Automatic machines. Index Search according to type or order number, worldwide activities

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1 CATALOGUE 6 Tools Tools Certification Cutting Stripping Crimping Pliers Screwdrivers Measuring/Testing Tool sets A B C D E F G H Automatic machines I Accessories J Appendix Index Search according to type or order number, worldwide activities X I

2 Product overview Tools Cutter KT Front cable cutter Cable cutter KT Page B.4 Page B.6 Page B.7 Stripping and cutting tools multi-stripax Stripping tool Page C.4 Page C.8 Page C.12 Crimping and cutting tool Crimping tools for wire end ferrules Crimping tools for other contacts Page D.6 Page D.7 Page D.14 Crimping tools Crimping tools for connectors Pliers Page D.24 Page D.26 Page E.3 II

3 Product overview ESD pliers Torque screwdrivers DMS manual Page E.9 Page F.5 Page F.10 Cable gland tools Screwdrivers Digital voltage tester Page F.14 Page F.15 Page G.6 2-pole voltage tester Digital multimeter + others Tool cases Page G.8 Page G.11 Page H.4 Crimp Sets Automatic machines Accessories Page H.7 Page I.3 Page J.2 III

4 IV

5 Contents Certification Certification Certification Tool Certification to DIN ISO 9001 A.2 A A.1

6 Tool Certification to DIN ISO 9001 Certification Introduction A Precision tools by Weidmüller are in use all over the world. This is a responsibility Weidmüller takes seriously, offering comprehensive services to support this global use. Tools in daily use should always guarantee consistent processing quality even after many working cycles. This is why Weidmüller offers its customers the Tool Certification service. This technical testing procedure is Weidmüller s warranty for the functionality and quality of its tools. The following pages provide a suary of our current range of services.

7 Tool Certification to DIN ISO 9001 Certification Regular quality checks of Weidmüller processing tools and the assemblies made with them guarantee optimum safety. In order to keep it that way and to prevent possible machine stoppages during production, regular maintenance and precise tool calibration is simply indispensable. A In order to receive a certified tool, customers have the option of either returning an existing Weidmüller tool for re-certification, or of purchasing a certified Weidmüller tool on submitting a new order. Certification includes: Conductor extraction force testing according to relevant DIN regulations Issue of a test certificate with corresponding identification number and allocated customer number Recoendation for the next certification date; special testing intervals available on request A.3

8 Interface GmbH & Co. KG Weidmüller Interface GmbH & Co. KG - P.O. Box Detmold Tool Certification to DIN ISO 9001 Certification A Weidmüller vouches for the functionality of its tools in written form with a comprehensive test certificate and a test label. Furthermore, Weidmüller issues a laser-inscribed identification number to each tool leaving the factory; and on request, the tool is also supplied with the documentation for the customer s own DIN ISO 9001 quality control procedures. Prüfzeugnis Nr Test report No. Weidmüller Interface GmbH & Co. KG Klingenbergstr Detmold / Fax / » Kunde: Customer: Artikel-Bez.: Description Bestell-Nr.: Part-no. Fa. Mustermann Kunden-Nuer: Customer No: PZ 6 Roto Zert» Detmold «- - P.O. Box Weidmüller Eingangsdatum: Date of delivery Auftrag/Retour Nr Acceptance No. Fert.-Datum: Exz.-Stell. 0 Nächste Werkzeug Kalibrierung: 06/2005 Funktionsprüfung ist in Ordnung / Functional test is all right. Dieses Dokument wurde maschinell erstellt und ist auch ohne Unterschrift gültig. This document was constructed by machine and is also valid without signature. JA X NEIN Verwendete Messmittel / Testing unit Zug-,Druck-Prüfmaschine Bittler Modell DIPM 50 Geräte Nr DKD-K Lfd.-Nr. Art der Prüfung Vorgabe / Norm Sollwert in Sollwert in N Istwert Actual No. Kind of test Specifications/Standards E N. Nach WI Norm in N Nach Norm 1 Auszugkraftprüfung HO5V-K 0,5 2 DIN VDE 0609 T.1 bzw. EN ,0 Pull Out Force Test 2 Auszugkraftprüfung HO7V-K 6,0 2 DIN VDE 0609 T.1 bzw. EN ,0 Pull Out Force Test Prüfsiegel wurde angebracht. Test-Seal was attached. Bemerkungen / Remarks: Crimpwerkzeug für Aderendhülsen 0,5...6,0 2 Aderendhülsen gleichmäßig und ohne Beschädigung verpresst Ja Yes X Nein No Das Werkzeug entspricht der oben genannten Norm. The tool past the test. Ja Yes X Nein No Datum: Date: Prüfer: Tested by: Michelle John A.4

9 Contents Cutting Cutting Cutting Introduction B.2 Cutting tools B.4 Front cable cutter B.6 B Cable cutter B.7 Cutting and releasing tools B.9 Mounting rail cutter B.11 Sheet holes B.12 Electrician s knives/electrician s scissors B.14 B.1

10 Introduction Cutting Cutting B A large number of cables and conductors in many different types and designs are used to connect electrical and electronic components. The cables and wires must be accurately prepared for the various types of connection. The quality of the cutting process is therefore of critical importance. Mechanical efficiency together with the special cutting pattern reduces the manual force required to a minimum. Weidmüller is a specialist in the cutting of copper or aluminium cables. The product selection ranges from cutting tools for small cross-sections (with direct transmission of force) to cutting tools for large diameters. Weidmüller s wide range of cutting tools fulfils all the criteria for professional cable preparation. The demands Weidmüller makes of its products can be suarised simply: a smooth, straight cut without deforming the conductor. Users profit directly from this philosophy, whilst maintaining ease of use.

11 Cutting B At Weidmüller the term cutting refers to the severing of cables, wires and conductors of copper or aluminium with a tool appropriate for the application. The requirement for all cutting tools is to perform a smooth, straight cut without deforming the conductor. Movement of the blades We differentiate between two basic cutting processes: Push cut Draw cut According to DIN 8588, experts differentiate between shear cutting, wedge-action cutting, tearing and breaking. Shear cutting is employed particularly in the cutting of cables, wires and conductors. Cutting tools with cross blades should perform an oblique cut and operate without play. In push cut, the cutting movement is perpendicular between tool and workpiece. The essential quality characteristics for professional cutting tools are a cutting edge shape which is suited to, and optimised for, the corresponding application, so that the manual forces required for cutting remain low. This allows singlehanded operation. Tools by Weidmüller comply with all requirements imposed on professional cutting tools. Position of the blades In draw cut, the cutting movement is oblique to the tool. Clean cut Insulation Conductor In position 1 the blades act directly and over the whole length, i.e. considerable force is required. An unclean cut may have the following appearance: In position 2, the blades cross as in a pair of scissors, the cut is therefore offset and requires less force. Conductor sheared off Conductor pulled out Squeezed cable B.3

12 Cutting tools Cutting tools KT 8 KT 12 Cutting Cutting formation for different cable sizes increases the quality of the cuts for smaller cross-sections Not suitable for steel wires, steel-armoured cables, aluminium alloys and hard-drawn copper conductors! Cutting without deformation of the conductor B max. 8 max. 12 max max max max max max Max. cutting performance, copper cable Solid (max. conductor cross-section) Stranded (max. conductor cross-section) Flexible (max. conductor cross-section) Flexible, stranded (max. conductor diameter) Max. cutting performance, aluminium cable Stranded (max. conductor cross-section) Stranded (max. conductor diameter) solid Data / telephone / control cable Max. outer diameter Tool data Length / Width / Height ²/- ²/- ²/- ²/- ² g KT8 16 / 6 16 / 6 16 / / / 65 / KT12 16 / 6 25 / 3 35 / / / 66 / Tool closed Tool closed Version KT KT B.4

13 Cutting tools Cutting tools KT 20 Easy handling because of automatic opening Safety lock reduces risk of injury Not suitable for steel wires, steel-armoured cables, aluminium alloys and hard-drawn copper conductors! Cutting B max. 20 max max max Max. cutting performance, copper cable Solid (max. conductor cross-section) Stranded (max. conductor cross-section) Flexible (max. conductor cross-section) Flexible, stranded (max. conductor diameter) Max. cutting performance, aluminium cable Stranded (max. conductor cross-section) Stranded (max. conductor diameter) solid Data / telephone / control cable Max. outer diameter Tool data Length / Width / Height ²/- ²/- ²/- ²/- ² g KT20 16 / 6 35 / 2 70 / 2/ / 2/ / 66 / Tool closed Version KT Specifying solid-core aluminium cable corresponds to sector-shaped conductor with individual strands B.5

14 Front cable cutter Front cable cutter KTF 25 KTF 36 Cutting Can be used in confined spaces wherever cables need to be divided. Easy handling Minimal hand force required Release option in every cutting position Not suitable for steel wires, steel-armoured cables, aluminium alloys and hard-drawn copper conductors! B Cu + Al: max. 25 Cu + Al: max. 35 Cu: max Cu: max Al: max Al: max Cu: max Cu: max Max. cutting performance, copper cable Stranded (max. conductor cross-section) Flexible (max. conductor cross-section) Flexible, stranded (max. conductor diameter) Copper sector cable Max. cutting performance, aluminium cable Stranded (max. conductor cross-section) Stranded (max. conductor diameter) Aluminium sector cable Data / telephone / control cable Max. outer diameter Tool data Length / Width / Height ²/kcmil ²/kcmil ²/kcmil g KTF / / / / 80 / KTF / / / / 100 / Tool closed Tool closed Version KTF KTF B.6

15 Cable cutter Cable cutter KT 45 R KT 55 One-hand operation Easy handling Minimal hand force required Release option in every cutting position Not suitable for steel wires, steel-armoured cables, aluminium alloys and hard-drawn copper conductors! Cutting B Cu + Al: max. 45 Cu + Al: max. 55 Cu: max Cu: max Al: max Al: max Cu: max Cu: max Max. cutting performance, copper cable Stranded (max. conductor cross-section) Flexible (max. conductor cross-section) Flexible, stranded (max. conductor diameter) Copper sector cable Max. cutting performance, aluminium cable Stranded (max. conductor cross-section) Stranded (max. conductor diameter) Aluminium sector cable Data / telephone / control cable Max. outer diameter Tool data Length / Width / Height ²/kcmil ²/kcmil ²/kcmil g KT 45 R 300 / / x 70 SM 400 / x 70 SE / 40 / KT / / x 150 SM 500 / x 150 SE / 45 / Version KT 45 R KT The dimensions of the cable cutter refer to the delivery condition, i.e. the point of the hinged blade parallel to the fixed blade. The dimensions of the cable cutter refer to the delivery condition, i.e. the point of the hinged blade parallel to the fixed blade. B.7

16 Cable cutter Cable cutter KT 80 Cutting Easy handling Minimal hand force required Release option in every cutting position Not suitable for steel wires, steel-armoured cables, aluminium alloys and hard-drawn copper conductors! B Cu + Al: max. 80 Cu: max Al: max Cu: max Max. cutting performance, copper cable Stranded (max. conductor cross-section) Flexible (max. conductor cross-section) Flexible, stranded (max. conductor diameter) Copper sector cable Max. cutting performance, aluminium cable Stranded (max. conductor cross-section) Stranded (max. conductor diameter) Aluminium sector cable Data / telephone / control cable Max. outer diameter Tool data Length / Width / Height ²/kcmil ²/kcmil ²/kcmil g KT / / x 240 SM 1000 / x 240 SE / 55 / Version KT The dimensions of the cable cutter refer to the delivery condition, i.e. the point of the hinged blade parallel to the fixed blade. B.8

17 Cutting and releasing tools Cutting and releasing tool Special release tool for the Weidmüller W-Series terminal connectors. WAW 1 Notching tool WAW 2 Notching tool Cutting B Tool for releasing poles from WQV 2.5 to WQV 35 cross connections used in Weidmüller W-Series terminal connectors. Tool for punching out the cross-connection windows of the Weidmüller W-Series terminal connectors WTR 2.5 disconnect terminal WSI 6 fuse terminal Length g WAW WAW Version WAW 1 NEUTRAL WAW B.9

18 Cutting and releasing tools Cutting and releasing tool Special cutting tool for clean pinch-free cutting of Weidmüller Z-Series cross-connections KT ZQV Cutting tool Cutting B Cutting tool for clean cutting of Weidmüller Z- Series cross-connections Length g KT ZQV Version KT ZQV B.10

19 Mounting rail cutter Mounting rail cutter TSLD Terminal rail cutting and punching tool Cutting Copper earthing bar B Hand-operated mounting rail cutter for cutting and perforating DIN mounting rails Cutting with no burrs or waste Length end stop (1000 ) is included in delivery Table-top unit for mounting on workbench or similar work places TS 32 according to EN (s = 1.5 ) TS 15/5.5 according to EN (s = 1.0 ) Width Length Height g TSLD without lever and length end stop TS 35/7.5 according to EN (s = 1.0 ) Version TSLD TS 35/15 according to EN (s = 1.5 ) B.11

20 Sheet holes Hydraulic sheet holes IE-KO-HAT Cutting B Pressure-relief valve protects against overload Cylinder head angled 90 Angled head, 360 turnable Ergonomic handle springs back by itself Waste pieces no longer become jaed thanks to the three-way splitting Hydraulic punch made from high-strength aluminium (approx. 40 % weight savings) Maximum steel-sheet punching performance Round holes up to Ø 85 Round holes up to Ø 64 Square holes up to 68 x 68 Rectangular holes up to 36 x 112 Maximum stainless-steel-sheet punching performance Round holes up to Ø 64 Tool data Length / width / height kg Punching force kn Max. operating pressure bar Including accessories (contents) Information IE-KO-HAT 2.0 F = 370 N/ F = 370 N/ F = 370 N/ F = 370 N/ F = 600 N/ 2 290/120/ hydraulic screw Ø hydraulic screw Ø 19 x HSS pre-drill Ø 10 1 spacer nut set (3-part) 1 bridge Version Information Type Qty. Order No. IE-KO-HAT Accessories Information Type Qty. Order No. Tension screw KOBBS 9.5 x Tension screw KOBBS 19 x Tension screw KOBBS 19 x Splitting stamp on the next page B.12

21 Sheet holes Custom stamp for Industrial Ethernet Type Description Dimensions Qty. Order No. connections IE-KOK-V1 Custom shape for Bajonet 01 metal Ø 27 x single-sided IE-KOK-V4 Custom shape for Push Pull V04 plastic Ø 23.2 x double-sided IE-KOK-V5 Custom shape for RockStar V05 metal 22.0 x Cutting B Rectangular splitting stamp for heavy-duty Type Description Dimensions Qty. Order No. connectors KOK 52 x 36 Splitting stamp for 6-pole heavy-duty connectors 52.0 x KOK 65 x 36 Splitting stamp for 10-pole heavy-duty connectors 65.0 x KOK 86 x 36 Splitting stamp for 16-pole heavy-duty connectors 86.0 x KOK 91 x 36 Splitting stamp for 16-pole heavy-duty connectors 91.0 x KOK 112 x 36 Splitting stamp for 24-pole heavy-duty connectors x Rectangular splitting stamp for switches Type Description Dimensions Qty. Order No. KOK 46 x 46 Rectangular splitting stamp for switches 46.0 x KOK 68 x 68 Rectangular splitting stamp for switches 68.0 x Round splitting stamp for metric cable Type Description Dimensions Qty. Order No. glands KOS M 16 Round splitting stamp for M16 cable glands Ø KOS M 20 Round splitting stamp for M20 cable glands Ø KOS M 25 Round splitting stamp for M25 cable glands Ø KOS M 32 Round splitting stamp for M32 cable glands Ø KOS M 40 Round splitting stamp for M40 cable glands Ø Round splitting stamp for high-strength Type Description Dimensions Qty. Order No. cable glands KOS PG 9 Round splitting stamp for PG9 cable glands Ø KOS PG 11 Round splitting stamp for PG11 cable glands Ø KOS PG 13 Round splitting stamp for PG13 cable glands Ø KOS PG 16 Round splitting stamp for PG16 cable glands Ø KOS PG 21 Round splitting stamp for PG21 cable glands Ø KOS PG 29 Round splitting stamp for PG29 cable glands Ø KOS PG 36 Round splitting stamp for PG36 cable glands Ø B.13

22 Electrician s knife / Electrician s scissors Cutting SLICER Electrician s knife Knife with plastic body and two blades Electrician s knife with two notches and blade lock curved blade partially finely serrated rustproof SLICER B SLICER 1K Electrician s knife Knife with plastic body and blade lock rustproof with round and triangular notches SLICER 1K CUTTY Cutter With ergonomic handle In pouch CUTTY RED LINE SCISSOR 2K Electrician s scissors With wire cutter Serrated cutting edge Rust-proof Soft-touch handle for firm grip SCISSOR 2 K SCISSOR 1K Electrician s scissors With wire cutter Handle made from shockproof polyamide Cutting edges with high-gloss chromate finish SCISSOR 1 K B.14

23 Contents Stripping Stripping Stripping Introduction C.2 Stripping and cutting tools C.4 Special stripping tools C.10 Stripping tool C.11 Stripping tool for coaxial cable C.14 C Cable stripper C.16 Special cable stripper C.17 Cable knives C.18 C.1

24 Introduction Stripping Stripping C After a conductor has been cut it is then prepared for the next step or for crimping. For this purpose, a specific length of the conductor insulation has to be removed, while preventing damage to the conductor. The length of the conductor insulation to be removed depends on the terminal clamping point or the crimp to be processed. Professional stripping tools guarantee perfect results due to precise adjustment of the tool to the corresponding insulation and the conductor cross-section. Precision tools by Weidmüller guarantee that the user will always obtain consistent, reliable stripping results. Stripping means the cutting and removal of the insulation. The following must be ensured in performing this task. Do not use work knives or penknives because the stripping quality when using such tools depends entirely on the manual dexterity of the user. The quality is not consistent, even when the user is highly skilled. Preference should be given to hand-operated tools that adjust automatically to the corresponding cross-section of the conductor. They do not damage to the conductor during stripping and avoid faults. stripax stripping tools guarantee a consistent stripping result which complies with DIN regulations. The tools are rated for standard dimension PVC insulation. Any PVC insulation thicknesses deviating from normal can be set manually. The conductor stopper and integrated wire cutter allow highly versatile use of the tools. The stripping dimension must be observed and neither the conductor nor the remaining insulation must be damaged. To avoid mistakes, use a stripping tool matched to the insulation and cross-section of the conductor. Special insulation types such as Teflon, Silicone and Kapton require special stripping tools. These tools strip the conductor with punch blades. C.2

25 Introduction Stripping C DIN IEC part 2 contains references to stripping faults which must be avoided: Possible faults during stripping: Correctly stripped conductor The conductor insulation has been damaged by the stripping tool Single conductors have been damaged or cut off by the stripping tool Insulation has not been cut properly Single conductors have been twisted too tightly afterwards Remains of the conductor insulation are still to be found on the stripped conductor Single conductors are no longer twisted. C.3

26 Stripping and cutting tools Stripping and cutting tools stripax stripax 16 Stripping For flexible and solid conductors with PVC insulation Cable with double insulation in two processing steps without special adjustment Automatic opening of clamping jaws after stripping No play in self-adjusting cutting unit Long-lasting No splicing of single conductors Optimised ergonomic design Stripping length adjustable via stop Adjustable for different insulation thicknesses ² 6-16 ² C Stripping: PVC insulated flexible conductor, size ² (~AWG ) Cutting: PVC insulated flexible conductor, size ² (~AWG ) No damaging of the conductor due to special, self-adjustable stripping blades Processing of multi-conductors, with thin flat ribbon cables and even multiple conductors in one operation Stripping: PVC insulated flexible and solid conductors (~AWG ) Cutting: PVC insulated flexible and solid conductors, up to 6 ² (AWG 10) No damaging of the conductor due to special blade forms Max. stripping performance Cable type Conductor cross-section Stripping length, max. Cutting performance Max. cutting performance Tool data Length ² ² g STRIPAX Flexible and solid conductors with PVC insulation STRIPAX 16 Flexible and solid conductors with PVC insulation Version STRIPAX STRIPAX Accessories Spare stripping blades Spare stripping blades Cleaning brush Cleaning brush C.4

27 Stripping and cutting tools Stripping and cutting tool for conductors with special insulation Types for conductor diameters (~ AWG 32 18) Flexible and solid conductors with PVC, Teflon (PTFE) and silicone insulation Special punch blades do not damage the conductor Mini-duro-stripax Blade set Stripping No splicing of the single conductors Blade inserts can be easily replaced All inserts fit one housing C Max. stripping length Stripping diameter max. cutting performance Tool data Length Selection of blade sets g Mini-duro-stripax Colour blade set Conductor diameter (min./max.) AWG 2 Insulation material white yellow red green blue black /1, 32/7, 30/1, 30/7 28/1, 28/7, 28/19, 26/1, 24/7, 24/19, 22/1, 20/7, 20/19 18/1, 18/7, 18/19 26/7, 26/19, 24/1 22/7, 22/19, 20/ PVC / silicone PTFE PTFE PTFE PTFE PTFE Information Tools with blade set Order No. Order No. Order No. Order No. Order No. Order No Tool with all blade sets Order No Accessories Blade set Set of stripping blades (Mini Stripax up to April 2003) Order No. Order No. Order No. Order No. Order No. Order No Information C.5

28 Stripping and cutting tools multi-stripax Stripping Stripping is the name given to the cutting and removal of conductor insulation. When carrying out this task it must be guaranteed that the appropriate length of insulation is removed and that neither the conductor nor the remaining insulation are damaged in any way. The challenge C DIN IEC 352 part 2 (formerly DIN IEC 48/290) contains details of the stripping faults to avoid. AWG lines Fieldbus lines Standardised conductors Sensor and actuator lines Cables for Rail industry Cables for the aerospace industry Bus applications Power supply and distribution Sensors and actuators in the field Cutting Positioning Stripping C.6

