mm shaft Steel ANGLE POS. 4 87

89 R37 MAX 3 7 mm OFFSET QNACA133M QNACA13M QNACA131M QNACA13M QNACA118M QNACA117M QNACA116M QNACA115M 7535 QNACA114M QNACA113M QNACA11M QNACA111M QNACA11M QNACA178M QNACA177M QNACA176M QNACA175M QNACA174M QNACA173M QNACA17M QNACA171M QNACA17M REV. - 31/3/15 CLAMPING ARMS 3 mm shaft Steel 3 mm shaft 7 mm offset mm OFFSET R37 MAX 3 R37 MAX 3 R37 MAX R37 MAX QNACA158M QNACA157M QNACA156M 7535 QNACA155M QNACA154M QNACA153M QNACA15M QNACA151M QNACA15M QNACA138M QNACA137M QNACA136M QNACA135M QNACA134M 7535 QNACA133M QNACA13M QNACA131M QNACA13M QNACA17M QNACA171M QNACA17M QNACA178M QNACA177M QNACA176M QNACA175M QNACA174M QNACA173M 35 QNACA158M QNACA157M QNACA156M QNACA155M QNACA154M QNACA153M QNACA15M QNACA151M QNACA15M R37 MAX 3 mm shaft 1 mm offset PART NO. MATERIAL LENGTH WEIGHT () QNACA15M QNACA151M QNACA15M QNACA153M QNACA154M QNACA155M QNACA156M QNACA157M QNACA158M Screws: M1x ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 Steel Steel Steel Steel Steel Steel Steel Steel Steel Tightening torque: 5 N m ANGLE POS. 4 PART NO. MATERIAL LENGTH WEIGHT () QNACA17M QNACA171M QNACA17M QNACA173M QNACA174M QNACA175M QNACA176M QNACA177M QNACA178M Screws: M1x ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 Steel Steel Steel Steel Steel Steel Steel Steel Steel Tightening torque: 5 N m ANGLE POS. 4 88

90 FUNCTIONAL CHARTS SIZE 8 mm INNOVATION DOWN TO THE LAST DETAIL 85 N m Clamping moment (at 5 bar),5 N m Holding moment The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. Material thickness compensation values and relative clamping force performance are available upon request: please get in touch with our sales representatives. Air consumption Opening angle ( ) s 1 3 LVE NO FLOW VAD REQUIRE s Load () Air consumption (Nl) Tooling weight chart Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar 1 1 Calculation tool available upon demand REV. - 31/3/15 17/6/ Distance from center of gravity to pivot point (mm) Please consult our technical representatives 89

91 HIGH EFFICIENCY HE-SERIES The perfect combination between FUNCTIONALITY and EFFICIENCY Same clamping moment of a standard clamp + Lower consumption Two sizes are available: HE1_1 (5 mm clamp housing + Ø mm cylinder) HE1_ (63 mm clamp housing + Ø 5 mm cylinder) Less weight Less emission Less consumption PATENT PENDING High efficiency product series Enhanced engineered linkage Generate savings 9

92 ORDERING STRING HE-SERIES INNOVATION DOWN TO THE LAST DETAIL HE 1 P 1 E G 1 A 1 VERSION HE = High Efficiency clamp MOUNTING PATTERN STANDARD 1 = European mount OPERATION P = pneumatic SIZE 1 = housing size 5/ cylinder Ø mm = housing size 63/ cylinder Ø 5 mm SENSOR PORTS ARM MOUNT ARM MATERIAL E = electronic with M1 swivel connector N = no sensor G = GAS N = NPT 1 = = 4 = A = aluminum S = steel 3 = CLAMP ARM TYPE 1 = wishbone, central, 15 mm offset, Ø 6H7 - Ø 9 mm = wishbone, right, 15 mm offset, Ø 6H7 - Ø 9 mm 3 = wishbone, left, 15 mm offset, Ø 6H7 - Ø 9 mm 4 = wishbone, central, mm offset, Ø 6H7 - Ø 9 mm 5 = wishbone, right, mm offset, Ø 6H7 - Ø 9 mm 6 = wishbone, left, mm offset, Ø 6H7 - Ø 9 mm Please see the charts in the datasheets for arm position as well as for max. opening angle 91

