2200 and 2300 Series idrive Conveyors

Transcription

1 00 and 00 Series idrive Conveyors Installation, Maintenance & Parts Manual 00 Series Conveyor 00 Series Conveyor DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box Cottonwood Ave. TEL: TEL: Hartland, WI USA FAX: FAX: Rev. F For other service manuals visit our website at:

2 Table of Contents Introduction... Warnings General Safety... Product Description... Specifications... Models... Flat Belt 00 Series Conveyor... Cleated Belt 00 Series Conveyor Series DustPruf Flat Belt Conveyor Series DustPruf Cleated Belt Conveyor... 5 CE Specifications... 5 Conveyor Supports:... 5 Maximum Distances... 5 Specifications... 6 Motor Specifications... 6 idrive Load Capacity (lbs)... 7 Installation... Required Tools... Recommended Installation Sequence Series Mounting Brackets Series Mounting Brackets... Return Rollers... Cleated Belt and - 6 (5-5 mm) Wide Flat Belt Conveyors (0-57 mm) Wide Flat Belt Conveyors... 5 Proper Methods of Attachment to Side Rails (00 Series Only)... 5 Self-Drilling Screws... 5 Pre-Drill for Standard Screws... 6 Guiding (00 Series Only)... 7 Wiring... 7 Cover Mounted Controls with 5 volt Power Supply... 7 Cover Mounted Controls with Customer Provided Power Supply... 8 Cover Mounted Controls... 8 Cover Mounted Controls with Remote Start/Stop Cable... 8 Cover Mounted Controls with Photo Eye Option... 9 Customer Wired Controls with Flying Leads... 0 Preventive Maintenance and Adjustment... Required Tools... Standard Tools... Special Tools... Checklist... Lubrication... Maintaining Conveyor Belt... Troubleshooting... Cleaning... Conveyor Belt Replacement... Conveyor Belt Replacement Sequence... Belt Removal... Belt Installation... Conveyor Belt Tensioning... Conveyors with.5 ( mm) Diameter Pulleys... Conveyors with Nose Bar Idlers... Conveyor Belt Tracking... V-Guided Belts... Non V-Guided Belts... Spindle Removal... 5 A Idler Spindle Removal... 5 B Drive Spindle Removal... 5 Bearing Removal & Replacement... 7 Spindle Installation... 8 Idler Spindle Installation... 8 Drive Spindle Installation... 8 Nose Bar Roller Replacement... 0 Motor Removal and Replacement... 0 Service Parts... Drive End... Idler End... Nose Bar Idler End (76 mm) Aluminum Side (8 mm) Aluminum Side Low to Side Wiper Low to High Side ( mm) Extruded Plastic... 0 Adjustable Guiding... Tool-Less Adjustable Guiding ( mm) Cleated Belt Guiding... (5 mm) Cleated Belt Guiding... (5 mm) Cleated Belt Guiding... 5 Flared Side Guiding... 6 Flat Belt Stand Mount Assembly... 7 Cleated Belt Stand Mount Assembly... 8 Flat Belt Stand Mount Assembly for (60 mm) Conveyors... 9 Cleated Belt Stand Mount Assembly for (60 mm) Conveyors (70 mm) to 6 (5 mm) Flat Belt Return Roller (0 mm) to 8 (57 mm) Flat Belt Return Roller.. 5 Cleated Belt Return Roller... 5 Photo Eye... 5 Conveyor Belt Part Number Configuration... 5 Return Policy... 5 Introduction IMPORTANT Some illustrations may show guards removed. DO NOT operate equipment without guards. Upon receipt of shipment: Compare shipment with packing slip. Contact factory regarding discrepancies. Inspect packages for shipping damage. Contact carrier regarding damage. Accessories may be shipped loose. See accessory instructions for installation. Dorner s Limited Warranty applies. Dorner has convenient, pre configured kits of Key Service Parts for all conveyor products. These time saving kits are easy to order, designed for fast installation, and guarantee you will have what you need when you need it. Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logo. Dorner 00 and 00 series conveyors are covered by Patent Numbers 5,7,5, 6,98,98, 6,,8 and corresponding patents and patent applications in other countries. Dorner reserves the right to make changes at any time without notice or obligation. Dorner Mfg. Corp Rev. F

3 Warnings General Safety A DANGER A WARNING SEVERE HAZARD! KEEP OFF CONVEYORS. Climbing, sitting, walking or riding on conveyor will result in death or serious injury. A DANGER SEVERE HAZARD! LOCK OUT POWER before removing guards or performing maintenance. Exposed moving parts can cause serious injury. A WARNING EXPLOSION HAZARD! DO NOT OPERATE CONVEYORS IN AN EXPLOSIVE ENVIRONMENT. The electric gearmotor generates heat and could ignite combustible vapors. Failure to comply will result in death or serious injury. BURN HAZARD! DO NOT TOUCH the motor while operating, or shortly after being turned off. Motors may be HOT and can cause serious burn injuries. A WARNING A WARNING CRUSH HAZARD! DO NOT place hands or fingers inside the conveyor while it is running. DO NOT wear loose garments while operating the conveyor. Loose garments can become caught up in the conveyor. Failure to comply could result in serious injury. A WARNING CRUSH HAZARD! SUPPORT CONVEYOR SECTIONS PRIOR TO LOOSENING STAND HEIGHT OR ANGLE ADJUSTMENT SCREWS. Loosening stand height or angle adjustment screws may cause conveyor sections to drop down, causing serious injury. PUNCTURE HAZARD! Handle drive shaft keyway with care. It may be sharp and could puncture the skin, causing serious injury. A WARNING SEVERE HAZARD! Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards before system start-up. Failure to comply could result in serious injury Rev. F Dorner Mfg. Corp.