29 Stripping and cutting tools multi-stripax Stripping Multifunctional stripping tool for use on a multitude of conductor insulation forms and configurations even those not covered by the standard multi-stripax the troubleshooter Interchangeable stripping units Proper stripping of any conductor round, flat or special profiles thanks to the specially shaped stripping blades Incorporates cutting function for up to solid and 6 2 fine Non-fatiguing operation thanks to ergonomic design No damage to conductor or remaining insulation Good stripping results for industrial applications Stripping results reproduced accurately time and time again A long-lasting, reliable tool thanks to its robust design And of course, the customary Weidmüller repair service Special stripping units the answer to diverse stripping tasks The multi-stripax tool distinguished by its robust design was developed to handle all the stripping tasks met with in practice. Thanks to the interchangeable stripping units, a special solution can be found for every challenge in the marketplace. The specially shaped stripping blades guarantee perfect stripping results. The guide plates ensure the correct positioning of the wire and therefore prevent damage to the remaining wire. The clamping jaws hold the conductor with just the right force during the stripping operation and are matched to the specific situation. This flexibility within the variables that affect the result of the stripping operation turns the multi-stripax tool into a universal troubleshooter. C C.7

30 Stripping and cutting tools Stripping and cutting tools multi-stripax multi-stripax Stripping C Specially shaped stripping blades enable stripping of special types of insulation and conductor configurations High-quality stripping for industrial applications Stripping results reproduced accurately time and time again A long-lasting, reliable tool thanks to its robust design Optimized ergonomic design No damage to the conductor or insulation Highly flexible thanks to interchangeable stripping units Adjustable stop for setting stripping lengths from 2.3 to 30 The stripping length can be increased by repeating the stripping process. Integral cutting function for max solid or 6 2 flexible Cable type Conductor cross-section, min. Conductor cross-section, max. PVC, Teflon, PTE, PUR, silicone, halogen-free 2 no limit (in several steps) max. cutting capacity, fine-strand max. cutting capacity, solid max. cutting capacity, ribbon 6 ² 2.5 ² 10.2 x 4 Length/Width/Height Information 250 / 85 / g

31 Stripping and cutting tools Type Conductor Insulation Shaped blade Code Qty. Order No. multi-stripax 16 SL stripping unit multi-stripax 16 SL 16 ² Standard stranded PVC METRIC C Stripping 6 ² 10 ² multi-stripax 6-16 stripping unit multi-stripax ² solid stranded flexible PVC METRIC D C multi-stripax ASI stripping unit multi-stripax ASI ASI cable 1.5 ² PTE PUR EPDM B AWG 26 AWG 24 multi-stripax AWG stripping unit multi-stripax AWG AWG 22 AWG 20 AWG 18 AWG 16 PTFE PVC A multi-stripax ²SL stripping unit multi-spx ²SL 0.75 ² 1 ² 1.5 ² 2.5 ² 4 ² PVC halogen-free METRIC H multi-stripax S stripping unit M-SPX S 0.25 ² 0.5 ² 0.75 ² 1 ² 1.5 ² PVC halogen-free METRIC I ² METRIC multi-stripax S stripping unit M-SPX S 2.5 ² 4 ² 6 ² PVC halogen-free J Information Accessories Type Description Qty. Order No. ERME MULTI-STRIPAX cutting blade ERAN MULTI-STRIPAX wire stop-set Information C.9

32 Special stripping tools Special stripping tools AM ASI / AM ASI-Spezial LWL-stripax Stripping Quick and accurate stripping No need to adjust cutting depth No damage to inner conductors C AM ASI For ASI-cables with rubber insulation Trouble-free cutting of the inner conductor AM ASI special For ASI-cable types TPE- and PUR- isolation Easy positioning of the conductor with the integrated wire stop Stripping and cutting tool for plastic fibre-optic cables with 1- diameter inner conductor Stripping length adjustable via end stop Automatic opening of the clamping jaws after stripping Max. stripping performance Cable type Conductor diameter - Stripping length, max. - Tool data Length g AM ASI ASI-EPDM Limitless stripping length AM ASI special ASI-TPE M-D-STRIPAX LWL POF conductor with an inner conductor of 1 Ø POF: polymer optical fibre Version AM ASI AM ASI special M-D-STRIPAX LWL Accessories Spare stripping blades C.10

33 Stripping tools Sheathing strippers Sheathing stripper for round PVC cables AM 25 / AM 35 AM 25: Ø ; AM 35: Ø AM 12 For UTP and STP data cables Stripping C Pivoting blade for circumferential, lengthwise and spiral cuts Retaining bracket with integrated blade to break open an incision in the insulation Integrated spare blade Cutting of UTP and STP data cables and other flexible copper cables with a diameter of up to 4 ² (~AWG11) Stripping of the outer insulation of UTP and STP data cables and other round cables with ø No damage to the shielding or conductor due to adjustable stripping blade Length end stop for repeated cutting or stripping lengths Max. stripping performance Cable type Conductor cross-section - Conductor diameter Depth of cut Cutting performance UTP und STP data cables, max. diameter - Flexible (max. conductor cross-section) - Tool data Length g AM 25 AM 35 PVC round cable PVC round cable adjustable up to 4.5 adjustable up to AM 12 UTP and STP data cables AWG adjustable Version AM AM AM Accessories Spare blades Sheathing stripper Sheathing stripper C.11

34 Stripping tools Sheathing strippers AM 16 AMF 6/10 Stripping Sheathing stripper for PVC cables Insulation can be stripped from any point along the cable Opening of slit insulation by means of integrated cutter For round cable, Ø For ribbon cable, 6 ² and 10 ² C Especially suitable for stripping cables in the cable duct, too Max. stripping performance Cable type Conductor cross-section - Conductor diameter Depth of cut Cutting performance UTP und STP data cables, max. diameter Flexible (max. conductor cross-section) ² Tool data Length g AM 16 PVC round cable AMF 6/10 PVC ribbon cable Version AM AMF 6/ Accessories Spare blade Spare blade Sheathing stripper Sheathing stripper C.12

35 Stripping C C.13

36 Stripping tool for coaxial cable Sheathing strippers for coaxial cable CST / IE-CST Stripping For coaxial cable and round (shielded) data cables from 2.5 to 8 diameter 1-, 2- and 3-level stripping in one step Fast changeover to other cable types thanks to adjustable interchangeable screw holder Colour-coded replaceable cassettes with preset stripping lengths for standard coax cable. Refer to the table. Setting block (included) permits quick presetting of cutting depths Blade cassettes can be used on both sides ø Cutter cassettes for CST C RG 58 and RG 71 RG 59 and RG 62 Antenna cable Profibus cable Ethernet cable two step three step Max. stripping performance Cable type Conductor diameter Stripping length, max. - Tool data Length g CST IE-CST Coaxial & round data cables Coaxial & round data cables Colour cutter cassettes B [] C [] grey 3.9 red 6.0 yellow 12.0 blue 6.5 white 8.6 green brown orange light green black Dim. A as stated by manufacturer (not defined by tool) Version Accessories CST IE-CST IE-CST incl. cutter cassette, for Weidmüller ethernet cables. Screw holder Screwdriver Setting block Dimension A: as specified by connector manufacturer (not defined by tool) Colour cutter cassettes Qty. Order No. grey red yellow blue white green brown orange light green black C.14

37 Stripping tool for coaxial cable Sheathing strippers for coaxial cable For coaxial cable and round (shielded) data cables from diameter 1-, 2- and 3-level stripping in one step Adjustable stripping lengths in 1- steps for meshwork and dielectric materials (min. stripping length approx. 3.2 ) Fast changeover to other cable types max. stripping length 17 incl. 3 blades CST vario ø Stripping C RG 58 and RG 71 RG 59 and RG 62 Antenna cable Profibus cable Ethernet cable Max. stripping performance Cable type Conductor diameter Stripping length, max. Tool data Length g CST VARIO Coaxial & round data cables Version CST VARIO Accessories Screwdriver Blade holder Blade insert Includes spare blade set (1 set = 3 blades) C.15

38 Cable stripper Cable sheathing stripper Stripper round Stripper round top Stripping For fast and accurate stripping of damp-proof cables for Ø 8-13, e.g. NYM cable, 3 x 1.5 ² to 5 x 2.5 ² No need to set cutting depth Ideal for working in junction and distribution boxes Round cable stripper Round cable stripper with individual wire stripper C Damp-proof cable Ø Damp-proof cable Ø With stripper for individual wires from 0.2 to 4.0 ² With integrated longitudinal cutter Retractable internal blade Max. stripping performance Cable type Conductor cross-section Conductor diameter Tool data Length ² g Stripper round Flexible and solid conductors with PVC insulation Stripper Round Top Flexible and solid conductors with PVC insulation Version Stripper round STRIPPER ROUND TOP C.16

39 Special cable stripper Special cable sheathing stripper Insulation stripping tool for data counication systems Stripper PC Special cable stripper Stripper Coax Special cable stripper Stripping C Cable diameter Ø For wire strands and conductors from 0.2 to 4.0 ² (24-12 AWG) For data cable in telecounications and IT sectors IBM network cable Printer cable Control cable Cable diameter Ø For PVC-insulated data-counication and control cables RG 58 / RG 59 TV antenna cables between 4.8 and 7.5 diameter PVC round cable 3 x 0.75 ² Max. stripping performance Cable type Conductor cross-section Conductor diameter Tool data Length ² g Stripper PC Data cable / telecounications and IT Stripper Coax Coaxial & round data cables Version STRIPPER PC STRIPPER COAX C.17

40 Cable knives Cable knives Slicer NO 16 Slicer NO 27 Stripping Simple, fast and accurate stripping of insulation from all standard round cables from 4 to 37 in diameter Circumferential and longitudinal cuts with automatic rotary blade Knurled screw at end of handle for setting cutting depth Spring-loaded cable retaining clip with thumb guard Spare blade in handle Cable cutter 4-16 ø Cable cutter 8-28 ø C Operating range: 4-16 outer diameter Operating range: 8-28 outer diameter Max. stripping performance Cable type Conductor diameter Tool data Length g Flexible and solid conductors with PVC insulation Flexible and solid conductors with PVC insulation Version SLICER NO SLICER NO Accessories Accessories Slicer No Accessories Slicer No C.18

41 Cable knives Slicer NO 28 TOP Cable cutter 8-28 ø with hook blade Slicer No 35 Cable cutter ø Stripping C Operating range: 8-28 outer diameter Operating range: outer diameter Flexible and solid conductors with PVC insulation Flexible and solid conductors with PVC insulation SLICER NO 28 TOP SLICER NO Accessories Slicer No Accessories Slicer No C.19

42 Stripping C C.20

43 Contents Crimping Crimping Crimping Introduction D.2 Overview contacts tools D.4 Crimping tools for wire end ferrules D.6 Introduction Crimping tools for other contacts D.12 Crimping tools for other contacts D.14 Pressing tools D.24 Crimping tools for connectors D.26 D Crimping inserts D.27 Insertion tool for twisted-pair cables D.29 Other crimping tools D.30 Disconnect D.31 Tools for polymer optical fibre (POF) D.32 Cable tie tools D.33 D.1

44 Introduction Crimping Crimping D After stripping, appropriate contacts or wire end ferrules can be crimped to the cable end. Crimping produces a reliable connection between conductor and contact, and has more or less completely replaced soldering. Crimping describes the production of a uniform, nondetachable connection between conductor and connecting element. This should be achieved exclusively by the use of a high-quality precision tool. The result is a safe, reliable connection in both electrical and mechanical terms. Weidmüller offers a wide product range of mechanical crimping tools. An integral ratchet mechanism with disengaging option guarantees optimum processing quality. Crimp connections produced with Weidmüller tools comply with international standards and specifications. The conductor insulation must be pushed into the plastic collar. The ferrule sleeve must be completely filled by the conductor. Depending on the cross-section, the conductor should protrude approx from the ferrule sleeve. Cut-away view: Front view: Crimping of wire end ferrule: Optimum crimp of different cross-sections as an example Examples for the visual inspection of a crimp connection with manual and automatic crimping tools by Weidmüller: For cross-sections , the crimping shape is approximately the same. D.2

45 Introduction Crimping Faulty crimping connections due to incorrect combination of cable and wire end ferrule It is not possible for a tool to function reliably with every combination of conductor and crimping material. It is possible that the standard requirements for the crimped product can t be achieved, although taken on their own, both conductor and crimping material comply with the correspon ding standard. The individual production tolerances of conductor and crimping material do not allow every conductor to be combined with every contact. D The combination of conductors, crimping material and crimping tool must be coordinated: this procedure is all the more difficult given the large number of products on the market. This means that the material must be defined and the crimping result tested, ensuring that the test, and later on the tool, satisfy the same conditions. Single conductor squeezed off Single conductor pushed back Faults which can occur during crimping: Cracks along the sides and die impressions Splitting of the ferrules Asyetrical crimping shape Extreme burrs formed along the sides Ferrule not filled by the conductor Single conductors pushed back protruding from the collar Single conductors squeezed off Plastic collar damaged by the crimping jaw Conductor insulation not pushed into the plastic collar Ferrule bent longitudinally after crimping Formation of cracks at the sides. Sides split open Formation of cracks at the impressions of the crimping jaw Asyetrical crimping shape Burr formation on one side Asyetrical crimping shape Burr formation on one side : The ferrule must not split open after it has been connected once in any Weidmüller terminal corresponding to the con ductor cross-section (with a torque according to IEC ) D.3

46 Overview contacts tools Crimp contact Crimp type Description Conductor crosssection AWG Crimping tool Order No. page in 2 tool Crimping with plastic collar Stripax Plus D.6 with / without plastic collar PZ 6 roto D PZ D PZ D.8 with / without plastic collar PZ 6 HEX D.7 D Wire end ferrules with / without plastic collar PZ 6/ D.8 with / without plastic collar PZ D.9 with / without plastic collar PZ D PZ D.11 Twin wire end ferrules Twin wire end ferrules PZ D PZ 6 HEX D , PZ D PZ 6/ D PZ D PZ 6 roto D PZ ZH D.10 Weidmüller DFF series HTF DFF D.23 Stamped contacts Weidmüller ZRV and MKF series / / HTF ZRV D Weidmüller RSV and DSTV-HD Systems HTF RSV D HTF RSV D.23 Turned HD and HE contacts CTX CM D.18 Turned contacts CTX CM 1.6/ D.18 Turned HD, HE and HX contacts CTIN CM 1.6/ D CTIN CM D.18 D.4

47 Overview contacts tools Crimp contact Crimp type Description Conductor crosssection AWG Crimping tool Order No. page in 2 tool coaxial connectors coaxial connectors HTG D.21 HTG 58/ D.21 HTG D.21 HTG D.21 HTX D.21 HTX D.21 coaxial connectors CTX D.22 CTX D.22 Crimping CTX D.22 insulated / non-insulated connectors insulated connectors HTI D CTI D CTI 6 G D.15 non-insulated connectors HTN D HTN 21 with end stop D CTN 25 D D CTN 25 D D.17 D modular plug connectors WE-plug (4, 6 and 8-poles) TT 864 RS WE D.25 WE-plug (4, 6 and 10-poles) TT 1064 RS WE D.25 shielded WE-plug, system Hirose TT 8 GH D TT8 RS MP D.24 SUB-D contacts HTF SUB-D D.22 Other contacts and plugs flat blade connectors and receptacles (connec. width 2.8) HTF D ,5 (connec. width 4.8) HTF D ,5 (connec. width 6.3) HTF D (connec. width 6.3) CTF D.14 fibre optic connectors Station 1 (hexagon crimp): HTX LWL D / 6.0 H Station 2 (round crimp): HTX LWL D / 6.0 H IP67 connector IE-CT-SC-GOF D.20 IE-CT-LC-GOF D.20 IE-CT-SC-POF D.20 IE-CT-SC-GOF-P D.20 D.5

48 Crimping tools for wire end ferrules Crimping Crimping tools for wire end ferrules Three functions: Cutting Stripping Crimping Wire-end ferrules with plastic collars, in compliance with DIN Ratchet for precise crimping. Efficient operation: Change of tools not necessary, resulting in a significant time savings Automatic conveyance of wire-end ferrules Quick adjustment for differing cross-sections Easy handling of ferrule strips Only Weidmüller fifty-piece linked ferrule strips can be processed. The use of wire-end ferrules on reels can lead to damage. stripax plus 2.5 0,5...2,5 ² D For processing linked wire-end ferrules from Weidmüller ² (~AWG ) Description of contact Type of contact Crimping range ² Crimping range 1 (with multiple crimping positions) ² Crimping range 2 (with multiple crimping positions) ² Crimping range 3 (with multiple crimping positions) ² Crimping range 4 (with multiple crimping positions) - Crimping range 5 (with multiple crimping positions) - Tool data Length g Version STRIPAX PLUS 2.5 Strips of linked wire-end ferrules Only strip-type products from Weidmüller can be processed. The use of wire-end ferrules on reels can lead to damage. STRIPAX PLUS Spare blade (order no.: ) D.6

49 Crimping tools for wire end ferrules Crimping tools for wire end ferrules PZ 1.5 PZ 6 HEX For wire-end ferrules with and without plastic collars, according to DIN T.1 and T.4 (~ AWG ) Ratchet for precise crimping. Release option in the event of incorrect operation ² ² Crimping Only one die for the whole cross-section range Crimp complies with Euro-Norm EN Wire-end ferrule insertion from the front Only one die for the whole cross-section range Wire-end ferrule insertion from the side D Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) ² ² PZ 1.5 Wire-end ferrules with/without plastic collars PZ 6 HEX Wire-end ferrules with/without plastic collars Crimping range 2 (with multiple crimping positions) ² Crimping range 3 (with multiple crimping positions) ² Crimping range 4 (with multiple crimping positions) ² Crimping range 5 (with multiple crimping positions) Tool data Length ² g Version PZ PZ 6 HEX D.7

50 Crimping tools for wire end ferrules Crimping tools for wire end ferrules PZ 4 PZ 6/5 Crimping For wire-end ferrules with and without plastic collars, according to DIN T.1 and T.4 (~ AWG ) Ratchet for precise crimping. Release option in the event of incorrect operation ² ² D Only one crimping station for the whole crosssection range Wire-end ferrule insertion from the side Crimp complies with Euro-Norm EN Approval according to VG (military designation VG T 14 B 002) Five crimping stations corresponding to the conductor cross-sections Wire-end ferrule insertion from the side Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length ² ² ² ² ² ² g PZ 4 Wire-end ferrules with/without plastic collars PZ 6/5 Wire-end ferrules with/without plastic collars Version PZ PZ 6/ D.8

51 Crimping tools for wire end ferrules Crimping tools for wire end ferrules PZ 3 PZ 6 roto For wire-end ferrules with and without plastic collars, according to DIN T.1 and T.4 (~ AWG ) Ratchet for precise crimping. Release option in the event of incorrect operation ² ² Crimping Only one die for the whole cross-section range Wire-end ferrule insertion from the front Only one die for the whole cross-section range Rotating die enables wire-end ferrule insertion from the front or side D Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) ² ² PZ 3 Wire-end ferrules with/without plastic collars PZ 6 Roto Wire-end ferrules with/without plastic collars Crimping range 2 (with multiple crimping positions) ² Crimping range 3 (with multiple crimping positions) ² Crimping range 4 (with multiple crimping positions) ² Crimping range 5 (with multiple crimping positions) Tool data Length ² g Version PZ PZ 6 Roto D.9

52 Crimping tools for wire end ferrules Crimping tools for wire end ferrules PZ 16 PZ ZH 16 Crimping For wire-end ferrules with and without plastic collars, according to DIN T.1 and T.4 (~ AWG ) Ratchet for precise crimping. Release option in the event of incorrect operation ² Twin wire-end ferrules from ² D Crimp complies with Euro-Norm EN Approval according to VG (military designation VG T 14 B 002) Three crimping stations corresponding to the conductor cross-sections Wire-end ferrule insertion from the side Three crimping stations corresponding to the conductor cross-sections Wire-end ferrule insertion from the side Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) ² ² ² ² ² PZ 16 Wire-end ferrules with/without plastic collars PZ ZH 16 Twin wire-end ferrules Crimping range 5 (with multiple crimping positions) Tool data Length ² g Version PZ PZ ZH D.10

53 Crimping tools for wire end ferrules Crimping tools for wire end ferrules For wire-end ferrules with and without plastic collars, according to DIN T.1 and T.4 (~ AWG ) Ratchet for precise crimping. Release option in the event of incorrect operation PZ ² Crimping Crimp complies with Euro-Norm EN Approval according to VG (military designation VG T 14 B 002) Three crimping stations corresponding to the conductor cross-sections Wire-end ferrule insertion from the side D Description of contact Type of contact Crimping range ² Crimping range 1 (with multiple crimping positions) ² Crimping range 2 (with multiple crimping positions) ² Crimping range 3 (with multiple crimping positions) ² Crimping range 4 (with multiple crimping positions) - Crimping range 5 (with multiple crimping positions) - Tool data Length g PZ 50 Wire-end ferrules with/without plastic collars Version PZ D.11

54 Introduction Crimping tool for custom contacts Crimping The crimping technique is one of the most reliable and most versatile connection methods. Extreme quality demands for a variety of different connections require that you use a wide variety of specialized crimping tools which are designed for specific contacts. D Weidmüller offers the right crimping tool for a wide variety of contacts. Regardless if you are using turned contacts, cable-lug connectors, insulated connectors or coaxial connectors. D.12

55 Introduction Crimping D D.13

56 Crimping tools for other contacts Crimping Crimping tools for other contacts Ratchet for precise crimping. Release option in the event of incorrect operation With stop for exact positioning of the contacts. Contact and insulation are crimped in one step HTF 28 / HTF 48 / HTF ² CTF ² D For cable-lug sleeves and cable-lug (flat blade) connectors with pre-rolled crimping claw For cable-lug sleeves and cable-lug (flat blade) connectors with pre-rolled crimping claw HTF 28 Connector width: 2.8, from ² HTF 48 Connector width: 4.8, from ² HTF 63 Connector width: 6.3, from ² CTF 63 Connector width: 6.3, from ² Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Plug width Tool data Length ² ² ² ² g HTF 28 HTF 48 HTF 63 F-plug / -sleeve F-plug / -sleeve F-plug / -sleeve CTF 63 F-plug / -sleeve Version HTF CTF HTF HTF D.14

57 Crimping tools for other contacts Crimping tools for other contacts CTI 6 G CTI 6 Ratchet for precise crimping. Release option in the event of incorrect operation With stop for exact positioning of the contacts. 0,5...6 ² 0,5...6 ² Crimping For PVC, PC, and polyamide insulated connectors ² (~AWG AWG 10) For PVC, PC, and polyamide insulated connectors ² (~AWG AWG 10) D Parallel-crimp profile, for crimping contact and insulation in one step Double-crimp profile, for crimping contact and insulation in one step Description of contact Type of contact Crimping range ² Crimping range 1 (with multiple crimping positions) ² Crimping range 2 (with multiple crimping positions) ² Crimping range 3 (with multiple crimping positions) ² Plug width - Tool data Length g CTI 6 G Insulated connector CTI 6 Insulated connector Version CTI 6 G CTI D.15