93 WEIGHT.55 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 HE1P1E High Efficiency clamp Housing size 5/ M1-1 DEEP 55± * M1x ± ± Ø1 H7-1 DEEP 3±.1 5* 93± Technical features 71.5±.5 1 N9 M8-1 DEEP 3.5 G1/8" Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder. Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required 11±.1 7±.5 3*.5 Ø8 H7-1 DEEP 39.5 MAX G1/8" 47 9

94 REV. - 31/3/15 INNOVATION DOWN TO THE LAST DETAIL ±.1 8± ±.1 ±.1 19 CLAMPING ARMS mm shaft 3±. 3±. 15±.1 8 3±. 3±. 15± Aluminum Steel Ø6 H7 Ø9 95 Ø6 H7 Ø mm shaft 15 mm offset 19 mm shaft mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B191 Aluminum Central Q191 Steel Central B19 Aluminum Right Q19 Steel Right B193 Aluminum Left Q193 Steel Left Screws: M6x5 Tightening torque: 1 N m ANGLE POS. 4 PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B194 Aluminum Central Q194 Steel Central B195 Aluminum Right Q195 Steel Right B196 Aluminum Left Q196 Steel Left Screws: M6x5 Tightening torque: 1 N m ANGLE POS. 4 93

95 FUNCTIONAL CHARTS SIZE HE1_1 Calculation tool available upon demand Please consult our technical representatives Cycle time for max opening angle <.8 s Clamping moment (at 5 bar) Holding moment 185 N m 8 N m The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. NO FLOW VALVE REQUIRED Air consumption REV. - 31/3/15 Air consumption (Nl) 1.8 Air consumption (Nl) at bar 1.6 Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar Opening angle ( ) 94

96 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT ±.5 M1-1 DEEP 55±.5 7 * * M1x1 M1x HE1PE High Efficiency clamp Housing size 63/ ± ±.5 M1-1 DEEP ± Ø1 H7-1 DEEP * 3±.1 5* 93±.1 93± ± Ø1 H7-1 DEEP 3± ±.5 1 N9 11±.1 7±.5 3* 9.5 M8-1 DEEP 3.5 Ø8 H7-1 DEEP MAX 53 Technical features Manual release button to open the linkage when air pressure is removed during setup. Pneumatic ports on both sides of the cylinder. Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required 95

97 144 REV. - 31/3/15 CLAMPING ARMS 8±.1 15± ±.1 8±.1 ±.1 8± ±. 3±. 15±.1 8 3±. 3±. 15± Aluminum Steel Ø6 H7 Ø9 95 Ø6 H7 Ø9 95 mm shaft 15 mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B1 Aluminum Central Q1 Steel Central B Aluminum Right Q Steel Right B3 Aluminum Left Q3 Steel Left Screws: M8x5 Tightening torque: 5 N m ANGLE POS. 4 mm shaft mm offset PART NO. MATERIAL VERSION WEIGHT () ANGLE POS. 1 ANGLE POS. ANGLE POS. 3 B4 Aluminum Central Q4 Steel Central B5 Aluminum Right Q5 Steel Right B6 Aluminum Left Q6 Steel Left Screws: M8x5 Tightening torque: 5 N m ANGLE POS. 4 96

98 FUNCTIONAL CHARTS SIZE HE1_ INNOVATION DOWN TO THE LAST DETAIL Air consumption Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar 3. Clamping moment (at 5 bar) Calculation tool available upon demand Please consult our technical representatives Holding moment LVE NO FLOW VAD REQUIRE 39 N m 1,5 N m The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. Air consumption (Nl).5 Cycle time for max opening angle <.8 s REV. - 31/3/ Opening angle ( ) 97

99 LOCATING R-SERIES RC-SERIES HP-SERIES F-SERIES Retractable locating pin packages Retractable locating pin packages with CNOMO mounting pattern High Performance retractable locating pin packages Retractable locating pin packages with dual rods 98