4 Product Description Typical Conveyor Components Figure : Typical Controller Components Figure : Conveyor Support Stand Drive End Idler/Tension End Figure Speed Control Directional On/Off Switch Figure Figure Specifications Figure Models Flat Belt 00 Series Conveyor Flat Belt 00 Series Conveyor 0 M WW-LLLL G D I D PA PD BB-FDMPC idrive Type Belt Type Profile (D side) Profile (A side) Motor Shaft Position Idler Tail Type Drive Tail Type Tracking / Mounting Brackets Conveyor Length Conveyor Width Document Language Cleated Belt 00 Series Conveyor Cleated Belt 00 Series Conveyor C M WW LLLL G D I D PP C BB SSSS -FDMPC Cleat Spacing Belt Material Cleat Type Profiles Motor Shaft Position Idler Tail Type Drive Tail Type Tracking / Mounting Brackets Conveyor Length Conveyor Width Document Language idrive Type Dorner Mfg. Corp Rev. F

5 00 Series DustPruf Flat Belt Conveyor 00 Series DustPruf Flat Belt Conveyor 0F M WW LLLL G D T S PA PD BB - Belt Type Profile (D side) Profile (A side) Motor Shaft Position Idler Tail Type Drive Tail Type Tracking / Mounting Brackets Conveyor Length Conveyor Width Document Language Conveyor Supports: Maximum Distances = 8 (57 mm) = 8 (57 mm) = 7 (88 mm) Figure Specifications 00 Series DustPruf Cleated Belt Conveyor 00 Series DustPruf Cleated Belt Conveyor CF M WW LLLL G D T S PP C L SSSS - Cleat Spacing Belt Type Cleat Type Profiles Motor Shaft Position Idler Tail Type Drive Tail Type Tracking / Mounting Brackets Conveyor Length Conveyor Width Document Language Figure CE Specifications. CE Marked Models are U Document Language code only.. CE Marked Models are not equipped with high voltage power supply. Conveyor operates on VDC. Selection and final installation of CE rated power supply are the responsibility of the end user.. CE Marked Models operate on VDC. Emergency stops, wiring, and control circuits are not provided. Selection and final installation of CE rated emergency stops and control circuits are the responsibility of the end user.. CE Marked Models contain no application control circuits. If power is disconnected and reconnected this machine will restart automatically. Selection and final installation of CE rated control circuits are the responsibility of the end user Rev. F 5 Dorner Mfg. Corp.

6 Specifications Specifications Conveyor Width Reference (WW) Conveyor Belt Width.75 (mm).75 (70mm).75 (95mm) 5 (7mm) 6 (5mm) 8 (0mm) 0 (5mm) (05mm) 8 (57mm) Maximum Conveyor Load See Load Capacity Chart Belt Travel.0 (88 mm) per revolution of spindle Maximum Belt Speed* 70 ft/minute ( m/minute) Belt Takeup 0.8 (0 mm) of stroke = 0.75 (9 mm) of belt take-up Conveyor Length Reference (LLLL) Conveyor Length NOTE Maximum conveyor loads based on: Non-accumulating product Product moving towards gearmotor Conveyor being mounted horizontal in 000 increments ft (60 mm) to 8 ft (8 mm) in 0. ( mm) increments * See Ordering and Specifications Catalog for details. Motor Specifications Output Power 5 watt 5 watt Motor Voltage volt DC, 0.8 amp volt DC, 0.8 amp Transformer Voltage 00-0 VAC, 50/60 Hz 00-0 VAC, 50/60 Hz Gearmotor Ratio : 66: Motor Type Brushless DC Brushless DC Belt Speeds 7-70 Ft./Min., 5-50 Ft./Min..- Ft./Min.,.7-7 Ft./Min. Duty Cycle Non-Continuous Duty Non-Continuous Duty Index Capability Up to 0 per Minute Up to 0 per Minute Dorner Mfg. Corp Rev. F

7 Specifications idrive Load Capacity (lbs) WIDTH WIDTH WIDTH WIDTH 7-70 Ft./Min. FOR BELT TYPE 09 LENGTH Ft./Min. FOR BELT TYPE 09 LENGTH Ft./Min. FOR BELT TYPE 09 LENGTH Ft./Min. FOR BELT TYPE 09 LENGTH Rev. F 7 Dorner Mfg. Corp.

8 Specifications idrive Load Capacity (lbs) (continued) WIDTH WIDTH WIDTH WIDTH 7-70 Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05 LENGTH Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05 LENGTH Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05 LENGTH Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05 LENGTH Dorner Mfg. Corp Rev. F

9 Specifications idrive Load Capacity (lbs) (continued) WIDTH WIDTH WIDTH WIDTH 7-70 Ft./Min. FOR SINGLE PLY BELT TYPES 9 AND 5 LENGTH Ft./Min. FOR SINGLE PLY BELT TYPES 9 AND 5 LENGTH Ft./Min. FOR SINGLE PLY BELT TYPES 9 AND 5 LENGTH Ft./Min. FOR SINGLE PLY BELT TYPES 9 AND 5 LENGTH Rev. F 9 Dorner Mfg. Corp.

10 Specifications idrive Load Capacity (lbs) (continued) WIDTH WIDTH WIDTH WIDTH 7-70 Ft./Min. FOR ALL OTHER BELT TYPES LENGTH Ft./Min. FOR ALL OTHER BELT TYPES LENGTH Ft./Min. FOR ALL OTHER BELT TYPES LENGTH Ft./Min. FOR ALL OTHER BELT TYPES LENGTH Dorner Mfg. Corp Rev. F

11 Specifications idrive Load Capacity (lbs) (continued) WIDTH WIDTH. - Ft./Min. FOR NOSE BAR BELTS LENGTH Ft./Min. FOR NOSE BAR BELTS LENGTH Rev. F Dorner Mfg. Corp.

12 Installation NOTE Conveyor MUST be mounted straight, flat and level within confines of conveyor. Use a level (Figure, item ) for setup. 00 Series Mounting Brackets. Locate brackets. Exploded views shown in Figure 6 and Figure 7. Figure 6 Figure 5 Figure Installation Component List Conveyor frame (two sections if longer than ft) Figure 6 Conveyor brackets (x) Figure 7 Return rollers (for longer conveyors) Required Tools Hex-key wrenches: mm, 5 mm Level Torque wrench 5 Recommended Installation Sequence Attach mounting brackets to conveyor Attach conveyor to stands Install return rollers on conveyor (optional) Attach guides/accessories (see page through page 5 of Service Parts section for details) 00 Series only: Remove and discard shipping brackets (Figure 5, item ). Figure 5 Figure 7. Remove screws (Figure 6, item and ) or (Figure 7, item and ), washers (Figure 6, item ) or (Figure 7, item ), nuts (Figure 6, item ) or (Figure 7, item ), and T-bars (Figure 6, item 5) or (Figure 7, item 5), from brackets. Figure 5 Dorner Mfg. Corp Rev. F

13 Installation. Insert T-bars (Figure 6, item 5) or (Figure 7, item 5) into conveyor side slots (Figure 8, item ). Fasten brackets (Figure 8, item ) to conveyor with mounting screws (Figure 8, item ). Figure 9 Figure 8 Figure 9 Figure 0 Figure 8 NOTE Mounting brackets for flat belt conveyors shown.. Fasten brackets to support stand with mounting screws, washers, and nuts (Figure 8, item ). 5. Tighten screws (Figure 8, item ), and mounting screws on nuts (Figure 8, item ) to 60 in-lb (7 Nm). 00 Series Mounting Brackets. Locate brackets. Exploded views shown in Figure 9 for flat belt & Figure 0 for a cleated belt. A WARNING Installing self-drilling screws into the DustPruf side rail requires substantial force. Failure to properly support the conveyor while installing self-drilling screws may cause the operator or conveyor to slip, causing severe injury. SUPPORT CONVEYOR FRAMES WHILE INSTALLING SELF-DRILLING SCREWS. Figure 0. Remove screws (Figure 9, item ) or (Figure 0, item ), washers (Figure 9, item ) or (Figure 0, item ), nuts (Figure 9, item ) or (Figure 0, item ) from brackets. IMPORTANT For proper methods of attachment to conveyor side rail for 00 series see page 5.. Locate and retain self-drilling screws (Figure 9, item ) or (Figure 0, item ). NOTE For maximum support distance see page Rev. F Dorner Mfg. Corp.

