Rittal RiLine60. The fascinating 60 mm system of the future assembly-friendly, time-saving, individual and modular. including.

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1 Rittal RiLine60 including innovations 2007 The fascinating 60 system of the future assembly-friendly, time-saving, individual and modular R

2 Rittal RiLine60 perfection in a 60 system Time-saving assembly, versatile applications and individual modularity are the winning features of the new Rittal RiLine60 busbar system. The Rittal system success story continues. Innovative products combined with contemporary design and outstanding safety technology. 2 Rittal RiLine60

3 Rittal RiLine60 busbar systems from page 4 Flat bar systems up to 800 A 3-pole pole (UL 508) pole Rittal PLS busbar systems up to 800 A/1600 A 3-pole pole (UL 508) pole Connection systems from page 14 Connection adaptor 3-pole pole Connection clamps/system covers Component adaptors from page 18 OM adaptors 32 A/65 A with tension spring clamp... 22/23 25 A (Premium adaptor) A/32 A/40 A/65 A with connection cables... 24/25 OT adaptors 32 A/65 A with tension spring clamp A (Premium adaptor) A/32 A/65 A with connection cables OM supports (without contact system) OT supports (without contact system) Component adaptors 100 A Circuit-breaker component adaptors 125 A/160 A/250 A/630 A... 32/33 Circuit-breaker component adaptors 160 A/250 A (4-pole) Multi-functional component adaptors from page A/25 A... 35/36 40 A Fuse components from page 38 Bus-mounting fuse bases NH fused isolators, size NH on-load isolators, size NH bus-mounting on-load isolators, size 00 to size from page 55 Busbars and accessories Laminated copper bars and accessories... 65/66 Technical details from page 67 Short-circuit resistance diagrams Rated currents of busbars Busbar systems UL Allocation of switchgear NH devices Laminated copper bars List of model numbers Index Rittal RiLine60 3

4 Rittal RiLine60 Time-saving and individual For individual configuration, tailored to the latest switchgear concepts: New, uniform system base with five lines up to 1600 A New base tray system with an ingenious dual function: All-round encapsulation for uninterrupted contact hazard protection Innovative attachment of component adaptors User-friendly range of busbar connection adaptors New component adaptor for motor starters up to 65 A Innovative in terms of modularity, component configuration and connection system Rapid, predominantly screwless assembly High level of security, thanks to the support frame system: The busbars are always covered for contact hazard protection Flexible servicing with the system operational, thanks to a connector and modular support frame system for motor circuits New circuit-breaker adaptor for MCCB up to 630 A 1. Simply insert the bars from the front, secure and it s done! The integral slide adapts automatically to the respective bar width. The mounting surface (top edge of the busbar) to the mounting level is identical for all installed bar crosssections. 4 Rittal RiLine60

5 Simply insert the bars from above, secure, and it's done! This is how quickly you can mount eight flat copper crosssections in one support, with no need for any inserts! The new base tray has an ingenious dual function: Contact hazard protection and mounting rail for the new OT adaptors. The innovative separation of component adaptor and support frame in conjunction with connection using connector bushes ensures easier assembly and servicing The metal-reinforced base tray affords perfect protection to the mounting level, while at the same time providing the attachment basis for component adaptors with location system (OT adaptors). Locate from above, and snap into position from below and that s it! There is no need to change the contact feet to 5 or 10 busbar thickness. Configure the removable support frame with the chosen motor starter combination, and prepare the wiring of the main and auxiliary contacts using connectors. This makes the final stage of assembly or replacement unbeatably simple and fast. Snap the populated support frame into the component adaptor and latch, insert the prepared connectors and it s done! This allows servicing to be carried out whilst the system is operational, because even with the device removed, there is still complete contact hazard protection from the live busbars. Rittal RiLine60 5

6 Simply insert the bars and it s done! Busbar support for flat bars with integral crosssection adaptation Height compensation with 5 bars is achieved via slides. An integral locating block automatically adapts to widths of 15, 20, 25 or 30. No other accessory required. Busbar supports are available with mounting holes on the outside or inside. For flat copper and Rittal PLS section Perfect contact hazard protection, thanks to all-round encapsulation From now on, even with flat bar systems, the base tray, cover section and end cover form the ideal unit for optimum contact hazard protection. Component adaptors simply clip onto the base tray The new dual-purpose base tray: Contact hazard protection and punched rail for the Rittal RiLine60 component adaptor with location system (OT adaptors). Rittal RiLine60

7 New, innovative mounting benefits: The bars in rectangular and Rittal PLS format are simply inserted into the respective support. The system configuration, comprised of the support, base tray and busbars, creates new safety and functional units with identical system dimensions. Rittal PLS busbar support in a new functional design By inserting the bars and securing with a new locking system, assembly becomes much faster and easier. The tried-and-tested stepping of the Rittal PLS special busbar sections 800 A and 1600 A has been preserved, as has the unrestricted top-mountability of the PLS busbar support with power distribution components. Free positioning of the support makes planning easier, offers greater stability where necessary, and utilises the space more effectively. For flat copper and Rittal PLS section Versatile busbar connection adaptor Integral busbar connection adaptor line with a revolutionary design and impressive connection properties: Variants up to 800 A with handling-friendly box terminal for direct connection of round conductors. Variants available with feed-through function. Short circuit-protected, shielded routing of the contact tracks. Modern enclosure design with protection category IP 2X and unique slide latching of the cover. Rittal RiLine60

8 Rittal RiLine60 busbar systems 800 A (60 ) Busbar supports (3-pole) Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Short-circuit protection diagram, see page 68. Technical information for the calculation of rated currents, see page With attachment holes on the outside 2 With attachment holes on the inside Design Packs of 1 With external attachment 2 Internal attachment Page Number of poles 3-pole 3-pole Bar centre distance For busbars E-Cu Tightening torque Assembly screw (M5 x 16) Cover attachment 12 x 5/10 1), 15 x 5 30 x Nm 1 3 Nm 3 5 Nm 1 3 Nm End covers for contact hazard protection on the sides Spacers for SV / ) If 12 x 5/10 busbars are used, the spacer SV is additionally required. Busbars E-Cu To DIN EN Length: 2400 /bar. Dimensions Packs of Page 12 x x x x x x x x 5 1) ) 30 x 10 1) ) Busbar cover section (length 1 m/each) Busbar connector for E-Cu 4 12 x 5 15 x 10 (single connection) x 5 30 x 10 (single connection) x 5 30 x 10 (bayed connection) 3) ) Other busbar lengths, see page 63. 2) Tin-plated version available on request. 3) From enclosure to enclosure. Busbar connection adaptor Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60

9 Rittal RiLine60 busbar systems 800 A (60 ) System components (3-pole) 1 Base tray For rear contact hazard protection of the flat bar assembly. Cover section 2 May be cut to length as required; for clip-on mounting to the base tray. 1 2 Length (L) Packs of Length (L) Packs of Base tray and cover section Thermally modified hard PVC. Continuous operating temperature max. 91 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Note: If the cover section is mounted from the front, the support panel (SV ) is needed for stability. Base tray infill For rear contact hazard protection when connecting the busbars from enclosure to enclosure. Packs of Thermally modified hard PVC. Continuous operating temperature max. 91 C. Fire protection corresponding to UL 94-V0. Supply includes: Assembly parts. Colour: RAL 7035 Base tray reinforcement For clipping into the base tray. Required when using OT adaptors or supports, see page 26/27 and 29. Length (L) Packs of Aluminium Note: Self-tapping screws (Model No. SZ ) for attaching the base tray reinforcement to the mounting level, see Rittal main catalogue. Support panel for cover section To prevent side access to the cover section. The support panel also provides additional stability. Packs of Polyamide (PA 6.6). Continuous operating temperature max. 105 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Busbar connection adaptor Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60 9

10 Rittal RiLine60 busbar systems 800/1600 A (60 ) PLS busbar supports (3-pole) Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Short-circuit protection diagram, see page 68. Technical information for the calculation of rated currents, see page Rittal PLS Rittal PLS 1600 For Rittal system Packs of 1 PLS PLS 1600 Number of poles 3-pole 3-pole Bar centre distance Tightening torque Assembly screw (M6 x 20) Busbar anti-slip guard 3 5 Nm 0.7 Nm 3 5 Nm 0.7 Nm End covers for contact hazard protection on the sides PLS special busbars made from E-Cu For Rittal system Packs of PLS 800 PLS 1600 Page Cross-section Bar thickness 5 10 Length For enclosure width ) ) ) ) ) ) ) ) ) ) ) ) 2400 variable ) ) 4 PLS busbar connector (single connection) PLS busbar connector (bayed connection) 3) PLS expansion connectors 4) ) For Rittal TS 8/ES enclosure systems. 2) To order tin-plated version, please add extension.2x0 to the Model No. Delivery times available on request. 3) From enclosure to enclosure. 4) Two PLS rail connectors (single connection) are required to fit one expansion connector. Busbar connection adaptor Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60

11 Rittal RiLine60 busbar systems 800/1600 A (60 ) System components (3-pole) Base tray For rear contact hazard protection of the PLS busbar assembly. Length (L) Packs of For system PLS 800 PLS Height (H) Cover section 2 May be cut to length individually, for clip-on mounting to the base tray for PLS system 800 A and 1600 A. Length (L) Packs of Base tray and cover section Thermally modified hard PVC. Continuous operating temperature max. 91 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Note: If the cover section is mounted from the front, the support panel (SV ) is needed for stability. Base tray infill For rear contact hazard protection when connecting the busbars from enclosure to enclosure. Thermally modified hard PVC. Continuous operating temperature max. 91 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 For system Supply includes: Assembly parts. Height (H) Packs of PLS PLS Base tray reinforcement For clipping into the base tray. Required when using OT adaptors or supports, see page 26/27 and 29. Aluminium Note: Self-tapping screws (Model No. SZ ) for attaching the base tray reinforcement to the mounting level, see Rittal main catalogue. Length (L) Packs of For system PLS 800 PLS Support panel for cover section To prevent side access to the cover section. The support panel also provides additional stability. Packs of Polyamide (PA 6.6). Continuous operating temperature max. 105 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Busbar connection adaptor Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60 11

12 Rittal RiLine60 busbar systems UL 508 (60 ) Busbar supports for feeder circuits 700 A (3-pole) 2 1 Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Short-circuit protection diagram, see page 70. Note: Data given in accordance with UL may deviate from IEC data, see page With attachment holes on the inside Design Packs of 1 Internal attachment Page Number of poles 3-pole Bar centre distance 60 For busbars E-Cu 15 x 5 30 x 10 Tightening torque Assembly screw (M5 x 16) Cover attachment 3 5 Nm 1 3 Nm End covers for contact hazard protection on the sides Base tray 9 Cover section 9 Base tray infill 9 Base tray reinforcement 9 Support panel 9 Busbars E-Cu To DIN EN Length: 2400 /bar. Dimensions Rated current max. A Packs of Page 15 x x x x x x ) 30 x ) Busbar cover section (length 1 m/each) ) Tin-plated version available on request. Connection adaptor Page 14/15 OM/OT adaptors Page 24/25, 27 OM/OT supports Page 28/29 Component adaptors Page 32/33 12 Rittal RiLine60