58 Crimping tools for other contacts Crimping tools for other contacts HTI 15 HTN 21 Crimping Ratchet for precise crimping. Release option in the event of incorrect operation With stop for exact positioning of the contacts. Tested according to DIN EN part ² ² D For PVC, PC, and polyamide insulated connectors ² (~AWG AWG 14) For uninsulated cable lugs and connectors ² (AWG ) Double-crimp profile, for crimping contact and insulation in one step Rolled cable lugs, for example acc. to DIN Tubular cable lugs Pin cable lugs Parallel and serial connectors Indent crimp Alternatively available with or without pivoting end stop Description of contact Type of contact Crimping range ² Crimping range 1 (with multiple crimping positions) ² Crimping range 2 (with multiple crimping positions) ² Crimping range 3 (with multiple crimping positions) ² Plug width - Tool data Length g HTI 15 Insulated connector HTN 21 HTN 21 M. AN Uninsulated connection Uninsulated connection End stop for secure contact positioning in tool Version HTI HTN HTN 21 M. AN D.16

59 Crimping tools for other contacts Crimping tools for other contacts CTN 25 D 4 CTN 25 D 5 Ratchet for precise crimping. Release option in the event of incorrect operation ² ² Crimping For uninsulated cable lugs and connectors For uninsulated cable lugs and connectors D ² ² Rolled cable lugs, acc. to DIN Pin cable lugs Parallel and serial connectors Indent crimp Rolled cable lugs, acc. to DIN Pin cable lugs Parallel and serial connectors Hexagon crimp Description of contact Type of contact Crimping range ² Crimping range 1 (with multiple crimping positions) ² Crimping range 2 (with multiple crimping positions) ² Crimping range 3 (with multiple crimping positions) ² Plug width - Tool data Length g CTN 25 D4 Uninsulated connection CTN 25 D5 Uninsulated connection Version CTN 25 D CTN 25 D For rolled cable lugs For tubular cable lugs D.17

60 Crimping tools for other contacts Crimping tools for other contacts CTX CM 1.6/2.5 / CTX CM 3.6 CTIN CM 1.6/2.5 / CTIN 3.6 Crimping Ratchet for precise crimping. Release option in the event of incorrect operation With stop for exact positioning of the contacts ² ² D CTX CM 1.6/2.5 Turned HD contacts Turned HE contacts ConCept M10 and M5 contacts ² CTX CM 3.6 Turned HD contacts ConCept M 3 contacts ² CTIN CM 1.6/2.5 Turned HD and HE contacts Turned HX contacts ConCept M10, M5 and M3 contacts 4-indent crimp ² CTIN CM 3.6 Turned HX contacts ConCept M 3 contacts 4-indent crimp ² Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length ² ² ² ² ² ² g CTX CM 1.6/2.5 CTX CM 3.6 Turned contacts Turned contacts CTIN CM 1.6/2.5 CTIN CM 3.6 Turned contacts Turned contacts Version CTX CM 1.6/ CTIN CM 1.6/ CTX CM CTIN CM D.18

61 Crimping tools for other contacts Crimping tools for other contacts HTX LWL Ratchet for precise crimping. Release option in the event of incorrect operation Crimping For fibre-optic cables with core diameter of 1 Crimping sleeve Ø 5.5 D Station 1: Hexagon crimp Station 2: Round crimp (for HP connectors) Description of contact Type of contact Station 1: A / B Station 2: A / B Station 3: A / B - C - D - Tool data Length g HTX LWL Fibre-optic connector 3.15 / / H.-ø: Sleeve diameter Version HTX LWL D.19

62 Crimping tools for other contacts Crimping tools for other contacts IE-CT-SC-GOF / IE-CT-LC-GOF IE-CT-SC-POF / IE-CT-SC-GOF-P Crimping Ratchet for precise crimping. Release option in the event of incorrect operation Crimping tools for IP 67 plugs Crimping tools for IP 67 plugs D For fibre-optic SC/ST and IP 67 connectors For fibre-optic LC and IP 67 connectors For polymer fibre-optic SC/ST and IP 67 connectors For fibre-optic, ProfiNet, Mobil cable SC/ST and IP 67 connectors Tool data Length IE-CT-SC-GOF IE-CT-LC-GOF IE-CT-SC-POF IE-CT-SC-GOF-P Version IE-CT-SC-GOF IE-CT-SC-POF IE-CT-LC-GOF IE-CT-SC-GOF-P Accessories IE-CTI-SC-GOF IE-CTI-SC-POF IE-CTI-LC-GOF IE-CTI-SC-GOF-P D.20

63 Crimping tools for other contacts Crimping tools for other contacts HTG174 / HTX138 / HTX188 HTG 58 / HTG 59 / HTG 58/59 Ratchet for precise crimping. Release option in the event of incorrect operation Crimping For coaxial connectors such as BNC, TNC and N plugs HTX 138 for connectors on Twinax coaxial cable For coaxial connectors such as BNC and TNC plugs With cables RG 58, RG 59, RG 62,RG D A = Width across flats B = Crimping width C = Ø Outer sleeve of the coaxial plug D = Ø Centre contact Description of contact Type of contact Station 1: A / B Station 2: A / B Station 3: A / B - C D Tool data Length g HTG 174 HTX 138 HTX 188 Coaxial connector Coaxial connector Coaxial connector 4.52 / / / / / / HTG 58 HTG 58/59 HTG 59 Coaxial connector Coaxial connector Coaxial connector 5.4 / / / / / / / Version HTG HTX HTX HTG HTG 58/ HTG D.21

64 Crimping tools for other contacts Crimping tools for other contacts CTX 500 / 501 / 502 HTF SUB-D Crimping Ratchet for precise crimping. Release option in the event of incorrect operation AWG D For coaxial connectors such as BNC, TNC and N plugs with coaxial cable For SUB-D contacts with open crimping claw AWG Description of contact Type of contact Station 1: A / B Station 2: A / B Station 3: A / B - C D Tool data Length g CTX 500 CTX 501 CTX 502 Coaxial connector Coaxial connector Coaxial connector / / / / / / HTF SUB-D SUB-D Version CTX CTX CTX HTF SUB-D D.22

65 Crimping tools for other contacts Crimping tools for other contacts HTF RSV 12 / HTF RSV 16 HTF ZRV / HTF DFF Ratchet for precise crimping. Release option in the event of incorrect operation With stop for exact positioning of the contacts. Contact and insulation are crimped in one step ² ² Crimping HTF RSV 16 AWG (~ ²) HTF DFF for contacts from the Weidmüller DFF Series D HTF RSV 12 AWG (~2.5 ²) ² (~AWG ) HTF ZRV for contacts from the Weidmüller ZRV contact system and for MKF flat contacts from Grote & Hartmann and similar designs ² (~AWG ) Description of contact Type of contact Crimping range AWG Crimping range 1 (with multiple crimping positions) AWG Crimping range 2 (with multiple crimping positions) AWG Crimping range 3 (with multiple crimping positions) AWG Crimping range 4 (with multiple crimping positions) AWG Crimping range 5 (with multiple crimping positions) - Tool data Length g HTF RSV 12 HTF RSV 16 WI RSV and DSTV-HD RSV and DSTV-HD HTF ZRV HTF DFF Weidmüller ZRV Weidmüller DFF Version HTF RSV HTF ZRV HTF RSV 16 WI HTF DFF D.23

66 Pressing tools Pressing tools TT 8 GH TT 8 RS MP 8 Crimping Pressing tool for modular plug connectors of the WE system (Western Electric and DEC) Ratchet for precise crimping. Release option in the event of incorrect operation Three functions: Pressing of plug connectors Pressing of enclosure shielding Crimping of cable shielding D For 8-pole (RJ45) shielded plug (Hirose) for shielded data cables AWG For 8-pole shielded RJ45 plug AWG Pressing of IDC contacts Pressing of shielded enclosures Crimping of shielded cable Description of contact No. of poles Tool data Length g TT 8GH TT 8 RS MP Version TT 8GH TT 8 RS MP D.24

67 Pressing tools Pressing tools TT 864 RS WE TT 1064 RS WE Pressing tool for the WE (Western Electric) and DEC modular connector systems Ratchet for precise crimping. Release option in the event of incorrect operation 3 functions: Cutting Stripping Crimping Crimping strain-relief wires strain-relief cable For up to 8-pole flat ribbon or flat-oval data cables AWG For attachment of: 4-pole WE plugs 6-pole (RJ12) WE plugs 6-pole (DEC) WE plugs 10-pole (RJ45) WE plugs Triple crimping for RJ45 For AMP plugs or versions with similar design Other versions on request For up to 10-pole flat ribbon or flat-oval data cables AWG For attachment of: 4-pole WE plugs 6-pole (RJ12) WE plugs 6-pole (DEC) WE plugs 10-pole (RJ45) WE plugs Triple crimping for RJ45 For AMP plugs or versions with similar design Other versions on request D IDC contacts Description of contact No. of poles Tool data Length g TT 864 RS 4, 6 and TT 1064RS 10, 6 and Version TT 864 RS TT 1064RS Accessories ERSATZMESSERSATZ TT ERSATZMESSERSATZ TT Spare bit set (order no.: ) Spare bit set (order no.: ) D.25

68 Crimping tools for connectors Crimping tools for connectors MTR 35 / MTR 110 MTR 160 / MTR 300 Crimping For insulated and uninsulated cable lugs and connectors Mechanical function ensures safe and manageable operations under different environmental conditions Precision engineering means high pressing force with little physical effort Fast feed helps pre-centering and extraction of the connecting parts Ratchet for proper trouble-free crimping Release option in the event of incorrect operation Comprehensive range of crimp inserts conforming with standards ² ² D Tubular cable lugs ranging from ² Rolled CU-connectors ranging from ² Wire-end ferrules ranging from ² Retractable head for easy withdrawal of crimped connection Tubular cable lugs ranging from ² Rolled CU connectors ranging from ² Retractable head for easy withdrawal of crimped connection (only MTR 300) MTR 300 Turntable presses: ms; sec Description of contact Pressing force / Deviation Crimping range for copper connector (rolled) Crimping range for copper tube connector Crimping range for insulated connectors Crimping range of wire end ferrule Tool data Length / kn/ ² ² ² ² /kg MTR 35 MTR / 8 55 / / / 2 MTR 160 MTR / / / / 4 For more details see crimp inserts on the following pages For more details see crimp inserts on the following pages sm: sector conductor stranded; se: sector single conductor Version MTR MTR MTR MTR Accessories MTR 35 - MTR MTR MTR MTR 35 - MTR MTR MTR Crimping inserts see on the following pages Crimping inserts see on the following pages D.26

69 Crimping inserts MTR 35 Cross-section Code to Crimping width Order No. [ 2 ] DIN [] Die sets for copper tube cable lugs and connectors DIN MTR 110 Cross-section Code to Crimping width Order No. [ 2 ] DIN [] Die sets for copper tube cable lugs and connectors DIN /70 6/ /35 8/ /50 10/ Crimping Cross-section Code to Crimping width Order No. [ 2 ] DIN [] Die sets for aluminium tube cable lugs and connectors DIN Cross-section Code to Crimping width Order No. [ 2 ] DIN [] Die sets for aluminium tube cable lugs and connectors DIN /35 10/ /50 12/ D Cross-section [ 2 ] Crimping width [] Order No. Die sets for copper tube cable lugs and connectors standard types Cross-section [ 2 ] Crimping width [] Order No. Die sets for copper tube cable lugs and connectors standard types 10/ / / Cross-section [ 2 ] Stamp and dies for copper cable lugs and connectors, DIN 46234, DIN Stamp Order No Cross-section [ 2 ] Stamp and dies for copper cable lugs and connectors, DIN 46234, DIN Stamp Order No Die with control mark 4-way die 10/16/25/ /25/35/ way die 6/ / Single die with control mark Cross-section [ 2 ] Order No. Die sets for insulated cable lugs and connectors, DIN 46231, Cross-section [ 2 ] Crimping width [] Order No. Die sets for insulated cable lugs and connectors, DIN 46231, Oval crimp with control mark Crimping insert with spring-mounted locator Prerounding die sets Cu/Al for sectored cable 25/ / Cross-section [ 2 ] Order No. Stamp and dies for wire end ferrules Stamp Die Die Die Cross-section [ 2 ] Die sets for wire end ferrules Pair of dies Order No D.27

70 Crimping inserts Crimping MTR 160 Cross-section Code to Crimping width Order No. [ 2 ] DIN [] Die sets for copper tube cable lugs and connectors DIN MTR 300 Cross-section Code to Crimping width Order No. [ 2 ] DIN [] Die sets for copper tube cable lugs and connectors DIN D Cross-section Code to Crimping width Order No. [ 2 ] DIN [] Die sets for aluminium tube cable lugs and connectors, DIN Cross-section [ 2 ] Crimping width [] Order No. Die sets for copper tube cable lugs and connectors standard types 10/ / Cross-section [ 2 ] Crimping width [] Order No. Die sets for copper tube cable lugs and connectors standard types 10/ / Cross-section [ 2 ] Order No. Die sets for copper cable lugs and connectors, DIN 46234, DIN with control mark Cross-section [ 2 ] Die sets for copper cable lugs and connectors, DIN 46234, DIN way die Order No. 16/ / / Stamp Single die Stamp Cross-section [ 2 ] Order No. Die sets for insulated copper cable lugs and connectors, DIN 46231, Prerounding die sets Cu/Al for sectored cable 25 sm/35 se sm/50 se sm/70 se sm/95 se sm/120 se sm/150 se sm/185 se sm/240 se sm D.28

71 Insertion tool for twisted-pair cable Insertion tool for twisted-pair cable PDT For connecting twisted-pair cable to terminal rails with IDC contacts e. g. in main and floor distributors, and in modular wall junction boxes for structured building cabling. Crimping The punch-down tool has the following features: Mechanics made from metal components Adjustable pressing force for conductor sizes AWG 20 to AWG 28 Different blades for connector blocks of type 110 from AT&T, type 66, type LSA Plus from Krone (Standard and scissors cutting function) as well as for telephone outlets 630A6 Incision blades with 2 functions: incision or incision with cutting off of remaining conductor Storage compartment for one blade D A = PD blade 110 B = PD blade 66 C = PD blade 630 D = PD blade Krone LSA (standard) E = PD blade Krone LSA (scissor) Length / Width / Height g PUNCH DOWN TOOL PDT 160 / 37 / Version PUNCH DOWN TOOL PDT (without blade) Accessories PD blade Krone LSA Plus (scissor) PD blade PD blade PD blade PD blade Krone LSA Plus (standard) D.29

72 Other crimping tools Other crimping tools CZ 22 E HDC CM 20 Crimping D Crimping tool for processing of the contacts C1 E/K and C1 E/L (MS system) 2 crimp profiles in one die for conductor crosssections: 1. Crimp profile AWG Crimp profile ² and AWG 18/19 HDC CM 20 For stamped contacts on roll from ² Contact diameter 1 Stamped Sub-D contacts Stamped CM 20 contacts Length g CZ 22 E 0,5-1, HDC-CM Version CZ 22 E 0,5-1, HDC-CM D.30

73 Disconnect Removal Tool CM3, CM5, HD CM3 Removal Tool Contact release tool for freeing crimp contacts in the Concept CM3 module CM5 Removal Tool Contact release tool for freeing crimp contacts in the Concept CM5 module HD Removal Tool Contact release tool for freeing crimp contacts in the Concept CM10 module Removal Tool CM Removal Tool CM Removal Tool HD Crimping Removal Tool M20 Contact release tool for releasing crimp contacts in ConCept CM20 modules Removal Tool CM D Removal Tool HE Contact release tool for ConCept HE modules, and for releasing crimp contacts in ConCept CM4 modules Removal Tool HE HDC-DW RSV 1.6 Contact release tool for ConCept modules, or for dismantling stamped HD pin and socket contacts of type CB/CS and GB/GS DW RSV DFF-C Disengaging tool for removing crimp contacts clipped in BLAC enclosures DFF-C ENTRIEGELUNGSWZ D.31

74 Tools for polymer optical fibre Crimping HTX-HDC/POF POF crimping Crimping of fibre optic contacts polymer optical fibre (POF). For plug and socket Ratchet for precise crimping. Unlocks in case of incorrect operation Locator for precise contact positioning HTX-HDC/POF Length g Contacts: Fibre-optic HD-contact socket for ø 1.0 POF Fibre-optic HD-contact pin for ø 1.0 POF D PB LWL/POF / PS LWL/POF POF polishing For processing the cut surface of fibre-optic cables with polymer optical fibre (POF). PS LWL/POF PB LWL/POF Buffing disc (PS LWL/POF) Buffing sheet (PB LWL/POF) AM LWL/POF POF stripping Stripping fibre-optic cables. Fibre-optic cables with polymer optical fibre (POF). AM LWL/POF Longitudinal stop with scale is built into the tool Stripping direction is lengthwise to the fibre No damage to the optical fibre D.32

75 Cable tie tools Cable tie tools RT 1 WSM tool automatic Crimping For plastic cable ties of width and with a thickness of max Tensioning and separating of cable ties in one step The tensioning force can be adjusted over a wide range to cover small to standard cable ties. For cable bundles of 1.6 to 100 diameter For steel cable ties with a width of 4.6 Tensioning and automatic separation of leftover cable tie in one step For steel cable ties, e.g., Weidsteel from Weidmüller D Length g CABLE TIE TOOL RT WSM TOOL AUTOMATIC Version CABLE TIE TOOL RT WSM TOOL AUTOMATIK For detailed information, refer to cable ties in the Marking Systems catalogue. D.33

76 Cable tie tools Cable tie tools WSM tool manual Crimping D For steel cable ties with a width of 4.6 For tensioning steel cable ties. The surplus end is then broken off by twisting it 90. Length g WSM TOOL MANUAL Version WSM TOOL MANUELL D.34

77 Contents Pliers Pliers Pliers Introduction E.2 VDE-insulated combination pliers E.3 VDE-insulated diagonal-cutting pliers E.4 VDE-insulated telephone pliers E.5 VDE-insulated flat- and round-nose pliers E.6 VDE-insulated special function pliers E.7 ESD pliers E.8 E E.1

78 Introduction Pliers Pliers Working on live systems calls for special safety procedures and special tools specially produced and tested for such applications. Weidmüller can provide users with a complete range of pliers complying with national and international testing standards. All Weidmüller pliers are produced and tested to DIN EN E Their ergonomic design fits snugly in the hand, resulting in a more natural, non-fatiguing hand position so you don t catch your fingers.

79 VDE-insulated combination pliers VDE-insulated combination pliers KBZ 160 / KBZ 180 / KBZ 200 KBZI 200 up to 1000 V (AC) and 1500 V (DC) protective insulation to IEC 900, DIN EN drop-forged from high-quality special tool steels safety handle with ergonomic and non-slip TPE VDE sleeve made from shockproof, heat-and cold-resistant, not readily flaable, cadmium-free TPE (thermoplastic elastomer) elastic grip zone and hard core polished surface nickel-chromium electrogalvanised coating protects against corrosion Combination pliers Heavy-duty combination pliers (telephone pliers) Pliers Combination pliers acc. to DIN ISO 5746 With opening gap (see diagram) Foil and sheet up to a thickness of 2.5 can be gripped with the tip When thickness does not exceed 2.5, the gripping force pulls the workpiece towards the joint Extra-long cutter for ribbon and round cables For cutting soft and hard wire Cutting edges inductively hardened to approx. 60 HRC Telegraph pliers (combination pliers), acc. to DIN 5746 Heavy-duty model for tough demanding jobs Extra-long cutter for ribbon and round cables For cutting soft and hard wire Cutting edges inductively hardened to approx. 60 HRC E Cutting performance Conductor diameter, max. (H) Conductor diameter, max. (MH) Tool data Cutter hardness Total length HRC g KBZ 160 KBZ 180 KBZ KBZI (MH) medium-hard wire; (H) hard wire; (P) piano wire (MH) medium-hard wire; (H) hard wire; (P) piano wire Version KBZ KBZI KBZ KBZ E.3

80 VDE-insulated diagonal-cutting pliers VDE-insulated diagonal-cutting pliers KSE 160 / KSE 200 / SE TOP SE HD 140 / SE HD 160 / SE HD 180 Pliers up to 1000 V (AC) and 1500 V (DC) protective insulation to IEC 900, DIN EN drop-forged from high-quality special tool steels safety handle with ergonomic and non-slip TPE VDE sleeve made from shockproof, heat-and cold-resistant, not readily flaable, cadmium-free TPE (thermoplastic elastomer) elastic grip zone and hard core polished surface nickel-chromium electrogalvanised coating protects against corrosion Professional diagonal-cutting pliers for piano wire Diagonal-cutting pliers for hard wire E Diagonal-cutting pliers, acc. to DIN ISO 5749 Cutting edges inductively hardened to approx. 64 HRC For cutting soft wire and piano wire KSE KSE 200 Optimized transmission of force Optimized precision cutting edge Diagonal-cutting pliers, acc. to DIN ISO 5749 With inlaid joint With precision cutting edges Cutting edges inductively hardened to approx. 62 HRC Special tool steel SE TOP With inlaid joint Extra-fine precision cutting edge Cutting performance Conductor diameter, max. (H) Conductor diameter, max. (MH) Conductor diameter, max. (P) Tool data Cutter hardness Total length HRC g KSE 160 KSE 200 SE TOP SE HD 140 SE HD 160 SE HD (MH) medium-hard wire; (H) hard wire; (P) piano wire (MH) medium-hard wire; (H) hard wire; (P) piano wire Version KSE SE HD KSE SE HD SE TOP SE HD E.4

81 VDE-insulated telephone pliers VDE-insulated telephone pliers FRZ SG 160 / FRZ SG 200 FRZ S 160 / FRZ S 200 up to 1000 V (AC) and 1500 V (DC) protective insulation to IEC 900, DIN EN drop-forged from high-quality special tool steels safety handle with ergonomic and non-slip TPE VDE sleeve made from shockproof, heat-and cold-resistant, not readily flaable, cadmium-free TPE (thermoplastic elastomer) elastic grip zone and hard core polished surface nickel-chromium electrogalvanised coating protects against corrosion Bent half-round-nose pliers with cutter (telephone pliers) Half-round-nose pliers with cutter (telephone pliers) Pliers Bent telephone pliers with cutter acc. to DIN ISO 5745 Half-rounded jaws Serrated gripping surfaces Tip bent at 45 Cutting edges inductively hardened to approx. 60 HRC Special tool steel Telephone pliers with cutter to DIN ISO 5745 Half-rounded jaws Serrated gripping surfaces Cutting edges inductively hardened to approx. 60 HRC Special tool steel E Cutting performance Conductor diameter, max. (H) Conductor diameter, max. (MH) Tool data Cutter hardness Total length HRC g FRZ SG 160 FRZ SG FRZ S 160 FRZ S (MH) medium-hard wire; (H) hard wire; (P) piano wire (MH) medium-hard wire; (H) hard wire; (P) piano wire Version FRZ SG FRZ S FRZ SG FRZ S E.5