14 Installation. Measure an equal distance (Figure, item ) from end of head plate (on both sides of conveyor) and mark placement of mounting brackets (Figure, item ). Fasten mounting brackets to conveyor with mounting screws (Figure, item ) following proper methods of attachment instructions on page 0. NOTE Mounting brackets for flat belt conveyors shown. Return Rollers Cleated Belt and - 6 (5-5 mm) Wide Flat Belt Conveyors. Locate return rollers. Exploded views shown in Figure and Figure. Figure Figure Figure Figure Figure 5. Fasten brackets (Figure, item ) to support stand (Figure, item ) with mounting screws (Figure, item ), washers (Figure, item ) and nuts (Figure, item 5). Figure Figure. Remove screws (Figure, item ) or (Figure, item ) and clips (Figure, item ) or (Figure, item ) from roller assembly.. Install roller assemblies (Figure 5, item ) as shown. Tighten screws (Figure 5, item ) to 60 in-lb (7 Nm). Figure 5 5 Figure Figure 5 Dorner Mfg. Corp Rev. F

15 Installation 8-8 (0-57 mm) Wide Flat Belt Conveyors. Locate return rollers. Exploded view shown in Figure 6. Figure 6 Self-Drilling Screws All Dorner accessories are provided with /-0 self-drilling screws.. Locate and hold bracket (Figure 8, item ) to side rail. Hole should line up with notch (Figure 8, item ) in side rail. Figure 8 Figure 6. Remove screws (Figure 6, item ) and clips (Figure 6, item ) from roller assembly.. Install roller assembly as shown (Figure 7, item ). Tighten screws (Figure 7, item ) to 60 in-lb (7 Nm). Figure 7 Figure 7 Figure 8. With a cordless drill or equivalent install self-drilling screws (Figure 8, item ). Use high speed setting to drill through side wall. Once the tap portion is started switch drill power to a lower speed. Do not fully tighten with drill.. Hand tighten the screws to secure (Figure 9). Recommended torque is 50 in.lbs (7 Nm). Figure 9 Proper Methods of Attachment to Side Rails (00 Series Only) A WARNING Installing self-drilling screws into the dustpruf side rail requires substantial force. Failure to properly support the conveyor while installing self-drilling screws may cause the operator or conveyor to slip, causing severe injury. SUPPORT CONVEYOR FRAMES WHILE INSTALLING SELF-DRILLING SCREWS. Figure 9 The 00 DustPruf side rail is designed for self-drilling attachment of brackets and accessories. This can be done in two methods: self-drilling screws or pre-drill for standard screws Rev. F 5 Dorner Mfg. Corp.

16 Installation Pre-Drill for Standard Screws The DustPruf side rail will also accept standard screws. M6-.0 and /-0 are acceptable. Strength grade 8 is recommended.. Locate and hold bracket (Figure 0, item ) to side rail. Hole should line up with notch (Figure 0, item ) in side rail. Mark the hole locations with a center punch (Figure 0, item ) and remove the bracket.. Position and hold bracket (Figure, item ) to side rail. With a standard M6-.0 or /-0 screw, install screws (Figure, item ) with cordless drill or equivalent. Do not fully tighten with drill. Figure Figure 0 Figure 0. Drill the hole locations (Figure, item ) with a /6" drill bit (Figure, item ). Figure. Hand tighten the screws to secure (Figure ). Recommended torque is 50 in.lbs (7 Nm). Figure Figure Figure Figure Dorner Mfg. Corp Rev. F

17 Installation Guiding (00 Series Only) Due to the DustPruf construction ALL guiding must be located and installed by the end user. Take care in locating retaining clips prior to final installation.. Lay out retaining clip (Figure, item ) locations. The end clips should be no greater than " (Figure, item ) from end of the conveyor. Figure A WARNING Installing self-drilling screws into the DustPruf side rail requires substantial force. Failure to properly support the conveyor while installing self-drilling screws may cause the operator or conveyor to slip, causing severe injury. SUPPORT CONVEYOR FRAMES WHILE INSTALLING SELF-DRILLING SCREWS. NOTE Profile -09, Low to High Side shown below. For other guide profile layouts see pages page 6 thru page 6. Wiring The 00 and 00 series idrive is available in models: A. Cover Mounted Controls* B. Cover Mounted Controls with Remote Start/Stop Cable* C. Customer Wired Controls with Flying Leads *Both options A and B are available with AC power supply or customer supplied power supply. Cover Mounted Controls with 5 volt Power Supply. No wiring is required. Attach quick disconnect end of power supply (Figure 5, item ) to power jack (Figure 5, item ). Figure 5 A WARNING Motor will start immediately once power is supplied. Exposed moving parts can cause severe injury. LOCK OUT POWER before wiring to avoid accidental startup. 5 Figure. Hold guide (Figure, item ) and retaining clips (Figure, item ) to conveyor side rail. Install selfdrilling screws (Figure, item 5) following the Proper Methods of Attachment to Side Rails (00 Series Only) on page 5 procedure. Figure Rev. F 7 Dorner Mfg. Corp.