100 POSITIONING ACCURACY INNOVATION DOWN TO THE LAST DETAIL HIGH POSITIONING ACCURACY LEVEL: PRECISE GUIDING THROUGH DOUBLE BUSHINGS FOR AN OPTIMAL SUPPORT OF THE RODS > TWIN PISTON ROD GUIDE LOW DEFLECTION EFFICIENT ANTI ROTATION MECHANISM OPTIMAL CUSHIONING MINIMAL OVERALL LENGTH FLAT AND NARROW DESIGN IN ALUMINUM ALLOY EXTRA LIGHT PRODUCTS 99

101 HIGH RESISTANCE TO WELDING DEBRIS AND CORROSION Protection against weld spatter, dirt and coolants enabling pin packages to operate continuously in extreme environments: CHROME ROD COATING as a protection against adhering weld sparks + METAL ROD SCRAPER to prevent welding debris from entering the pin package IP68 for the sensor IP57 for pin package long life built-in protected components in rust prevention Clear design with user-friendly surfaces and no dirt or welding deposit traps 1

102 ORDERING STRING R-SERIES R P 5 E D 3 1 VERSION OPERATION SIZE R = retractable locating pin package P = pneumatic D = pneumatic with 5 = Ø 5 mm 63 = Ø 63 mm SENSOR STROKE PORTS E = electronic with M1 swivel connector N = no sensor 15 = 15 mm 5 = 5 mm = mm 5 = 5 mm 6 = 6 mm G = GAS D=d ual GAS ports on rear end cap ROD TERMINATION 1 = iø 16 mm cross-cut key rod termination = iø 1 mm cross-cut key rod termination 3 = rod termination for offset pins 4 = rod termination with key 5 = iø 1 mm flat termination 6 = iø 1 mm flat termination 1= INNOVATION DOWN TO THE LAST DETAIL ROD ORIENTATION (FOR TERMINATION TYPE 3) 1= = 3= 4= 11

103 WEIGHT * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 RP5E_ min. stroke.1 max. stroke DETAIL: A Ø Ø8 H7-1 DEEP M8-8 DEEP Retractable locating pin package Size 5 mm iø 16 mm cross-cut key rod termination 1 M6 M6 Ø16 H STROKE 171 = 15 mm STROKE 181 = 5 mm STROKE 196 = mm STROKE 6 = 5 mm STROKE 16 = 6 mm STROKE M1x ±.5 7± Ø8 H7-1 DEEP M8-8 DEEP Ø5 f7 Ø f7 3.5± * 37±.5 11±.5 Technical features Ø8 H7-1 DEEP 6* A Operating features Operating pressure from to 8 bar M8-8 DEEP

104 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT Ø5 DETAIL: A M6 M6 Ø1 H STROKE 171 = 15 mm STROKE 181 = 5 mm STROKE 196 = mm STROKE 6 = 5 mm STROKE 16 = 6 mm STROKE M1x1 9.4 Ø8 H7-1 DEEP M8-8 DEEP 11±.5 7± min. stroke.1 max. stroke RP5E_ Retractable locating pin package Size 5 mm iø 1 mm cross-cut key rod termination Ø8 H7-1 DEEP M8-8 DEEP * 37±.5 11±.5 Ø5 f7 Ø f7 3.5± Ø8 H7-1 DEEP 6* A Technical features M8-8 DEEP 11 1 Operating features Operating pressure from to 8 bar 13

105 RP5E_3 Retractable locating pin package Size 5 mm Rod termination for offset pins 1.85 min. stroke WEIGHT.1 max. stroke M1x1 9.4 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 Ø8 H7-1 DEEP M8-8 DEEP 3* 11±.5 7± STROKE 171 = 15 mm STROKE 181 = 5 mm STROKE 196 = mm STROKE 6 = 5 mm STROKE 16 = 6 mm STROKE 3±.5 REV. - 31/3/ Ø8 H7-1 DEEP M8-8 DEEP ± * 37±.5 11±.5 Ø8 H7-1 DEEP 6* Technical features Operating features Operating pressure from to 8 bar M8-8 DEEP Ø5 f7 Ø f