82 VDE-insulated flat- and round-nose pliers Pliers VDE-insulated flat- and round-nose pliers up to 1000 V (AC) and 1500 V (DC) protective insulation to IEC 900, DIN EN drop-forged from high-quality special tool steels safety handle with ergonomic and non-slip TPE VDE sleeve made from shockproof, heat-and cold-resistant, not readily flaable, cadmium-free TPE (thermoplastic elastomer) elastic grip zone and hard core polished surface nickel-chromium electrogalvanised coating protects against corrosion FZ 160 Flat-nose pliers RZ 160 Round-nose pliers Flat-nose pliers acc. to DIN ISO 5745 Serrated gripping surface With long jaw Round-nose pliers acc. to DIN ISO 5745 Serrated gripping surface With long jaw E Tool data Total length g FZ RZ Version FZ RZ E.6

83 VDE-insulated special function pliers VDE-insulated special function pliers VZZ S AIZ 160 up to 1000 V (AC) and 1500 V (DC)protective insulation to IEC 900, DIN EN drop-forged from high-quality special tool steels safety handle with ergonomic and non-slip TPE VDE sleeve made from shockproof, heat-and cold-resistant, not readily flaable, cadmium-free TPE (thermoplastic elastomer) elastic grip zone and hard core polished surface nickel-chromium electrogalvanised coating protects against corrosion Multi-purpose pliers Wire stripping pliers Pliers Bent half-round-nose pliers with cutter, acc. to DIN ISO 5745 For gripping, guiding, removal, crimping and many other tasks Serrated gripping surface Tip bent at 35 Cutting edges inductively hardened to approx. 60 HRC Wire stripper to DIN ISO 5744 for stripping cables and wires up to 5 O.D. forged in die high-quality finish due to induction hardening adjusting screw and locknut for setting appropriate conductor diameter opening spring for convenient working special tool steel E Stripping Stripping diameter, max. Max. cross-section of conductor Cutting performance Conductor diameter, max. (H) Conductor diameter, max. (MH) Tool data Cutter hardness Total length ² HRC g VZZ S AIZ (MH) medium-hard wire; (H) hard wire; (P) piano wire Version VZZ S AIZ E.7

84 Introduction ESD pliers Pliers E Weidmüller ESD pliers can be used with precision and safety when working with sensitive electronics. Electrostatic charging is prevented by the special handle material. Electrostatic discharges (ESD) present a danger to electronics that should not be underestimated. The transferral or discharge of an electrostatic charge can cause significant damage. Charges smaller than 100 volts can cause damage to sensitive components. However, ESD with voltages under 2000 volts can not be felt by humans. When working with components which are particularly sensitive to electrostatic discharges, you need an electrostatic-free work environment and the properly designed tools. The ESD pliers are particularly suited for use with electronics, including electronic switches and components, as well as with precision mechanics. All pliers feature an ESD-protected two-coloured double-component plastic hand grip. The grip material in use complies with all of the requirements for ESD hand-tool protection for working with ESD-sensitive components. The 120 -long ESD pliers are available individually or as part of a four-piece set: diagonal-cutting pliers, angle-cutting pliers, with pointed head, flat-nose pliers and snipe-nosed pliers. ESD pliers are not appropriate for working with live components or component assemblies.

85 ESD pliers SEE ESD 120 Electronic ESD diagonal-cutting pliers with pointed head SEE ESD Hard wire (spring wire or steel nails): 0.4 /AWG 26 Semi-hard wire (iron or nails): 1.0 /AWG 18 Soft wire (copper or aluminium): 1.5 /AWG g Pliers SEE ESD 125 Electronic ESD diagonal-cutting pliers with oval head SEE ESD Semi-hard wire (iron or nails): 0.8 /AWG 20 Soft wire (copper or aluminium): 1.5 /AWG g E FZE ESD 130 Electronic ESD flat-nosed pliers FZE ESD g SZE ESD 130 Electronic ESD Snipe-nosed pliers SZE ESD g E.9

86 ESD pliers Pliers SVSE ESD 130 Electronic ESD angle -cutting pliers Hard wire (spring wire or steel nails): 0.6 /AWG 22 Semi-hard wire (iron or nails): 1.0 /AWG 18 Soft wire (copper or aluminium): 1.2 /AWG 15 SVSE ESD g SUPER CUT Electronic diagonal-cutting pliers Soft wire (copper or aluminium): 1.2 /AWG 15 SUPER CUT g E KOF SET ESD Electronic ESD case set Contents: KOF SET ESD Diagonal-cutting pliers Snipe-nosed pliers Flat-nose pliers Angle-cutting pliers 547 g E.10

87 Contents Screwdrivers Screwdrivers Screwdrivers Introduction Screwdrivers F.2 Introduction Electric screwdrivers F.4 Rechargeable torque screwdriver F.5 Electric torque screwdriver F.6 Bits F.7 Introduction Torque screwdrivers F.9 Uninsulated torque screwdriver F.10 VDE-insulated torque screwdriver F.11 Special tools SAI F.12 Cable gland tools F.14 F Combined cutting and screw driving tool F.15 Introduction Screwdrivers F.16 VDE insulated screwdriver F.17 Uninsulated screwdriver F.20 Weidmüller wrench set F.23 Pin and electrical cabinet key F.24 F.1

88 Introduction Screwdrivers Screwdrivers The proper tool is always required to make a secure connection. The Weidmüller screwdriver assortment is the perfect solution; it features the ergonomic design and versatility required for demanding professional applications. Weidmüller safeguards your safety, health, comfort and efficiency with our ergonomic design. Weidmüller offers a wide variety of electric screwdrivers, standard bits and innovative quick-change holders the perfect additions to the manual torque screwdriver. Weidmüller electric screwdrivers are the ideal tool for achieving a high level of repetitive accuracy. This accuracy is made possible by their ergonomic design and standard integrated automatic torque control. F In order to establish secure manual screw connections, all Weidmüller screwdrivers and manual torque screwdrivers feature a special handle geometry, slip protection, and a special SoftFinish zone. These qualities enable optimal handling and ensure electrical safety and hand protection during even the most critical applications. Weidmüller also offers innovative solutions for special applications such as cable glands or the fastening of sensor cables. F.2

89 Introduction Screwdrivers F F.3

90 Introduction Electric screwdrivers Screwdrivers Electric screwdrivers F Crimped conductors can be fastened in their corresponding connecting spaces either by the direct plug-in technique or by means of screws. Electric screwdrivers / Weidmüller bits Weidmüller screwdrivers are ideal one-hand tools due to their ergonomic design. They guarantee fatigue-free working in any installation direction. They also have an automatic torque limit and high repetition accuracy. The Weidmüller bits are standard bits with high quality, wide range and top-rate performance. Weidmüller uses processorcontrolled hardening processes to guarantee consistently high product quality. The high-grade material enables torques far above those stipulated in the relevant DIN standards: DIN 5261 for PH/PZ bits DIN 5263 for slotted bits Camcar standard for TORX bits This means long service life at high torques, producing ideal conditions for standard work. Product benefits Suitable for all screw driving tasks Ideal for both manual and machine screw driving tasks due to the high hardness values of HRC Good wear resistance and therefore a long service life Optimum fit in DIN screws for low wear and optimum torque transmission Manufactured with consistently high product quality based on the relevant ISO standards F.4

91 Rechargeable torque screwdriver Rechargeable torque screwdriver DMS 3 DMS 3 Set Screwdrivers DMS 3 rechargeable torque screwdriver One-hand operation under all working conditions Switchable forward and reverse Two speeds: 200 and 400 rpm Precise torque settings from approx Nm in 6 steps Consistent performance during battery discharge Grip swings easily from rod to pistol form Takes 1/4" bits held ball-bearing clamping mechanism (form E6.3) Safety lock prevents inadvertent operation Easy changeover from battery drive to manual operation up to 15 Nm F Screwdriver Motor Idling speed Max. torque Chuck Length Battery Type Charger Input Output Charging time 2.4 V DC 200/400 rpm 3.0 Nm 1/4" E 6,3 DIN g 2 Ni-Cd batteries each 1.2 V 122 g 230 V AC, 50 Hz, 50 ma 2.9 V AC, 1.4 A, 4.1 VA 1 hour 700 g Accessories Type Qty. Order No. DMS Screwdriver incl. battery Type Qty. Order No. Spare battery Charger Type Qty. Order No. DMS 3 set 1 (screwdriver incl. battery, charger, bits, plastic carrying case) DMS 3 set 2 (as set with 1 additional battery) *) see picture F.5

92 Electric torque screwdriver Electric torque screwdriver DMS 2 Set Screwdrivers F Torque adjustable in four steps for standard screws M2.5 to M4 Selectable electric power cut-off upon reaching a preselected torque High repetition accuracy Start-up in low gear and switchover to operating rpm is controlled via the pressure on the screw head Switchable forward and reverse Fatigue-free working due to ergonomic design and low weight Ideal design for one-hand operation under all working conditions and at different working locations Low noise Low energy consumption Rated voltage Frequency Rated power Current consumption rpm of spindle in search gear in working mode Torques Level 1 (M 2.5) Level 2 (M 3) Level 3 (M 3.5) Level 4 (M4) 230 V 60 Hz 45 W 0,2 A 350 min min ± 0.1 Nm 0.7 ± 0.15 Nm 1.2 ± 0.2 Nm 1.7 ± 0.25 Nm incl. supply cable Noise level to DIN kg kg 58 db (A) Protection class II to DIN DIN/VDE 0740 T.1 and T.2 EMC to EC directive 89/336/EWG CE mark Standard equipment Type Qty. Order No. DMS 2 with 1/4" drive Form E 6.3 DIN 3126 with hang-up clip and 4 bits for slotted screws (Length: 50 ) Blade dimensions 0.5 x 3 / 0.6 x 3.5 / 0.8 x 4 / 1.0 x 5.5 Accessories Balancer for hanging up the DMS 2 Type Qty. Order No. BAL 2 (balancer for hanging up the DMS 2) F.6

93 Bits Bits drive 1/4 E6.3 1/4 hexagon drive, acc. to DIN 3126, Shape E6.3 for direct machine connection Bit E6.3 S Slotted bits DIN 5264, 1/4 drive E6.3 DIN 3126 B C Type Size / AF A B C Order No. BIT E6,3 0,4x2,5x BIT E6,3 0,5x3,0x BIT E6,3 0,5x3,0x BIT E X3.0X BIT E6,3 0,6x3,5x BIT E6,3 0,6x3,5x BIT E X3.5X BIT E6,3 0,8x4,0x BIT E6,3 0,8x4,0x BIT E X4.0X BIT E X4.5X BIT E6,3 1,0x5,5x BIT E6,3 1,0x5,5x BIT E X5.5X BIT E6,3 1,2x6,5x BIT E X6.5X Screwdrivers Bit E6.3 PH Crosshead bits, Phillips-recess type PH/DIN /4 drive E6.3 DIN 3126 BIT E6,3 PH1x BIT E6,3 PH2x F C Bit E6.3 PZ Crosshead bits, Pozidrive type PZ/DIN 5262, 1/4 drive E 6.3 DIN 3126 BIT E6,3 PZ1x BIT E6,3 PZ2x C Bit E6.3 Z Slotted bits with peg DIN 5264, 1/4 drive E6.3 DIN 3126 BIT E6.3 Z 0.6X3.5X BIT E6.3Z 0.6X3.5X BIT E6.3 Z 0.8X4.0X BIT E6.3Z 0.8X4.0X B F.7

94 Bits Screwdrivers Bits drive 1/4 E6.3 1/4 hexagon drive, acc. to DIN 3126, Shape E6.3 for direct machine connection Bit box DMS3 Weidmüller Bit Box, 9-piece with universal holder drive: 1/4 E6.3 DIN 3126; output: 1/4 E6.3; bits: 1/4 C6.3 Type Size / AF A B C Order No. UBH 1/4 E6,3 BIT C6,3 0,5x4,0x Bit C6,3 0,6x4,5x BIT C6,3 PH0x BIT C6,3 PH1x BIT C6,3 PH2x BIT C6,3 PZ0x BIT C6,3 PZ1x BIT C6,3 PZ2x Bit-Box WI DMS UBH 1/4 E6.3 Short universal bit holder, magnetic drive: 1/4 E6.3 DIN 3126, output: 1/4 E6.3 UBH 1/4 E6, F UBH SWH 1/4 Universal quick-change holder with locking function and magnet. True one-hand operation for quick bit changes 1/4 drive: E6.3 DIN 3126, output: 1/4 E6.3 UBH SWH 1/ UBH SWH 1/4 EC 6.3 Universal quick-change holder with locking function. True one-hand operation for quick bit changes Drive: 1/4 E6.3 DIN 3126, output: 1/4 E6.3 + C6.3 double bits UBH SWH 1/4 EC F.8

95 Introduction Torque screwdrivers DMS manual / DMSI manual Screwdrivers Torque screwdrivers with insulation up to 1000 V (VDE) DMSI manual The DMSI manual with integral window scale combined with a Weidmüller 1000 V insulated (VDE) interchangeable blade ensures controlled tightening of screws plus reliability in electrical applications. Every 1000 V insulated handle (VDE) and blade (VDE) is tested and provides the necessary safety up to 1000 V AC/1500 V DC. F Torque screwdrivers DMS manual Scale This is a versatile tool suitable for a variety of jobs, with integral scale for easy reading of the torque value plus a Weidmüller interchangeable blade. Each model is available with two torque ranges: 0.5 to 1.7 Nm 2.0 to 8.0 Nm setting tool included Advantages: Compact and especially lightweight design Torque set with special tool (included) to ensure the right setting Ergonomic handle size to match the torque range Every tool checked and given an ID No., 100% quality control with verification and product reference Audible, unmistakable click upon reaching the torque, no unnecessary effort Interchangeable blade made from high-quality wear-resistant tool steel All tools comply with the accuracy stipulations of: EN ISO 6798, BS EN 26789, ASME B107.14M Operating accuracy: ±6% of set scale value Setting tool F.9

96 Uninsulated torque screwdriver Uninsulated torque screwdriver Screwdrivers DMS manual Torque screwdriver EN ISO 6798, BS EN 26789, ASME B107.14M Type Size / AF A B C Order No. DMS MANUAL Nm DMS MANUAL Nm F WK K S Interchangeable bits for torque screwdriver output acc. to DIN 5264, ISO 2380/1 WK S 0,4x2,5 max. 0.4 Nm WK S 0,5x3,0 Max. 0.6 Nm WK S 0,6x3,5 Max. 1.1 Nm WK S 0,8x4,0 Max. 2.5 Nm WK S 1,0x5,5 Max. 3.8 Nm WK K PZ Interchangeable bits for torque screwdriver output acc. to DIN 5260-PZ, ISO 8764/1-PZ WK K PZ0 Max. 9 Nm WK K PZ1 Max. 3.8 Nm WK K PZ2 Max. 5.5 Nm WK K PH Interchangeable bits for torque screwdriver output acc. to DIN 5260-PH, ISO 8764/1-PH WK K PH0 Max. 9 Nm WK K PH1 Max. 3.8 Nm WK K PH2 Max. 5.5 Nm WGK 1/4 C6.3 E6.3 Interchangeable bit with bit holder for torque screwdrivers Drive: 1/4 C6.3 and 1/4 E6.3 WK 1/4 C6,3 E6, F.10

97 VDE-insulated torque screwdriver VDE-insulated torque screwdriver DMSI manual VDE-insulated torque screwdriver EN ISO 6798, BS EN 26789, ASME B107.14M Type Size / AF A B C Order No. DMSI MANUAL Nm DMSI MANUAL Nm Screwdrivers WK SI VDE-insulated interchangeable bits for VDE-insulated torque screwdriver; output acc. to DIN 5264, ISO 2380/1 WK SI 0,4x2,5 max. 0.4 Nm WK SI 0,5x3,0 Max. 0.6 Nm WK SI 0,6x3,5 Max. 1.1 Nm WK SI 0,8x4,0 Max. 2.5 Nm WK SI 1,0x5,5 Max. 3.8 Nm F WK IK PH VDE-insulated interchangeable bits for VDE-insulated torque screwdriver; output acc. to DIN 5260-PH, ISO 8764/1-PH WK IK PH0 Max. 9 Nm WK IK PH1 Max. 3.8 Nm WK IK PH2 Max. 5.5 Nm WK IK PZ VDE-insulated interchangeable bits for VDE-insulated torque screwdriver; output acc. to DIN 5260-PZ, ISO 8764/1-PZ WK IK PZ0 Max. 9 Nm WK IK PZ1 Max. 3.8 Nm WK IK PZ2 Max. 5.5 Nm F.11

98 Special tools SAI Screwdrivers Screwty for M8/M12 / M23 The perfect tool for all situations Screwty is the ideal, universal tool for tightening and releasing cable glands on all coon sensor and actuator cables. The Screwty can also reach those round plugs normally considered inaccessible! No great force is required simply turn the tool to tighten or release the plug-in connector as required. The Screwty also fits the majority (more than 90 %) of the cables and plug-in connectors of other suppliers and is therefore a unique tool useful throughout the world. The Screwty consists of a handle with a conventional 1/4" fitting. This means it can be used for all sizes: for M12 and M8 round plugs, and the M12F and M8F types, also for plugs and sockets on custom cables. F The Screwty is suitable for the following round plugs: Size M8 M8 F M12 M12 F 10 ±0,3 11,9 ±0,3 14,5 ±0,3 19,8 ±0,3 Thread M8x1 M8x1 M12x1 M12x1 An adjustable torque fitting is also available for the Screwty for guaranteeing extra reliability during installation. The torque can be infinitely adjusted between 0.5 and 1.7 Nm. This accurate setting enables all round plugs to be tightened precisely with a certain torque. Weidmüller specifies the following torques for its round plugs: Size M8 M8 F M12 M12 F Torque 0,5-0,6 Nm 0,5-0,6 Nm 0,8-1,0 Nm 0,8-1,0 Nm Thread M8x1 M8x1 M12x1 M12x1 Simply turn the ratchet to tighten or loosen the cable gland. The Screwty can also be fitted with other blades to create a torque screwdriver. You can find these blades on the following pages. 1. Position Screwty, 2. tighten connector, 3. finished! Use of a M12 Screwty Use of a M23 Screwty F.12

99 Special tools SAI Screwdrivers Screwty standard Screwty interchangeable handle/interchangeable bit Type Use Qty. Order No. Screwty M12 moulded M12 lines Screwty M8 moulded M8 lines Screwty M12 F M12 plugs for custom assembly Screwty M8 F M8 plugs for custom assembly Screwty M23 moulded M23 lines Type Use Qty. Order No. 1/4" handle WK-1/4" (Screwty) Torque handle Setting aid for Screwty with torque fitting (included) Type Use Qty. Order No. Screwty-M12-DM moulded M12 lines with torque requirement Screwty-M8-DM moulded M8 lines with torque requirement Screwty-M12 F-DM M12 plugs, custom assembly w. torque requirement Screwty-M8 F-DM M8 plugs, custom assembly with torque requirement F Fittings Type Screwty-M12-DM Contents 1 interchangeable blade, 1 torque handle, 1 setting aid for Screwty torque, 1 Screwty M12 attachment Screwty-M8-DM 1 interchangeable blade, 1 torque handle, 1 setting aid for Screwty torque, 1 Screwty M18 attachment Screwty-M12 F-DM 1 interchangeable blade, 1 torque handle, 1 setting aid for Screwty torque, 1 Screwty M12 F attachment Screwty attachments Screwty-M8 F-DM 1 interchangeable blade, 1 torque handle, 1 setting aid for Screwty torque, 1 Screwty M18 F attachment Type Qty. Order No. Screwty M12 KO or SD Screwty M8 KO or SD Screwty M8 attachment Screwty M8 F attachment Screwty M12 attachment Screwty M12 F attachment Screwty M23 attachment Screwty M12F KO or SD Screwty M8F KO or SD Screwty M23 LS Screwty Set Type Qty. Order No. Screwty Set Screwty Set-DM M8 M8 F M12 M12 F Fittings Type Screwty Set Contents 1 Screwty standard handle + 1 M12, M8, M12 F, M8 F attachments Type Qty. Order No. Screwty Set-DM M8 M8 F M12 M12 F Fittings Type Contents Screwty Set-DM 1 interchangeable blade, 1 torque handle, 1 setting aid for Screwty torque, 1 each of Screwty M12, M8, M12 F, M8 F attachments Legend: F DM KO or SD Screwty Screwty DM WK for custom assemblies torque ratchet only (attachment) screwdriver torque screwdriver, interchangeable blade interchangeable blade F.13

100 Cable gland tools Cable gland tools FleCaFix 11/24 FleCaFix 24/36 Screwdrivers Screwing tool for all types of cable glands Can tighten or loosen several rows of cable glands No deforming of the cable glands Cable gland tool Cable gland tool Spanner size: 11 to 24 AF Infinite adjustment of spanner size Ratchet function: not necessary to remove tool between turns Authentic one-hand tool Spanner size: 24 to 36 AF Infinite adjustment of spanner size Ratchet function: not necessary to remove tool between turns Authentic one-hand tool F Tool data Length / Width / Height Distance across flats (AF) g 190 / 30 / / 30 / Version FLECAFIX 11/ FLECAFIX 24/ F.14

101 Combined cutting and screw driving tool Combined cutting and screw driving tool That does not damage the edge; for cutting of copper cables. Solid with a diameter of up to Flexible with a diameter of up to swifty swifty set Screwdrivers swifty Cable cutting tool to mount on non-insulated screw drivers with a blade diameter of 3.5 Minimum manual force required Automatic opening of the cutter Ergonomically designed grip F swifty set Efficient operation: Only one tool for cable-processing in IDC-technology Suitable for screw and tension clamps Readily available pocket size For right-handed and left-handed use One-hand operation Maximum cutting capacity Copper cable: Solid cable (conductor cross-section) 2 Flexible cable (conductor cross-section) 2 Tool data Length x width x height g / 18 / Type Qty. Order No. swifty (without screwdriver) Type Qty. Order No. swifty set (with screwdriver) Screwdriver (SD 0.6x3.5x100) F.15