13 Rittal RiLine60 busbar systems UL 508 (60 ) PLS busbar supports for feeder circuits 700/1400 A (3-pole) Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Short-circuit protection diagram, see page 70. Note: Data given in accordance with UL may deviate from IEC data, see page Rittal PLS Rittal PLS 1600 For Rittal system Packs of 1 PLS PLS 1600 Page Number of poles 3-pole 3-pole Bar centre distance Tightening torque Assembly screw (M6 x 20) Busbar anti-slip guard 3 5 Nm 0.7 Nm 3 5 Nm 0.7 Nm End covers for contact hazard protection on the sides Base tray 11 Cover section 11 Base tray infill 11 Base tray reinforcement 11 Support panel 11 PLS special busbars made from E-Cu For Rittal system Packs of PLS 800 PLS 1600 Rated current max. 700 A 1400 A Cross-section Bar thickness 5 10 Length For enclosure width ) ) ) ) ) ) ) ) ) ) ) ) 2400 variable ) ) 1) For Rittal TS 8/ES enclosure systems. 2) To order tin-plated version, please add extension.2x0 to the Model No. Delivery times available on request. Connection adaptor Page 14/15 OM/OT adaptors Page 24/25, 27 OM/OT supports Page 28/29 Component adaptors Page 32/33 Rittal RiLine60 13

14 Rittal RiLine60 busbar systems 800/1600 A (60 ) Busbar connection adaptor (3-pole) Punched section Polyamid (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Cover ABS, fire protection corresponding to UL 94-V0. Colour: RAL 7035 Supply includes: Cover. Note: The technical data given in the tables may vary for UL applications, see page Design (3-pole) Packs of Page Rated current up to 63 A 125 A 250 A 800 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ Connection of round conductors Fine wire with wire end ferrule Multi-wire Solid Clamping area for laminated copper bars 10 x x x 20 Tightening torque Assembly screw Terminal screw 2 Nm 2.5 Nm 2 Nm 2 3 Nm 4 6 Nm 12 Nm 6 Nm Nm For bar thickness 5/10 5/10 5/10 5/10 Outlet top/bottom ) ) Outlet at top Outlet at bottom Laminated copper bars 65 1) Not suitable for UL applications. Busbar systems Page 8 13 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60

15 Rittal RiLine60 busbar systems 800/1600 A (60 ) Busbar connection adaptor (3-pole) Punched section SV Fibreglass-reinforced, thermoplastic polyester (PBT). Continuous operating temperature max. 140 C. Fire protection corresponding to UL 94-V0. SV /.320 Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Cover ABS, fire protection corresponding to UL 94-V0. Colour: RAL 7035 Supply includes: Cover. Note: The technical data given in the tables may vary for UL applications, see page 74. SV When connecting round conductors with ring terminal, the terminal clamps fitted as standard in the busbar connection adaptors must be replaced with screws and/or bolts M10. 3 Version (3 x 1-pole) Packs of Page Rated current up to 600 A 800 A 1600 A Rated operating voltage 690 V~ 690 V~ 690 V~ Outlet top/bottom top/bottom top/bottom Connection of round conductors Fine wire with wire end ferrule Multi-wire Clamping area for laminated copper bars For 5 bar thickness For 10 bar thickness Tightening torque Assembly screw Terminal screw x x Nm 15 Nm x x Nm 65 x x Nm For bar thickness 5/10 5/10 5/10 1 set ) Laminated copper bars 65 1) Not suitable for UL applications. Busbar systems Page 8 13 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60 15

16 Rittal RiLine60 busbar systems 800/1600 A (60 ) Connection clamps/system covers B 1 Conductor connection clamps B H 22 For bar thickness Connection of round conductors 1) 2 Clamping area for laminated copper bars Tightening torque Nm Width (B) Height (H) min. max. Packs of Model No. SV x x x x x x x x ) Wire end ferrules should be used with fine wire conductors. Sheet steel, zinc-plated, passivated (SV SV ), brass (SV /SV ). : Laminated copper bars, see page Plate clamp For busbars 12 x 5 30 x 10. Clamping area for laminated copper bars: 34 x 10. Tightening torque: 6 8 Nm. 2 Packs of Sheet steel, zinc-plated, passivated : Laminated copper bars, see page 65. B H System covers For conductor connection clamps and plate clamps. 3 Width (B) Height (H) Packs of ABS. Continuous operating temperature max. 80 C. Fire protection corresponding to UL 94-V0. Note: Only suitable for use with systems without a base tray. Busbar systems Page 8 13 Busbar connection adaptors Page 14/15 OM/OT adaptors Page OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60

17 Notes Rittal RiLine60 17

18 Component adaptor with innovative modularity Multi-functional, thanks to platform technology The component adaptors are available in a choice of two mounting systems. Both systems have an identical platform technology for device assembly: The width variability, mechanical construction of motor circuit-breaker and motor starter combinations and their connection techniques are identical for both systems. This makes for easier stock holding, system assembly and servicing. 18 Rittal RiLine60

19 Component adaptors for motor starter combinations and universal applications with individual connection technology, 45 and 55 wide. The separation into modules (adaptor section and removable support frame) offers assembly benefits. Variant 1: OneMove (OM adaptor, see page 22 25) Snap-on mounting the traditional attachment system with brand new options Traditional variant with snap-on mounting onto the busbars. With metal-reinforced combination feet for 5 and 10 bar thickness. Suitable for universal use, even without a base tray. Accessibly positioned unlatching device operated in the direction of withdrawal. Variant 2: OneTurn (OT adaptor, see page 26 27) Base tray attachment ingeniously simple, fast and safe Innovative location system on the base tray section with fitted metal reinforcement. Time-saving mounting directly onto the Rittal RiLine60 system range. The OT adaptors are attached and contacted independently from the form and cross-section of the busbars. Minimal assembly force, thanks to generous leverage. Perfect all-round protection with base tray and OT adaptor. Assembly instruction: Maximum support spacing 300, bar thickness 10, may only be mounted in conjunction with base tray reinforcement. Rittal RiLine60 19

20 Efficiency redefined Modular assembly OM/OT adaptors and OM/OT supports (without contact system) are bayable as required in the base widths 45 and 55. For side auxiliary switches and expansion modules, there is a 10 extension piece available which may be bayed on both sides as often as required. A channel integrated into the extension pieces aids the optimum routing of control cables. Bayed using connection pins from the front. In this way, retrospective creation of a module is easily achieved. Multifunctional component connection Each of the three techniques for component connection accoodates particular requirements: Classic Adaptor with connection cables AWG 12 (up to 25 A), AWG 10 (up to 32 A), AWG 8 (up to 40 A) or AWG 6 (up to 65 A) fitted as standard. Flexible Adaptor with tension spring clamp up to 6 2 (32 A) or up to 16 2 (65 A). Rapid The Premium version with connector block up to 4 2 (25 A) and outgoing connector bush with sub-unit for 3 phase conductors and 8 auxiliary conductors. 20 Rittal RiLine60

21 New, rational approaches to device configuration: The required widths are quickly and robustly assembled using the baying connection system. Classic, flexible and rapid these three techniques meet all the requirements of device connection. System separation of the adaptor section and support frame means that device configuration is modular, safe and service-friendly. Variable platform technology for equipment assembly Without support frame Slimline, cost-effective configuration of the motor circuit-breaker directly onto the support rail. With support frame Cost-effective, modular configuration of motor starter combinations. Simple equipment preassembly even outside of the enclosure. Minimal downtime for equipment exchanges. Support rail Specially positioned bars on the underside of the support rail provide reliable protection against slipping, even with vertically configured busbar systems. Alternatively, there are also support rails without anti-slip guard for universal applications such as the configuration of circuit-breakers. With PinBlock A small addition with a big effect. The PinBlock simply clips onto the support frame and can be positioned to match the respective motor starter combination by simply sliding, allowing reliable side routing of the contactor. Rittal RiLine60 21

22 Rittal RiLine60 busbar systems 800/1600 A (60 ) OM adaptors 32 A with tension spring clamp/om Premium adaptors 25 A (3-pole) Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis) Note: Overview of market switchgear with allocation of the relevant adaptor, see page Design Packs Premium adaptor of Construction width (B) Length Rated current up to 32 A 32 A 32 A 32 A 25 A 25 A 25 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ Connection of round conductors Support frame 45 x x x x x x 237 With Support frame supports PinBlock Connector outlet 1) 1) 2) Number of support rails, height ) 2 3) 1 Support rail with anti-slip guard 4) For 5/10 bar thickness AWG AWG Cable set for OM adaptor AWG AWG AWG Connection pin Insert strip OM support 45 x x Support frame 56 PinBlock for support frame 57 PinBlock Plus 57 Support rails 59 ST-Combi connector 58 1) Supply includes: Connector with connection facility for 3 main contacts ( ). 2) Supply includes: Sub-unit with connection facility for 3 main contacts ( ) and 8 auxiliary contacts ( ) including connector. 3) The lower support rail with special latch is secured from behind with the support frame loosened. 4) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications. Page Busbar systems Page 8 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60

23 Rittal RiLine60 busbar systems 800/1600 A (60 ) OM adaptors 65 A with tension spring clamp (3-pole) Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis) Note: Overview of market switchgear with allocation of the relevant adaptor, see page Design Packs of Page Construction width (B) Length Rated current up to 65 A 65 A 65 A Rated operating voltage 690 V~ 690 V~ 690 V~ Connection of round conductors With Support frame 55 x x 237 Support frame supports Number of support rails, height ) Support rail with anti-slip guard 2) For 5/10 bar thickness AWG AWG Cable set for OM adaptor AWG AWG AWG Connection pin Insert strip OM support 45 x x Support frame 56 PinBlock for support frame 57 PinBlock Plus 57 Support rails 59 1) The lower support rail with special latch is attached from the rear with the support frame loosened. 2) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications. Busbar systems Page 8 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60 23

24 Rittal RiLine60 busbar systems 800/1600 A (60 ) OM adaptors 25 A/32 A with connection cables (3-pole) Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis) Note: The technical data given in the tables may vary for UL applications, see page 74. Overview of standard coercially available switchgear with allocation of the relevant adaptor, see page 76. Current carrying capacity of the supply cables fitted as standard, see page Design Packs of Page Construction width (B) Length Rated current up to 25 A 25 A 25 A 32 A 32 A 32 A 32 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ Connection cables 1) AWG 12 AWG 12 AWG 12 AWG 10 AWG 10 AWG 10 AWG 10 With Support frame 45 x x x x x x 170 PinBlock Number of support rails, height ) 1 2 2) Support rail with anti-slip guard 3) For 5/10 bar thickness Connection pin Insert strip OM support 45 x x Support frame 56 PinBlock for support frame 57 PinBlock Plus 57 Support rails 59 1) AWG = American Wire Gauges AWG 12 = AWG 10 = ) The lower support rail with special latch is secured from behind with the support frame loosened. 3) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications. Busbar systems Page 8 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60

25 Rittal RiLine60 busbar systems 800/1600 A (60 ) OM adaptors 40 A/65 A with connection cables (3-pole) Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis) Note: The technical data given in the tables may vary for UL applications, see page 74. Overview of standard coercially available switchgear with allocation of the relevant adaptor, see page 76. Current carrying capacity of the supply cables fitted as standard, see page Design Packs of Page Construction width (B) Length Rated current up to 65 A 65 A 65 A 40 A 65 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ Connection cables 1) AWG 6 AWG 6 AWG 6 AWG 8 AWG 6 With Support frame 55 x x 237 Support frame supports Insert strips Number of support rails, ) height Support rail with anti-slip guard 3) For 5/10 bar thickness Connection pin Insert strip OM support 45 x x Support frame 56 PinBlock for support frame 57 PinBlock Plus 57 Support rails 59 1) AWG = American Wire Gauges AWG 8 = AWG 6 = ) The lower support rail with special latch is secured from behind with the support frame loosened. 3) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications. Busbar systems Page 8 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60 25