106 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT DETAIL: A 3 Ø H STROKE 171 = 15 mm STROKE 181 = 5 mm STROKE 196 = mm STROKE 6 = 5 mm STROKE 16 = 6 mm STROKE Ø8 H7-1 DEEP M8-8 DEEP 11±.5 7± min. stroke.1 max. stroke RP5E_4 Retractable locating pin package Size 5 mm Rod termination with key M1x Ø8 H7-1 DEEP M8-8 DEEP * 37±.5 11±.5 Ø5 f7 Ø f7 3.5± Ø8 H7-1 DEEP 6* Technical features M8-8 DEEP 1± A Operating features Operating pressure from to 8 bar 15

107 WEIGHT D1 handle included * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 18/6/15 RD15E_1 Retractable locating pin package Size 5 mm iø 16 mm cross-cut key rod termination.85 min. stroke 3.1 max. stroke DETAIL: K Ø5 M6 1 M6 Ø16 H7 M5x14 screws Tightening torque: 5 N m + STROKE 55 = 15 mm STROKE 65 = 5 mm STROKE 8 = mm STROKE 9 = 5 mm STROKE 3 = 6 mm STROKE ±.5 11±.5 1 Ø8 H7-1 DEEP M8-8 DEEP 5 With manual operation M1 9.4 Ø8 H7-1 DEEP M8-8 DEEP Ø5 f7 3.5± Ø f7 16 3* 37±.5 11±.5 Technical features 6* Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required Ø8 H7-1 DEEP M8-8 DEEP 5 1 K 16

108 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 18/6/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT D1 handle included DETAIL: L Ø M6 Ø1 H ±.5 11±.5 1 Ø8 H7-1 DEEP M8-8 DEEP.85 min. stroke 3.1 max. stroke RD15E_ Retractable locating pin package 1 M6 M5x14 screws Tightening torque: 5 N m + STROKE 55 = 15 mm STROKE 65 = 5 mm STROKE 8 = mm STROKE 9 = 5 mm STROKE 3 = 6 mm STROKE M1 9.4 Ø8 H7-1 DEEP M8-8 DEEP 5 Size 5 mm iø 1 mm cross-cut key rod termination With manual operation Ø5 f7 Ø f7 3.5± * * 37±.5 11±.5 Technical features Ø8 H7-1 DEEP M8-8 DEEP 5 1 L Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required 17

109 WEIGHT D1 handle included * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 18/6/15 RD15E_3.85 min. stroke 3.1 max. stroke ±.5 3* 11±.5 1 Ø8 H7-1 DEEP M8-8 DEEP Retractable locating pin package 3± Size 5 mm Rod termination for offset pins M5x14 screws Tightening torque: 5 N m + STROKE 55 = 15 mm STROKE 65 = 5 mm STROKE 8 = mm STROKE 9 = 5 mm STROKE 3 = 6 mm STROKE With manual operation M1 9.4 Ø8 H7-1 DEEP M8-8 DEEP ± * 37±.5 11±.5 Technical features Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required Ø8 H7-1 DEEP 6* M8-8 DEEP Ø5 f7 Ø f

110 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 18/6/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT D1 handle included DETAIL: M 6 Ø H7 M5x14 screws Tightening torque: 5 N m + STROKE 55 = 15 mm STROKE 65 = 5 mm STROKE 8 = mm STROKE 9 = 5 mm STROKE 3 = 6 mm STROKE M ±.5 11±.5 1 Ø8 H7-1 DEEP M8-8 DEEP Ø8 H7-1 DEEP M8-8 DEEP.85 min. stroke 3.1 max. stroke RD15E_4 Retractable locating pin package Size 5 mm Rod termination with key With manual operation Ø5 f7 3.5±.5 Ø f * 37±.5 11±.5 Ø8 H7-1 DEEP 6* 1±.5 M8-8 DEEP M Technical features Operating features Operating pressure Lubrication from to 8 bar all the devices are lubricated for life at the factory. Inline air lubrication isn t required 19

