Nomenclature... PT4-3 Selection... PT4-3 Selection/Dimensions Fluid Coupling Drives - KSD... PT4-4 Fluid Coupling Drives - KCM...
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1 CONTENTS Features/Benefits... PT4-2 PT Component Nomenclature... PT4-3 Selection PT4-3 Selection/Dimensions Drives - KSD PT4-4 Drives - KCM.... PT4-6 Couplings Drives - KCP PT4-8 Part Number Index INDEX-1 Keyword Index.... INDEX-43 Clutches and Brakes Bushings TORQUE-TAMER s FLEXIDYNE PT4-1
2 PT Component Smoother and Shock Free Operation - Motor starts under no load conditions - Smoother starts Couplings Clutches and Brakes FLEXIDYNE s TORQUE-TAMER Bushings More Efficient Design - Permits use of standard NEMA Design B motors - Eliminate need for motors with special winding - Wound rotor motors not needed Overload Protection - Provides overload protection at overloads somewhat greater than starting torque - Protection devices to prevent damage to s are available Low Current Draw - Less than twice the nameplate amperage during both starting and overload periods - Many electric utilities recommend s Increased Productivity - Eliminates product spillage and machine damage due to harsh starts or jammed loads PT4-2
3 PT Component 17 C KC P x 2-7/8 FLUID COUPLING SIZE 17 APPROXIMATE ROTOR DIAMETER DELAY FILL (OPTIONAL) Couplings KC = COUPLING STYLE KS = SHEAVE/DRIVE STYLE P = PARA-FLEX PH ELEMENT D = DRIVE STYLE M = GEAR STYLE Clutches and Brakes FLUID COUPLING BORE Selection HP RPM Bushings TORQUE-TAMER s FLEXIDYNE PT4-3
4 PT Component Couplings Clutches and Brakes FLEXIDYNE s TORQUE-TAMER Bushings Dimensional Data Sheet - KSD & CKSD Size D Bore A KSD CKSD KSD CKSD B B1 C Max C1 Max E F G H Weight (lb) Less Oil / / SDS / / / / / / J K L M N P Q R S T QD Hub # Dia Size KSD- QD CKSD- QD Oil U.S. Gal. max. KSD- QD 1.94 SDS SK SF / / E / / E / / / F / / / J / / J / / / M / Max Bore 1 1/ /8-9 CKSD- QD M PT4-4
5 Part Numbers KSD Drive Accepts Q Style Sheave Part # Part Description KSD-QD SDS W/ 1-1/8 COLLET KSD-QD SDS W/ 1-1/8 COLLET KSD-QD SK W/ 1-3/8 COLLET KSD-QD SF W/ 1-7/8 COLLET KSD-QD E W/ 2-1/8 COLLET KSD-QD E W/ 2-1/8 COLLET KSD-QD E W/ 2-3/8 COLLET KSD-QD F W/ 2-3/8 COLLET KSD-QD F W/ 2-7/8 COLLET KSD-QD J W/ 3-3/8 COLLET KSD-QD J W/ 3-3/8 COLLET KSD-QD M W/ 3-3/8 FINISH BORE KSD-QD M W/ 3-3/8 FINISH BORE Delay Fill CKSD Drive Accepts Qd Style Sheave Part # Part Description CKSD-QD SF W/ 1-7/8 COLLET CKSD-QD E W/ 2-1/8 COLLET CKSD-QD E W/ 2-1/8 COLLET CKSD-QD E W/ 2-3/8 COLLET CKSD-QD F W/ 2-3/8 COLLET CKSD-QD F W/ 