26 Rittal RiLine60 busbar systems 800/1600 A (60 ) OT adaptors 32 A/65 A with tension spring clamp/ot Premium adaptors 25 A (3-pole) Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis) Note: OT adaptors may only be used with 10 thick busbars or Rittal PLS 800/1600. Maximum support spacing 300. Overview of standard coercially available switchgear with allocation of the relevant adaptor, see page Packs of Premium adaptor Design Construction width (B) Length Rated current up to 32 A 32 A 32 A 32 A 65 A 65 A 65 A 25 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ Connection of round conductors Support frame 45 x x x x x x 237 With PinBlock Connector outlet 1) Number of support rails, height ) 1 Support rail with anti-slip guard 3) For 5/10 bar thickness Also required Base tray 9, 11 Base tray reinforcement 9, 11 AWG AWG Cable set for OT adaptor AWG AWG AWG Connection pin Insert strip OT support 45 x x Support frame 56 PinBlock for support frame 57 PinBlock Plus 57 Support rails 59 ST-Combi connector 58 1) Supply includes: Sub-unit with connection facility for 3 main contacts ( ) and 8 auxiliary contacts ( ) including connector. 2) The lower support rail with special latch is secured from behind with the support frame loosened. 3) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications. Busbar systems Page 8 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60 Page

27 Rittal RiLine60 busbar systems 800/1600 A (60 ) OM adaptors 25 A/32 A/65 A with connection cables (3-pole) Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis) Note: OT adaptors may only be used with 10 thick busbars or Rittal PLS 800/1600. Maximum support spacing 300. The technical data given in the tables may vary for UL applications, see page 74. Overview of standard coercially available switchgear with allocation of the relevant adaptor, see page 78. Current carrying capacity of the supply cables fitted as standard, see page Design Packs of Page Construction width (B) Length Rated current up to 25 A 25 A 25 A 32 A 65 A 65 A 65 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ Connection cables 1) AWG 12 AWG 12 AWG 12 AWG 10 AWG 6 AWG 6 AWG 6 With Support frame 45 x x x x x 237 PinBlock Number of support rails, height ) Support rail with anti-slip guard 3) For 5/10 bar thickness Also required Base tray 9, 11 Base tray reinforcement 9, 11 Connection pin Insert strip OT support 45 x x Support frame 56 PinBlock for support frame 57 PinBlock Plus 57 Support rails 59 1) AWG = American Wire Gauges AWG 12 = AWG 10 = AWG 6 = ) The lower support rail with special latch is secured from behind with the support frame loosened. 3) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications. Busbar systems Page 8 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60 27

28 Rittal RiLine60 busbar systems 800/1600 A (60 ) OM supports without contact system (3-pole) Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis) Note: Suitable for use in UL applications. Design Packs of 1 2 Page Construction width Length Support frame 45 x x 237 With Support frame supports PinBlock Number of support rails, height ) For 5/10 bar thickness Connection pin Insert strip Support frame 56 PinBlock for support frame 57 PinBlock Plus 57 Support rails 59 1) The support rail with special latch is attached from the rear with the support frame loosened. Busbar systems Page 8 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60

29 Rittal RiLine60 busbar systems 800/1600 A (60 ) OT supports without contact system (3-pole) Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis) Note: OT supports may only be used with 10 thick busbars or Rittal PLS 800/1600. Maximum support spacing 300. Suitable for use in UL applications. Design Packs of 1 2 Page Construction width Length With Support frame 45 x x 237 PinBlock Number of support rails, height ) For 5/10 bar thickness Also required Base tray 9, 11 Base tray reinforcement 9, 11 Connection pin Insert strip Support frame 56 PinBlock for support frame 57 PinBlock Plus 57 Support rails 59 1) The support rail with special latch is attached from the rear with the support frame loosened. Busbar systems Page 8 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60 29

30 Innovative adaptation at high outputs Circuit-breaker component adaptor up to 630 A Graduated lines to fit all standard coercial power circuitbreakers (MCCB = Moulded Case Circuit Breaker). Versions are available for cable outlet at the bottom and top. Construction width 72 up to 100 A Construction width 90 up to 125 A/160 A Construction width 105 up to 250 A Construction width 140/190 up to 630 A Universal sliding block attachment system The sliding block system combined with the guide channels makes mounting the power circuit-breakers much easier, by eliminating the time-consuming process of searching for threaded holes. Simple preassembly of the standard sliding blocks on the power circuit-breaker. Assembled by inserting the sliding blocks into the guide channels. Secure positioning of the switchgear thanks to the end stop. 30 Rittal RiLine60

31 Brand new sliding block concept for circuit-breaker adaptors up to 630 A. Mounting of all standard power circuitbreakers is now much simpler and easier: Premount the sliding blocks on the switchgear, slide into the guide channel and secure it s that simple! Convincing connection system User-friendly box terminals for versions 100, 125, 160 and 250 A. Alternatively, may also be connected using threaded bolts. Solid connection with threaded bolts for the version up to 630 A. Positioning of the connection clamps for compact component connection e.g. with special connection bracket or variable connection with round conductors. Short circuit-resistant, fully shielded routing of the contact tracks. Generous cross-section dimensioning for optimum heat dissipation and minimal heat loss. Rittal RiLine60 31

32 Rittal RiLine60 busbar systems 800/1600 A (60 ) Component adaptors 100 A/circuit-breaker component adaptors 125 A, 160 A (3-pole) SV / 2 SV SV SV Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Supply includes Circuit-breaker component adaptor: Terminal cover and sliding blocks for switchgear attachment. Note: The technical data given in the tables may vary for UL applications, see page SV SV Design Packs of 1 Component 2 Circuit-breaker 3 Circuit-breaker adaptor component adaptor component adaptor Construction width Length Rated current up to 100 A 125 A 160 A Rated operating voltage 690 V~ 690 V~ Connection clamp Box terminal Box terminal Connection of round conductors Clamping area for laminated copper bars 10 x x 15.5 Tightening torque Terminal screw Rail attachment Switchgear attachment For switchgear make/model 2 3 Nm 2 Nm 1.5 Nm 12 Nm 4 6 Nm 1.5 Nm ABB MS 497 S2, T1, T2 GE FD Merlin Gerin NS80, NSC100 Moeller Electric PKZ2 1) NZM1 Siemens S3 Telemecanique GV3 1) Universal application 1) For bar thickness 5/10 5/10 Cable outlet at the top 2) ) Cable outlet at the bottom 2) ) Support rail Width 72, height Connection bracket 58 1) Mounting only possible with support rail SV ) Switch outlet or outgoing cable. 3) Not suitable for UL applications. Page Busbar systems Page 8 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60

33 Rittal RiLine60 busbar systems 800/1600 A (60 ) Circuit-breaker component adaptors 250 A/630 A (3-pole) SV SV Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Supply includes: Terminal cover and sliding blocks for switchgear attachment. Note: The technical data given in the tables may vary for UL applications, see page SV SV Design Packs of 1 2 Page Construction width Length Rated current up to 250 A 630 A Rated operating voltage 690 V~ 690 V~ Connection clamp Box terminal Screw terminal M10 Connection of round conductors max ) Clamping area for laminated copper bars 18.5 x x 10 Tightening torque Terminal screw Rail attachment Switchgear attachment For switchgear make/model 12 Nm 4 6 Nm 1.5 Nm Nm Nm 2.5 Nm ABB S3, T3, T4 S5, T5 GE FE Merlin Gerin NS100, NS160, NS250 NS400, NS630 Moeller Electric NZM2 NZM3 Siemens VL160X, VL160, VL250 VL400, VL630 3) Telemecanique GV7 For bar thickness 5/10 5/10 Cable outlet at the top 1) Cable outlet at the bottom 1) Insert strip 25 3 to extend the construction width from 140 to (1 set) Connection bracket 58 1) Switch outlet or outgoing cable. 2) With ring terminal. 3) Also required: Insert strip 25 (SV ). Busbar systems Page 8 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60 33

34 Contact stability and assembly diversity Rittal multi-functional adaptors use modern, practical technology to set standards in terms of contact reliability, assembly rationalisation and configuration diversity of switchgear: Multifunctional busbar contacting: The contact springs, mounted in a floating configuration in the adaptor section, ensure the equalisation of levels between the bar and the contact track. In this way, optimum adaptation to the busbar and loss-free, safe power transission is achieved thanks to pocket contacting via three contact surfaces. Self-locking and unlockable adaptor mounting. Multi-functional component adaptation Support rails universally positionable, both fixed and sliding, as well as support rails secured via snapfastening, ensure fast assembly and servicing for power circuit-breakers and motor starter combinations. Mounting clip for additional mounting of motor starter combinations. The cable chamber beneath the equipment support rails provides plenty of space for control wiring. 34 Rittal RiLine60

35 Rittal RiLine60 busbar systems 800/1600 A (60 ) Multi-functional component adaptors 12 A/25 A (3-pole) A B Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 140 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035, RAL 9011 (chassis) Note: Overview of standard switchgear with allocation of the relevant adaptor, see page 79. Current carrying capacity of the supply cables fitted as standard, see page 79. For snap-on mounting Page Construction width Rated current up to 12 A 25 A 25 A 25 A 25 A 25 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ Cable outlet top top top top top bottom Connection cables 1) AWG 14 AWG 12 AWG 12 AWG 12 AWG 12 AWG 12 Support rails Qty (1 variable) 2 Height A variable B variable Packs of For 5 bar thickness For 10 bar thickness Packs of Support rails Width 45, height Plug-in connector Mounting clip ) AWG = American Wire Gauges AWG 14 = AWG 12 = Busbar systems Page 8 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60 35

36 Rittal RiLine60 busbar systems 800/1600 A (60 ) Multi-functional component adaptors 25 A (3-pole) A B 5 A B Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 140 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035, RAL 9011 (chassis) Note: Overview of standard switchgear with allocation of the relevant adaptor, see page 79. Current carrying capacity of the supply cables fitted as standard, see page 79. A B A B For snap-on mounting Page Construction width Rated current up to 25 A 25 A 25 A 25 A 25 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ Cable outlet top top top top top/bottom Connection cables 1) AWG 12 AWG 12 AWG 12 Connection of round conductors up to Support rails Qty (1 variable) 2 Height A variable 68.5 B variable 100 Packs of For 5 bar thickness For 10 bar thickness Packs of Support rails Width 45, height Support rails Width 54, height Plug-in connector Mounting clip ) AWG = American Wire Gauges AWG 12 = Busbar systems Page 8 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60

37 Rittal RiLine60 busbar systems 800/1600 A (60 ) Multi-functional component adaptors 40 A (3-pole) Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 140 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035, RAL 9011 (chassis) Note: Overview of standard switchgear with allocation of the relevant adaptor, see page 79. Current carrying capacity of the supply cables fitted as standard, see page 79. For snap-on mounting Page Construction width Rated current up to 40 A 40 A 40 A 40 A 40 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ Cable outlet top top bottom top top/bottom Connection cables 1) AWG 10 AWG 10 AWG 10 Connection of round conductors up to Support rails Qty Height Packs of For 5 bar thickness For 10 bar thickness Support rails Width 54, height 10 1) AWG = American Wire Gauges AWG 10 = Packs of Busbar systems Page 8 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60 37

38 Reliable function at high currents NH bus-mounting on-load isolator, size 00 to 3 Mechanical attachment and electrical contact with secure clamping screw attachment. The cable outlet is easily converted to top or bottom with the same device. Choice of electromechanical or electronic fuse monitoring. Type-tested to DIN EN Contact hazard protection plate, two-piece, with service-friendly central unlatching to comply with BGV A3 (formerly VBG 4). NH fused isolator, size 00 With a construction width of just 50, the NH fused isolator sets new standards in compact, space-saving configuration. Thanks to the double-break per phase in the switching operation, particularly high switching values are achieved. User-friendly direct connection of round conductors with additional prism clamps up to 95 2, thanks to the stepped arrangement of the connection clamps. 38 Rittal RiLine60