102 Introduction Screwdrivers Screwdrivers Screwdrivers Weidmüller screwdrivers come in four different grip sizes, and are the result of a consistent grip concept which takes into account both the human hand and the different requirements when working. Perfect handling with all grip sizes Maximum torques Optimum transmission of axial force Complete range including all coercial sizes F SoftFinish grip SoftFinish electric Weidmüller s SoftFinish grip zone for use in dry conditions and for general applications offers customers a complete range of screwdrivers that enables far higher torques as well as substantially more comfort due to the soft material of the grip. VDE-insulated screwdriver according to DIN EN 60900, IEC 900 for work on live equipment Product benefits: Made of special soft material which is kind to the skin, the SoftFinish zone enables maximum torques Perfect ergonomic grip design for comfortable screw driving and optimum handling You can choose from long-life extremely stressable blades in standard sizes ChromTop blade tip offers maximum corrosion protection and greatest possible dimensional accuracy of the blade geometry in the screw head over many years Product benefits: The protective insulation moulded directly on the screwdriver blade ensures electrical safety, even in critical applications Safe for working at up to 1500 volts DC and 1000 volts AC Each screwdriver is individually tested in a water bath at 10,000 volts according to DIN EN Perfect ergonomic grip design for comfortable screw driving and optimum handling Made of special soft material which is kind to the skin, the SoftFinish zone prevents slipping in critical situations and at the same time enables maximum torques F.16

103 VDE-insulated screwdriver VDE-insulated screwdriver VDE-insulated screwdriver, for working on live parts up to 1000 VAC and 1500 VDC. DIN EN 60900, IEC 900, Safety tested GS, each piece tested. Bit made from fully hardened, high-alloy chromium-vanadium-molybdenum steel, gun-metal finish. SDI S VDE insulated slot-head screwdriver, SDI DIN 7437, ISO 2380/2, drive output acc. to DIN 5264, ISO 2380/1. SoftFinish grip Type Size / AF A B C Order No. SDI 0.4X2.0X SDI 0,4x2,5x SDI 0,5x3,0x SDI 0,6x3,5x SDI 0,8x4,0x SDI 1,0x4,5x SDI 1.0X4.5X SDI 1,0x5,5x SDI 1.0X5.5X SDI 1,2x6,5x SDI 1,6x8,0x Screwdrivers SDIK PH VDE-insulated crosshead screwdriver, Phillips type, SDIK PH DIN 7438, ISO 8764/2-PH, output acc. to ISO 8764-PH, SoftFinish grip SDIK PH SDIK PH SDIK PH SDIK PH F SDIK PZ VDE-insulated crosshead screwdriver Pozidrive type, SDIK PZ DIN 7438, ISO 8764/2-PZ, output acc. to ISO 8764-PZ, SoftFinish grip SDIK PZ SDIK PZ SDIT VDE insulated Torx -screwdriver, SDIT, SoftFinish grip SDI T SDI T SDI T SDI T SDI T SDI T SDI T SKI VDE insulated hexagon socket wrench, ISK SoftFinish grip SKI 5,0x SKI 5,5x SKI 6,0x SKI 7,0x SKI 8,0x SKI 9,0x SKI 10,0x SKI 11,0x SKI 13,0x F.17

104 VDE-insulated screwdriver Screwdrivers VDE-insulated screwdriver VDE-insulated screwdriver with pilot tip, for working on live parts up to 1000 VAC and 1500 VDC, DIN EN 60900, IEC 900, Safety tested GS, each piece tested. Bit made from fully hardened, high-alloy chromium-vanadiuolybdenum steel, gun-metal finish. SDIZ VDE insulated slot-head screwdriver, SDI DIN 7437, ISO 2380/2, drive output acc. to DIN 5264, ISO 2380/1. SoftFinish grip Type Size / AF A B C Order No. SDIZ 0.6X3.5X SDIZ 0.8X4.0X SDIS /PH/1/2 F 6-part set: VDE insulated slotted and crosshead PH screwdriver set SDI 0,4x2,5x SDI 0,5x3,0x SDI 0,8x4,0x SDI 1,0x5,5x SDI PH SDI PH SDIS 2,5-5,5/PH1/ SDI T part set: VDE insulated TORX screwdriver set SDIT SDIT SDIT SDIT SDIT SDIT SDIS T F.18

105 VDE-insulated screwdriver VDE-insulated screwdriver Weidmüller SoftFinish VDE-insulated electric screwdriver for working on live components with up to 1000 V AC and 1500 V DC, DIN EN IEC 900. Safety tested GS ; each product tested. SDIS VDE insulated slot-head screwdriver, SDI DIN 7437, ISO 2380/2, drive output acc. to DIN 5264, ISO 2380/1. SoftFinish grip Type Size / AF A B C Order No. SDI 0,4x2,0x SDI 0,4x2,5x SDI 0,5x3,0x SDI 0,6x3,5x SDI 0,8x4,0x SDI 1,0x5,5x SDIS Screwdrivers F F.19

106 Uninsulated screwdriver Screwdrivers Uninsulated screwdriver Weidmüller SoftFinish screwdriver for general uses, blade made from fully hardened. High-alloy chromium-vanadium-molybdenum steel, matt chrome finish. SD S Slotted screwdriver with rounded blade SD DIN 5265, ISO 2380/2, output to DIN 5264, ISO 2380/1. ChromTop tip, SoftFinish grip Type Size / AF A B C Order No. SD 0.4x2.0x SD 0.4x2.5x SD 0.5x3.0x SD 0.6x3.5x SD 0.6x3.5x SD 0.8x4.0x SD 0.8x4.5x SD 1.0x5.5x SD 1.2x6.5x SDK PH Crosshead screwdriver, Phillips, SDK PH DIN 5262, ISO 8764/2-PH, ouput to ISO 8764-PH, ChromTop tip, SoftFinish grip SDK PH SDK PH SDK PH SDK PH F SDK PZ Crosshead screwdriver, Pozidriv, SDK PZ DIN 5262, ISO 8764/2-PZ, ouput to ISO 8764/1-PZ, ChromTop tip, SoftFinish grip SDK PZ SDK PZ SDK PZ SDK PZ SD TH Torx TH screwdriver with hole in tip of blade (tamper-resistant), SD TH for screwing Torx and Torx -TH security screws (pin in centre of Torx recess), ChromTop tip, SoftFinish grip SD TH SD TH SD TH SD TH SD TH SD TH SK Hexagon socket wrench SK DIN 3125, ouput to DIN 3125, SoftFinish grip SK 5,5x SK 6,0x SK 7,0x SK 8,0x SK 9,0x SK 10,0x SK 11,0x SK 12,0x SK 13,0x F.20

107 Uninsulated screwdriver Uninsulated screwdriver Weidmüller SoftFinish screwdriver for general uses, blade made from fully hardened. High-alloy chromium-vanadium-molybdenum steel, matt chrome finish. System 11+1 S-PH-PZ-SK 12-part set of interchangeable blades for slotted head, crosshead PH/PZ and hexagon screws, SoftFinish grip Type Size / AF A B C Order No. SD SD SD SD PH PH PZ PZ SK SK SK SYSTEM Screwdrivers System 11+1 TW-TS-TH 12-piece set of interchangeable bits for Torx TH, Torq and Tri-Wing tamper-proof screws TH TH TH TH TH TS TS TW TW TW TW SYSTEM 11+1 SECUR F SD STK Slotted screwdriver with solid steel cap SD STK DIN 5265, ISO 2380/2, drive output acc. to DIN 5264, ISO 2380/1. Solid steel cap also can be used as a chisel. SoftFinish grip SD STK 8x SD STK 10x Set S 2.5/3.0/4.0/5.5/PH 1/2 6-part set: slotted and crosshead PH screwdriver set with circular blades SD 0,4x2,5x SD 0,5x3,0x SD 0,8x4,0x SD 1,0x5,5x SD PH SD PH SDS 2,5-5,5/PH1/ F.21

108 Uninsulated screwdriver Screwdrivers Uninsulated screwdriver Weidmüller SoftFinish screwdriver for general uses, blade made from fully hardened. High-alloy chromium-vanadium-molybdenum steel, matt chrome finish. Set TH 10/15/20/25/30/40 6-part set: Torx screw driver with hole in the blade point Type Size / AF A B C Order No. SD TH SD TH SD TH SD TH SD TH SD TH SDS TH F Set S 2.0/2.5/3.0/3.5/4.0/5.5 Slotted screwdriver with rounded blade SD DIN 5265, ISO 2380/2, output to DIN 5264, ISO 2380/1. ChromTop tip, SoftFinish grip SD 0,4x2,0x SD 0,4x2,5x SD 0,5x3,0x SD 0,6x3,5x SD 0,8x4,0x SD 1,0x5,5x SDS F.22

109 Weidmüller wrench set Weidmüller wrench set Allen key made from fully hardened, high-alloy chromium-vanadium steel, produced acc. to DIN ISO 2936 L (DIN 911), high-quality refined surface. SK WSD S 9-piece offset screwdriver set in Prostar holder, with MagicRing: holds standard screws (size 3 and larger) in any position thanks to spring steel ring, with ball point: for working at angles up to 25. Type Size / AF A B C Order No SK WSD-S 1,5-10, Screwdrivers SK S 7-piece Allen key set SKS 2,0-8, F SK S 7-piece Allen key set with MagicRing and ball point: holds standard screws (size 3 and larger) in any position thanks to spring steel ring, with ball point: for working at angles up to SKS 2,0-8,0 MR TH S 8-piece Torx -TH screwdriver set with hole in the blade point (tamper-proof), for screwing Torx and Torx -TH tamper-proof screws (centre pin in profile) TH-S F.23

110 Pin and electrical cabinet key Screwdrivers IS 4 / IS 6 / IS 8 Wrench with pegged pilot tip Hexagon screwdriver with cross-grip made from high-quality plastics Surface nickel-plated Made from hardened chromium-vanadium steel According to DIN 6911 Designed for screws acc. to DIN 6912 IS 4 DIN IS 6 DIN IS 8 DIN Blade length (C) 60 / 80 / g IS 2 KG / IS 3 KG / IS 4 KG Socket wrench Hexagon screwdriver with cross-grip made from high-quality plastics IS 2 KG IS 3 KG IS 4 KG Surface nickel-plated Made from hardened chromium-vanadium steel According to DIN 6911 Designed for screws acc. to DIN 6912 Blade length (C) g F Cross-Key Master Universal key With bit holder and reversible bit (drives - refer to symbols) Material: die cast zinc Dimensions: 62 x 90 Applications: For almost all coercial locking systems in buildings including: doors, window handles, radiator bleed valves, sanitary installations, HVAC, gas and water supply. CROSS-KEY MASTER x 7 PH Cross-Key Universal Universal electrical cabinet key With bit holder and reversible bit (drives - refer to symbols) Material: die cast zinc Dimensions: 72 x 72 Applications: For locking systems used in electrical engineering, fits all standard electrical cabinet locks. CROSS-KEY UNIVERSAL x 7 PH Cross-Key Universal S Universal mini electrical cabinet key With bit holder and reversible bit (drives - refer to symbols) Material: die cast zinc Dimensions: 42 x 42 Applications: For locking systems used in electrical engineering, fits all standard electrical cabinet locks. CROSS-KEY UNIVERSAL S x 7 PH F.24

111 Contents Measuring/Testing Measuring/Testing Measuring/Testing Introduction G.2 Overview of two-pole voltage testers G.4 Overview of digital multimeters G.5 Digital voltage tester G.6 2-pole voltage tester G.8 Digital multimeters G.11 Digital multimeter + clamp-on attachment G.12 Digital multimeter / Digital clamp-on measuring instrument G.13 Non-contact magnetic field and voltage testers G.14 Universal continuity tester G.16 Cable tester G.17 Sockets, RCD testers and socket testers G.18 G Infrared thermometer G.20 G.1

112 Introduction Measuring/Testing Measuring/Testing Testing plays a crucial role in setting up, maintaining and repairing electrical installations and devices. Tests are crucial when setting up, servicing and repairing electrical installations and equipment. Please apply and adhere to the accident prevention and safety regulations relevant to your installation, which call for repeat tests after modifications and maintenance work in addition to the tests required before using the installation for the first time. G The person responsible for setting up the installation is required to check that the installation or individual components function perfectly. They must also ensure the compliance with the technological regulations, in particular the VDE regulations and technical connection requirements (TAB) issued by the power supply companies. It is also important to check that all precautionary measures to prevent extremely excessive contact voltage work perfectly in order to guarantee and comply with the necessary safety standard. Using voltage and continuity testers from Weid müller ensures that all tests are performed according to the relevant regulations. Testing is very important during the setup, maintenance and repair of electrical facilities and equipment. You can conduct your tests properly with Weidmüller s voltage and continuity testers. The devices comply with all of the relevant standards. Overview of applications and testing functions 6 V voltage test e.g. models 400 V voltage test 3-phase voltage systems Semiconductor check 12 V voltage test e.g. car batteries 3-48 V measuring range Frequency check 24 V voltage test e.g. HGV batteries Plug-in test probe Capacitance check 50 V limit of the dangerous voltage range for the human body Car Check Resistance check 120 V voltage test customary voltage in some countries, e.g. USA Test probe illumination Phase sequence check 230 V/240 V voltage test customary voltage in the majority of European countries Polarity check Continuity check G.2

113 Measuring/Testing 2-pole voltage testers The main purpose of the voltage tester is to check the presence or absence of a voltage. The 2-pole voltage tester is an approved testing instrument that satisfies the requirements of the Industrial Safety Act. Continuity testers The fully insulated plastic housings of our conti-nuity testers are shockproof and unbreakable, and hence ideal for daily use in tough conditions. The integral lamp helps to find faulty lines quickly and safely. The continuity test can be indicated audibly and optically. G Digital multimeters Multimeters are able to measure a number of different parameters. The measuring options for voltage and resistance, plus continuity testing and the diode test are available on every instrument as standard. Digital clamp-on meters Digital clamp-on meters and clamp-on meter attachments and adapters are used for measuring AC and DC currents. The important advantage of these devices is that the measurements can be undertaken without interrupting the flow of current. Contact-less testers This category includes contact-less voltage testers for AC voltages and contact-less magnetic field testers. They are used to check the function of solenoid valves, coils, relays and contactors. Power socket and residual-current circuitbreaker tester This device combines two functions in one unit. Infrared thermometer The 610 LC infrared thermometer enables the temperature of a surface to be determined exactly, reliably, quickly and without contact. Network tester Network testers enable you to make quick cabling tests and quick diagnoses of cabling errors. G.3

114 Introduction Measuring/Testing Overview of two-pole voltage testers Technical specification Volt Check 3.1 Car Check Master Check 3.2 Combi Check 1.3 LSP V LSP V Multi Check 5.2 Digi Check 3.2 Digi Check 5.2 Page number Page G.10 Page G.10 Page G.9 Page G.9 Page G.8 Page G.8 Page G.7 Page G.6 Page G.6 Order No E-No Rated voltage range V 3 48 V V V V V V V V AC/DC DC AC/DC AC/DC AC/DC AC/DC AC/DC AC/DC AC/DC Display LED + glow lamp LED LED LED LED LED LCD LCD LCD 6 V x 3 48 V x x x x x 12 V x x x x x x 24 V x x x x x x x 50 V x x x x x x x x 120 V x x x x x x x x 230 V x x x x x x x x 400 V x x x x x x x x 690 V x x x x Polarity (+/-) x x x x x x x x x Continuity test x x x x x x x Acoustic signal tone x x x Single-pole phase test x x x x x x G One-hand testing x x x x x Illuminated measuring x x x probes HOLD function x x x Phase sequence test x x x x Capacitance measurement x Frequency measurement x Resistance x measurement Selectable load Triggers FI Power supply 2 x 1.5 V AAA 2 x 1.5 V AAA Solar cell + recharge- Solar cell + recharge- 2 x 1.5 V AAA 2 x 1.5 V AAA 9 V battery able battery able battery Order no., battery Order no., carry bag Safety features Peak resistance voltage 5 kv 4 kv 6 kv 12 kv 12 kv 6 kv 6 kv 5 kv VDE standard VDE 0411 part 031 EN/IEC standard EN/IEC VDE 0682 part 401 EN/IEC VDE 0682 part 401 EN/IEC VDE 0682 part 401 EN/IEC VDE 0682 part 401 EN/IEC VDE 0682 part 401 EN/IEC VDE 0682 part 401 EN/IEC VDE 0411 EN/IEC Dimensions 190 x 25 x x 21 x x 55 x x 48 x x 48 x x 48 x x 58 x x 58 x x 68 x g 57 g 135 g 135 g 170 g 170 g 142 g 142 g 162 g Protection class IP40 IP50 IP50 IP65 IP65 IP50 IP50 IP50 Operating temperature 10 C +50 C 10 C +50 C 10 C +55 C 10 C +55 C 10 C +55 C 10 C +55 C 10 C +55 C 10 C +55 C 10 C +55 C G.4

115 Introduction Overview of digital multimeters Measuring/Testing Technical specification Temphaser 125S MG Kit CA 600 Page number Page G.11 Page G.11 Page G.13 Page G.13 Page G.12 Order No Measurement range DC voltage V V V V V AC voltage V V V V V DC current up to 1000 A A AC current up to 200 A** up to 1000 A A Resistance up to 2000 MΩ up to 30 MΩ up to 200 kω up to 40 MΩ up to 2000 MΩ Capacitance 20 µf 20 mf up to 200 µf 4 nf 40 µf 20 µf 20 mf Frequency 10 Hz 40 khz khz 10 Hz 40 khz Temperature 20 C to +750 C 20 C to +750 C Continuity test x x x x x Diode test x x x x x Phase sequence test x x Selection of measuring range manual automatic manual automatic/manual manual HOLD function x x MAX/MIN function x x PEAK measurement x Opening width of pliers Standard EN/IEC EN/IEC EN/IEC EN/IEC EN/IEC Measurement range category CAT III 600 V CAT III 600 V CAT III 1000 V CAT III 1000 V CAT III 600 V Dimensions in 147 x 70 x x 70 x x 66 x x 102 x x 70 x 33 G Accessories Power supply 9 V battery 9 V battery 9 V battery 9 V battery 9 V battery Order no., battery Accessories (included) 2 x Test wires with 2 x Test wires with 2 x Test wires 2 x Test wires 2 x Test wires test probe test probe 2 x Short test probe with test probe with test probe 1 x Test wire with 1 x Belt clip 2 x Long test probe 1 x Carry case 1 x Test wire with alligator clip 2 x Test wire with alligator clip 2 x Alligator clip alligator clip, thin 2 x Alligator clip 1 x Temperature probe 2 x Test wire with 1 x Temperature probe 1 x Belt clip alligator clip, wide 1 x Belt clip 1 x Spare fuse 1 x Pliers adapter 1 x Spare fuse 1 x Carry case 1 x Portable case Order No Accessories test wires (without temperature probe) (without pliers adapter) (without temperature probe) **when connected with pliers adapter* acc. to EN , in all low-voltage systems up to 1000 V G.5

116 Digital voltage testers Measuring/Testing Digital voltage testers LCD including bar chart One-hand testing is possible Protection for test probe Continuity test Low-battery indicator HOLD function Backlit illumination Polarity detection Single-pole phase test is possible Digi-Check 5.2 Digital voltage tester Digi-Check 3.2 Digital voltage tester Acoustic indicator Test probe illumination Audible signal tone for voltage and continuity Selectable load for residual current test Phase sequence indicator Test probe illumination Audible signal tone for voltage and continuity Acoustic indicator Including batteries G Rated voltage Input resistance, voltage Peak voltage resistance Frequency range, min. Display Resistance measuring range Measured capacitance value, min. Operating temperature, min. Protection class Approvals DIGI-CHECK V AC/DC 300 kω, +2.5 kω upon pressing the LOAD key 5 kv Hz LCD Ω µf C IP 50 EN / IEC g DIGI-CHECK V AC/DC 300 kω 6 kv Hz LCD C IP 50 EN / IEC (VDE 0682 part 401) 142 g Version DIGI-CHECK Protective case included DIGI-CHECK Accessories SKAI BAG SKAI BAG BATTERY 9V BATTERY 1.5V MICRO G.6

117 Digital voltage testers Multi-Check 5.2 Digital voltage tester Measuring/Testing Battery included G MULTI-CHECK V AC/DC 300 kω 6 kv Hz LCD C IP 50 EN / IEC (VDE 0682 part 401) 142 g MULTI-CHECK SKAI BAG BATTERY 1.5V MICRO G.7

118 2-pole voltage tester Measuring/Testing 2-pole voltage tester Automatic testing, identification and display of voltage type (AC or DC) and polarity Concisely arranged LED display Phase testing relative to earth Polarity testing Continuity testing and semiconductor testing Touch protection because of high input resistance Large voltage range LSP V 2-pole voltage tester LSP V 2-pole voltage tester No battery: maintenance-free and eco-friendly Surge proof to 12kV Phase sequence indicator High-performance solar cell combined with rechargeable lithium battery No battery: maintenance-free and eco-friendly Surge proof to 12kV Phase sequence indicator High-performance solar cell combined with rechargeable lithium battery G Rated voltage Input resistance, voltage Peak voltage resistance Frequency range, min. Display DC voltage display AC voltage display Operating temperature, min. Protection class Approvals LSP 3-400V V AC/DC 12 kv Hz LED C IP 65 EN / IEC (VDE 0682 part 401) 170 g LSP 3-690V V AC/DC 12 kv Hz LED C IP 65 EN / IEC (VDE 0682 part 401) 170 g Version LSP 3-400V LSP 3-690V G.8

119 2-pole voltage tester Combi-Check pole voltage tester Master Check pole voltage tester Measuring/Testing Acoustic indicator Phase sequence indicator Single-pole phase test Batteries included Batteries included G COMBI CHECK V AC/DC MASTER-CHECK V AC/DC 6 kv Hz LED 4 kv Hz LED C IP 50 EN / IEC (VDE 0682 part 401) 135 g C IP 50 EN / IEC (VDE 0682 part 401) 135 g COMBI CHECK MASTER-CHECK SKAI BAG BATTERY 1.5V MICRO SKAI BAG BATTERY 1.5V MICRO G.9