2-7/8 COLLET CKSD-QD J W/ 3-3/8 COLLET CKSD-QD J W/ 3-3/8 COLLET CKSD-QD M W/ 3-3/8 FINISH BORE CKSD-QD M W/ 3-3/8 FINISH BORE KSD Drive Accepts Bolt-On Style Sheave Part # Part Description KSD FLUID CPLG W/ 2-3/8 F.B KSD FLUID CPLG W/ 2-7/8 F.B KSD FLUID CPLG 2-3/8 COLLET KSD FLUID CPLG 2-7/8 COLLET KSD FLUID CPLG W/ 3-3/8 F.B KSD FLUID CPLG 3-3/8 COLLET KSD FLUID CPLG 2-3/8 COLLET KSD FLUID CPLG W/ 3-3/8 F.B KSD FLUID CPLG 3-3/8 COLLET KSD FLUID CPLG W/ 3-3/8 F.B KSD FLUID CPLG W/ 3-3/8 F.B. The motor shaft for sizes 15 KSD F.B. style and up must be tapped. * For non-standard sheaves contact DODGE Drive Components. Collet Mount: Available on most sizes for ease of installation. KSD Bolt-On Sheaves * Part Number KSD# Description GR 5V GR 5V GR 5V GR 5V GR 5V GR 5V 11.8 KSD Bolt-On Sheaves * Part Number KSD# Description GR 5V GR 5V GR 5V GR 5V GR 5V GR 5V GR 5V GR 5V GR 5V GR 5V GR 5V GR 5V GR 5V GR 5V GR 8V GR 8V GR 8V GR 8V GR 8V GR 8V GR 8V 13.2 PT Component Couplings Clutches and Brakes FLEXIDYNE s TORQUE-TAMER Bushings PT4-5
6 PT Component Couplings Clutches and Brakes FLEXIDYNE s TORQUE-TAMER Bushings Dimensional Data Sheet - KCM & CKCM Size A B C C1 D E E H Gear Coupling Weight (lb) Less Oil Oil U.S. Gal. max. KCM CKCM # DIA Size KCM CKCM KCM CKCM /4-28 UNF /4-28 UNF /8-24 UNF /8-24 UNF /8-24 UNF /8-24 UNF / / / / / / / / / PT4-6
7 PART NUMBERS s Delay Fill s Part # Part Description Part # Part Description KCM - LESS 1.0SB GEAR COUPLING CKCM - LESS 1.5SB GEAR COUPLING KCM - LESS 1.0SB GEAR COUPLING CKCM - LESS 1.5SB GEAR COUPLING KCM - LESS 1.5SB GEAR COUPLING CKCM - LESS 1.5SB GEAR COUPLING KCM - LESS 1.5SB GEAR COUPLING CKCM - LESS 2.5EB GEAR COUPLING KCM - LESS 1.5SB GEAR COUPLING CKCM - LESS 2.5EB GEAR COUPLING KCM - LESS 1.5SB GEAR COUPLING CKCM - LESS 2.5EB GEAR COUPLING KCM - LESS 2.5EB GEAR COUPLING CKCM - LESS 3.0EB GEAR COUPLING KCM - LESS 2.5EB GEAR COUPLING CKCM - LESS 3.0EB GEAR COUPLING KCM - LESS 2.5EB GEAR COUPLING CKCM - LESS 3.5EB GEAR COUPLING KCM - LESS 3.0EB GEAR COUPLING CKCM - LESS 3.5EB GEAR COUPLING KCM - LESS 3.0EB GEAR COUPLING KCM - LESS 3.5EB GEAR COUPLING KCM - LESS 3.5EB GEAR COUPLING * Gear Coupling Kit ordered separately (See below) Gear Couplingss for KCM Size 7-8 Part Numbers Description DGF 1.0 FLEX HUB DGF 1.0 SLEEVE SB KCM/CKCM 7-8 HARDWARE KIT Size 9-13 Part Numbers Description DGF 1.5 FLEX HUB DGF 1.5 SLEEVE SB KCM/CKCM 9-13 HARDWARE KIT Size Part Numbers Description DGF 2.5 FLEX HUB DGF 2.5 SLEEVE SB KCM/CKCM HARDWARE KIT Size Part Numbers Description