39 Bus-mounting fuse bases for snap-on mounting or clamping screw attachment The three-pole components ensure reliable-contact, shake-proof connection with the busbars: A high level of contact stability and avoidance of contact heat and scorch marks thanks to the contact plate system, i.e. the fuse inserts do not contact the busbars directly. This prevents the busbars from being destroyed by contact fire if the fuse screw cap is inadequately tightened or is tightened under load during maintenance. There are integrated screw terminals on the underside of the components for clamping screw attachment, and special spring-loaded foot pieces on the components for snap-on mounting. Safety is afforded by the Rittal Contact-Plus system. The contact plate system effectively separates electrical contact-making from mechanical attachment (snap-on mounting). Optimum cable routing on the outlet side, thanks to adequate recesses on the component body. Rittal RiLine60 39

40 Rittal RiLine60 busbar systems 800/1600 A (60 ) Bus-mounting fuse bases (3-pole) D D B C A C A with Bus-mounting fuse base: Fibreglass-reinforced, thermoplastic polyester (PBT). Continuous operating temperature max. 140 C. Fire protection corresponding to UL 94-V0. Contact hazard protection cover: Polyamide (PA 6.6). Continuous operating temperature max. 105 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 For clamping screw attachment Packs of Type D 02-E 18 (adaptor sleeve) D II-E 27 (adaptor screw) D III-E 33 (adaptor screw) Width (A) Rated current 63 A 25 A 63 A Rated operating voltage 400 V~ 500 V~ 690 V~ Terminal for round conductors 1) Tightening torque Assembly screw Terminal screw For 5/10 bar thickness Contact hazard protection cover 4 Extension cover 5 End caps 6 for rail system with base tray End caps for rail system without base tray Side cover 7 Identification labels 8 2 Nm 2.5 Nm 2 Nm 2.5 Nm 2 Nm 2.5 Nm Width (A) Spacing (B) Depth (C) 2) Depth (D) 3) with base tray for rail system without base tray ) Wire end ferrules should be used with fine wire conductors. 2) Bottom end cap 3) Top end cap Busbar systems Page 8 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Component adaptors Page NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60

41 Rittal RiLine60 busbar systems 800/1600 A (60 ) Bus-mounting fuse bases (3-pole) D D B C A C A with Bus-mounting fuse base: Fibreglass-reinforced, thermoplastic polyester (PBT). Continuous operating temperature max. 140 C. Fire protection corresponding to UL 94-V0. Contact hazard protection cover: Polyamide (PA 6.6). Continuous operating temperature max. 105 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 For snap-on mounting Packs of Type D 02-E 18 (adaptor sleeve) D II-E 27 (gauge ring) D III-E 33 (gauge ring) Width (A) Rated current 63 A 25 A 63 A Rated operating voltage 400 V~ 500 V~ 690 V~ Terminal for round conductors 1) Tightening torque Terminal screw 2.5 Nm 2.5 Nm 2.5 Nm For 5 bar thickness For 10 bar thickness Contact hazard protection cover Extension cover End caps for rail system with base tray End caps for rail system without base tray Side cover Identification labels Width (A) Spacing (B) Depth (C) 2) Depth (D) 3) with base tray for rail system without base tray ) Wire end ferrules should be used with fine wire conductors. 2) Bottom end cap 3) Top end cap Busbar systems Page 8 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Component adaptors Page NH fused isolators Page 42 NH bus-mounting on-load isolators Page Page Rittal RiLine60 41

42 Rittal RiLine60 busbar systems 800/1600 A (60 ) NH fused isolators, size 00 (3-pole) * * * Off-load position Cover, strip chassis: Fibreglass-reinforced polyamide Contact tracks: Silver-plated hard copper Technical information, see page 80. Design Packs of 1 2 Page Size Size 00 Size 00 Rated current 160 A 160 A Rated operating voltage 690 V~ 690 V~ Cable outlet top bottom Type of connection Screw M8 Screw M8 Tightening torque Assembly screw Terminal screw For bar thickness 5/10 5/ Side panel Identification label support Micro-switch Lug terminal connection parts 1 set Clamp-type terminal connection 1 set Nm 14 Nm 6 Nm 14 Nm Busbar systems Page 8 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH bus-mounting on-load isolators Page Page Rittal RiLine60

43 Rittal RiLine60 busbar systems 800/1600 A (60 ) NH on-load isolators, size 000 (3-pole) Chassis, lid, contact hazard protection: Fibreglass-reinforced polyamide Contact tracks: Silver-plated hard copper Technical information, see page 80. Size Packs of Size 000 Page Rated current 100 A (160 A) 1) Rated operating voltage 690 V~ Cable outlet top/bottom Type of connection Terminal Connection of round conductors Tightening torque Terminal screw 3 Nm Also required Busbar adaptor see below Micro-switch ) 160 A at 95 2 connection cross-section (95 2 connector pieces available on request) Busbar adaptor For mounting SV on 60 busbar systems. 2 For bar thickness Packs of Fibreglass-reinforced, thermoplastic polyester (PBT). Continuous operating temperature max. 140 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Supply includes: 35 2 connection cables fitted as standard. Busbar systems Page 8 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 Page Rittal RiLine60 43

44 Rittal RiLine60 busbar systems 800/1600 A (60 ) NH bus-mounting on-load isolators, size 00 (3-pole) Chassis, lid, contact hazard protection: Polyamide PA6 Contact tracks: Electrolytic copper, silver-plated Supply includes: Top and bottom covers. Technical information, see page Size Packs of Size 00 Page Rated current 160 A Rated operating voltage 690 V~/500 V~ 1) Cable outlet top/bottom Type of connection Box terminal Screw M8 Connection of round conductors up to 95 2 Clamping area for laminated copper bars 13 x x 5 Tightening torque Assembly screw Terminal screw 6 Nm 4.5 Nm For bar thickness 5/10 5/ with electronic fuse monitoring 1) with electromechanical fuse monitoring Micro-switch Connection space cover Prism terminal ) Rated operating voltage 400 V~ to 500 V~ for NH isolators with electronic fuse monitoring. 6 Nm 12 Nm Busbar systems Page 8 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 Page Rittal RiLine60

45 Rittal RiLine60 busbar systems 800/1600 A (60 ) NH bus-mounting on-load isolators, size 1 (3-pole) Chassis, lid, contact hazard protection: Polyamide PA6 Contact tracks: Electrolytic copper, silver-plated Supply includes: Top and bottom covers. Technical information, see page Size Packs of Size 1 Page Rated current 250 A Rated operating voltage 690 V~/500 V~ 1) Cable outlet top/bottom Type of connection Box terminal Screw M10 Connection of round conductors ) up to Clamping area for laminated copper bars 20 x x 10 Tightening torque Assembly screw Terminal screw For bar thickness 5/10 5/ with electronic fuse monitoring 1) with electromechanical fuse monitoring Micro-switch Connection space cover Box terminal Arcing chamber ) Rated operating voltage 400 V~ to 500 V~ for NH isolators with electronic fuse monitoring. 2) Connection of sector-shaped conductors Nm 12 Nm 6 Nm 20 Nm Busbar systems Page 8 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 Page Rittal RiLine60 45

46 Rittal RiLine60 busbar systems 800/1600 A (60 ) NH bus-mounting on-load isolators, size 2 (3-pole) Chassis, lid, contact hazard protection: Polyamide PA6 Contact tracks: Electrolytic copper, silver-plated Supply includes: Top and bottom covers. Technical information, see page Size Packs of Size 2 Page Rated current 400 A Rated operating voltage 690 V~/500 V~ 1) Cable outlet top/bottom Type of connection Box terminal Screw M10 Connection of round conductors ) up to Clamping area for laminated copper bars 32 x x 10 Tightening torque Assembly screw Terminal screw For bar thickness 5/10 5/ with electronic fuse monitoring 1) with electromechanical fuse monitoring Micro-switch Connection space cover Box terminal Arcing chamber ) Rated operating voltage 400 V~ to 500 V~ for NH isolators with electronic fuse monitoring. 2) Connection of sector-shaped conductors Nm 20 Nm 8 Nm 20 Nm Busbar systems Page 8 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 Page Rittal RiLine60

47 Rittal RiLine60 busbar systems 800/1600 A (60 ) NH bus-mounting on-load isolators, size 3 (3-pole) Chassis, lid, contact hazard protection: Polyamide PA6 Contact tracks: Electrolytic copper, silver-plated Supply includes: Top and bottom covers. Technical information, see page Size Packs of Size 3 Page Rated current 630 A Rated operating voltage 690 V~/500 V~ 1) Cable outlet top/bottom Type of connection Box terminal Screw M10 Connection of round conductors ) up to Clamping area for laminated copper bars 32 x x 10 Tightening torque Assembly screw Terminal screw For bar thickness 5/10 5/ with electronic fuse monitoring 1) with electromechanical fuse monitoring Micro-switch Connection space cover Box terminal Arcing chamber ) Rated operating voltage 400 V~ to 500 V~ for NH isolators with electronic fuse monitoring. 2) Connection of sector-shaped conductors Nm 20 Nm 8 Nm 20 Nm Busbar systems Page 8 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page OM/OT supports Page 28/29 Component adaptors Page Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 Page Rittal RiLine60 47

48 Rittal RiLine60 busbar systems 800 A (60 ) Busbar supports (4-pole) Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Short-circuit protection diagram, see page 69. Technical information for the calculation of rated currents, see page With attachment holes on the inside Design Packs of 1 Page Number of poles 4-pole Bar centre distance 60 For busbars E-Cu 12 x 5/10 1), 15 x 5 30 x 10 Tightening torque Assembly screw (M5 x 25) Cover attachment 3 5 Nm 1 3 Nm End covers for contact hazard protection on the sides Spacers for SV ) If 12 x 5/10 busbars are used, the spacer SV is additionally required. Busbars E-Cu To DIN EN Length: 2400 /bar. Dimensions Packs of Page 12 x x x x x x x x 5 1) ) 30 x 10 1) ) Busbar cover section (length 1 m/each) Busbar connector for E-Cu 3 12 x 5 15 x 10 (single connection) x 5 30 x 10 (single connection) x 5 30 x 10 (bayed connection) 3) ) Other busbar lengths, see page 63. 2) Tin-plated version available on request. 3) From enclosure to enclosure. Bus connection adaptors Page 52/53 Connection clamps Page 16 Component adaptors Page Rittal RiLine60

49 Rittal RiLine60 busbar systems 800 A (60 ) System components (4-pole) 1 Base tray For rear contact hazard protection of the flat bar assembly. Length (L) Packs of Cover section 2 May be cut to length as required; for clip-on mounting to the base tray. Length (L) Packs of Base tray and cover section Thermally modified hard PVC. Continuous operating temperature max. 91 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Note: If the cover section is mounted from the front, the support panel (SV ) is needed for stability. Support panel for cover section To prevent side access to the cover section. The support panel also provides additional stability. Polyamide (PA 6.6). Continuous operating temperature max. 105 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Packs of Bus connection adaptors Page 52/53 Connection clamps Page 16 Component adaptors Page 54 Rittal RiLine60 49

50 Rittal RiLine60 busbar systems 800/1600 A (60 ) Busbar supports PLUS (4-pole) Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Short-circuit protection diagram, see page 69. Technical information for the calculation of rated currents, see page Rittal 30 x 10 PLUS 2 Rittal PLS 1600 PLUS For system Packs of 1 Rittal 30 x 10 PLUS 2 Rittal PLS 1600 PLUS Number of poles 4-pole 4-pole Bar centre distance For busbars E-Cu 30 x 10 PLS special busbars (PLS 1600) Tightening torque Assembly screw (M6 x 20) Cover attachment 3 5 Nm 5 7 Nm 3 5 Nm 5 7 Nm End covers for contact hazard protection on the sides Busbars made from E-Cu Detailed drawing: SV to.380, see page 63. For system Rittal 30 x 10 PLUS Rittal PLS 1600 PLUS Page Size 30 x 10 Cross-section (bar thickness) (10 ) 1) For enclosure width Length Packs of Model No. SV Length Packs of Model No. SV 300 2) ) ) ) ) ) Variable PLS busbar connector (single connection) PLS busbar connector (bayed connection) 3) PLS expansion connectors 4) Baying bracket for SV to.380 (bayed connection) Single connection Busbar connector for SV Baying connection 3) Busbar cover section ) PLS special busbars (1600 A). To order tin-plated version, please add extension.2x0 to the Model No. Delivery times available on request. 2) For Rittal TS 8/ES enclosure systems. 3) From enclosure to enclosure. 4) Two PLS rail connectors (single connection) are required to fit one expansion connector. Bus connection adaptors Page 52/53 Connection clamps Page 16 Component adaptors Page Rittal RiLine60