120 2-pole voltage tester Measuring/Testing 2-pole voltage tester Car-Check 2-pole voltage tester for cars Volt-Check pole voltage tester Test probe Pin with sliding mechanism 130-cm long cable Polarity detection LED indicator for voltage and phase Polarity detection G Rated voltage Input resistance, voltage Peak voltage resistance Frequency range, min. Display DC voltage display AC voltage display Operating temperature, min. Protection class Approvals CAR-CHECK V DC LED C 57 g Volt-Check V AC/DC 5 kv Hz LED C IP 40 EN / IEC g Version CAR-CHECK Volt-Check Accessories SKAI BAG SKAI BAG G.10

121 Digital multimeters Digital multimeters Measures voltages up to 600 V Resistance measurement and semiconductor test Battery status display Temphaser Temphaser Multimeter 125S Digital multimeter Measuring/Testing Voltage and resistance measurements Capacitance and frequency measurements Temperature measurement (including temp. probe) Phase sequence measurement Voltage and resistance measurements Automatic measuring range selection G DC voltage measuring range Degree of accuracy, DC voltage AC voltage measuring range Degree of accuracy, AC voltage Resistance measuring range Measured capacitance value, min. Frequency range, min. Temperature measuring range Operating temperature, min. Approvals TEMPHASER V V MΩ mf khz C C EN / IEC g MULTIMETER 125S V V MΩ Hz C EN / IEC g Version TEMPHASER MULTIMETER 125S Accessories ZUB TEMPHASER ZUB TEMPHASER BATTERY 9V BATTERY 9V Ordering information for accessories: temperature sensor not included Ordering information for accessories: belt clip not included G.11

122 Digital multimeters and current-measuring clamp-on attachment Measuring/Testing Digital multimeters and current-measuring clamp-on attachment Measures voltages up to 600 V Measures currents up to 600 A with clamp-on attachment Resistance measurement and semiconductor test Battery status display MG KIT CA 600 Digital multimeter + clamp-on attachment Capacitance measurement Frequency measurement Temperature measurement Phase sequence measurement is possible G DC voltage measuring range Degree of accuracy, DC voltage AC voltage measuring range Degree of accuracy, AC voltage Measured current value, max. Opening width of current-measuring clamp-on attachment Resistance measuring range Measured capacitance value, min. Frequency range, min. Temperature measuring range Operating temperature, min. Approvals MG KIT CA V V 600 A MΩ mf khz C C EN / IEC g Version MG KIT CA Accessories ZUB TEMPHASER BATTERY 9V Ordering information for accessories: temperature sensor and belt clip not included G.12

123 Digital multimeter / Digital clamp-on measuring instrument Digital multimeter Can measure voltages up to 1000 V Resistance measurement and semiconductor test Capacitance measurement MAX/MIN memory HOLD function Battery status display Carry case included Multimeter 1037 Digital multimeter Multimeter 2606 Digital clamp-on measuring device Measuring/Testing Voltage measurement Current measurement Resistance measurement Non-contact voltage measurement is possible Extensive accessories Currents up to 1000 A with clamp-on attachment. Frequency measurement Voltage measurement Current measurement PEAK function G DC voltage measuring range Degree of accuracy, DC voltage AC voltage measuring range Degree of accuracy, AC voltage Measured current value, max. Opening width of current-measuring clamp-on attachment Resistance measuring range Measured capacitance value, min. Frequency range, min. Temperature measuring range Operating temperature, min. Approvals MULTIMETER V V 200 A kω µf Hz C EN / IEC g MULTIMETER C V ± 0.5% V ± 0.5% 1000 A MΩ µf khz C EN / IEC g Version MULTIMETER MULTIMETER C Accessories ZUB MULTI BATTERY 9V Ordering information for accessories: clamp-on attachment and carrying case not included ZUB TEMPHASER BATTERY 9V Ordering information for accessories: carrying case not included G.13

124 Non-contact magnetic field and voltage testers Measuring/Testing Non-contact magnetic field and voltage testers Reacts from a distance of 4 Batteries included In compliance with EN/IEC Testboy 120 Non-contact magnetic field tester Testboy 15 Non-contact magnetic field tester Flashlight function included Visual indication For operational testing of solenoid valves, relays, coils and contactors All magnetic fields can be tested Visual indication For operational testing of solenoid valves, relays, coils and contactors All magnetic fields can be tested G Display Protection class Approvals Battery type N TESTBOY 120 Visual IP 44 EN / IEC g 1.5 V type AAA battery TESTBOY 15 Visual IP 44 EN / IEC g 1.5 V type AAA battery Version TESTBOY TESTBOY Accessories BATTERY 1.5V MICRO BATTERY 1.5V MICRO G.14

125 Non-contact magnetic field and voltage testers Testboy 10 Non-contact voltage tester Testboy 11 Non-contact voltage tester Testboy 100 Non-contact voltage tester Measuring/Testing Visual indication Voltage can be detected even at inaccessible areas due to audible signal Visual and acoustic indication No current flow necessary thanks to capacitive method Detects voltage-conducting wires in sockets, cable reels, distributors, etc. Flashlight function included Visual indication G TESTBOY 10 Visual IP 44 EN / IEC g 1.5 V type AAA battery TESTBOY 11 Visual & acoustic IP 44 EN / IEC g 1.5 V type AAA battery TESTBOY 100 Visual IP 44 EN / IEC g 1.5 V type AAA battery TESTBOY TESTBOY TESTBOY BATTERY 1.5V MICRO BATTERY 1.5V MICRO BATTERY 1.5V MICRO G.15

126 Universal continuity tester Measuring/Testing Universal continuity tester Wiring and continuity tester Single-pole phase test Testboy 20 Universal continuity tester Testboy 2 Universal continuity tester LED flashlight included Non-contact voltage sensor Surge-proof up to 400 V Flashlight function included G Display Protection class Approvals Battery type N Accessories (contents) included TESTBOY 20 Visual & acoustic IP 44 EN / IEC g 1.5 V type AA (Mignon) battery 2 x test wires TESTBOY 2 Visual & acoustic IP 44 EN / IEC g 4.5V block battery 2 x test wires Version TESTBOY TESTBOY Accessories Bag for Testboy Bag for Testboy ZUB TESTBOY ZUB TESTBOY BATTERY 4.5V G.16

127 Cable tester LAN USB cable tester Testing device for testing Ethernet cable on: Wire breakage Short-circuit Check of wire twisting Suitable for patch, coaxial and modular telephone cable LAN USB TESTER LAN continuity tester Measuring/Testing Network cable tester for LAN and USB connections including remote tester Can be connected with RJ 45 connector Manual and automatic test Display of connection error (cable break, wrong connection, wrong cable G Display Approvals Battery type N LAN USB TESTER Visual 145 g 9V block battery Version LAN USB TESTER Accessories BATTERY 9V G.17

128 Sockets, RCD testers and socket testers Measuring/Testing Sockets, RCD testers and socket testers Direct-display testing device for the wiring of sockets, cable reels and extension cables Schuki 2 Socket and RCD testers Schuki 1 Socket and RCD testers Residual-current circuit-breaker tester with defined trip behaviour and adjustable rated fault current Also suitable for classic protective multiple earthing Residual-current circuit-breaker tester with defined trip behaviour Also suitable for classic protective multiple earthing G Rated voltage Frequency range, min. Display Rated fault current Trigger time Approvals SCHUKI V Hz Visual 10, 30, 100, 300, 500 ma 200 ms EN / IEC g SCHUKI V Hz Visual 30 ma 200 ms EN / IEC g Version SCHUKI SCHUKI G.18

129 Sockets, RCD testers and socket testers Schuki 3 Socket tester Measuring/Testing Also suitable for classic protective multiple earthing G SCHUKI V Hz Visual EN / IEC g SCHUKI G.19

130 Infrared thermometer Measuring/Testing Infrared thermometer Infrarot Thermometer Infrared thermometer Non-contact measurement of temperatures from -20 C to +260 C Degree of accuracy: 1 C Laser spot marking of measuring point Backlit display Including protective pouch G Temperature measuring range Operating temperature, min. THERMOMETER 610 LC C C 160 g Version THERMOMETER 610 LC Accessories BATTERY 1.5V MICRO G.20

131 Contents Tool sets Tool sets Tool sets Introduction H.2 Tool cases H.4 Crimp sets and accessories H.7 Assortment boxes and cases H.13 Inserts H.14 H H.1

132 Introduction Tool sets Weidmüller offers a comprehensive range of accessories Crimping sets Workshops and companies prefer well-organised tool sets. This reduces searching and preparation times and thus saves hard cash. Weidmüller has recognised these important aspects and implements this in its product combinations. These product combinations stand out due to their high user benefit and functional features. Weidmüller crimping sets for cutting, stripping and crimping wire end ferrules provide you with practical works equipment for everyday use. H H.2

133 Introduction Tool sets H H.3

134 Tool cases Pro Case Premium Pro Case Insta Tool sets H Assembly Description of article Type Qty Sheathing stripper for up to 25 outer diameter AM 25 1 Cutting tool for up to 8- outer diameter KT 8 1 Stripping tool for up to 6 ² STRIPAX 1 Crimping tool for wire end ferrules with/without plastic collar, 0.14 to 6 ² PZ 6 Roto 1 Assortment of wire end ferrules, ², in DIN colour code H-BOX 0,5-2,5QMM DIN 1 Sheathing stripper for UTP and STP data cables AM 12 1 Voltage tester up to 690 V/ 100 Hz LCD DIGI-CHECK Voltage tester up to 690 V/ 100 Hz LED COMBI CHECK Toolbox, empty Pro Case empty 1 Junction box sheathing stripper with individual core stripping unit and longitudinal cutter STRIPPER ROUND TOP 1 VDE-insulated long-nose pliers with cutter, 160 long FRZ S VDE-insulated diagonal-cutting pliers, 180 long SE HD VDE-insulated combination pliers, 180 long KBZ VDE-insulated round-nose pliers with long jaws RZ VDE-insulated wire-stripping pliers for conductors up to 5 diameter AIZ Universal electrical cabinet key CROSS-KEY UNIVERSAL 1 Combined screwing/cutting tool SWIFTY SET 1 Set of offset screwdrivers with ball head SK WSD-S 1,5-10,0 1 Slotted and crosshead PH screwdriver set SDS 2,5-5,5/PH1/2 1 VDE-insulated Slotted and crosshead PH-SD screwdriver set SDIS 2,5-5,5/PH1/2 1 Bit box, 9 pieces 1/4 E6.3 Bit-Box WI DMS 3 1 Allen key with ball head SKS 2,0-8,0 MR 1 Continuity tester with light TESTBOY 20 1 Interchangeable bit for slotted screws, size 0.5 x 3 WK S 0,5x3,0 1 Torque screwdriver, from Nm DMS MANUAL Assembly Description of article Type Qty Sheathing stripper for up to 25 outer diameter AM 25 1 Cutting tool for up to 8- outer diameter KT 8 1 Stripping tool for up to 6 ² STRIPAX 1 Crimping tool for wire end ferrules with/without plastic collar, 0.14 to 6 ² PZ 6 Roto 1 Assortment of wire end ferrules, ², in DIN colour code H-BOX 0,5-2,5QMM DIN 1 Sheathing stripper for UTP and STP data cables AM 12 1 Voltage tester up to 690 V/ 100 Hz LED COMBI CHECK Measuring tape FLEXIMET 5 M 1 Toolbox, empty Pro Case empty 1 Junction box sheathing stripper with individual core stripping unit and longitudinal cutter STRIPPER ROUND TOP 1 VDE-insulated long-nose pliers with cutter, 160 long FRZ S VDE-insulated diagonal-cutting pliers, 180 long SE HD VDE-insulated combination pliers, 180 long KBZ Universal electrical cabinet key CROSS-KEY UNIVERSAL 1 Set of offset screwdrivers with ball head SK WSD-S 1,5-10,0 1 VDE-insulated Slotted and crosshead PH-SD screwdriver set SDIS 2,5-5,5/PH1/2 1 Allen key with ball head SKS 2,0-8,0 MR 1 Continuity tester with light TESTBOY 20 1 ring spanner set PACK HEXA 8-13 RED-L 1 Length / Width / Height 48 / 17 / 40 cm 8500 g Length / Width / Height 48 / 17 / 40 cm 7680 g Toolbox Pro Case Premium Pro Case Insta H.4

135 Tool cases Pro Topcase Premium Pro Topcase Insta Tool sets Assembly Description of article Type Qty Sheathing stripper for up to 25 outer diameter AM 25 1 Cutting tool for up to 8- outer diameter KT 8 1 Stripping tool for up to 6 ² STRIPAX 1 Crimping tool for wire end ferrules with/without plastic collar, 0.14 to 6 ² PZ 6 Roto 1 Assortment of wire end ferrules, ², in DIN colour code H-BOX 0,5-2,5QMM DIN 1 Sheathing stripper for UTP and STP data cables AM 12 1 Voltage tester up to 690 V/ 100 Hz LCD DIGI-CHECK Voltage tester up to 690 V/ 100 Hz LED COMBI CHECK Junction box sheathing stripper with individual core stripping unit and longitudinal cutter STRIPPER ROUND TOP 1 VDE-insulated long-nose pliers with cutter, 160 long FRZ S VDE-insulated diagonal-cutting pliers, 180 long SE HD VDE-insulated combination pliers, 180 long KBZ VDE-insulated round-nose pliers with long jaws RZ VDE-insulated wire-stripping pliers for conductors up to 5 diameter AIZ Universal electrical cabinet key CROSS-KEY UNIVERSAL 1 Combined screwing/cutting tool SWIFTY SET 1 Set of offset screwdrivers with ball head SK WSD-S 1,5-10,0 1 Slotted and crosshead PH screwdriver set SDS 2,5-5,5/PH1/2 1 VDE-insulated Slotted and crosshead PH-SD screwdriver set SDIS 2,5-5,5/PH1/2 1 Bit box, 9 pieces 1/4 E6.3 Bit-Box WI DMS 3 1 Allen key with ball head SKS 2,0-8,0 MR 1 Continuity tester with light TESTBOY 20 1 Interchangeable bit for slotted screws, size 0.5 x 3 WK S 0,5x3,0 1 Torque screwdriver, from Nm DMS MANUAL Tool case PLASTIC CASE 1 Assembly Description of article Type Qty Sheathing stripper for up to 25 outer diameter AM 25 1 Cutting tool for up to 8- outer diameter KT 8 1 Stripping tool for up to 6 ² STRIPAX 1 Crimping tool for wire end ferrules with/without plastic collar, 0.14 to 6 ² PZ 6 Roto 1 Assortment of wire end ferrules, ², in DIN colour code H-BOX 0,5-2,5QMM DIN 1 Sheathing stripper for UTP and STP data cables AM 12 1 Voltage tester up to 690 V/ 100 Hz LED COMBI CHECK Measuring tape FLEXIMET 5 M 1 Junction box sheathing stripper with individual core stripping unit and longitudinal cutter STRIPPER ROUND TOP 1 VDE-insulated long-nose pliers with cutter, 160 long FRZ S VDE-insulated diagonal-cutting pliers, 180 long SE HD VDE-insulated combination pliers, 180 long KBZ Universal electrical cabinet key CROSS-KEY UNIVERSAL 1 Set of offset screwdrivers with ball head SK WSD-S 1,5-10,0 1 VDE-insulated Slotted and crosshead PH-SD screwdriver set SDIS 2,5-5,5/PH1/2 1 Allen key with ball head SKS 2,0-8,0 MR 1 Continuity tester with light TESTBOY 20 1 ring spanner set PACK HEXA 8-13 RED-L 1 Tool case PLASTIC CASE 1 H Length / Width / Height 53 / 19 / 40 cm 9760 g Length / Width / Height 53 / 19 / 40 cm 8895 g PRO TOPCASE PREMIUM PRO TOPCASE INSTA H.5

136 Tool cases Service Case Insta Tool sets H Assembly Description of article Type Qty Sheathing stripper for up to 25 outer diameter AM 25 1 Cutting tool for up to 8- outer diameter KT 8 1 Stripping tool for up to 6 ² STRIPAX 1 Crimping tool for wire end ferrules with/without plastic collar, 0.14 to 6 ² PZ 6 Roto 1 Assortment of wire end ferrules, ², in DIN colour code H-BOX 0,5-2,5QMM DIN 1 Sheathing stripper for UTP and STP data cables AM 12 1 Voltage tester up to 690 V/ 100 Hz LCD DIGI-CHECK Measuring tape FLEXIMET 5 M 1 Junction box sheathing stripper with individual core stripping unit and longitudinal cutter STRIPPER ROUND TOP 1 VDE-insulated long-nose pliers with cutter, 160 long FRZ S VDE-insulated diagonal-cutting pliers, 180 long SE HD VDE-insulated combination pliers, 180 long KBZ Universal electrical cabinet key CROSS-KEY UNIVERSAL 1 Set of offset screwdrivers with ball head SK WSD-S 1,5-10,0 1 VDE-insulated Slotted and crosshead PH-SD screwdriver set SDIS 2,5-5,5/PH1/2 1 Allen key with ball head SKS 2,0-8,0 MR 1 Continuity tester with light TESTBOY 20 1 ring spanner set PACK HEXA 8-13 RED-L 1 Length / Width / Height 48 / 24 / 46 cm 8895 g SERVICE CASE INSTA H.6

137 Crimp sets and accessories Crimp-Set PZ 4 Crimp-Set PZ 3 Crimp-Set PZ 6 roto Tool sets Crimp set for cutting, stripping and crimping of wire-end ferrules up to 4.0 ², consisting of: Assortment box PSC 01 blank A8 insert (4 pcs.) A7 insert (2 pcs.) Stripax stripping tool for PVC-insulated conductors from ² PZ 4 crimping tool for wire-end ferrules from ² Wire end ferrules with plastic collar H H 4.0 Weidmüller colour code Crimp Set for cutting, stripping and crimping of wire-end ferrules up to 6.0 ², consisting of: Assortment box PSC 01 blank A8 insert (6 pcs.) A7 insert (1 pcs.) Stripax stripping tool for PVC-insulated conductors from ² PZ 3 crimping tool for wire-end ferrules from ² Wire end ferrules with plastic collar H H 6.0 Other colour code Crimp Set for cutting, stripping and crimping of wire-end ferrules up to 6.0 ², consisting of: Assortment box PSC 01 blank A8 insert (6 pcs.) A7 insert (1 pcs.) Stripax stripping tool for PVC-insulated conductors from ² PZ 6 Roto crimping tool for wire-end ferrules from ² Wire end ferrules with plastic collar H H 6.0 Other colour code H Assembly Type Piece PZ 4 Crimping tool 1 stripax Stripping tool 1 H0.5/14 Connector 500 H0.75/14 Connector 500 H1.0/14 Connector 1000 H1.5/14 Connector 1000 H2.5/14 Connector 250 H4,0/17 Connector 250 Assembly Type Piece PZ 3 Crimping tool 1 stripax Stripping tool 1 H0.5/14 Connector 500 H0.75/14 Connector 500 H1.0/14 Connector 500 H1.5/14 Connector 500 H2,5/14 Connector 500 H4,0/17 Connector 250 H6,0/26 Connector 250 Assembly Type Piece PZ 6 roto Crimping tool 1 stripax Stripping tool 1 H0.5/14 Connector 500 H0.75/14 Connector 500 H1.0/14 Connector 500 H1.5/14 Connector 500 H2,5/14 Connector 500 H4,0/17 Connector 250 H6.0/20 Connector 250 Length / Width / Height 340 / 270 / g Length / Width / Height 340 / 270 / g Length / Width / Height 340 / 270 / g Colour code Type Order No. Weidmüller CRIMP-SET PZ DIN CRIMP-SET PZ 4 D Miscellaneous CRIMP-SET PZ 4 T Colour code Type Order No. Weidmüller CRIMP-SET PZ DIN CRIMP-SET PZ 3 D Miscellaneous CRIMP-SET PZ 3 T Colour code Type Order No. Weidmüller CRIMP-SET PZ 6 ROTO DIN CRIMP-SET PZ 6 ROTO D Miscellaneous CRIMP-SET PZ 6 ROTO T H.7

138 Crimp sets and accessories Crimp-Set PZ 6 HEX Crimp-Set PZ 6/5 Crimp-Set stripax plus Tool sets Crimp Set for cutting, stripping and crimping of wire-end ferrules up to 6.0 ², consisting of: Assortment box PSC 01 blank A8 insert (6 pcs.) A7 insert (1 pcs.) Stripax stripping tool for PVC-insulated conductors from ² PZ 6 HEX crimping tool for wire-end ferrules from ² Wire end ferrules with plastic collar H H 6.0 Weidmüller colour code Crimp Set for cutting, stripping and crimping of wire-end ferrules up to 6.0 ², consisting of: Assortment box PSC 01 blank A8 insert (6 pcs.) A7 insert (1 pcs.) Stripax stripping tool for PVC-insulated conductors from ² PZ 6/5 crimping tool for wire-end ferrules from ² Wire end ferrules with plastic collar H H 6.0 Weidmüller colour code Crimp set for cutting, stripping and crimping of reel-packaged wire-end ferrules up to 2.5 ², consisting of: PSC 01 assortment box, clear with foam insert Stripax Plus combi-tool for processing Weidmüller linked wire-end ferrules on strip from ² Wire end ferrules with plastic collar H H 2.5 Other colour code H Assembly Type Piece PZ 6 HEX Crimping tool 1 stripax Stripping tool 1 H0.5/14 Connector 500 H0.75/14 Connector 500 H1.0/14 Connector 500 H1.5/14 Connector 500 H2.5/14 Connector 500 H4,0/17 Connector 250 H6.0/20 Connector 250 Assembly Type Piece PZ 6/5 Crimping tool 1 stripax Stripping tool 1 H0.5/14 Connector 500 H0.75/14 Connector 500 H1.0/14 Connector 500 H1.5/14 Connector 500 H2.5/14 Connector 500 H4,0/17 Connector 250 H6.0/20 Connector 250 Assembly Type Piece stripax plus 2.5 Crimping tool 1 H0.5/14 BD Connector 500 H0,75/14 BD Connector 500 H1.0/14 BD Connector 500 H1.5/14 BD Connector 500 H2,5/14 BD Connector 500 Length / Width / Height 340 / 270 / g Length / Width / Height 340 / 270 / g Length / Width / Height 340 / 270 / g Colour code Type Order No. Weidmüller CRIMP-SET PZ 6 HEX DIN CRIMP-SET PZ 6 HEX D Miscellaneous CRIMP-SET PZ 6 HEX T Colour code Type Order No. Weidmüller CRIMP-SET PZ 6/ DIN CRIMP-SET PZ 6/5 D Miscellaneous CRIMP-SET PZ 6/5 T Colour code Type Order No. Weidmüller CRIMP-SET STRIPAX PLUS DIN CRIMP-SET STRIPAX PLUS D Miscellaneous CRIMP-SET STRIPAX PLUS T H.8