18 Installation Cover Mounted Controls with Customer Provided Power Supply. Locate the male disconnect plug (Figure 7, item ) provided. Figure 6 Figure 6. Wire and solder DC power to the two terminals of the provided DC power plug. Wire +VDC to the short lug (Figure 7, item ) and -VDC to the long lug (Figure 7, item ).. Select conveyor speed with speed control knob (Figure 8, item ). Cover Mounted Controls with Remote Start/Stop Cable. Connect power supply to cover. See page 8.. Select conveyor running direction with directional switch (Figure 9, item ). Figure 9 NOTE. Start Stop Application: Maximum start stop cycles are 0 per minute.. Reversing Applications: Do not reverse the motor direction when running. Make sure the motor is stopped before reversing signal is given. Figure 7 Figure 7. Required power is VDC, amps minimum. Cover Mounted Controls. Connect power supply to cover. See page 7.. Select conveyor running direction with directional switch (Figure 8, item ). Figure 8 Figure 9. Select conveyor speed with speed control knob (Figure 9, item ).. Remote start/stop cable (Figure 9, item ) comes with wire nut over remote leads to allow test running conveyor. 5. Remove wire nut and connect red and black wires to switching device. Switching device minimum rating VDC. NOTE. Start Stop Application: Maximum start stop cycles are 0 per minute.. Reversing Applications: Do not reverse the motor direction when running. Make sure the motor is stopped before reversing signal is given. Figure 8 Dorner Mfg. Corp Rev. F

19 Cover Mounted Controls with Photo Eye Option Installation Figure 0 Light On / Dark On Switch Sensitivity Adjustment Pot. Mount photo eye and reflector bracket to side of conveyor close to zone to be sensed.. Connect power supply to AC input power, photo eye plug, and to conveyor drive cover. Adjust conveyor running direction switch to off (center) position. Photo eye should have yellow LED lit.. Adjust reflector to align with red beam emitted from photo eye and be at a 90 degree +/- 5 degree angle to photo eye face. When reflector is properly aligned, photo eye will have yellow and red LED lit. Green LED indicates output relay is energized.. Adjust photo eye sensitivity by placing a sample object in the beam. Unscrew clear cover on photo eye top and slowly turn the gain adjustment clockwise (see caution below concerning pot adjustment) until the green (output) LED activates (assuming the sensor is in the light operate mode). Note the position and remove the sample object. Now continue turning the sensitivity setting clockwise to find the position where the green LED activates from the background reflection. Reset the sensitivity midway between the two positions. A CAUTION Adjustment pots are / turn devices. Any resistance encountered while adjusting these pots indicates you have reached the adjustment limit stop. Turning past stop will damage the sensor. Figure 0 5. Photo eye comes preset to Light-On operation which causes the conveyor to run when the sensed zone is clear and stop when the sensed zone is blocked. For Dark-On operation move selector to D.O. position (Figure 0). 6. Select conveyor running direction with directional switch (Figure 8, item ). If Dark-On operation is selected, temporarily block photo eye to energize conveyor. 7. Select conveyor speed with speed control knob (Figure 8, item ) Rev. F 9 Dorner Mfg. Corp.

20 Installation Customer Wired Controls with Flying Leads Figure VDC/60 W REGULATED POWER* (-) (+) FWD REV FREQUENCY FEEDBACK OUTPUT (6 PPR) FUSE A CUSTOMER-WIRED CONTROL RUN BY CUST. SPEED COMMAND - + V 0 TO VDC FULL SCALE (do not exceed 0V) BY CUST. WHT BLU BLK 5 RED GRN 6 ORN *DC power to controller must be fused at Amps J 5 PRE-WIRED U P U mot GND DIR N SOLL 6 FG MOTOR W/INTEGRAL CONTROLLER PRE-WIRED NOTE. Start Stop Application: Maximum start stop cycles are 0 per minute.. Reversing Applications: Do not reverse the motor direction when running. Make sure the motor is stopped before reversing signal is given.. Locate lead wires (Figure, item ) extending from idrive cover. Determine wiring diagrams based on diagrams above (Figure ). Figure Figure Figure Dorner Mfg. Corp Rev. F

21 Preventive Maintenance and Adjustment Required Tools Standard Tools Hex-key wrenches:.5 mm, mm, 5 mm, 5/6 in. Arbor press T0 Torque Wrench Special Tools Bearing Puller Tool (or equivalent) 509 Bearing Installation Tool (Bearing Pusher) 5606 Bearing Removal Tool Checklist Keep service parts on hand (see Service Parts section for recommendations) Keep supply of belt cleaner Clean entire conveyor and knurled spindle while disassembled Replace worn or damaged parts Lubrication No lubrication is required. Replace bearings if worn. Maintaining Conveyor Belt Troubleshooting Inspect conveyor belt for: Surface cuts or wear Stalling or slipping Damage to V-guide Surface cuts and wear indicate: Sharp or heavy parts impacting belt Jammed parts Improperly installed bottom wipers (if installed) Accumulated dirt in wipers (if installed) Foreign material inside the conveyor Improperly positioned accessories Bolt-on guiding is pinching belt Stalling or slipping indicates: Excessive load on belt Conveyor belt or drive timing belt are not properly tensioned Worn knurl or impacted dirt on drive spindle Intermittent jamming or drive train problems Damage to V-guide indicates: Twisted or damaged conveyor frame Dirt impacted on spindles Excessive or improper side loading Cleaning Use Dorner Belt Cleaner. Mild soap and water may also be used. Do not soak the belt. For /05 woven polyester and /06 black anti-static belts, use a bristled brush to improve cleaning. Conveyor Belt Replacement Conveyor Belt Replacement Sequence Remove old conveyor belt Install new conveyor belt Tension conveyor belt Belt Removal. Place temporary support stands (Figure, item ) at both ends of the conveyor. Figure A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Figure. Remove mounting brackets (Figure, item ) from one side of conveyor. (Reverse steps & of Mounting Brackets section beginning on page.) Rev. F Dorner Mfg. Corp.

22 Preventive Maintenance and Adjustment. If equipped, remove bottom wipers (Figure, item ): Remove fastening screws (Figure, item ) then remove wiper (Figure, item ). Figure Belt Installation. Ensure temporary support stands (Figure, item ) are placed at both ends of the conveyor.. Orient belt so splice leading fingers (Figure 7, item ) point in the direction of belt travel as identified by the conveyor directional label (Figure 7, item ). Figure 7 Figure. On tension end of the conveyor, identified with Figure 5 a label (Figure 5, item ), push in head plate assembly (Figure 5, item ): On both sides of conveyor, loosen and move cam tracking assemblies (Figure 5, item ) (if equipped) away from head plates, then loosen fastening screws (Figure 5, item ) and push head plate assembly inward. Figure 7. Install belt (Figure 8, item ) on conveyor. Lift conveyor slightly to avoid pinching belt on temporary support stands. Figure 8 Figure 5 5. Remove belt (Figure 6, item ) from conveyor. Figure 6 Figure 8. Re-install conveyor mounting brackets. Refer Mounting Brackets beginning on page, steps through Tension belt. Refer to Conveyor Belt Tensioning on page 6. If equipped, re-install wipers, return rollers and guiding. Figure 6 Dorner Mfg. Corp Rev. F