51 Rittal RiLine60 busbar systems 800/1600 A (60 ) System components (4-pole) 1 Base tray For rear contact hazard protection of the busbar assembly PLUS. Length (L) Packs of Cover section 2 May be cut to length as required; for clip-on mounting to the base tray. Length (L) Packs of Base tray and cover section Thermally modified hard PVC. Continuous operating temperature max. 91 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Note: If the cover section is mounted from the front, the support panel (SV ) is needed for stability. Support panel for cover section To prevent side access to the cover section. The support panel also provides additional stability. Polyamide (PA 6.6). Continuous operating temperature max. 105 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Packs of Bus connection adaptors Page 52/53 Connection clamps Page 16 Component adaptors Page 54 Rittal RiLine60 51

52 Rittal RiLine60 busbar systems 800/1600 A (60 ) Busbar connection adaptor (4-pole) Punched section Polyamid (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Cover ABS, fire protection corresponding to UL 94-V0. Colour: RAL 7035 Supply includes: Cover. Design (4-pole) Packs of 1 2 Page Rated current up to 125 A 250 A Rated operating voltage 690 V~ 690 V~ Connection of round conductors Fine wire with wire end ferrule Multi-wire Clamping area for laminated copper bars 10 x x 15.5 Tightening torque Assembly screw Terminal screw 2 Nm 2 3 Nm 4 6 Nm 12 Nm For bar thickness 5/10 5/10 Outlet top/bottom Outlet at top Outlet at bottom Laminated copper bars 65 Busbar systems Page Connection clamps Page 16 Component adaptors Page Rittal RiLine60

53 Rittal RiLine60 busbar systems 800/1600 A (60 ) Busbar connection adaptor (4-pole) SV with SV Punched section Polyamid (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Cover ABS, fire protection corresponding to UL 94-V0. Colour: RAL 7035 Supply includes: Cover. 2 SV with SV Design Packs of 1 2 Page Rated current up to 800 A 1600 A Rated operating voltage 690 V~ 690 V~ Outlet top/bottom top/bottom Connection of round conductors Fine wire with wire end ferrule Multi-wire Clamping area for laminated copper bars For 5 bar thickness For 10 bar thickness x x x x 22 Tightening torque Nm Nm For bar thickness 5/10 5/10 Busbar connection adaptors (3 x 1-pole) Also required Connection adaptor (expansion set for 4-pole configuration) 1 set (3) Laminated copper bars 65 Busbar systems Page Connection clamps Page 16 Component adaptors Page 54 Rittal RiLine60 53

54 Rittal RiLine60 busbar systems 800/1600 A (60 ) Circuit-breaker component adaptors 160 A/250 A (4-pole) 1 SV SV Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130 C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 Supply includes: Terminal cover and sliding blocks for switchgear attachment. 1 SV SV Design Packs of 1 2 Construction width Length Rated current up to 160 A 250 A Rated operating voltage 690 V~ 690 V~ Connection clamp Box terminal Box terminal Connection of round conductors Clamping area for laminated copper bars 18.5 x x 15.5 Tightening torque Terminal screw Rail attachment Switchgear attachment 12 Nm 4 6 Nm 1.5 Nm 12 Nm 4 6 Nm 1.5 Nm ABB T1 (160 A), T2 (160 A) T3S (250 A), T4V (315 A) For switchgear Merlin Gerin NSC100 NS100, NS160, NS250L make/model Moeller Electric NZM1-4 (125 A) NZM2-4 (250 A) Siemens VL160X, VL160, VL250 For bar thickness 5/10 5/10 Cable outlet at the top 1) Cable outlet at the bottom 1) ) Switch outlet or outgoing cable. Busbar systems Page Busbar connection adaptors Page 52/53 Connection clamps Page Rittal RiLine60

55 Rittal RiLine60 busbar systems 800/1600 A (60 ) Spacers for RiLine60 busbar supports (flat busbar system) For adapting 12 x 5 and 12 x 10 size busbars. For busbar supports SV /.010 (3-pole), see page 8. SV (4-pole), see page 48. Packs of Connection pin for OM and OT adaptors/supports For the mechanical connection of adaptors and supports. PA 6.6 Colour: RAL 5015 Packs of Insert strip for OM and OT adaptors/supports To extend the construction width in a 10 pitch pattern. May be bayed as often as required on both sides. With integral cable duct. PA 6.6 Colour: RAL 7035 Supply includes: 6 connection pins. For design Packs of OM OT Insert strip for circuit-breaker component adaptors To extend the construction width from 140 to 190. Width: 25. ABS Colour: RAL 7035 Note: 4 units (1 set) are needed to widen a component adaptor. For Packs of SV SV (1 set) Rittal RiLine60 55

56 B Rittal RiLine60 busbar systems 800/1600 A (60 ) Sliding blocks for circuit-breaker component adaptor (3-pole) For additional power circuit breakers with more than two attachment points. For circuit-breaker component adaptor SV /.510 SV /.550 With threaded insert Packs of Model No. SV M3/M SV /.610 M4/M Support frame for OM and OT adaptors/supports For use as a spare or for the configuration of replacement assemblies. PA 6.6 For adaptor width 45 For design Width (B) Length (L) Packs of Model No. SV OM OT OM/OT L 5 For adaptor width 55 For design Width (B) Length (L) Packs of Model No. SV OM OT OM/OT Support frame with fitted sub-unit, for OM and OT Premium adaptors To prepare spare assemblies with fully prewired motor starters for OM/OT Premium adaptor (SV /.910, ). Connection data of the sub-unit: 3 main contacts ( ), 690 V~ 8 auxiliary contacts ( ), 300 V~ PA 6.6 Supply includes: Sub-unit, pin block, support bar and support frame support. Packs of Rittal RiLine60

57 Rittal RiLine60 busbar systems 800/1600 A (60 ) Support frame supports for OM adaptors To reinforce support frames 45 x 237 and 55 x 237 for use on OM adaptors. PA 6.6 Packs of PinBlock for support frames For reliable attachment and positioning of the contactor on motor starter combinations, for simple clip-on mounting onto the support frame. Individual vertical positioning is achieved by relocating the PinBlock. PA 6.6 For support frames Packs of 45 wide wide PinBlock Plus for starters with increased contactor attachment Mounted by simply clipping onto the PinBlock (SV /.810). PA 6.6 Packs of Cable set Pre-assembled connection cables for individual connection of switchgear, top-mounted on OM/OT adaptors with tension spring clamps. Length: 130. PVC insulation. Temperature-resistant up to 105 C. Wire ends ultrasonically compressed at both ends. Note: For current carrying capacity of the insulated supply cables, see page 79. Design Packs of AWG 14 = AWG 12 = AWG 10 = AWG 8 = AWG 6 = AWG = American Wire Gauges Rittal RiLine60 57

58 Rittal RiLine60 busbar systems 800/1600 A (60 ) Connection bracket for circuit-breaker component adaptors Pre-assembled, laminated flat copper for connecting standard coercially available moulded case circuit-breakers (MCCB). Electrolyte copper F20 Insulation: Vinyl compound. Temperature resistant up to 105 C. Fire protection corresponding to UL 94-V0. SV Dimensions 1) 6 x 9 x 0.8 For circuit-breaker component adaptor SV /.510 SV / x 15.5 x 0.8 SV / x 32.0 x 1.0 SV /.710 1) Number of lamina x lamina width x lamina thickness 2) 3 = 1 set For connecting moulded case circuit-breakers (MCCB), make (model) Packs of 2) Moeller (NZM1) ABB (T3), GE (FE) Merlin Gerin (NS100/160/250), Telemecanique (GV7) ABB (S3), Moeller (NZM2), Siemens (VL250) Siemens (VL160X, VL160) ABB (T5) ABB (S5), Merlin Gerin (NS400/630) Moeller (NZM3) SV SV A B Ø Ø Ø Ø Ø Ø Ø 12 C D E SV SV ST-Combi connector for OM and OT Premium adaptors May be used as a spare. With tension spring clamp at the outlet end. PA 6.6 Design Packs of 3-pole pole Rittal RiLine60

59 Rittal RiLine60 busbar systems 800/1600 A (60 ) Support rails 35 x 10 for OM and OT adaptors/supports PA 6.6 Supply includes: Assembly screws. For attaching to the adaptor section Design Width Packs of TS 45C 1) TS 45D TS 55C 1) TS 55D ) With anti-slip guard for motor circuit-breaker. For attaching to the support frame Design Width Packs of TS 45A 1) TS 45B TS 45B-V 2) TS 55A 1) TS 55B TS 55B-V 2) ) With anti-slip guard for motor circuit-breaker. 2) With latch for retrospective locking of the support rail after the switchgear has been assembled. Support rails 35 x 7.5 for OM and OT adaptors/supports For assembly on 55 wide OM and OT adaptors/supports with 10 wide adaptor extension pieces mounted on the right and left. Arrangement of the mounting hole for central configuration on 55 wide adaptor section or support frame. Sheet steel, zinc-plated, passivated Supply includes: Assembly screws and side end brackets. Width Packs of Support rails 35 x 15 for OM and OT adaptors For attaching to the adaptor section. Sheet steel, zinc-plated, passivated Supply includes: Assembly screws and side end brackets. Width Packs of Support rail 35 x 15 for component adaptors SV /.410 Sheet steel, zinc-plated, passivated Supply includes: Assembly screws and side end brackets. Width Packs of Rittal RiLine60 59

60 Rittal RiLine60 busbar systems 800/1600 A (60 ) Support rails 35 x 10 for multi-functional component adaptors PA 6.6 Supply includes: Assembly screws. Width Packs of Plug-in connector for multi-functional component adaptors (45 construction width) For fitting the AS-interface load feeder module with matching support 3RK CA00 (Siemens) to the multi-functional component adaptor. Packs of Mounting clip for multi-functional component adaptors (45 construction width) For additional latching of motor starter combinations. Supply includes: Support rails, 45 wide. Packs of Cover for NH fused isolators, size 00 Increases contact hazard protection between the strip chassis and the base tray. PVC Colour: RAL 7035 Packs of Rittal RiLine60

61 T Rittal RiLine60 busbar systems 800/1600 A (60 ) Identification label support for NH fused isolators, size 00 For clip-on mounting on the isolator housing. Packs of Connection space cover for NH isolators For extending the contact hazard protection cover, e.g. when using ring terminals with a long collar. Bayable as required at the top and bottom. Polyamide PA6 B H For NH isolators Packs of Size Size Size Size W (B) H D (T) Micro-switch for NH isolators/nh fused isolators, size 00 To indicate the switch position of the NH unit (cover). For NH unit Packs of 1 Size 000/size Size ) 1) Plastic lug for attaching the micro-switch to the isolator chassis. 1 2 Mounting set For mounting the NH on-load isolator, size 000, on 35 support rails to DIN EN (7.5 /15 high). Packs of Rittal RiLine60 61