111 FUNCTIONAL CHARTS SIZE 5 mm 1 mm Load position B horizontal mounting position of the retractable locating pin/load centre at 1 mm from the rod axis Load position C vertical mounting position of the retractable locating pin/load centre at 1 mm from the rod axis Max deflection Stroke 6 mm 5 mm mm 1 mm 5 mm Please get in touch with our technical representatives for any application which exceeds the above values, to find the appropriate solution for your mm Load () Functional data (at 5 bar) Load position A deviation (mm) Load position B deviation (mm) Load position C deviation (mm) N Thrust force Pull force 98 N Max bending moment 3Nm Cycle time for max stroke <.8 s LVE NO FLOW VAD REQUIRE Air consumption REV. - 18/6/15 Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar.5. Air consumption (Nl) Load position A horizontal mounting position of the retractable locating pin/load centre on the rod Stroke (mm) 5 6

112 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT DETAIL: A Ø Ø8 H7-1 DEEP M8-8 DEEP. min. stroke.75 max. stroke RP63E_1 1 M6 M6 Ø16 H7 3* STROKE 171 = 15 mm STROKE 181 = 5 mm STROKE 196 = mm STROKE 6 = 5 mm STROKE 16 = 6 mm STROKE M1x ±.5 37±.5 Ø8 H7-1 DEEP M8-8 DEEP Retractable locating pin package Size 63 mm iø 16 mm cross-cut key rod termination 13 5 H7 Ø f7 5±.5 55 Ø8 H7-1 DEEP 6* M8-8 DEEP * 11 37±.5 11±.1 1 A Technical features Operating features Operating pressure from to 8 bar 111

113 WEIGHT * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 RP63E_ Retractable locating pin package Size 63 mm iø 1 mm cross-cut key rod termination. min. stroke.75 max. stroke DETAIL: A Ø DETAIL: A Ø M6 Ø1 H7 M6 M6 1 1 M6 Ø1 H7 11±.5 7±.5 3* 3* STROKE STROKE 171 = 15 mm STROKE 171 = 15 mm STROKE 181 = 5 mm STROKE 181 = 5 mm STROKE 196 = mm STROKE 196 = mm STROKE 6 = 5 mm STROKE 6 = 5 mm STROKE 16 = 6 mm STROKE 16 = 6 mm STROKE M1x1 9.4 M1x1 9.4 Ø8 H7-1 DEEP Ø8 H7-1 DEEP M8-8 DEEP M8-8 DEEP 1 11±.5 7± Ø8 H7-1 DEEP Ø8 H7-1 DEEP M8-8 DEEP M8-8 DEEP 5±.5 5± Ø5 f7 Ø f7 Ø5 f7 Ø f Technical features Operating features 1.5 6* 6* Ø8 H7-1 DEEP Ø8 H7-1 DEEP Operating pressure from to 8 bar A * 11±.1 11±.1 3* 37±.5 37±.5 A M8-8 DEEP M8-8 DEEP

114 INNOVATION DOWN TO THE LAST DETAIL * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 WEIGHT REV. - 31/3/15. Ø8 H7-1 DEEP M8-8 DEEP max. stroke RP63E_3 13 3±.5 min. stroke.75 3* 7± ±.5 Retractable locating pin package STROKE 171 = 15 mm STROKE 181 = 5 mm STROKE 196 = mm STROKE 6 = 5 mm STROKE 16 = 6 mm STROKE Size 63 mm Rod termination for offset pins M1x ± ±.1 Technical features Ø5 f7 Ø f7 M8-1 DEEP 3* 46 6* Ø8 H7-1 DEEP 1.5 5± Ø8 H7-1 DEEP M8-8 DEEP Operating features Operating pressure from to 8 bar