23 Preventive Maintenance and Adjustment Conveyor Belt Tensioning A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. NOTE Tension belt with minimum tension to keep belt from slipping. On pinion gear, do not exceed a torque of 5 in-lb (.6 Nm). Over tensioning the conveyor belt could cause reduced load capacity, excessive pulley bearing load, and early failure.. After adjusting proper tensioning, tighten fastening screws (Figure, item ) on both sides of conveyor to 60 in-lb (7 Nm). Conveyors with.5 ( mm) Diameter Pulleys. On tension end of the conveyor, identified with a Figure Figure 9 label (Figure 9, item ), adjust head plate assembly (Figure 9, item ): On both sides of conveyor, loosen fastening screws (Figure 9, item ) and rotate pinion gear (Figure 9, item ) to adjust head plate assembly. Figure. If equipped with cam tracking assemblies (Figure, item ), position against head plates and adjust belt tracking. Refer to Conveyor Belt Tracking on page. Figure 9. Adjust head plate assembly so end of conveyor frame aligns with or between the head plate tensioning marks (Figure 0, item and ). Replace belt if proper tensioning can not be obtained while aligning the end of the conveyor frame with or between the tensioning marks. See NOTE. Conveyors with Nose Bar Idlers. On tension end of the conveyor, identified with a Figure label (Figure, item ), adjust head plate assembly (Figure, item ): On both sides of conveyor, loosen fastening screws (Figure, item ) and rotate pinion gear (Figure, item ) to adjust head plate assembly. 5 Figure 0 Figure Figure Rev. F Dorner Mfg. Corp.

24 Preventive Maintenance and Adjustment. Adjust head plate assembly so the edge of the axle support plate (Figure, item ) is separated from the end of the conveyor (Figure, item ) by.5 (9 mm) (Figure, item ). Replace belt if proper tensioning can not be obtained within a distance of.50 (8 mm). See NOTE. Figure Conveyor Belt Tracking V-Guided Belts V-guided belts do not require tracking adjustment. Non V-Guided Belts Non V-guided belt conveyors are equipped with belt tracking cam assemblies (Figure, item ) for belt tracking adjustment. Figure 6 Figure NOTE Tension belt with minimum tension to keep belt from slipping. On pinion gear, do not exceed a torque of 5 in-lb (.6 Nm). Over tensioning the conveyor belt could cause reduced load capacity, excessive pulley bearing load, and early failure.. After adjusting proper tensioning, tighten fastening screws (Figure, item ) on both sides of conveyor to 60 in-lb (7 Nm).. If equipped with cam tracking assemblies (Figure, item 5) position against head plates and adjust belt tracking. Refer to Conveyor Belt Tracking, next section. 5 Figure When adjusting belt tracking, always adjust the discharge end of the conveyor first. To adjust belt tracking:. Ensure head plate fastening screws (Figure, item ) on both sides of conveyor are tightened.. On both sides of conveyor, loosen two () cam fastening screws (Figure, item ). Adjust cams (Figure, item ) until indicator slots (Figure, item 5) are horizontal and facing end of conveyor. Then slide cam assemblies against head plates (Figure, item 6) and re-tighten cam fastening screws (Figure, item ) to 60 in-lb (7 Nm).. On the side toward which the belt is tracking, loosen head plate fastening screws (Figure, item ).. With the conveyor running, use a 5 mm hex-key wrench to rotate the tracking cam (Figure, item ) in small increments until the belt tracks in the center of the conveyor. Then while holding the cam in position, retighten the head plate fastening screws (Figure, item ) with a mm hex-key wrench to 60 in-lb (7 Nm). Dorner Mfg. Corp Rev. F

25 Preventive Maintenance and Adjustment Spindle Removal A WARNING. Spindle will slide out of opposite head plate and drop into slack of belt (Figure 7). Figure 7 Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. A Idler Spindle Removal B Drive Spindle Removal A Idler Spindle Removal. On one side of the conveyor, loosen two () head plate fastening screws (Figure 5, item ) and remove them. Figure 5 NOTE To prevent damage to the head plates and spindle, be sure to remove them slowly because they are not attached to spindle. Figure 7. Slide spindle out of the belt loop. B Drive Spindle Removal NOTE To prevent damage to the head plates and spindle, be sure to remove them slowly because they are not attached to spindle.. Remove belt. (See Belt Removal on page.). Remove inframe drive side cover (Figure 8, item ) by removing two idrive cover screws (Figure 8, item ). Figure 8 Figure 5. Remove the head plate (Figure 6, item ) from the conveyor frame. Figure 6 Figure 8 Figure Rev. F 5 Dorner Mfg. Corp.

26 Preventive Maintenance and Adjustment. Unplug motor connector (Figure 8, item ) from cover wiring connector (Figure 8, item ). Figure 9 6. Loosen two set screws (Figure 5, item ) on drive pulley (Figure 5, item ). Slide drive pulley outward off of the gearmotor shaft, and remove timing belt (Figure 5, item ). Figure 5 Figure 9. Loosen four clamp plate screws (Figure 50, item ). Figure 50 Figure 5 A WARNING Drive shaft keyway may be sharp. HANDLE WITH CARE. 7. Loosen two set screws (Figure 5, item ) on driven pulley (Figure 5, item ), and slide off of shaft to remove. Figure Loosen timing belt tension cam (Figure 5, item ). Figure 5 Figure 5 Figure 5 Figure 5 8. Remove driven pulley (Figure 5, item ). Dorner Mfg. Corp Rev. F

27 9. Remove two head plate fastening screws (Figure 5, item ) from opposite side of conveyor. Figure 5 Preventive Maintenance and Adjustment Bearing Removal & Replacement Removal IMPORTANT Do not use any removed bearings. Replace them.. Place bearing removal tool part #5606 (Figure 56, item ) below bearing (Figure 56, item ) with lip (Figure 56, item ) located in gap (Figure 56, item ) between bearing and spindle hub (Figure 56, item 5) as shown. Figure 5 A CAUTION Spindle can slide out. 0. Remove head plate (Figure 55, item ) from frame. Figure 56 5 Figure 55 Figure 56. Using puller part # (Figure 57, item ), remove and discard bearing. Figure 57 Figure 55. Replace spindle (Figure 55, item ). Figure Rev. F 7 Dorner Mfg. Corp.