139 Crimp sets and accessories Crimp-Set PZ 16 Crimp-Set PZ ZH 16 Crimp-Set PZ 50 Tool sets Crimp Set for cutting, stripping and crimping of wire -end ferrules up to 16.0 ², consisting of: Assortment box PSC 01 blank A8 insert (4 pcs.) A7 insert (2 pcs.) Stripax 16 stripping tool for PVC-insulated conductors from ² Crimping tool PZ 16 for wire-end ferrules from ² Wire end ferrules with plastic collar H H 16.0 Weidmüller colour code Crimp set for cutting, stripping and crimping of twin wire-end ferrules up to 16.0 ², consisting of: Assortment box PSC 01 blank A7 inserts (4 pieces) Stripax 16 stripping tool for PVC-insulated conductors from ² PZ ZH 16 crimping tool for twin wire-end ferrules from ² Wire end ferrules with plastic collar H H 16.0 Weidmüller colour code Crimp-set for stripping and crimping of wire-end ferrules up to 50.0 ², consisting of: Assortment box PSC 01 blank A7 inserts (4 pieces) Foam insert for tools AM 25 sheathing stripper for PVC round cable from ² PZ 50 crimping tool for wire-end ferrules of size 25, 35 and 50.0 ² Wire end ferrules with plastic collar H H 50.0 DIN colour code H Assembly Type Piece PZ 16 Crimping tool 1 stripax Stripping tool 1 H6.0/20 Connector 200 H10.0/22 Connector 200 H16.0/24 Connector 100 H16.0/28 Connector 200 Assembly Type Piece PZ ZH 16 Crimping tool 1 stripax Stripping tool 1 H6.0/25 Connector 100 H6.0/29 Connector 100 H10.0/26 Connector 100 H16.0/29 Connector 50 Assembly Type Piece PZ 50 Crimping tool 1 AM25 Stripping tool 1 H25.0/30 Connector 50 H25 0/36 Connector 50 H35.0/30 Connector 50 H50.0/36 Connector 25 Length / Width / Height 340 / 270 / g Length / Width / Height 340 / 270 / g Length / Width / Height 340 / 270 / g Colour code Type Order No. Weidmüller CRIMP-SET PZ DIN CRIMP-SET PZ 16 D Miscellaneous CRIMP-SET PZ 16 T Colour code Type Order No. Weidmüller CRIMP-SET PZ ZH DIN CRIMP-SET PZ ZH 16 D Miscellaneous CRIMP-SET PZ ZH 16 T Colour code Type Order No. Weidmüller CRIMP-SET PZ DIN CRIMP-SET PZ 50 D Miscellaneous CRIMP-SET PZ 50 T H.9

140 Crimp sets and accessories Crimp-Set CTI 6 Tool sets H Assembly Description of article Type Qty Stripping tool for up to 6 ² STRIPAX 1 Crimping tool for insulated connectors, ² CTI 6 1 Insulated ring-type cable lugs 1.5 ² / M4 LIR 1.5M4 V 100 Insulated ring-type cable lugs 1.5 ² / M5 LIR 1.5M5 V 100 Insulated ring-type cable lugs 2.5 ² / M5 LIR 2.5M5 V 100 Insulated ring-type cable lugs 2.5 ² / M6 LIR 2.5M6 V 100 Insulated ring-type cable lugs 6.0 ² / M5 LIR 6M5 V 100 Insulated ring-type cable lugs 6.0 ² / M6 LIR 6M6 V 100 Insulated pin-type cable lugs 1.5 ² L=12 LIP 1.5R12 V 100 Insulated pin-type cable lugs 2.5 ² L=12 LIP 2.5R12 V 100 Insulated pin-type cable lugs 6.0 ² L=14 LIP 6.0R14 V 100 Insulated butt connectors 1.5 ² L=24.5 LIB 1.5B25 VF 100 Insulated butt connectors 2.5 ² L=24.5 LIB 2.5B25 VF 100 Insulated butt connectors 6.0 ² L=26.0 LIB 6.0B26 VF 100 Insulated fork-type cable lugs 1.5 ² / M4 LIS 1.5M4 V 100 Insulated fork-type cable lugs 2.0 ² / M5 LIS 2.5M5 V 100 Insulated fork-type cable lugs 6.0 ² / M6 LIS 6.0M6 V 100 Insulated flat blade receptacle 1.5 ² / 2.8x0.8 LIF 1.5F288 R 100 Insulated flat blade receptacle 1.5 ² / 6.3x0.8 LIF 1.5F638 R 100 Insulated flat blade receptacle 2.5 ² / 6.3x0.8 LIF 2.5F638 R 100 Insulated flat blade receptacle 6.0 ² / 6.3x0.8 LIF 6.0F638 R 100 Length / Width / Height 410 / 410 / 75 5 kg Crimpset CTI H.10

141 Crimp sets and accessories Crimp-Set PZ / CTI Crimp contact set Tool sets Assembly Description of article Type Qty Stripping tool for up to 6 ² STRIPAX 1 Crimping tool for wire end ferrules with/without plastic collar, 0.14 to 6 ² PZ 6 Roto 1 Crimping tool for insulated connectors, ² CTI 6 1 Wire end ferrule with plastic collar, white H0,5/14D W 500 Wire end ferrule with plastic collar, red H1,0/14D R 500 Wire end ferrule with plastic collar, blue H2,5/14D BL 500 Wire end ferrule with plastic collar, grey H4,0/17D GR 500 Wire end ferrule with plastic collar, yellow H6,0/20D GE 100 Insulated ring-type cable lugs 1.5 ² / M4 LIR 1.5M4 V 100 Insulated ring-type cable lugs 1.5 ² / M5 LIR 1.5M5 V 100 Insulated ring-type cable lugs 2.5 ² / M5 LIR 2.5M5 V 100 Insulated ring-type cable lugs 6.0 ² / M6 LIR 6M6 V 100 Insulated pin-type cable lugs 1.5 ² L=12 LIP 1.5R12 V 100 Insulated pin-type cable lugs 2.5 ² L=12 LIP 2.5R12 V 100 Insulated pin-type cable lugs 6.0 ² L=14 LIP 6.0R14 V 100 Insulated butt connectors 1.5 ² L=24.5 LIB 1.5B25 VF 100 Insulated butt connectors 2.5 ² L=24.5 LIB 2.5B25 VF 100 Insulated butt connectors 6.0 ² L=26.0 LIB 6.0B26 VF 100 Insulated flat blade receptacle 1.5 ² / 2.8x0.8 LIF 1.5F288 R 100 Insulated flat blade receptacle 1.5 ² / 6.3x0.8 LIF 1.5F638 R 100 Insulated flat blade receptacle 2.5 ² / 6.3x0.8 LIF 2.5F638 R 100 Insulated flat blade receptacle 6.0 ² / 6.3x0.8 LIF 6.0F638 R 100 Assembly Description of article Type Qty Wire end ferrule with plastic collar, white H0,5/14D W 500 Wire end ferrule with plastic collar, grey H0,75/14D GR 500 Wire end ferrule with plastic collar, red H1,0/14D R 500 Wire end ferrule with plastic collar, black H1,5/14D SW 500 Wire end ferrule with plastic collar, blue H2,5/14D BL 500 Wire end ferrule with plastic collar, grey H4,0/17D GR 500 Wire end ferrule with plastic collar, yellow H6,0/20D GE 100 Insulated ring-type cable lugs 1.5 ² / M4 LIR 1.5M4 V 100 Insulated ring-type cable lugs 1.5 ² / M5 LIR 1.5M5 V 100 Insulated ring-type cable lugs 2.5 ² / M5 LIR 2.5M5 V 100 Insulated ring-type cable lugs 6.0 ² / M6 LIR 6M6 V 100 Insulated pin-type cable lugs 1.5 ² L=12 LIP 1.5R12 V 100 Insulated pin-type cable lugs 2.5 ² L=12 LIP 2.5R12 V 100 Insulated pin-type cable lugs 6.0 ² L=14 LIP 6.0R14 V 100 Insulated butt connectors 1.5 ² L=24.5 LIB 1.5B25 VF 100 Insulated butt connectors 2.5 ² L=24.5 LIB 2.5B25 VF 100 Insulated butt connectors 6.0 ² L=26.0 LIB 6.0B26 VF 100 Insulated flat blade receptacle 1.5 ² / 2.8x0.8 LIF 1.5F288 R 100 Insulated flat blade receptacle 1.5 ² / 6.3x0.8 LIF 1.5F638 R 100 Insulated flat blade receptacle 2.5 ² / 6.3x0.8 LIF 2.5F638 R 100 Insulated flat blade receptacle 6.0 ² / 6.3x0.8 LIF 6.0F638 R 100 H Length / Width / Height 410 / 410 / 70 5 kg Length / Width / Height 320 / 400 / g Crimpset PZ / CTI Crimp-Set contacts H.11

142 Crimp sets and accessories Crimp-Set Combi Check 1.3 Crimp-Set Digi Check 5.2 Tool sets H Assembly Description of article Type Qty Voltage tester up to 690 V/ 100 Hz LED COMBI CHECK Crimping tool for wire end ferrules with/without plastic collar, 0.14 to 6 ² PZ 6 Roto 1 Stripping tool for up to 6 ² STRIPAX 1 Wire end ferrule with plastic collar, white H0,5/14D W 500 Wire end ferrule with plastic collar, grey H0,75/14D GR 500 Wire end ferrule with plastic collar, red H1,0/14D R 500 Wire end ferrule with plastic collar, black H1,5/14D SW 500 Wire end ferrule with plastic collar, blue H2,5/14D BL 500 Wire end ferrule with plastic collar, grey H4,0/17D GR 500 Wire end ferrule with plastic collar, yellow H6,0/20D GE 100 Cable ties CB 98/2.5 BLACK 100 Cable ties CB 140/3.6 BLACK 100 Assembly Description of article Type Qty Voltage tester up to 690 V/ 2000 Hz LCD DIGI-CHECK Crimping tool for wire end ferrules with/without plastic collar, 0.14 to 6 ² PZ 6 Roto 1 Stripping tool for up to 6 ² STRIPAX 1 Wire end ferrule with plastic collar, white H0,5/14D W 500 Wire end ferrule with plastic collar, grey H0,75/14D GR 500 Wire end ferrule with plastic collar, red H1,0/14D R 500 Wire end ferrule with plastic collar, black H1,5/14D SW 500 Wire end ferrule with plastic collar, blue H2,5/14D BL 500 Wire end ferrule with plastic collar, grey H4,0/17D GR 500 Wire end ferrule with plastic collar, yellow H6,0/20D GE 100 Cable ties CB 98/2.5 BLACK 100 Cable ties CB 140/3.6 BLACK 100 Length / Width / Height 420 / 413 / kg Length / Width / Height 415 / 413 / kg CRIMPSET COMBICHECK Crimpset Digi Check H.12

143 Assortment boxes and cases Assortment boxes and cases PSC4-01 / PSC 80 / CARRYLITE 55 PSC 5-01 Body of case made from unbreakable polypropylene portable and uncluttered storage in minimum space with two robust sliding catches boxes and cases for assortments can be stood upright and can be stacked without risk of slipping can be subdivided with special inserts Assortment case, empty Assortment box, empty Tool sets U-section grid in cover and base hold the inserts in position and ensure sorted contents remain sorted Transparent polycarbonate cover Excellent shock resistance! With ergonomic carry handle CARRY LITE 55 PSC 4-01/PSC 80 PSC 5-01 H PSC 5-01 PSC 4-01 CARRY PSC 80 LITE 55 Product data Colour of body Colour of fittings Cover material Dimensions Length Width Height ASSORTMENT CASE PSC4-01 CASE PSC80 PC ASSORTMENT CASE CARRY LITE 55 Anthracite Anthracite Anthracite orange orange orange Polycarbonate Polycarbonate Polycarbonate ASSORTMENT CASE PSC5-01 PP Anthracite orange Polypropylene Version ASSORTMENT CASE PSC ASSORTMENT CASE PSC5-01 PP CASE PSC80 PC ASSORTMENT CASE CARRY LITE H.13

144 Inserts Inserts A7-1 / A9-1 / A9-2 A8-1 / A8-2 Tool sets Transparent, loose-packed compartment inserts for individual interior layouts Resistant to oils, acids and alkalis Made from unbreakable polypropylene Inserts for PSC4-01, PSC5-01, CARRYLITE 55 Inserts for PSC4-01, PSC5-01, CARRYLITE 55 Inserts for fitting vertically Inserts for fitting horizontally CARRY LITE 55 CARRY LITE 55 A7-1 PSC 4-01 A8-1 PSC 4-01 H A9-1 PSC 5-01 PSC 5-01 A9-2 PSC 5-01 PSC 4-01 CARRY LITE 55 A8-2 PSC 5-01 PSC 4-01 CARRY LITE 55 Product data Colour of body Colour of fittings Cover material Dimensions Length Width Height INSERT A7-1 CL55 INSERT A9-1 CL55 INSERT A9-2 CL55 natural natural natural INSERT A8-1 CL55 natural INSERT A8-2 CL55 natural Version INSERT A7-1 CL INSERT A8-1 CL INSERT A9-1 CL INSERT A8-2 CL INSERT A9-2 CL H.14

145 Inserts Inserts Transparent, loose-packed compartment inserts for individual interior layouts Resistant to oils, acids and alkalis Made from unbreakable polypropylene BA7-1 / BA8-1 Inserts for PSC80 Tool sets BA8-1 Divider for fitting horizontally BA7-1 Divider for fitting vertically BA8-1 H BA7-1 Product data Colour of body Colour of fittings Cover material Dimensions Length Width Height INSERT BA7-PSC 80 INSERT BA8-PSC 80 natural natural Version INSERT BA7-PSC INSERT BA8-PSC H.15

146 Tool sets H H.16

147 Contents Automatic machines Automatic machines Automatic machines Introduction I.2 Cable cutting machines I.3 Stripping machines I.4 Stripping and crimping machines I.6 I I.1

148 Introduction Automatic machines Automatic machines Rationalised crimping increasingly demands the automation of individual process stages. Optimised installation times is the requirement that innovative markets impose on their strategic partners. Automatic machines that permit rational processing of the conductor material are the answer to a future-oriented approach, with flexibility and functionality playing a major role for the customer. Weidmüller s comprehensive range of automatic machines provides professional and rational solutions for cable machining and processing. I I.2

149 Cable cutting machines CutFix 8 Cable cutting machines CCM Cable cutting machines Automatic machines The CutFix 8 is a microprocessor-controlled tool for the automatic cutting to length of solid and flexible single conductors with a max. outer diameter of 8. Repetition accuracy is achieved by a precise servo DC drive. Optimised dimensional accuracy due to length correction (e.g. for special insulators) Adjustable cable clamping force RS 232 interface for controlling the automatic sizer via an IBM-compatible PC Software (supplied) enables management, documentation and transfer of cutting jobs via a PC Removable hand-held terminal for entering individual cutting jobs The CCM microprocessor-controlled automatic cutter cuts to length ribbon cables, round cables, insulating conduits and tubes. Its high repeat accuracy is achieved using a precision AC servodrive. The dimensional accuracy can, for particular requirements, be optimised by means of length correction. Using a special subprogram, it is simplicity itself for customers to adapt the program interface to their own company-specific requirements. The pressure on the cable from the drive can be adjusted by the built-in pressure regulator that controls the pneumatic opening. Software is available that allows cutting jobs to be managed, documented and transferred. The CCM can be used wherever stationary preparation of medium and large cable series is required. It comes with handles for easy relocation. CutFix 8 CCM I Cutting capacity Single conductor, flexible Single conductor, solid Aperture Max. 8 outer Ø Feed rate Length correction Keypad Display 1.5 m/sec Slip correction in adjustable for specific articles 4 x 4-buttons for data input 4 lines/20 characters Length preselection 2 to Amount preselection Adjustable partial amount preselection Switch-off When end of cable is reached Memory For up to 256 cutting jobs Serial interface 1 Software For data transfer to PC Electrical connection Connected load Dimensions D x W x H () 230 V/50 Hz Approx. 200 W 330 x 380 x 498 with keypad 330 x 380 x 408 w/o keypad Approx. 24 kg Cutting force Aperture width Aperture height Ribbon cable Approx N at 6 bar operating pressure Max. cable width 75 Solid and sheathed cables up to Ø 25 Single conductor, flexible Single conductor, solid Insulating tubes and hoses Up to nominal width 29 Feeding speed 0 3 m/sec, prograable Length correction Slip correction in prograable for specific articles Keypad 4 x 4 buttons for data input, 4 direct function buttons Display 4 lines/40 characters Languages D, NL, F, UK, P, I, E, CZ Length preselection 1 to Amount preselection Adjustable partial amount preselection Switch-off When cable end is reached Memory For up to 20,000 cutting jobs Serial interface 1 Software (optional) For data transfer to PC, additional programs for inkjet and embossing devices Electrical connection 220 V/230 V AC Connected load Approx. 750W Air connection 6 10 bar Dimensions D x W x H () 470 x 360 x 370 Exit tray 200 Approx. 35 kg CutFix CCM I.3

150 Stripping machines Automatic machines Stripping machines Stripping of flexible conductors to DIN VDE 0295, cl. 5 Partial stripping, insulation remains on end of conductor No need to change tools Quick and easy setting for the respective conductor cross-section Stripping length from 3 to 20 Min. conductor length 22 + stripping length Electric drive Powerstripper ² Powerstripper ² Quick and easy setting for the respective crosssection Stripping length: Min. conductor length: 22 + stripping length Quick and easy setting for the respective crosssection Stripping length: Min. conductor length: 22 + stripping length I Specification Stripping range Stripping length Conductor length, min. Pull-off length Pulse time Electrical connection Connection values Tool data Length / Width / Height kg POWERSTRIPPER 6, (~AWG26-10) stripping length 3-20 Approx. 0.5 sec. 220 V/ 50 Hz 46 VA 295 / 190 / POWERSTRIPPER 16, (~AWG 14-6) stripping length 3-20 Approx. 1.5 sec. 220 V/ 50 Hz 46 VA 295 / 190 / Version POWERSTRIPPER 6, POWERSTRIPPER 16, I.4

151 Stripping machines Stripping machines Stripping machine with electric drive Stripping of flexible conductors according to DIN VDE 0295, class 5 Partial stripping, insulation remains at wire end Change of tools not neccessary Automatic adjustment on conductor crosssection Powerstripper auto ² Powerstripper auto ,0...16,0 ² Automatic machines Powerstripper Auto Stripping length from 3 to 20 Min. conductor length: 22 + stripping length Powerstripper Auto Stripping length from 3 to 20 Min. conductor length: 22 + stripping length Powerstripper Auto Stripping length from 13 to 28 Min. conductor length: 32 + stripping length Powerstripper Auto Stripping length from 13 to 28 Min. conductor length: 32 + stripping length I Specification Stripping range Stripping length Conductor length, min. Pull-off length Pulse time Electrical connection Connection values Tool data Length / Width / Height kg POWERSTRIPPER ao 2,5-20 POWERSTRIPPER ao 2, ²(~AWG20-14) 0,5-2,5²(AWG20-14) stripping length 32 + stripping length Approx. 0.5 sec. Approx. 0.5 sec. 220 V/ 50 Hz 220 V/ 50 Hz 46 VA 46 VA 295 / 190 / / 190 / POWERSTRIPPER ao POWERSTRIPPER ao ² (~AWG 12-6) 4-16 ² (~AWG 12-6) stripping length 32 + stripping length Approx. 1.5 sec. Approx. 1.5 sec. 220 V/ 50 Hz 220 V/ 50 Hz 46 VA 46 VA 295 / 190 / / 190 / Version POWERSTRIPPER ao 2, POWERSTRIPPER ao POWERSTRIPPER ao 2, POWERSTRIPPER ao I.5

152 Stripping and crimping machines Automatic machines Stripping and crimping machines For linked ferrules on roll, with plastic collars, up to 5000 pieces Stripping and crimping in one work step Easily adjustable to conductor cross-section range Change of tools not necessary Crimpfix 2.5 M 0.34/ ² Crimpfix univ. / Crimpfix univ. K 0.34/ ² Electric drive For smaller batches Electro/pneumatic drive For small and mid-sized batches Crimpfix 2.5 M 0.34/ ² Crimpfix universal ² Processing 0.34 ² is possible with simple conversion tool Crimpfix universal K ² Processing diameter 0.34 ², possible by easy change of tool I Specification Stripping range Crimping length Length of wire-end ferrule Pulse time Cross-section range Electrical connection Compressed air connection Tool data Length / Width / Height kg CRIMPFIX 2.5 M 0.34/ /14 Approx. 1.5 sec ² 220 V/ 50 Hz 292 / 310 / CRIMPFIX UNIVERSAL BD CRIMPFIX UNIVERSAL K , /14 12/14 Approx. 1 sec. Approx. 1 sec ² ² 220 V/ 50 Hz 220 V/ 50 Hz 5 bar 5 bar 330 / 390 / / 390 / Version CRIMPFIX 2.5 M CRIMPFIX UNIVERSAL BD CRIMPFIX UNIVERSAL K Accessories Crimpfix 2,5 M T0, Wire-end ferrules, see chapter J I.6

153 Stripping and crimping machines Stripping and crimping machines For loose-packed ferrules with plastic collars Conductor stripping and crimping in one work step Oscillating conveyor for grabbing free ferrules Quick adjustment to the required cross-section range Change of tools not necessary, therefore efficient and time-saving processing Crimpfix L / Crimpfix LS ² Crimpfix LZ 2 x x 1.5 ² Automatic machines Electro/pneumatic drive Full electronic control For medium-sized batches For twin wire-end ferrules Electro/pneumatic drive Complete electronic control For medium-sized batches Crimpfix LS Changeover to custom sizes is possible. I Specification Stripping range Crimping length Length of wire-end ferrule Pulse time Cross-section range Electrical connection Compressed air connection Tool data Length / Width / Height kg CRIMPFIX L CRIMPFIX LS ² ² 8 6/8/ /14/16 Approx. 1 sec. Approx. 1 sec ² ² 220 V/ 50 Hz 220 V/ 50 Hz 5 bar 5 bar 330 / 390 / / 390 / CRIMPFIX LZ 2 x x 1.5² 8 14 Approx. 1 sec ² 220 V/ 50 Hz 5 bar 330 / 390 / Special sizes, ø D2 available on request Version CRIMPFIX L CRIMPFIX LZ CRIMPFIX LS I.7