62 Rittal RiLine60 busbar systems 800/1600 A (60 ) Lug terminal connection parts for NH fused isolators size 00 For connecting laminated copper bars and round conductors 1.5 to Clamping area: 16 x 10. Tightening torque: Terminal screw 4 Nm. Packs of 1 set Clamp-type terminal connection for NH fused isolators size 00 For the connection of round conductors 1.5 to Tightening torque: Terminal screw 4 Nm. Packs of 1 set Prism terminals/box terminals for NH isolators, sizes 00 to 3 with screw terminal For direct connection of round and sector-shaped conductors and laminated copper bars. 1 Design For NH isolators Clamping area for laminated copper bars Round conductors Connection Sector-shaped conductors Tightening torque Packs of Model No. SV 1 Prism terminals Size Nm Box terminals Size 1 20 x Nm Size 2/3 32 x Nm Arc chambers for NH isolators, sizes 1 to 3 To increase switching capacity. Technical specifications: See table NH isolators (utilisation category), page 80. Packs of Rittal RiLine60

63 Busbars and accessories Busbars made from E-Cu To DIN EN Length: 2400 /bar Dimensions Packs of 12 x x x x x ) 12 x x x x ) 1) Tin-plated version available on request. Suitable for TS 8 enclosures For enclosure width Packs of Length (L) 30 x 5 Model No. SV 30 x 10 Model No. SV Baying bracket E-Cu L ø11 SV Busbar cover section Contact hazard protection via full encapsulation of the busbars. May be cut to required length. Thermally modified hard PVC. Continuous operating temperature max. 91 C. Fire protection corresponding to UL 94-V0. For busbars 12 x 5 30 x 10 Packs of 1 m Rittal RiLine60 63

64 Busbars and accessories Busbar connectors For connecting busbars, no drilling required. SV Top part: St 37, nickel-plated surface finish Base: E-Cu SV /SV Top part: Sheet steel, zinc-plated, passivated Contact plate: E-Cu, silver-plated For busbars Single connection 1 2 Application of Baying connection 1) Tightening torque Packs of 12 x 5 15 x 10 5 Nm/15 Nm 2) x 5 30 x 10 1) From enclosure to enclosure 2) Hex socket Screw M8 = 5 Nm Grub screw M8 = 15 Nm 20 Nm Nm A M8 M8 M A = max. 10 M8 PLS busbar connectors For connecting the PLS special busbars; no drilling required. E-Cu, nickel-plated For Packs of for system PLS 800 PLS 1600 A Single connection B Baying connection 1) Tightening torque Nm Nm 1) From enclosure to enclosure (TS 8) A B A B 64 Rittal RiLine60

65 Busbars/laminated copper bars and accessories A 85 B 85 PLS expansion connectors For thermal and mechanical compensation during connection of PLS special busbars from enclosure to enclosure (TS 8). E-Cu Packs of for system A PLS 800 B PLS Also required PLS busbar connectors 1) ) Two busbar connectors are needed to fit one expansion connector. Note: With a temperature increase of 30 K, the busbars will expand in length by around 0.5 /m. Consequently, the use of an expansion connector is recoended for busbar systems with lengths in excess of 3 m A B Laminated copper bars Rittal Flexibar S Length: 2000 /bar. Cu lamina High-purity electrolyte copper F20 Insulation High-strength vinyl compound Expansion 370 % Temperature range: 30 C to +105 C Flame retardant version to UL 94-V0 Dielectric strength: 20 kv/ Short-circuit protection diagram, see page 85. Note: Universal support, see page 66. Configuration 1) I n at 50 K 2) I n at 30 K 2) I n at Packs of 10 K 2) 8 x 6.0 x A 125 A x 9.0 x A 220 A 120 A x 13.0 x A 150 A 110 A x 15.5 x A 210 A 140 A x 15.5 x A 290 A 170 A x 15.5 x A 350 A 190 A x 20.0 x A 300 A 180 A x 24.0 x A 370 A 230 A x 24.0 x A 600 A 340 A x 32.0 x A 470 A 280 A x 32.0 x A 800 A 460 A x 40.0 x A 600 A 340 A x 40.0 x A 950 A 500 A x 50.0 x A 700 A 400 A x 50.0 x A 1000 A 600 A x 63.0 x A 1240 A 715 A ) Number of lamina x lamina width x lamina thickness 2) The conductor temperature of the laminated copper bar is derived by adding the ambient temperature and the temperature increase together. Example: SV loaded with 220 A, i.e. the temperature increases by 30 K. At an ambient temperature of 35 C, this produces a resultant conductor temperature of 35 C + 30 K = 65 C. Rittal RiLine60 65

66 Laminated copper bars and accessories Universal support For the attachment of laminated copper bars from 20 x 5 to 63 x 10. Fibreglass-reinforced, thermoplastic polyester (PBT). Fire protection corresponding to UL 94-V0. Supply includes: Screws and U nuts for mounting on PS/TS mounting rails. Packs of Short-circuit protection diagram, see page Universal holder For the attachment of laminated copper bars from 40 x 5 to 100 x 10. Fibreglass-reinforced, thermoplastic polyester (PBT). Fire protection corresponding to UL 94-V0. Supply includes: Screws and sliding nuts for attachment on C rails. Packs of 3 set : C rails 30/15, see Rittal main catalogue. 66 Rittal RiLine60

67 Technical information Busbar systems Rittal busbar systems When developing the Rittal SV busbar systems and their components, Rittal drew on the latest state of the art and the currently valid standards and regulations. These applications are used by specialist operations worldwide. As well as permanent in-house controls at Rittal, the quality of the SV components is further reinforced by a vast array of tests and approvals. As product development is an on-going process, we reserve the right to make amendments in line with technical progress. Basic regulations for SV busbar systems DIN EN Low-voltage switchgear combinations Part 1: Type-tested and partially type-tested combinations DIN EN Low-voltage switchgear Part 1: General specifications DIN EN Low-voltage switchgear and controlgear: switches, disconnectors, switch disconnectors and fuse combination units DIN EN Coordination of insulation for electrical operating equipment in low-voltage systems Part 1: Basic principles, requirements and tests DIN EN Connector parts Electrical copper conductors Safety requirements for screw terminals and screwless terminals General and specific requirements for terminals for conductors from up to and including 35 2 DIN EN Connector parts Electrical copper conductors Safety requirements for screw terminals and screwless terminals Part 2: Special requirements for terminals for conductors greater than 35 2 up to and including DIN Copper busbars, dimensioning for constant current DIN Busbar drill holes and screw fastenings, busbars with rectangular cross-section DIN EN Dimensions of low-voltage switchgear Standardised support rails for the mechanical attachment of electrical components in switching systems DIN EN Copper and copper alloys Copper rods and wires for general use in electrical engineering Application of In order to avoid injury and damage to property, SV busbar systems must only be assembled and used by suitably trained and qualified personnel. The valid technical regulations, standards and provisions must, of course, be observed. Users are required to carefully observe the information and instructions supplied by Rittal, and where necessary to forward them to downstream users and/or customers with a special advice note. In particular, the specified tightening torques of electrical terminal connections must be observed in order to achieve an optimum contact pressure. Technical data and catalogue information SV power distribution components are used in conjunction with a wide range of different switchgear and other components for power distribution, and in relation to a wide range of operating and ambient conditions which are outside of Rittal s control. The horizontal position of busbars is considered the standard installation position for the SV busbar system. DIN EN and the ambient conditions specified therein should be considered the basis for the use of SV power distribution components. At enclosure internal temperatures of > 35 C, application-specific derating should be provided where necessary. Specifically in relation to the temperature limits admissible in DIN EN , the following factors should be critically reviewed: Arrangement of components inside the enclosure Heat loss of the power circuit-breakers and fuses used Passive and/or active climate control measures Connected conductor cross-sections Switching cycles Rittal RiLine60 67

68 Technical information Short-circuit resistance diagrams Rittal RiLine60 busbar systems Type testing to DIN EN During the course of system type-testing, the following tests were conducted on the Rittal RiLine60 busbar systems and on representative Rittal RiLine60 top-mounting components: Proof of insulating properties (to DIN EN , 8.2.2) Test piece: Representative system configuration. Test with surge voltage 1.2/50 µs, 9.8 kv. Proof of short-circuit resistance (to DIN EN , 8.2.3) see short-circuit resistance diagrams below. Proof of creepage distances and clearance (to DIN EN , 8.2.5) Test piece: Representative system configuration. Proof of IP protection category (to DIN EN , 8.2.7) Test piece: Representative system configuration. Proven protection category: IP 2X. Busbar supports (3-pole) SV /SV bar centre distance, for busbars from 15 x 5 30 x 10. Rated operating voltage: up to 690 V AC Rated insulation voltage: 1000 V AC Rated surge voltage: 8 kv Overvoltage category: IV Level of contamination: 3 Rated frequency: 50/60 Hz Test implemented: Rated surge current resistance I pk (see diagram) Ip peak short-circuit current [ka] b d a c Ip peak short-circuit current [ka] g f e Rated short-time current resistance I cw Busbar support spacing [] Busbar support spacing [] Busbar I I cw ka 30 x x x Busbar Curve 30 x 10 a 20 x 10 b 25 x 5 c 15 x 5 d Busbar Curve 30 x 5 e 20 x 5 f 15 x 10 g PLS busbar supports (3-pole) SV /SV bar centre distance, for PLS special busbars 800 A/1600 A. Rated operating voltage: up to 690 V AC Rated insulation voltage: 1000 V AC Rated surge voltage: 8 kv Overvoltage category: IV Level of contamination: 3 Rated frequency: 50/60 Hz Test implemented: Rated surge current resistance I pk (see diagram) Rated short-time current resistance I cw Ip peak short-circuit current [ka] b a Busbar support spacing [] Busbar I I cw ka PLS 800 A PLS 1600 A Busbar PLS 800 A PLS 1600 A Curve a b 68 Rittal RiLine60

69 Technical information Short-circuit resistance diagrams Busbar supports (4-pole) SV /SV bar centre distance, for 30 x 10 busbars. Rated operating voltage: up to 690 V AC Rated insulation voltage: 1000 V AC Rated surge voltage: 8 kv Overvoltage category: IV Level of contamination: 3 Rated frequency: 50/60 Hz Test implemented: Rated surge current resistance I pk (see diagram) Rated short-time current resistance I cw Ip peak short-circuit current [ka] Busbar 30 x 10 I I cw ka Busbar support spacing [] PLS busbar supports (4-pole) SV bar centre distance, for PLS special busbar 1600 A. Rated operating voltage: up to 690 V AC Rated insulation voltage: 1000 V AC Rated surge voltage: 8 kv Overvoltage category: IV Level of contamination: 3 Rated frequency: 50/60 Hz Test implemented: Rated surge current resistance I pk (see diagram) Rated short-time current resistance I cw Ip peak short-circuit current [ka] Busbar PLS 1600 A I I cw ka Busbar support spacing [] Rittal RiLine60 69

70 Technical information Short-circuit resistance diagrams Rittal RiLine60 UL 508 The short-circuit resistance of Rittal RiLine60 has been extensively tested. Short-circuit resistance to UL criteria is assessed via the root-mean-square value of the short-circuit current (I RMS), which must be applied for at least 3 periods. During the course of testing, the test equipment has been adjusted to the respective root-mean-square values (I RMS). The resultant peak short-circuit currents I p are shown in the short-circuit protection diagrams below. Busbar supports (3-pole) 60 bar centre distance, for busbars from 15 x 5 30 x 10. I RMS (I eff.) settings of the test equipment: I I RMS ka SV with 30 x 5/10 I I RMS ka SV with 25 x 5 20 x 5/10 15 x 5/ Ip peak short-circuit current [ka] Ip peak short-circuit current [ka] Busbar support spacing [] Busbar support spacing [] PLS busbar supports (3-pole) 60 bar centre distance, for PLS special busbars 800 A/1600 A. I RMS (I eff.) settings of the test equipment: I I RMS ka I I RMS ka SV (PLS 800) SV (PLS 1600) Ip peak short-circuit current [ka] Ip peak short-circuit current [ka] Busbar support spacing [] Busbar support spacing [] 70 Rittal RiLine60