28 Preventive Maintenance and Adjustment Replacement. Inspect the head plates bearing seating surface (Figure 58, item ). If they are worn or damaged, replace. See Service Parts on page. Figure 58 Spindle Installation Idler Spindle Installation. With opposite head plate installed, position the idler spindle (Figure 6, item ) through the loop of the belt, into the opposite head plate. Figure 6 Figure 58. Inspect spindle (Figure 59, item ). Replace if worn.. Slide bearing (Figure 59, item ) onto spindle. Figure 59 Figure 6. Place the head plate (Figure 6, item ) and attach the head plate to the conveyor frame with the two () screws removed and hand tighten. Drive Spindle Installation. Install drive spindle (Figure 6, item ) into head plate (Figure 6, item ). Install head plate (Figure 6, item ) and install screws (Figure 6, item ). Figure 6 Figure 59. Using an arbor press or similar device, press bearing onto pulley shaft (Figure 60). Figure 60 Figure 6 A WARNING Figure Repeat steps through for each bearing. Drive shaft keyway may be sharp. HANDLE WITH CARE. Dorner Mfg. Corp Rev. F

29 Preventive Maintenance and Adjustment. Install driven pulley (Figure 6, item ) onto conveyor shaft until flush with spindle end. Line up longer set screw (Figure 6, item ) on pulley over keyway (Figure 6, item ) of shaft. Tighten set screw (Figure 6, item ) and set screw (Figure 6, item ) to 8 in-lb (7 Nm). 5. Tighten timing belt tension cam (Figure 65, item ), making certain that pointer (Figure 65, item ) on cam is pointing towards the motor drive spindle (Figure 65, item ). Figure 65 Figure 6 A CAUTION Failure to install the longer set screw into the keyway will cause the setscrew to protrude into the timing belt, which will cause the conveyor to run erratically and may cause damage to the timing belt and the gearmotor shaft. Figure Rotate tension cam (Figure 65, item ) to obtain /8 - / belt deflection at center of belt (Figure 66, item ) with approximately -5 in-lb of pressure. Tighten four clamp plate screws (Figure 66, item ) to 5 in-lb (.6 Nm) to secure position. A CAUTION Over tightening of timing belt will result in reduced gearmotor and timing belt life. Figure 66 Figure 6. Slip timing belt (Figure 6, item ) over driven pulley (Figure 6, item ) and slide drive pulley (Figure 6, item ) through timing belt onto gearmotor shaft. Figure 6 Figure Install inframe drive side cover (Figure 67, item ) with two head plate fastening screws (Figure 67, item ). Figure 67 Figure 6. Tighten drive pulley set screws (Figure 6, item ) on gearhead shaft, making sure one set screw is over flat on shaft, and drive pulley is aligned with driven pulley. Figure Rev. F 9 Dorner Mfg. Corp.

30 Preventive Maintenance and Adjustment Nose Bar Roller Replacement. On both sides of conveyor, use a mm hex-key wrench to loosen cam fastening screws (Figure 68, item ) and slide cam assemblies toward the center of the conveyor. Figure 68 Motor Removal and Replacement. Remove belt. (See Belt Installation on page.). Remove inframe drive side cover (Figure 70, item ) by removing two head plate fastening screws (Figure 70, item ). Figure 70 Figure 68. On both sides of conveyor, use a mm hex-key wrench to loosen head plate fastening screws (Figure 68, item ) to remove belt tension. Then remove belt from end of conveyor.. On one side of conveyor, use a mm and mm hex-key wrench to remove head plate fastening screws (Figure 68, item ) and (Figure 68, item ) and remove head plate (Figure 68, item ).. Slide nose bar rods (Figure 69, item ) out side of conveyor and replace rollers (Figure 69, item ) as necessary. Figure 70. Unplug motor connector (Figure 7, item ) from cover wiring connector (Figure 7, item ), and cut cable tie (Figure 7, item ) from conveyor. Figure 7 Figure 69 Figure After replacing rollers, re-install head plate (Figure 68, item ). Use a mm hex-key wrench to tighten one () fastening screw (Figure 68, item ) to 0 in-lb (. Nm). Leave two () fastening screws (Figure 68, item ) loose for belt tensioning. 6. Re-install belt on end of conveyor, then tension the belt. See Conveyor Belt Tensioning on page. 7. Re-position the cam assemblies against the head plates and adjust belt tracking. See Conveyor Belt Tracking on page. Figure 7. Loosen four clamp plate screws (Figure 7, item ). Figure 7 Figure 7 5. Loosen timing belt tension cam (Figure 7, item ). Dorner Mfg. Corp Rev. F

31 Preventive Maintenance and Adjustment 6. Loosen two set screws (Figure 7, item ) on drive pulley (Figure 7, item ). Slide drive pulley outward off of gearmotor shaft and remove timing belt (Figure 7, item ). Figure 7 NOTE When reassembling, make sure the pointer on the timing belt tension cam is pointing towards the motor. 0. Replace motor.. Add heat sink compound to heat sinks (Figure 76, item ) before reinstalling to motor. Figure 76 Figure 7 7. Remove four clamp plate screws (Figure 7, item ) and clamp plate (Figure 7, item ). Figure 7 Figure 76. Reinstall in reverse order of removal. (Refer to Drive Spindle Installation on page 8 for timing belt tensioning.) NOTE Place heat sinks (Figure 77, item ) on bottom side of motor, avoiding the v-guide path (Figure 77, item ). Figure 77 Figure 7 8. Remove motor (Figure 75, item ). Figure 75 Figure 77 Figure Snap off heat sinks (Figure 75, item ) Rev. F Dorner Mfg. Corp.

32 Service Parts Drive End NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo. Dorner recommends keeping these parts on hand. 0 idrive Tail Kit Bearing Kit Dorner Mfg. Corp Rev. F

33 Service Parts 8-5 Timing Belt, mm x 8 teeth 07-WW Knurled Spindle with Bearings 078-WW Lagged Spindle with Bearings (for use with Nose Bar Idler Tail) 00 Drive Pulley - 7 Tooth 0 Drive Pulley - Tooth 00 Driven Pulley - Tooth 00 Driven Pulley - 8 Tooth 5 006F Head Plate, A position 008F Head Plate, D position (shown) Hex Standoff Tension Slide Bar (00 Series) LH Tension Slide Bar, Left Hand (00 Series) RH Tension Slide Bar, Right Hand (00 Series) 8 08 Clamp Plate 9 90M Socket Head Screw, M-.50 x mm 0 FDEAA Electrical Assembly, with speed direction control for A position FDEAD Electrical Assembly, with speed direction control for D position FDC6A Electrical Assembly, with customer wired control for A position, 6 cable FDC6D Electrical Assembly, with customer wired control for D position, 6 cable FDC0A Electrical Assembly, with customer wired control for A position, 0 cable FDC0D Electrical Assembly, with customer wired control for D position, 0 cable FDR6A Electrical Assembly, with speed, direction, and 6 remote start/stop cable for A position FDR6D Electrical Assembly, with speed, direction, and 6 remote start/stop cable for D position FDR0A Electrical Assembly, with speed, direction, and 0 remote start/stop cable for A position FDR0D Electrical Assembly, with speed, direction, and 0 remote start/stop cable for D position BK Bearing Kit ( pack) BK Bearing Kit ( pack) 0009P Timing Belt Tension Cam 95060M Low Head Cap Screw, M6-.00 x 0 mm 9506M Low Head Cap Screw, M6-.00 x mm 5 0 Non-Drive Head Plate, for - " wide D position 0 Non-Drive Head Plate, for - " wide A position 008 Non-Drive Head Plate, for 5" wide D position 009 Non-Drive Head Plate, for 5" wide A position 05F Non-Drive Head Plate, for 6" wide and wider D position (shown) 06F Non-Drive Head Plate, for 6" wide and wider A position Power Supply Cord, 5V 8 FDGM0 Gearmotor, : FDGM066 Gearmotor, 66: Plug 0 AF-WW idrive Tail Kit for A position with Knurled Spindle (Includes Items, 6, 7 and 8) DF-WW idrive Tail Kit for D position with Knurled Spindle (Includes Items, 6, 7 and 8) NAF-WW idrive Tail Kit for A position with Lagged Spindle (Includes Items, 6, 7 and 8) NDF-WW0 idrive Tail Kit for D position with Lagged Spindle (Includes Items, 6, 7 and 8) Heat Sink Motor Cap, for - wide 005 Cam Mount Assembly (00 Series) 709 Cam Mount Assembly (00 Series) WW = Conveyor width reference: 0, 0, 0, 05, 06, 08, 0, & Rev. F Dorner Mfg. Corp.