115 WEIGHT * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 RP63E_4. min. stroke.75 max. stroke DETAIL: A DETAIL: A 6 Ø8 H7-1 DEEP Ø8 H7-1 DEEP M8-8 DEEP M8-8 DEEP Retractable locating pin package Size 63 mm Rod termination with key Ø4 3 Ø16 H7 11±.5 7±.5 3* 3* STROKE156 + STROKE 171 = 15 mm STROKE 171 = 15 mm STROKE 181 = 5 mm STROKE 181 = 5 mm STROKE 196 = mm STROKE 196 = mm STROKE 6 = 5 mm STROKE 6 = 5 mm STROKE 16 = 6 mm STROKE 16 = 6 mm STROKE 11±.5 7±.5 M1x1 9.4 M1x Ø8 H7-1 DEEP Ø8 H7-1 DEEP M8-8 DEEP M8-8 DEEP 13 Technical features Operating features Operating pressure from to 8 bar 5 5±.5 13 Ø5 f7 Ø f Ø8 H7-1 DEEP Ø8 H7-1 DEEP 6* 1.5 3* 11±.5 3* 37±.5 37± ±.5 Ø5 f7 Ø f7 55 6* ±.5 46 A A 1 M8-8 DEEP M8-8 DEEP

116 FUNCTIONAL CHARTS SIZE 63 mm 1 mm Load position B horizontal mounting position of the retractable locating pin/load centre at 1 mm from the rod axis Load position C vertical mounting position of the retractable locating pin/load centre at 1 mm from the rod axis Max deflection Stroke 6 mm 5 mm mm 1 mm 5 mm Please get in touch with our technical representatives for any application which exceeds the above values, to find the appropriate solution for your 15 mm Load () Functional data (at 5 bar) Load position A deviation (mm) Load position B deviation (mm) Load position C deviation (mm) Thrust force 1, N Pull force 1,555 N 3Nm Max bending moment mm Max distance from the load centre to the rod Cycle time for max stroke <.8 s LVE NO FLOW VAD REQUIRE Air consumption REV. - 31/3/15 Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar Air consumption (Nl) Load position A horizontal mounting position of the retractable locating pin/load centre on the rod INNOVATION DOWN TO THE LAST DETAIL Stroke (mm) 115

117 RC-SERIES Retractable locating pin packages with CNOMO mounting pattern Accurate positioning devices with TWIN LINEAR ROD GUIDING BUSHINGS HIGH PROTECTION AGAINST WELD SPATTER, DIRT AND COOLANTS > NO BELLOWS REQUIRED MAINTENANCE FREE DEVICES OPTIMAL CUSHIONING: NO FLOW CONTROL VALVE REQUIRED 116

118 ORDERING STRING RC-SERIES INNOVATION DOWN TO THE LAST DETAIL RC 5 E 5 1 D VERSION RC = retractable locating pin package with CNOMO mounting pattern SIZE 5 = Ø 5 mm 63 = Ø 63 mm SENSOR E = electronic with M1 swivel connector N = no sensor STROKE 5 = 5 mm 5 = 5 mm ROD TERMINATION 1 = iø 1 mm rod termination = iø mm rod termination PORTS G = GAS D = dual GAS ports on rear end cap 117

119 RC5E_1 Retractable locating pin package with CNOMO mounting pattern 1.8 min. stroke WEIGHT 1.9 max. stroke * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ± STROKE 175 = 5 mm STROKE = 5 mm STROKE REV. - 31/3/15 1 Size 5 mm iø 1 mm rod termination 6±. Ø8 Ø9 (6 HOLES) ±. 14± Ø5 Ø DETAIL: A ± Ø13.5 M6 Ø1 H7 Technical features M8 A Operating features Operating pressure from to 8 bar M1x

120 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT min. stroke.1 max. stroke Ø38 Ø4 5 RC5E_ 15 + STROKE 175 = 5 mm STROKE = 5 mm STROKE 1 Retractable locating pin package with CNOMO mounting pattern 6±. Ø8 Ø9 (6 HOLES) ±.5 Size 5 mm iø mm rod termination DETAIL: A ± ± Ø13.5 M6 M8 Ø H7 A Technical features Operating features Operating pressure from to 8 bar M1x