154 Stripping and crimping machines Automatic machines CA 100 CA 4/8 Indent I The CA 100 is an electro-pneumaticdriven automatic stripper and crimper for time-saving and efficient processing of loose-packed wire-end ferrules. It is designed for stationary preparation of medium-sized batches of conductors. The machine is characterised by rapid and simple operation. Stripping and crimping in one operation Electro-pneumatic drive Stripping and crimping range Processes ferrules of various length Rapid and easy conversion Vibration feeder takes loose ferrules The CA 4/8 Indent is an electro-pneumatic-driven automatic stripper and crimper for processing loose-packed, turned male and female contacts. The contacts are fed automatically via an oscillating conveyor set-up. Conductors and contacts in the range (AWG 26-14) can be crimped normally with a 4/8 indent crimp shape, in compliance with M The settings for stripping and crimp depth are motordriven. The values can be saved in 50 different programs. The keyboard is used for configuration and prograing. Important data, functions and errors are shown on the LCD display. With the help of the appropriate tools, the automatic crimper may be converted to various contacts and/ or conductors. It was developed for preparing conductors in medium-batch series for stationary use. The automatic machine can be operated quickly and easily. Stripping and crimping in one operation Electro-pneumatic drive Strips and crimps Processes loose twisted pin and socket contacts Rapid and simple change-over Vibration-feeder takes 500 loose machined contacts 4/8-Indent crimp conforms with MIL C Program memory for 50 contact variations Stripping and crimping dimensions adjusted by means of electric motor The CA 4/8 Indent S features an oscillating conveyor with selective feed. It uses sensors and actuators to ensure that the contacts are correctly positioned for processing. CA 100/2,5 CA 100/10 Crimping range (using respective tool) Crimping lengths Connection 220 V / 50 Hz 220 V / 50 Hz Drive pneumatic pneumatic Compressed air connection 5 bar 5 bar Processing time approx. 2.5 s approx. 2.5 s Crimping trapezoidal with exchangeable tools depending on length and cross-section of the ferrule Size W x D x H 530 x 400 x x 400 x kg 40 kg Options Quadro-crimp tool: for a perfect rectangular four-sided crimp The CA 100 can be converted for conductor cross-sections in the ranges of or on ordering CA 4/8 Indent CA 4/8 Indent S Stripping range , Connection 220 V / 50 Hz / 115 VA 220 V / 50 Hz /115 VA Drive pneumatic pneumatic Compressed air connection 5 bar 5 bar Processing time approx. 2.5 s approx. 2.5 s Size W x D x H 450 x 490 x x 500 x kg 54 kg Options special blade fixture (profile blade, V-radius blade), special fixing device for stranded wires, shortened insertion length, monitoring of entry, feed equipped with selection unit, control of crimping force, interface on ordering In order to precisely determine the required conversion tool, you will need the exact specifications for both the wire-end ferrules being processed and the conductors being processed. Ferrules see chapter J Detailed quotation available on request The machine is set up using sample contacts to suit the user s requirements. For this we need the name of the manufacturer, the type designation and the cross-sections of the contacts. Detailed quotation available on request I.8

155 Contents Accessories Accessories Accessories Introduction J.2 Wire end ferrules with plastic collar J.4 Twin-wire end ferrules with plastic collar J.10 Wire end ferrules for short-circuit and earth-fault-proof cables J.13 Wire end ferrules with plastic collar, special sizes J.14 Wire end ferrules without plastic collar J.15 Assortment of wire end ferrules J.16 Insulated cable connectors, PVC, with conical cable entry J.18 J J.1

156 Introduction Accessories Accessories Weidmüller stocks a comprehensive range of wire end ferrules and insulated cable lugs for iediate supply. Wire end ferrules Wire end ferrules ensure the long-term quality of electrical connections. Another advantage is their usefulness during installation. The wide range of products embraces wire end ferrules with or without plastic collars and twin wire end ferrules in all the colours normally required by users. J Insulated cable lugs Insulated cable lugs ensure the long-term quality of electrical connections. Most of the products in the range (apart from the butt connectors) have a conical inlet. This guarantees optimum entry of the conductor as the strands are automatically centred. J.2

157 Introduction Tools Tools for insulated cable lugs Tool Type of contact Order No CTI l l l CTI 6 G l l l HTI l l Station red blue yellow Accessories Crimping tools for ferrules PZ 1.5 stripax PZ 3 PZ 4 PZ 6 PZ 6 HEX PZ 6/5 PZ 16 PZ 50 plus 2.5 roto Order No Ferrule 2 H 0.14 l l l H 0.25 l l l l H 0.34 l l l l H 0.5 l l 1 l l l l l H 0.75 l l 1 l l l l l H 1.0 l l 1 l l l l l H 1.5 l l 1 l l l l l H 2.5 l 1 l l l l l H 4.0 l l l l l H 6.0 l l l l l H 10.0 l H 16.0 l H 25.0 l H 35.0 l H 50.0 l l 1 = ferrules in strip form only Twin wire end ferrules are to be crimped according to the following table: Tool Ferrules Order No. H 0.5 H 0.75 H 1.0 H 1.5 H 2.5 H 4.0 H 6.0 H 10.0 H 16.0 PZ l l PZ l l l l l PZ l l l l l PZ 6 roto l l l l l l PZ 6/ l l l l l Station PZ ZH l l l J J.3

158 Wire end ferrules with plastic collar Accessories J ø D1 S1 L2 L1 Weidmüller colour code S2 ø D2 Polypropylene conical cable entry Heat-resistant up to 105 C Cable entry made from a not readily flaable material on request For conductors from 0.14 to (AWG MCM) Tin-plated copper Dimensional tolerances to DIN part 4 packed loose Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour Qty. Order No. H0.25/ l light blue H0.25/ l light blue H0.34/ l turquoise H0.34/ l turquoise H0.5/ l orange H0.5/ l orange H0.5/ l orange H0.75/ m white H0.75/ m white H0.75/ m white H0.75/ m white H1.0/ l yellow H1.0/ l yellow H1.0/ l yellow H1.0/ l yellow H1.5/ l red H1.5/ l red H1.5/ l red H2.5/14D l blue H2.5/18D l blue H2.5/24D l blue H4.0/17D l grey H4.0/20D l grey H4.0/26D l grey H6.0/ l black H6.0/ l black H10.0/ l ivory H10.0/ l ivory H16.0/ l green H16.0/ l green H25.0/ l brown H25.0/ l brown H35.0/ l beige H35.0/ l beige H50.0/ l olive green H70.0/ / l yellow H95.0/ / l red H120.0/ / l blue H150.0/ MCM l yellow Weidmüller colour code in multipack bag Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour Qty. Order No. H0.14/ l grey H0.14/ l grey H0.25/ light blue H0.25/ light blue H0.34/ l turquoise H0.34/ l turquoise H0.5/ l orange H0.5/ l orange H0.5/ l orange H0.75/ m white H0.75/ m white H0.75/ m white H0.75/ m white H1.0/ l yellow H1.0/ l yellow H1.0/ l yellow H1.0/ l yellow H1.5/ l red H1.5/ l red H2.5/ l blue H4.0/ l grey J.4

159 Wire end ferrules with plastic collar ø D1 S1 L2 L1 Weidmüller colour code S2 ø D2 Polypropylene conical cable entry Heat-resistant up to 105 C Cable entry made from a not readily flaable material on request For conductors from 0.5 to (AWG 22-14) Tin-plated copper Dimensional tolerances to DIN part 4 Strip of wire end ferrules Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour Qty. Order No. H0.5/ l orange H0.75/ m white H1.0/ l yellow H1.5/ l red H2.5/14D l blue Accessories Weidmüller colour code Reel of wire end ferrules Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour Qty. Order No. H0.34/ l turquoise H0.5/ l orange H0.75/ m white H1.0/ l yellow H1.5/ l red H2.5/14D l blue J J.5

160 Wire end ferrules with plastic collar Accessories J ø D1 S1 L2 L1 DIN colour code S2 ø D2 Polypropylene conical cable entry Heat-resistant up to 105 C Cable entry made from a not readily flaable material on request For conductors from 0.5 to 50 2 (AWG 20-1) Tin-plated copper Dimensional tolerances to DIN part 4 packed loose Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour VG* Qty. Order No. H0.5/12D m white T 20A 001 A H0.5/14D m white T 20A 002 A H0.5/16D m white T 20A 003 A H0.75/12D l grey T 20A 004 A H0.75/14D l grey T 20A 005 A H0.75/16D l grey T 20A 006 A H0.75/18D l grey T 20A 007 A H1.0/12D l red T 20A 008 A H1.0/14D l red T 20A 009 A H1.0/16D l red T 20A 010 A H1.0/18D l red T 20A 011 A H1.5/14D l black T 20A 012 A H1.5/16D l black T 20A 013 A H1.5/18D l black T 20A 014 A H1.5/24D l black T 20A 015 A H2.5/14D l blue T 20A 016 A H2.5/18D l blue T 20A 017 A H2.5/24D l blue T 20A 018 A H4.0/17D l grey T 20A 019 A H4.0/20D l grey T 20A 020 A H4.0/26D l grey T 20A 021 A H6.0/20D l yellow T 20A 022 A H6.0/26D l yellow T 20A 023 A H10.0/22D l red T 20A 024 A H10.0/28D l red T 20A 025 A H16.0/24D l blue T 20A 026 A H16.0/28D l blue T 20A 027 A H25.0/30D l yellow T 20A 028 A H25.0/36D l yellow T 20A 030 A H35.0/30D l red T 20A 032 A H35.0/30D l red T 20A 031 A H35.0/39D l red T 20A 033 A H50.0/36D l blue T 20A 034 A H50.0/40D l blue T 20A 035 A DIN colour code in multipack bag Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour VG* Qty. Order No. H0.5/14D m white T 20A 002 A H0.75/14D l grey T 20A 005 A H1.0/14D l red T 20A 009 A H1.5/14D l black T 20A 012 A H2.5/ l blue T 20A 016 A H4.0/ l grey 019 A DIN colour code Strip of wire end ferrules Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour Qty. Order No. H0.5/14D m white T 20A 002 A H0.75/14D l grey T 20A 005 A H1.0/14D l red T 20A 009 A H1.5/14D l black T 20A 012 A H2.5/14D l blue T 20A 016 A VG* = Military designation according to VG J.6

161 Wire end ferrules with plastic collar ø D1 S1 L2 L1 DIN colour code S2 ø D2 Polypropylene conical cable entry Heat-resistant up to 105 C Cable entry made from a not readily flaable material on request For conductors from 0.5 to (AWG 20-14) Tin-plated copper Dimensional tolerances to DIN part 4 Reel of wire end ferrules Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour VG* Qty. Order No. H0.5/14D m white H0.75/ l grey H1.0/14D l red H1.5/14D l black H2.5/14D l blue Accessories J J.7

162 Wire end ferrules with plastic collar Accessories ø D1 S1 L2 L1 other colour code S2 ø D2 Polypropylene conical cable entry Heat-resistant up to 105 C Cable entry made from a not readily flaable material on request For conductors from 0.14 to 25 2 (AWG 26-3) Tin-plated copper Dimensional tolerances to DIN part 4 packed loose Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour Qty. Order No. H0.25/10T l yellow H0.25/12T l yellow H0.5/12D m white H0.5/14D m white H0.5/16D m white H0.75/12T l light blue H0.75/ l light blue H0.75/16T l light blue H0.75/18T l light blue H1.0/12D l red H1.0/14D l red H1.0/16D l red H1.0/18D l red H1.5/14D l black H1.5/16D l black H1.5/18D l black H1.5/24D l black H2.5/14T l grey H2.5/18T l grey H2.5/24T l grey H4.0/17T l orange H4.0/20T l orange H4.0/26T l orange H6.0/20T l green H6.0/26T l green H10.0/22T l brown H10.0/28T l brown H16.0/24T m white H16.0/28T m white H25.0/30T l black H25.0/36T l black J other colour code in multipack bag Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour Qty. Order No. H0.14/10T l brown H0.25/10T l yellow H0.25/12T l yellow H0.5/14D m white H0.75/14T l light blue H1.0/14D l red H1.5/14D l black H1.5/24D l black H2.5/14T l grey H4.0/17T l orange other colour code Strip of wire end ferrules Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour Qty. Order No. H0.5/14D m white H0.75/14T l light blue H1.0/14D l red H1.5/14D l black H2.5/14T l grey J.8

163 Wire end ferrules with plastic collar ø D1 S1 L2 L1 other colour code S2 ø D2 Polypropylene conical cable entry Heat-resistant up to 105 C Cable entry made from a not readily flaable material on request For conductors from 0.5 to (AWG 20-14) Tin-plated copper Dimensional tolerances to DIN part 4 Reel of wire end ferrules Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour Qty. Order No. H0.5/14D m white H0.75/14T l light blue H1.0/14D l red H1.5/14D l black H2.5/14T l grey Accessories J J.9

164 Twin-wire end ferrules with plastic collar Accessories A B D1 S1 L2 L1 Weidmüller colour code S2 Polypropylene conical cable entry Heat-resistant up to 105 C Cable entry made from a not readily flaable material on request For conductors from 2 No. 0.5 to 2 No (2 No. AWG 20 to 2 No. AWG 6) Tin-plated copper Dimensional tolerances to DIN part 4 packed loose Type ø 2 AWG L1 L2 D1 S1 S2 A B Stripping length Colour Qty. Order No. H0.5/ l orange H0.5/ l orange H0.5/ l orange H0.75/ m white H0.75/ m white H0.75/19S m white H0.75/ m white H1.0/ l yellow H1.0/15S l yellow H1.0/ l yellow H1.0/ l yellow H1.5/ l red H1.5/ l red H1.5/ l red H2.5/18.5D l blue H2.5/20.5D l blue H2.5/26.5D l blue H4.0/22D l grey H4.0/28D l grey H6.0/ l black H6.0/ l black H10.0/24S l ivory H10.0/ l ivory H10.0/ l ivory H10.0/30S l ivory H16.0/ l green H16.0/ l green J Weidmüller colour code in multipack bag Type ø 2 AWG L1 L2 D1 S1 S2 A B Stripping length Colour Qty. Order No. H0.5/ l orange H0.75/ m white H0.75/ m white H1.0/ l yellow H1.0/15S l yellow H1.0/ l yellow H1.5/ l red H1.5/ l red H2.5/18.5D l blue H2.5/20.5D l blue H4.0/22D l grey H6.0/ l black H10.0/ l ivory J.10

165 Twin-wire end ferrules with plastic collar A B D1 S1 DIN colour code L2 L1 S2 Polypropylene conical cable entry Heat-resistant up to 105 C Cable entry made from a not readily flaable material on request For conductors from 2 No. 0.5 to 2 No (2 No. AWG 20 to 2 No. AWG 6) Tin-plated copper Dimensional tolerances to DIN part 4 packed loose Type ø 2 AWG L1 L2 D1 S1 S2 A B Stripping length Colour Qty. Order No. H0.5/15D m white H0.5/16.5D m white H0.5/18.4D m white H0.75/15D l grey H0.75/17D l grey H0.75/19DS l grey H0.75/24.5D l grey H1.0/15D l red H1.0/20D l red H1.0/25.6D l red H1.5/16D l black H1.5/20D l black H1.5/25.6D l black H2.5/18.5D l blue H2.5/20.5D l blue H2.5/26.5D l blue H4.0/22D l grey H4.0/28D l grey H6.0/25D l yellow H6.0/29D l yellow H10.0/24DS l red H10.0/26D l red H10.0/30D l red H10.0/30DS l red H16.0/29D l blue H16.0/38D l blue Accessories DIN colour code in multipack bag Type ø 2 AWG L1 L2 D1 S1 S2 A B Stripping length Colour Qty. Order No. H0.5/15D m white H0.75/15D l grey H0.75/17D l grey H1.0/15D l red H1.0/20D l red H1.5/16D l black H1.5/20D l black H2.5/18.5D l blue H2.5/20.5D l blue H4.0/22D l grey H6.0/25D l yellow H10.0/26D l red J J.11

166 Twin-wire end ferrules with plastic collar Accessories A B D1 S1 L2 other colour code L1 S2 Polypropylene conical cable entry Heat-resistant up to 105 C Cable entry made from a not readily flaable material on request For conductors from 2 No. 0.5 to 2 No (2 No. AWG 20 to 2 No. AWG 6) Tin-plated copper Dimensional tolerances to DIN part 4 packed loose Type ø 2 AWG L1 L2 D1 S1 S2 A B Stripping length Colour Qty. Order No. H0.5/ l orange H0.5/ l orange H0.5/ l orange H0.75/15T l light blue H0.75/17T l light blue H0.75/19TS l light blue H0.75/24.5T l light blue H1.0/15D l red H1.0/20D l red H1.0/25.6D l red H1.5/16D l black H1.5/20D l black H1.5/25.6D l black H2.5/18.5T l grey H2.5/20.5T l grey H2.5/26.5T l grey H4.0/22T l orange H4.0/28T l orange H6.0/25T l green H6.0/29T l green H10.0/26T l brown H10.0/30T l brown H16.0/19T m white H16.0/38T m white J other colour code in multipack bag Type ø 2 AWG L1 L2 D1 S1 S2 A B Stripping length Colour Qty. Order No. H0.75/17T l light blue H1.0/15D l red H1.0/20D l red H1.5/16D l black H1.5/20D l black H2.5/18.5T l grey H2.5/ l grey H4.0/22T l orange H6.0/25T l green H10.0/26T l brown J.12

167 Wire end ferrules for short-circuit and earth-fault-proof cables ø D1 S1 L2 L1 Weidmüller colour code S2 ø D2 Polypropylene conical cable entry Heat-resistant up to 105 C Cable entry made from a not readily flaable material on request For conductors from 1.5 to 16 2 (AWG 16-6) Tin-plated copper Dimensional tolerances to DIN part 4 packed loose Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour Qty. Order No. H1.5/24 XS l black H2.5/24 XS l blue Accessories Weidmüller colour code in multipack bag Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour Qty. Order No. H1.5/17.5X l black H1.5/19.5X l black H2.5/17.5X l blue H2.5/21.5X l blue H4.0/19.5X l grey H6.0/23.0X l yellow H10.0/24.5X l red H16.0/25.5X l blue J J.13

168 Wire end ferrules with plastic collar, special sizes Accessories ø D1 S1 L2 L1 Weidmüller colour code S2 ø D2 Polypropylene conical cable entry Heat-resistant up to 105 C Cable entry made from a not readily flaable material on request For conductors from 0.5 to (AWG 20-14) Tin-plated copper Dimensional tolerances to DIN part 4 packed loose Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour Qty. Order No. H0.34/11S l turquoise H0.5/14S l orange H0.5/14DS m white H0.5/16DS m white H0.5/16S l orange H0.75/14S m white H0.75/14DS GR m white H0.75/14TS l light blue H0.75/15S W m white H1.0/14S l yellow H1.0/14DS l red H1.5/12S l red H1.5/14S l red H1.5/14DS l black H2.5/12DS l blue H2.5/12TS l grey H2.5/14S l blue H2.5/14TS l grey H2.5/16DS l blue H4.0/20D l grey H10.0/ l ivory Weidmüller colour code in multipack bag Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour Qty. Order No. H0.75/14S m white H1.0/14S l yellow H1.5/14DS l black H1.5/14S l red J J.14

169 Wire end ferrules without plastic collar For conductors (AWG MCM) Material: tin-plated copper Dimensional tolerances to DIN part 1 without plastic collar packed loose Type ø 2 AWG L1 L2 D1 D2 S1 S2 Stripping length Colour Qty. Order No. H0.25/ H0.5/ H0.5/ H0.75/ H0.75/ H1.0/ H1.0/ H1.5/ H1.5/ H1.5/ H1.5/ H2.5/ H2.5/ H2.5/ H2.5/ H4.0/ H4.0/ H4.0/ H4.0/ H6.0/ H6.0/ H6.0/ H6.0/ H10.0/ H10.0/ H10.0/ H16.0/ H16.0/ H16.0/ H16.0/ H16.0/ H25.0/ H25.0/ H25.0/ H25.0/ H35.0/ H35.0/ H35.0/ H35.0/ H50.0/ H50.0/ H50.0/ H70.0/ / H70.0/ / H95.0/ / H95.0/ / H120.0/ / H150.0/ MCM H185.0/ MCM Accessories J J.15

170 Assortment of wire end ferrules ² ² ZH ² Accessories Box filled with wire end ferrules with plastic collar: in Weidmüller colour code Box filled with wire end ferrules with plastic collar: in Weidmüller colour code DIN colour code Box filled with twin wire-end ferrules with plastic collars: in Weidmüller colour code Assembly Assembly Assembly J Type Piece H0.75/14 30 H0.5/14 30 H0.14/10 30 H0.25/10 30 H0.34/10 30 Type Piece H1.0/ H1.5/ H0.5/14 50 H0.75/ H2.5/14 50 Type Piece H0.5/15 50 H0.75/15 50 H1.0/15 50 H1.5/16 50 H2.5/ Diameter / Height 92 / g Diameter / Height 92 / g Diameter / Height 92 / g Colour code Type Order No. Weidmüller H-BOX 0,14-0,75QMM Colour code Type Order No. Weidmüller H-BOX 0,5-2,5QMM DIN H-BOX 0,5-2,5QMM DIN Colour code Type Order No. Weidmüller ZH-BOX 0,5-2,5QMM J.16

171 Assortment of wire end ferrules ² Empty box Accessories Box filled with wire-end ferrules with plastic collars: in Weidmüller colour code DIN colour code Empty box for wire-end ferrules with 4 dividers 5 dividers 5 coloured inserts Assembly Type Piece H6.0/20 20 H10.0/22 20 H16.0/24 10 H4,0/17 50 J Diameter / Height 92 / g Diameter / Height 92 / 40 Colour code Type Order No. Weidmüller H-BOX 4,0-16,0QMM DIN H-BOX 4,0-16,0QMM DIN Colour code Type Order No. Empty box EMPTY BOX 4 DIVERS Empty box EMPTY BOX 5 INSERTS Empty box EMPTY BOX 5 DIVERS J.17