34 Service Parts Idler End 9 Idler Spindle Kit 0 Bearing Kit Head Plate, Left Hand 07-WW Spindle Kit with Bearings Magnet, 0.5" diameter x 0.5" long 506SSP Sleeve 5 06 Head Plate, Right Hand M Low Head Cap Screw, M6 x mm M Low Head Cap Screw, M6 x 0 mm 8 09 Tension Slide Bar (00 Series) 706 Tension Slide Bar (00 Series) 9 T-WW Idler Spindle Kit, (Includes Items through 7) 0 BK Bearing Kit ( pack) BK Bearing Kit ( pack) 005 Cam Mount Assembly (00 Series) 709 Cam Mount Assembly (00 Series) WW = Conveyor width reference: 0, 0, 0, 05, 06, 08, 0, & 8 Dorner Mfg. Corp Rev. F

35 Nose Bar Idler End Service Parts Nose Bar Roller Kit M Mounting Block, PLT Spindle 076WW Flex Link Bar 5 Outer Side Plate 6 Inner Side Plate LH 5 7 Inner Side Plate RH 6 8 Head Plate Bar (00 Series) 705 Head Plate Bar (00 Series) 7 WW Nose Bar 8 WW Nose Bar Rod 9 80 Nose Bar Roller 0 N WW Nose Bar Roller Kit (Includes Items 8 and 0) 00695P Knurl Pin 0.5 DIA x 0.97 Lg 9058M Socket Head Screw, M5 x 8 mm 95056M Low Head Cap Screw, M5 x 6 mm 9506M Low Head Cap Screw, M6 x mm 5 905M Flat Head Screw, M5 x mm Cam Mount Assembly (00 Series) 709 Cam Mount Assembly (00 Series) WW = Conveyor width reference: 0, 0, 0, 05, 06, 08, 0, & Rev. F 5 Dorner Mfg. Corp.

36 Service Parts 0 (76 mm) Aluminum Side 00 Guide Retaining Clip 800-LLLLL (76 mm) High Side Guides 6997MK0 Single Drop in Tee Bar (00 Series Only) (x0) 95060M Low Head Cap Screw, M6 x 0 mm (00 Series) Self-Drilling Hex Head Screw, /-0x (00 Series) LLLLL = part length in inches with decimal places Example: Part Length = 5.5" LLLLL = 055 Dorner Mfg. Corp Rev. F

37 05.5 (8 mm) Aluminum Side Service Parts 00 Guide Retaining Clip 8050-LLLLL.5 (8 mm) High Side Guides 6997MK0 Single Drop in Tee Bar (00 Series Only) (x0) 95060M Low Head Cap Screw, M6 x 0 mm (00 Series) Self-Drilling Hex Head Screw, /-0x (00 Series) LLLLL = part length in inches with decimal places Example: Part Length = 5.5" LLLLL = Rev. F 7 Dorner Mfg. Corp.

38 Service Parts 07 Low to Side Wiper 5 00 Guide Retaining Clip 8090-LLLLL 0.5 ( mm) High Side Guides 00 Side Wiper Nylatron (per foot) 6997MK0 Single Drop in Tee Bar (00 Series Only) (x0) M Low Head Cap Screw, M6 x 0 mm (00 Series) Self-Drilling Hex Head Screw, /-0x (00 Series) LLLLL = part length in inches with decimal places Example: Part Length = 5.5" LLLLL = 055 Dorner Mfg. Corp Rev. F

39 09 Low to High Side Service Parts 00 Guide Retaining Clip 8090-LLLLL 0.5 ( mm) High Side Guides 6997MK0 Single Drop in Tee Bar (00 Series Only) (x0) 95060M Low Head Cap Screw, M6 x 0 mm (00 Series) Self-Drilling Hex Head Screw, /-0x (00 Series) LLLLL = part length in inches with decimal places Example: Part Length = 5.5" LLLLL = Rev. F 9 Dorner Mfg. Corp.

40 Service Parts 0.5 ( mm) Extruded Plastic 5 00 Guide Retaining Clip 0005P Snap On Guide (per foot) 800-LLLLL 0.5 ( mm), Plastic Guides 6997MK0 Single Drop in Tee Bar (00 Series Only) (x0) M Low Head Cap Screw, M6 x 0 mm (00 Series) Self-Drilling Hex Head Screw, /-0x (00 Series) LLLLL = part length in inches with decimal places Example: Part Length = 5.5" LLLLL = 055 Dorner Mfg. Corp Rev. F

41 Adjustable Guiding Service Parts LLLLL Aluminum Profile Guide 0080M Drop In Tee Bar (00 Series Only) 000 Mounting Bracket 007M Guide Mounting Shaft Vertical 5 008M Guide Mounting Shaft Horizontal MP Square Nut Cross Block Vinyl Shaft Cap P Flat Extruded Guide (per foot) 0 906M Socket Head Screw, M6 x mm (00 Series) Self-Drilling Hex Head Screw, /-0x (00 Series) 9066M Socket Head Screw, M6 x 6 mm LLLLL = part length in inches with decimal places Example: Part Length = 5.5" LLLLL = Rev. F Dorner Mfg. Corp.