DGF 3.5 FLEX HUB DGF 3.5 SLEEVE EB KCM/CKCM HARDWARE KIT Gear couplings are required for shaft attachment. For a complete gear coupling attachment kit, please order - (2) flex hubs (reborable), (2) sleeves (includes seal), and (1) hardware kit. PT Component Couplings Clutches and Brakes FLEXIDYNE s Outside Flange Flange Hub Undercut Undercut Hole Bolt Size Diameter Width Thickness Diameter Depth Diameter Diameter Circle Number Max A J T F I H U B.C. of Bolts Bore All Dimensions in Inches 1 SB 4-9/ /32 9/16 3 3/32 2-7/8 1/4 3-3/ SB 6 1-7/8 3/4 3-7/8 3/ /16 3/8 4-13/ SB 8-3/8 2-7/8 15/ /16 3/32 5-7/16 1/ EB /16 1-1/8 7-27/32 3/32 7-3/8 3/4 9-1/ TORQUE-TAMER Bushings PT4-7
8 PT Component Couplings Clutches and Brakes FLEXIDYNE s TORQUE-TAMER Bushings Dimensional Data Sheet - KCP & CKCP Fluid F F V Size Coupling A B C D E G / W Bore KCP CKCP PH Element PH Max Bore TL Bushing Max Torque (in-lb) Max RPM PH / PH / PH / PH / PH / PH / PH / PH / PT4-8
9 PART NUMBERS PX STYLE FLUID CPLG - INCLUDES ELEMENT * PT Component Delay Fill Part # Part Description Part # Part Description KCP X 1-5/8 FLUID CPLG CKCP X 1-5/8 FLUID CPLG KCP X 1-7/8 FLUID CPLG CKCP X 1-7/8 FLUID CPLG KCP X 1-5/8 FLUID CPLG CKCP X 1-5/8 FLUID CPLG KCP X 1-7/8 FLUID CPLG CKCP X 1-7/8 FLUID CPLG KCP X 1-7/8 FLUID CPLG CKCP X 1-7/8 FLUID CPLG KCP X 2-1/8 FLUID CPLG CKCP X 2-1/8 FLUID CPLG KCP X 2-3/8 FLUID CPLG CKCP X 2-3/8 FLUID CPLG KCP X 2-1/8 FLUID CPLG CKCP X 2-1/8 FLUID CPLG KCP X 2-3/8 FLUID CPLG CKCP X 2-3/8 FLUID CPLG KCP X 2-7/8 FLUID CPLG CKCP X 2-7/8 FLUID CPLG KCP X 2-3/8 FLUID CPLG CKCP X 2-3/8 FLUID CPLG KCP X 2-7/8 FLUID CPLG CKCP X 2-7/8 FLUID CPLG KCP X 3-3/8 FLUID CPLG CKCP X 3-3/8 FLUID CPLG KCP X 2-3/8 FLUID CPLG CKCP X 2-3/8 FLUID CPLG KCP X 2-7/8 FLUID CPLG CKCP X 2-7/8 FLUID CPLG KCP X 3-3/8 FLUID CPLG CKCP X 3-3/8 FLUID CPLG KCP X 2-3/8 FLUID CPLG CKCP X 2-3/8 FLUID CPLG KCP X 3-3/8 FLUID CPLG CKCP X 3-3/8 FLUID CPLG KCP X 2-3/8 FLUID CPLG CKCP X 2-3/8 FLUID CPLG KCP X 3-3/8 FLUID CPLG CKCP X 3-3/8 FLUID CPLG KCP X 3-7/8 FLUID CPLG CKCP X 3-7/8 FLUID CPLG-4040 Mounting of KCP and CKCP may require the motor shaft to be tapped. Part #s include mechanism, element and coupling assembly. * TAPER-LOCK bushing ordered separately. Couplings Clutches and Brakes FLEXIDYNE Bushings TORQUE-TAMER s PT4-9
10 PT Component Couplings Clutches and Brakes FLEXIDYNE s TORQUE-TAMER Bushings Replacement Fuse Plugs Size (Range) Part Number Temperature ºF ºF ºF ºF ºF ºF ºF ºF PT4-10
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