121 RC63E_1 Retractable locating pin package with CNOMO mounting pattern Size 63 mm iø 1 mm rod termination min. stroke WEIGHT.1 max. stroke * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ± STROKE 15 STROKE 175 = 5mm STROKE 175 = 5 mm STROKE = 5mm STROKE = 5 mm STROKE REV. - 31/3/ ±. 7 6±. 7 Ø8 Ø8 Ø9 (6 Ø9 HOLES) (6 HOLES) 3 Ø5 3 14±.5 Ø4 5 5 Ø Ø4 Ø4 5±. 5± ±.5 DETAIL: A DETAIL: A ±. 5± Ø13.5 Ø13.5 M6 M6 Technical features M8 M8 Ø1 H7 Ø1 H A A Operating features Operating pressure from to 8 bar M1x1 M1x

122 * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 INNOVATION DOWN TO THE LAST DETAIL WEIGHT. min. stroke.3 max. stroke Ø5 Ø4 5 RC63E_ DETAIL: A M8 Ø H STROKE 175 = 5 mm STROKE = 5 mm STROKE 6±. Ø8 Ø9 (6 HOLES) 5± Ø ±.5 Ø4 5±. 7 1 M6 A Technical features Operating features Operating pressure Retractable locating pin package with CNOMO from to 8 bar mounting pattern Size 63 mm iø mm rod termination M1x

123 FUNCTIONAL CHARTS RC-SERIES 1 mm Stroke Load () 5 mm 5 mm Load position C vertical mounting position of the retractable locating pin/load centre at 1 mm from the rod axis 1 mm Please get in touch with our technical representatives for any application which exceeds the above values, to find the appropriate solution for your Load position A deviation (mm) Air consumption (RC5E) Load position B deviation (mm) Load position C deviation (mm) Thrust force RC63E 1, N Pull force 98 N 1,555 N Max bending moment 3Nm 3Nm 5 3 Air consumption (RC63E) 5 REV. - 31/3/15 Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar.5 RC5E 85 N 15 Stroke (mm) 3. Functional data (at 5 bar) REV. - 31/3/15 Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar. Air consumption (Nl) Load position B horizontal mounting position of the retractable locating pin/load centre at 1 mm from the rod axis Max deflection (RC5E - RC63E) Air consumption (Nl) Load position A horizontal mounting position of the retractable locating pin/load centre on the rod Cycle time for max stroke <.8 s LVE NO FLOW VAD REQUIRE Stroke (mm) 5

124 HIGH PERFORMANCE HP-SERIES INNOVATION DOWN TO THE LAST DETAIL Higher level of pull force, for all the applications where due to metal sheet tolerances, a higher level of force is required during the retracting movement, in order to disengage to the pin. This solution is highly efficient for all the applications when tensions arise in the metal sheet during the machining process. Equipped with a tandem cylinder to improve the pull force. COMPACT DESIGN Even though these pin packages are equipped with a tandem cylinder, their overall dimensions still remain in line with the state of the art. REPETITION ACCURACY 13

125 ORDERING STRING HP-SERIES HP 5 E 1 D 1 VERSION SIZE SENSOR HP = High Performance retractable locating pin package 5 = Ø 5 mm E=e lectronic with M1 swivel connector N = no sensor P = pneumatic STROKE ROD TERMINATION 15 = 15 mm 5 = 5 mm = mm 5 = 5 mm 6 = 6 mm 1 = iø 16 mm cross-cut key rod termination = iø 1 mm cross-cut key rod termination 3 = rod termination for offset pins 4 = rod termination with key 5 = iø 1 mm flat termination 6 = iø 1 mm flat termination PORTS ROD ORIENTATION (FOR TERMINATION TYPE 3) G = GAS D = dual GAS ports on rear end cap 1= = 3= 4= 14

126 DETAIL: A * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 Ø DETAIL: 7.5 A M8-8 DEEP M8-8 DEEP Ø8 H7-1 DEEP Ø8 H7-1 DEEP M6 Ø5 M6 Ø16 H7 1 M6 M6 Ø16 H M1x1 11±.5 7± STROKE STROKE STROKE STROKE M1x1 9.4 Ø8 H7-1 DEEP M8-8 DEEP ± ±.5 Ø8 H7-1 DEEP M8-8 DEEP INNOVATION DOWN TO THE LAST DETAIL. min. stroke WEIGHT.5 max. stroke HP5E_1 High Performance retractable locating pin package Size 5 mm iø 16 mm cross-cut key rod termination * 37± ±.5 Ø5 f7 Ø f7 3.5± ±.5 3* 37±.5 Ø5 f7 Ø f7 3.5± Ø8 H7-1 DEEP 6* Ø8 H7-1 DEEP 6* A A Technical features M8-8 DEEP M8-8 DEEP Operating features Operating pressure from to 8 bar 15