71 Technical information Busbars Rated currents of busbars E-Cu (DIN ) DIN specifies the constant currents for busbars at an ambient temperature of 35 C and an average busbar temperature of 65 C. With the aid of a correction factor (k 2), the continuous currents specified in the following table may be adjusted to alternative operating temperatures. For safe operation with thermal reserve, it is advisable to limit the busbar temperature to a maximum of 85 C. However, the decisive factor is the lowest permissible continuous temperature of the components which directly contact the busbar sytem (fuse bases, outgoing cables etc.). The ambient air temperature of the busbars or busbar system should not exceed 40 C; an average of 35 C maximum is recoended. For the continuous temperatures specified in the table, an emission level of 0.4 applies, equivalent to an oxidating copper bar. In modern busbar systems built into enclosures with a protection category of IP 54 and above a more favourable emission level can be assumed. The lower emission level facilitates an additional increase in continuous currents compared with the figures in DIN , irrespective of the specified air and busbar temperature. Experience has shown an increase in the continuous current of 6 10 % compared with the table figures for uncoated copper bars, and 60 % for surface-oxidised copper bars. Example: For a Cu bar 30 x 10 (E-Cu F30), DIN specifies a constant current of I N65 = 573 A. The correction factor diagram for square cross-sections indicates a correction factor k 2 = 1.29 at an air temperature of 35 C and a busbar temperature of 85 C. Thanks to the favourable emission level, the continuous current is increased by a further 6 10 %. In this example, a mean value of 8 % is used. Compared with the table figure from DIN , the Rittal rated current specification for a Cu bar 30 x 10 is: I N85 = I N65 k % = 573 A I N85 = 800 A Continuous currents for busbars Made from E-Cu with square cross-section in indoor locations at 35 C air temperature and 65 C bar temperature, vertical position or horizontal position of the bar width. Width x thickness Rittal PLS current load According to DIN , the correction factor k 2 (correction diagram) is used to correct the basic current with reference to the existing temperatures of the ambient air and the busbar. In accordance with DIN , the load figures of the Rittal PLS special bars have been determined on the basis of measurement trials, as follows: Rittal RiLine60 Crosssection 2 Weight 1) Material 2) Bare bar AC current up to 60 Hz Continuous current in A Coated bar Bare bar DC current + AC current 16 Hz Coated bar 12 x x x x x x x x x x x x E-Cu F x x x x x x x x x ) Calculated with a density of 8.9 kg/dm 3 2) Reference basis for the continuous current levels (figures taken from DIN ) PLS special busbar for 35/75 C Rated current WS 50/60 Hz for 35/65 C (basic value) E-Cu 800 A 800 A 684 A E-Cu 1600 A 1600 A 1368 A Correction factor diagram to DIN Factor k Busbar temperature [ C] Correction factor diagram for PLS Factor k Busbar temperature [ C] Ambient temperature [ C] Ambient temperature [ C] 71

72 Technical information Busbar systems UL 508 Background information UL or Underwriter Laboratory was founded in 1894 as a non-profit-making organisation for testing and certification. UL operates five testing laboratories in the United States and subsidiaries worldwide, with an emphasis on product testing aimed at general safety. Why are UL approvals important? International regulations and standards such as NEMA and IEC are used as a basis by manufacturers for product developments and subsequent testing. Nationally recognised testing laboratories confirm and certify that a product meets specific standards. In North America, this is carried out by organisations such as UL or CSA (Canadian Standard Association). For many applications, only UL and/or CSAapproved products are acceptable. It is therefore advisable to ensure that electrical control systems intended for use in North America are designed with UL-approved components. How does the US system for electrical safety work? Every piece of electrical equipment (machine/plant) is tested by the competent local inspector (AHJ = Authority Having Jurisdiction) prior to coissioning. The AHJ has the final say with regard to coissioning. All AHJs use Standard NFPA 70 (NFPA = National Fire Protection Association) as a basis, which is generally regarded as the NEC (National Electrical Code). NFPA 70 is therefore an important basis for UL 508A (Industrial Control Panels). The AHJ considers the use of UL-recognized or UL-listed components an important indication that a system complies with the safety requirements to NFPA 70. This saves time and money during construction and coissioning of the equipment, as the UL symbol indicates that testing of the components and/or of the system did not reveal any foreseeable risks with regard to fire, electric shock and associated dangers. The UL symbol: UL listed or UL recognized When labelling UL-approved products, a general distinction is made between Recognized Components and Listed Devices: Recognized Components This label is used on products which are not complete in terms of their application. These products are listed in the UL s yellow component database. The correct use of such components must make due allowance for the Conditions of Acceptability, listing the framework conditions and application parameters approved by the UL. Listed Devices This symbol is used in products which offer a complete function in themselves. These products are listed in the UL s green component database. They may be used without restriction in accordance with the tested rating data. Application areas for UL 508 and UL 508A UL 508 describes industrial control components and is therefore the decisive standard for the assessment of Rittal SV components. For example, this standard contains information on: Starters Relays and contactors Switches Controllers UL 508A describes industrial control panels and is therefore the decisive standard for switchgear manufacturers. For example, this standard contains information on: Machine controllers Elevator controllers Crane controllers Equipment for heating, air-conditioning and ventilation systems Both standards describe control systems for general industrial applications with a rated voltage of up to 600 V. The maximum permissible ambient temperature is 40 C. 72 Rittal RiLine60

73 Technical information Busbar systems UL 508 Background information Distinguishing between feeder and branch circuits Standard UL 508A makes a distinction between feeder circuits and branch & control-circuits. Generally speaking, the term feeder circuits refers to the part of the circuit located at the supply end before the last over-current protective device. Increased requirements with regard to creepage distances and clearances apply to this part of the circuit. The term branch & control-circuits refers to the part of the circuit located after the last over-current protective device. When using busbar systems, it is important to know whether the application is in the feeder section or the branch section, as the requirements governing the required creepage distances and clearances are significantly higher for feeder circuits. Important notes for the use of busbar systems to UL 508/508A 1. Creepage distances and clearances One of the principal changes in UL 508A is the amendment to the required creepage distances and clearances for feeder circuits. The following distances are required for applications > 250 V: Between phases: Creepage distance 50.8 (2 inches) Clearance 25.4 (1 inch) Between phase and earthed, uninsulated metal parts: Creepage distance 25.4 (1 inch) Clearance 25.4 (1 inch) Rittal RiLine60 complies with these requirements. All busbar connection adaptors and component adaptors (OM/OT with standard AWG connection cables and circuit-breaker adaptors) in the new system have been designed in accordance with these requirements. However, users should bear in mind a small number of differences from the IEC version: Special UL busbar supports for flat bars and Rittal PLS with increased creepage distances and clearances. In order to guarantee the required distances between live parts and the earthed mounting plate, the use of a Rittal RiLine60 base tray is compulsory. 2. Rated currents For untested busbar applications, UL 508A specifies a current carrying capacity of 1000 A/inch 2 (1.55 A/ 2 ) in the absence of testing. This value may be higher if the product or application has been subjected to suitable testing. Rittal has conducted extensive testing in this respect in order to give users the maximum benefits when using the SV busbar system. The benefit of such testing is that SV busbar systems with higher rated currents may be used than permitted by the default value. For example, a busbar with the dimensions 30 x 10 can carry 700 A instead of 465 A. 3. Terminals for factory or field wiring In accordance with the UL standards, connection clamps may be approved for factory or field wiring. If a terminal is approved for factory wiring, it may only be used in switchgear assembly by suitably trained professionals. If connection clamps are to be used in the field (e.g. on a construction site), the component must be approved for field wiring. The terminals of the busbar connection adaptors and component adaptors in the Rittal RiLine60 series have therefore been tested for field wiring applications. Rittal RiLine60 73

74 Technical information Components with UL 508 approvals Model No. SV For feeder circuits up to 600 V Rated current A A A A A A A A A A A A A A A A A Model No. SV For feeder circuits up to 600 V Rated current Specification to UL Connection cross-section ) 60 A (AWG 10 AWG 6) ) 60 A (AWG 10 AWG 6) ) 125 A (AWG 6 AWG 2) ) 125 A (AWG 6 AWG 2) ) 250 A (AWG 2 MCM250) ) 250 A (AWG 2 MCM250) ) 250 A (AWG 2 MCM250) ) 800 A (AWG 4/0 MCM600) ) 800 A (AWG 4/0 MCM600) A (AWG 4/0 MCM600) Clamping area for laminated copper: 33 x A Clamping area for laminated copper: 65 x ) 100 A (AWG 6 AWG 2) ) 100 A (AWG 6 AWG 2) ) 125 A (AWG 2 MCM250) ) 125 A (AWG 2 MCM250) ) 250 A (AWG 2 MCM250) ) 250 A A A 1) Tightening torque to UL (AWG 2 MCM250) Clamping area for laminated copper: 32 x 10 Clamping area for laminated copper: 32 x 10 Model No. Terminal screw for SV round conductors laminated copper bars Nm Nm Nm 5 Nm Nm 5 Nm Nm 8 Nm Nm 8 Nm Nm 8 Nm Nm 14 Nm Nm 14 Nm Nm 5 Nm Nm 5 Nm Nm 8 Nm Nm 8 Nm Nm 8 Nm Nm 8 Nm 74 Rittal RiLine60

75 Technical information Allocation of switchgear OM adaptor with tension spring clamp Page 22/23 For make/model ABB Moeller Electric Reversing Reversing MCB Starters MCB Starters Starter Starter MS-116 MS-225 MS-325 MS-450 MS-116 B6-7, A9-16 MS-225 B6-7, A9-A12-A16 MS-325 B6-7, A9-A12-A16, A26-30 MS-450 A30-A40-A50 MS-116 B6-7, A9-16 MS-225 B6-7, A9-A12-A16 MS-325 B6-7, A9-A12-A16, A26-30 MS-450 A30-A40-A50 PKZM0 PKZM01 PKZM4 PKZM0 + DILM7-9 PKZM0 + DILM12-32 PKZM4 + DILM17-65 PKZM0 + DILM7-9 PKZM0 + DILM12-32 PKZM4 + DILM17-65 Construction width Construction width Design Required quantity (units) Required quantity (units) OM adaptor 32 A, 690 V~, ) OM adaptor 32 A, 690 V~, ) OM adaptor 65 A, 690 V~, ) OM adaptor 65 A, 690 V~, ) OM adaptor 32 A, 690 V~, ) OM support, 45 wide OM support, 55 wide Insert strip, 10 wide Connection pin Cable set AWG Cable set AWG Cable set AWG Support rail TS45 B Support rail TS45 B-V Support rail TS55 B-V ) 45 construction width 2) 55 construction width For make/model Siemens Telemecanique (Schneider Electric) Reversing Reversing MCB Starters MCB Starters Starter Starter S00 S0 S2 S00 + S00 S0 + S0 S2 + S2 S00 + S00 S0 + S0 S2 + S2 GV2-ME GV2-P LUB12 GV3 to 65 A GV2-P + LC1K AC GV2-P + LC1K DC GV2-ME + LC1D AC GV2-ME + LC1D DC GV3 + LC1D65 GV2-P + LC2K AC GV2-P + LC2K DC GV2-ME + LC2D AC GV2-ME + LC2D DC Construction width Construction width Design Required quantity (units) Required quantity (units) OM adaptor 32 A, 690 V~, ) OM adaptor 32 A, 690 V~, ) OM adaptor 65 A, 690 V~, ) OM adaptor 65 A, 690 V~, ) OM support, 45 wide OM support, 55 wide Insert strip, 10 wide Connection pin Cable set AWG Cable set AWG Cable set AWG PinBlock Plus ) 45 construction width 2) 55 construction width Rittal RiLine60 75

