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1 @Copyright 2017 by China Steel Corporation All rights reserved. 1
2 @Copyright 2017 by China Steel Corporation All rights reserved. 2
3 @Copyright 2017 by China Steel Corporation All rights reserved. 3
4 @Copyright 2017 by China Steel Corporation All rights reserved. 4
5 @Copyright 2017 by China Steel Corporation All rights reserved. 5
6 efine M A I C Coil chamber coil transfer 2017 by China Steel Corporation All rights reserved. 6
7 efine M A I C Temp. Length Pyrometer Difference: 2017 by China Steel Corporation All rights reserved. 7
8 Measure A I C Test Result P1 P2 P3 P4 P5 P6 P7 P8 Heating condition 400 /15hours by China Steel Corporation All rights reserved. 8
9 Measure A I C Issue Description Target Coil internal temperature difference Long preheating time Bottom portion temperature is low (temperature difference is 53 ) Center portion temperature is low (temperature difference is 20 ) In 25 In hours pre-heating time In by China Steel Corporation All rights reserved. 9
10 M Analyze I C Coil Issue Bottom temperature is low Center temperature is low Long Pre-heat time Analysis Inhalation of cool air Heating source is from the side Internal temperature uniformity Heating efficiency is 2017 by China Steel Corporation All rights reserved. 10
11 M A Improve C Prevent bottom portion to be cooled down Reduce gap between skid and coil transfer equipment Add a lower portion nozzles Coil Reduce the gap Add a lower Portion 2017 by China Steel Corporation All rights reserved. 11
12 M A Improve C Factor Level Hot gas Temperature Nozzle Pressure P1 P2 Furnace Pressure P 1 P 2 Temperature 2017 by China Steel Corporation All rights reserved. 12
13 M A Improve C P1 P2 Nozzle pressure P=0<0.05, judge it as crucial factor without 2017 by China Testing Steel Corporation condition:300 /12Hours All rights reserved. 13
14 M A Improve C Box Plot for Edge-to-Center temperature difference Temperature difference P1 P2 P3 P4 P5 P6 P7 Nozzle 2017 by China Steel Corporation All rights reserved. 14
15 M A Improve C Center-to-edge temp. difference P6 P7 P=0.456>0.05, Judge it as no 2017 by China Steel Corporation All rights reserved. 15
16 M A Improve C Box Plot for coil temperature coil temperature P 1 P 2 P 3 P 4 Furnace Pressure Coil 2017 by China Steel Corporation All rights reserved. 16
17 M A Improve C coil temperature P 3 P 4 P=0.004<0.05, Judge it is not the 2017 by China Steel Corporation All rights reserved. 17
18 M A Improve C 350 Test Result P1 P2 P3 P4 P5 P6 P by China Steel Corporation All rights reserved. 18
19 M A Improve C Temp. Length Temp by China Steel Corporation All rights reserved. 19
20 M A Improve C Issue Countermeasure Result Top-to-bottom temperature difference Edge-to-Center temperature difference Long pre-heat time Reduce Gap Add a lower nozzle Adjust nozzle pressure Improving coil uniformity Adjust Furnace pressure From 53 to 20 (better than target 25 ) From 20 to 10 (archived target 10 ) From 30 hours to 10 hours (better than target by China Steel Corporation All rights reserved. 20
21 M A Improve C Before improvement Natural Gas Consumption(Nm 3 /t) Modify Equipment Nozzle pressure adjust Furnace pressure adjust After improvement Q Q Q Q Q Q Q 2017 by China Steel Corporation All rights reserved. 21
22 M A Improve C Profit Reduce NG Consumption Reduce Electricity Consumption Reduce Roll change frequency state Save 40% consumption Save 54% consumption Reduce 709 times/year Money save (hundred thousand USD/year) Summary 2017 by China Steel Corporation All rights reserved. 22
23 M A I 2017 by China Steel Corporation All rights reserved. 23
24 @Copyright 2017 by China Steel Corporation All rights reserved. 24
25 @Copyright 2017 by China Steel Corporation All rights reserved. 25
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