127 WEIGHT * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 HP5E_ High Performance retractable locating pin package Size 5 mm iø 1 mm cross-cut key rod termination. min. stroke.5 max. stroke DETAIL: A 1 Ø5 M6 DETAIL: A Ø5 M6 Ø1 H7 M M6 Ø1 H7 M1x1 Ø8 H7-1 DEEP M8-8 DEEP 11±.5 11±.5 7±.5 7± STROKE STROKE STROKE STROKE 9.4 M1x1 9.4 Ø8 H7-1 DEEP M8-8 DEEP Ø8 H7-1 DEEP M8-8 DEEP Ø8 H7-1 DEEP M8-8 DEEP Ø5 f7 Ø f ±.5 Ø5 f7 Ø f7 3.5± * ±.5 11±.5 3* 37±.5 11±.5 Technical features Operating features Operating pressure from to 8 bar Ø8 H7-1 DEEP 6* Ø8 H7-1 DEEP 6* A A M8-8 DEEP M8-8 DEEP

128 INNOVATION DOWN TO THE LAST DETAIL * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 WEIGHT REV. - 31/3/15. min. stroke M1x STROKE STROKE HP5E_3 13 3* max. stroke 3±.5 Ø8 H7-1 DEEP M8-8 DEEP.5 7± High Performance retractable locating pin package 11±.5 Size 5 mm Rod termination for offset pins 9.4 3* 37±.5 6* 1 3 Technical features Ø5 f7 Ø f7 Ø8 H7-1 DEEP ±.5 11± Ø8 H7-1 DEEP M8-8 DEEP Operating features Operating pressure from to 8 bar 4 M8-8 DEEP

129 WEIGHT * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±. DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±.1 REV. - 31/3/15 HP5E_4 High Performance retractable locating pin package Size 5 mm. min. stroke.5 max. stroke DETAIL: A 6 16 H STROKE STROKE Ø8 H7-1 DEEP M8-8 DEEP 11±.5 7± Rod termination with key Ø4 3 M1x Ø8 H7-1 DEEP M8-8 DEEP Ø5 f7 Ø f7 3.5± * 37±.5 11±.5 Technical features Operating features Operating pressure from to 8 bar Ø8 H7-1 DEEP 6* A M8-8 DEEP 1±

130 FUNCTIONAL CHARTS SIZE 5 mm 1 mm Load position B horizontal mounting position of the retractable locating pin/load centre at 1 mm from the rod axis Load position C vertical mounting position of the retractable locating pin/load centre at 1 mm from the rod axis Max deflection Stroke 6 mm 5 mm mm 1 mm 5 mm Please get in touch with our technical representatives for any application which exceeds the above values, to find the appropriate solution for your 15 mm Load () Functional data (at 5 bar) Load position A deviation (mm) Load position B deviation (mm) Load position C deviation (mm) ,65 N Thrust force Pull force 98 N Max bending moment 3Nm Cycle time for max stroke <.8 s LVE NO FLOW VAD REQUIRE Air consumption REV. - 31/3/15 Air consumption (Nl) at bar Air consumption (Nl) at 5 bar Air consumption (Nl) at 8 bar 3..5 Air consumption (Nl) Load position A horizontal mounting position of the retractable locating pin/load centre on the rod INNOVATION DOWN TO THE LAST DETAIL Stroke (mm) 19

131 F-SERIES RETRACTABLE LOCATING PIN PACKAGES WITH DUAL RODS Extra light product: % lighter than competing solutions Extremely low deflection value Higher side load acceptance Designed and manufactured to maximize durability and performance: robust and reliable 18 rod orientation Metal rod scrapers for long life in the toughest environments: for a reliable removing of any trace of weld slag from the heat treated rods No galling > maximum process reliability 13