42 Service Parts Tool-Less Adjustable Guiding Shaft Cap Cross Block 0080M Drop-In Tee Bar (00 Series Only) 000M Mounting Bracket 5 007M Vertical Mounting Guide Shaft 6 008M Horizontal Mounting Guide Shaft MP Square Nut, M M Socket Head Screw, M6-.00 x mm (00 Series) Self-Drilling Hex Head Screw, /-0x (00 Series) M Socket Head Screw, M6-.00 x 6 mm LLLLL Aluminum Profile Guide 6068P-LLLLL Extruded Guide LLLLL = Length in inches with decimal places. Length Example: Length = 95.5" LLLLL = 0955 Dorner Mfg. Corp Rev. F

43 0.5 ( mm) Cleated Belt Guiding Service Parts 00 Guide Retaining Clip 860-LLLLL 0.7 ( mm) Cleated Guiding 6997MK0 Drop In Tee Bar (00 Series Only) (x0) 95060M Low Head Cap Screw, M6 x 0 mm (00 Series) Self-Drilling Hex Head Screw, /-0x (00 Series) LLLLL = part length in inches with decimal places Example: Part Length = 5.5" LLLLL = Rev. F Dorner Mfg. Corp.

44 Service Parts (5 mm) Cleated Belt Guiding 00 Guide Retaining Clip 870-LLLLL (5 mm) Cleated Guiding 6997MK0 Drop In Tee Bar (00 Series Only) (x0) 95060M Low Head Cap Screw, M6 x 0 mm (00 Series) Self-Drilling Hex Head Screw, /-0x (00 Series) LLLLL = part length in inches with decimal places Example: Part Length = 5.5" LLLLL = 055 Dorner Mfg. Corp Rev. F

45 (5 mm) Cleated Belt Guiding Service Parts 00 Guide Retaining Clip 890-LLLLL. (58 mm) Cleated Guiding 6997MK0 Drop In Tee Bar (00 Series Only) (x0) 95060M Low Head Cap Screw, M6 x 0 mm (00 Series) Self-Drilling Hex Head Screw, /-0x (00 Series) LLLLL = part length in inches with decimal places Example: Part Length = 5.5" LLLLL = Rev. F 5 Dorner Mfg. Corp.

46 Service Parts Flared Side Guiding Guide Retaining Clip 0 Side Flare Mounting Guide (60 mm) 0 Side Flare Mounting Guide (9 mm) 0 Side Flare Mounting Guide (9 mm) 05 Side Flare Mounting Guide 5 (5 mm) 06 Side Flare Mounting Guide 6 (89 mm) 05M Flared Guide 5 (60 mm) 05M Flared Guide 5 (9 mm) 05M Flared Guide 5 (9 mm) 05M Flared Guide 5 5 (5 mm) 05M Flared Guide 5 6 (89 mm) 6997MK0 Drop In Tee Bar (00 Series Only) (x0) M Button Head Screw, M5 x 6 mm Washer M Low Head Cap Screw, M6 x 0 mm (00 Series) Self-Drilling Hex Head Screw, /-0x (00 Series) Dorner Mfg. Corp Rev. F

47 Flat Belt Stand Mount Assembly Service Parts Stand Mount 0050MK Drop In Tee Bar (00 Series Only) (x) 60579P Washer Square Nut, M M Socket Head Screw, M6 x 0 mm M Low Head Cap Screw, M6 x mm (00 Series) Self-Drilling Hex Head Screw, /-0x (00 Series) Flat Belt Stand Mount Assembly (00 Series) 756 Flat Belt Stand Mount Assembly (00 Series) Rev. F 7 Dorner Mfg. Corp.

48 Service Parts Cleated Belt Stand Mount Assembly Cleated Mount Assembly 0050MK Drop In Tee Bar (00 Series Only) (x) 60579P Washer Square Nut, M M Socket Head Screw, M6 x 0 mm M Low Head Cap Screw, M6 x mm (00 Series) Self-Drilling Hex Head Screw, /-0x (00 Series) Cleated Stand Mount Assembly (00 Series) 7565 Cleated Stand Mount Assembly (00 Series) Dorner Mfg. Corp Rev. F

49 Flat Belt Stand Mount Assembly for (60 mm) Conveyors Service Parts Stand Mount, LH (60 mm) 08 Stand Mount, RH (60 mm) 60579P Washer 6997MK0 Drop In Tee Bar (00 Series Only) (x0) Square Nut, M M Socket Head Screw, M6 x 0 mm M Low Head Cap Screw, M6 x mm (00 Series) Self-Drilling Hex Head Screw, /-0x (00 Series) Flat Belt Stand Mount Assembly for (60 mm) Conveyors (00 Series) 756-DR Flat Belt Stand Mount Assembly for (60 mm) Conveyors (00 Series) Rev. F 9 Dorner Mfg. Corp.

50 Service Parts Cleated Belt Stand Mount Assembly for (60 mm) Conveyors Cleated Stand Bracket Assembly LH (60 mm) Conveyor 085 Cleated Stand Bracket Assembly RH (60 mm) Conveyor 60579P Washer 6997MK0 Drop In Tee Bar (00 Series Only) (x0) Square Nut M M Socket Head Screw M6 x 0 mm M Low Head Cap Screw, M6 x mm (00 Series) Self-Drilling Hex Head Screw, /-0x (00 Series) Cleated Belt Stand Mount Assembly for (60 mm) Conveyors (00 Series) 7567-DR Cleated Belt Stand Mount Assembly for (60 mm) Conveyors (00 Series) Dorner Mfg. Corp Rev. F

51 (70 mm) to 6 (5 mm) Flat Belt Return Roller Service Parts Return Roller Guard Short 087 Return Roller Clip Bearing 9 00 Dowel Pin M Low Head Cap Screw, M6 x 6 mm Roller Assembly (Includes Items, and ) (5 mm) to 6 (5 mm) Flat Belt Return Roller Assembly 8 (0 mm) to 8 (57 mm) Flat Belt Return Roller Return Roller 087 Return Roller Clip 09WW Return Roller Guard 0WW Return Roller Rod M Low Head Cap Screw, M6 x 6 mm 6 08WW 8 (0mm) to (60mm) Flat Belt Return Roller Assembly WW= Conveyor width reference: 0, 0, 05, 06, 08, 0, & Rev. F 5 Dorner Mfg. Corp.

52 Service Parts Cleated Belt Return Roller Return Roller Guard Short 088 Cleated Return Roller Clip Bearing 9 00 Dowel Pin M Low Head Cap Screw, M6 x 6 mm Roller Assembly (Includes Items, and ) 7 08 Cleated Belt Return Roller Assembly Photo Eye Reflector Mounting Assembly 088 Eye Assembly with Plug 088 Transformer with Plug 000 Mounting Bracket Washer M Drop-In Tee Bar 7 008M Mounting Shaft Cross Block Cap Drilling Screw, /-0 x " (00 Series) 906M Socket Head Screw, M6-.00 x mm (00 Series) 99060M Hex Nut Dorner Mfg. Corp Rev. F