76 Technical information Allocation of switchgear OM adaptor with connection cables Page 24/25 For make/model ABB Moeller Electric Reversing Reversing MCB Starters MCB Starters Starter Starter MS-116 MS-225 MS-325 MS-450 MS-116 B6-7, A9-16 MS-225 B6-7, A9-A12-A16, A26-30 MS-325 B6-7, A9-A12-A16, A26-30 MS-450 A30-A40-A50 MS-116 B6-7, A9-16 MS-225 B6-7, A9-A12-A16, A26-30 MS-325 B6-7, A9-A12-A16, A26-30 MS-450 A30-A40-A50 PKZM0 PKZM01 PKZM4 PKZM0 + DILM7-9 PKZM0 + DILM12-32 PKZM4 + DILM17-65 PKZM0 + DILM7-9 PKZM0 + DILM12-32 PKZM4 + DILM17-65 Construction width Construction width Design Required quantity (units) Required quantity (units) OM adaptor 25 A, 690 V~, AWG 12 1) OM adaptor 25 A, 690 V~, AWG 12 1) OM adaptor 65 A, 690 V~, AWG 6 2) OM adaptor 65 A, 690 V~, AWG 6 2) OM adaptor 32 A, 690 V~, AWG 10 1) OM adaptor 32 A, 690 V~, AWG 10 1) OM adaptor 32 A, 690 V~, AWG 10 2) OM adaptor 32 A, 690 V~, AWG 10 2) OM support, 45 wide OM support, 55 wide Insert strip, 10 wide Connection pin Support rail TS45 B Support rail TS45 B-V 1 1) 45 construction width 2) 55 construction width For make/model Siemens Telemecanique (Schneider Electric) Reversing Reversing MCB Starters MCB Starters Starter Starter S00 S0 S2 S00 + S00 S0 + S0 S2 + S2 S00 + S00 S0 + S0 S2 + S2 GV2-ME GV2-P LUB12 LUB32 GV3 to 65 A GV2-P + LC1K AC GV2-P + LC1K DC GV2-ME + LC1K AC GV2-ME + LC1K DC GV3 + LC1D65 GV2-P + LC2K AC GV2-P + LC2K DC GV2-ME + LC2K AC GV2-ME + LC2K DC Construction width Construction width Design Required quantity (units) Required quantity (units) OM adaptor 25 A, 690 V~, AWG 12 1) OM adaptor 25 A, 690 V~, AWG 12 1) OM adaptor 32 A, 690 V~, AWG 10 1) OM adaptor 32 A, 690 V~, AWG 10 1) OM adaptor 65 A, 690 V~, AWG 6 2) OM adaptor 65 A, 690 V~, AWG 6 2) OM support, 45 wide OM support, 55 wide Insert strip, 10 wide Connection pin PinBlock PinBlock Plus ) 45 construction width 2) 55 construction width 76 Rittal RiLine60

77 Technical information Allocation of switchgear OT adaptor with tension spring clamp Page 26 For make/model ABB Moeller Electric Reversing Reversing MCB Starters MCB Starters Starter Starter MS-116 MS-225 MS-325 MS-450 MS-116 B6-7, A9-16 MS-225 B6-7, A9-A12-A16 MS-325 B6-7, A9-A12-A16-A30 MS-450 A30-A40-A50 MS-116 B6-7, A9-16 MS-225 B6-7, A9-A12-A16 MS-325 B6-7, A9-A12-A16-A30 MS-450 A30-A40-A50 PKZM0 PKZM01 PKZM4 PKZM0 + DILM7-9 PKZM0 + DILM12-32 PKZM4 + DILM17-65 PKZM0 + DILM7-9 PKZM0 + DILM12-32 PKZM4 + DILM17-65 Construction width Construction width Design Required quantity (units) Required quantity (units) OT adaptor 32 A, 690 V~, ) OT adaptor 32 A, 690 V~, ) OT adaptor 65 A, 690 V~, ) OT adaptor 65 A, 690 V~, ) OT adaptor 32 A, 690 V~, ) OM support, 45 wide OM support, 55 wide Insert strip, 10 wide Connection pin Cable set AWG Cable set AWG Cable set AWG Support rail TS45 B Support rail TS45 B-V Support rail TS55 B-V ) 45 construction width 2) 55 construction width For make/model Siemens Telemecanique (Schneider Electric) Reversing Reversing MCB Starters MCB Starters Starter Starter S00 S0 S2 S00 + S00 S0 + S0 S2 + S2 S00 + S00 S0 + S0 S2 + S2 GV2-ME GV2-P LUB12 GV3 to 65 A GV2-P + LC1K AC GV2-P + LC1K DC GV2-ME + LC1D AC GV2-ME + LC1D DC GV3 + LC1D65 GV2-P + LC2K AC GV2-P + LC2K DC GV2-ME + LC2D AC GV2-ME + LC2D DC Construction width Construction width Design Required quantity (units) Required quantity (units) OT adaptor 32 A, 690 V~, ) OT adaptor 32 A, 690 V~, ) OT adaptor 65 A, 690 V~, ) OT adaptor 65 A, 690 V~, ) OM support, 45 wide OM support, 55 wide Insert strip, 10 wide Connection pin Cable set AWG Cable set AWG Cable set AWG PinBlock Plus ) 45 construction width 2) 55 construction width Rittal RiLine60 77

78 Technical information Allocation of switchgear OT adaptor with connection cables Page 27 For make/model ABB Moeller Electric Reversing Reversing MCB Starters MCB Starters Starter Starter MS-116 MS-225 MS-325 MS-450 MS-116 B6-7, A9-16 MS-225 B6-7, A9-A12-A16 MS-325 B6-7, A9-A12-A16-A30 MS-450 A30-A40-A50 MS-116 B6-7, A9-16 MS-225 B6-7, A9-A12-A16 MS-325 B6-7, A9-A12-A16-A30 MS-450 A30-A40-A50 PKZM0 PKZM01 PKZM4 PKZM0 + DILM7-9 PKZM0 + DILM12-32 PKZM4 + DILM17-65 PKZM0 + DILM7-9 PKZM0 + DILM12-32 PKZM4 + DILM17-65 Construction width Construction width Design Required quantity (units) Required quantity (units) OT adaptor 25 A, 690 V~, AWG 12 1) OT adaptor 25 A, 690 V~, AWG 12 1) OT adaptor 65 A, 690 V~, AWG 6 2) OT adaptor 65 A, 690 V~, AWG 6 2) OT adaptor 32 A, 690 V~, AWG 10 2) OM support, 45 wide OM support, 55 wide Insert strip, 10 wide Connection pin Support rail TS45 B Support rail TS45 B-V Support rail TS55 B-V ) 45 construction width 2) 55 construction width For make/model Siemens Telemecanique (Schneider Electric) Reversing Reversing MCB Starters MCB Starters Starter Starter S00 S0 S2 S00 + S00 S0 + S0 S2 + S2 S00 + S00 S0 + S0 S2 + S2 GV2-ME GV2-P LUB12 GV3 to 65 A GV2-P + LC1K AC GV2-P + LC1K DC GV2-ME + LC1D AC GV2-ME + LC1D DC GV3 + LC1D65 GV2-P + LC2K AC GV2-P + LC2K DC GV2-ME + LC2K AC GV2-ME + LC2K DC Construction width Construction width Design Required quantity (units) Required quantity (units) OT adaptor 25 A, 690 V~, AWG 12 1) OT adaptor 25 A, 690 V~, AWG 12 1) OT adaptor 65 A, 690 V~, AWG 6 2) OT adaptor 65 A, 690 V~, AWG 6 2) OM support, 45 wide OM support, 55 wide Insert strip, 10 wide Connection pin PinBlock Plus ) 45 construction width 2) 55 construction width 78 Rittal RiLine60

79 Technical information Allocation of switchgear Multi-functional component adaptor 12 A/25 A Page 35/36 Make/model For bar thickness 5 10 ABB MS AEG Mbs Allen Bradley R R 140M MN M M2-... Moeller Electric PKM0... PKZM0-... PKZM0-...T PKZM0-../0.-. PKZM0.../E01-G-W PKZM0-../E-10-D PKZM0-../S00-11 PKZM0-../SE00-11 PKZM0-.../.-..-W PKZM0-.../.-..WMF Siemens S0 3RA RA RV RW AB.. S00 3RA RA RV A1. 3RW CB.4 S00 Cage Clamp 3RV A20 Telemecanique GV2-... GV2-M..K1.. GV2-M..K2.. GV2-P..D1.. GV2-P..D2.. LD1-L.030 (max. 25 A) LH4-N1...7 LH4-N ) ) ) ) ) ) ) The bottom support rail is eliminated 2) The upper support rail is offset at a distance of 125 from the lower support rail (support rail centre-to-centre spacing) Multi-functional component adaptor 40 A Page 37 Make/model 5 For bar thickness 10 ABB MS25-TM-.. MS MS MS (max. 40 A) MS (max. 40 A) DLA ) ) ) ) ) ) ) ) AEG Mbs ) ) Allen Bradley 140M-F (max. 40 A) ) ) Moeller Electric PKZM4-... (max. 40 A) Siemens S2 3RV (max. 40 A) 3RW AB.. (max. 40 A) 1) The bottom support rail is eliminated 2) The top support rail is eliminated Current carrying capacity of connection cables Current carrying capacity of insulated PVC cables at an ambient temperature of +40 C, installation type E (DIN EN : ) Nominal cross-section ( 2 ) Current capacity (A) Conversion factors for the load capacity of cables (DIN EN : ) Ambient temperature ( C) Factor Rittal RiLine60 79

80 Technical information Rittal RiLine NH NH fused isolators, size 00 Reliable isolated or off-load position of the switch cover unit, thanks to the integral multi-function key. Switch may be locked via the installation of padlocks in the closed and isolated position. For inspection purposes, there are viewing windows with integral holes in the switch cover unit or sliding viewing windows. Simple external/internal mounting of microswitches to indicate the switch position of the NH unit (lid unit). Technical specifications to VDE 0660, part 107/IEC Size (NH fuse inserts to DIN ) Rated operating current I e Conventional thermal current I th Rated operating voltage U e Rated insulation voltage U i Rated surge voltage resistance U imp Conditional rated short-circuit current when protected with fuses Rated breaking capacity to VDE 0660, part 107/IEC (utilisation category) 400 V 690 V Size A 160 A AC 690 V 800 V 8 kv 50 ka AC-22B I e = 160 A AC-21B I e = 160 A Mechanical life (switching cycles) 1600 Permissible ambient temperature 25 C to +55 C Fire protection corresponding to UL 94-V0 P v max./fuse insert 12 W NH isolators, size 000 to 3 Technical specifications IEC Size (NH fuse inserts to VDE ) Size 000 Size 00 Size 1 Size 2 Size 3 Rated operating current I e 100 A, 160 A 4) 160 A 250 A 400 A 630 A Rated operating voltage U e 690 V AC 690 V AC 1) 690 V AC 1) 690 V AC 1) 690 V AC 1) Rated insulation voltage U i 690 V 1000 V 1000 V 1000 V 1000 V Rated surge voltage resistance U imp 6 kv 8 kv 1) 8 kv 1) 8 kv 1) 8 kv 1) Rated frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz Conditional rated short-circuit current at 690 V AC 80 ka 80 ka 80 ka 50 ka 80 ka (when protected with fuses) at 500 V AC 80 ka 80 ka 80 ka 80 ka 400 V AC AC-22B (I e = 100 A) AC-23B AC-23B (AC-23B 2) ) AC-23B (AC-23B 2) ) AC-23B (AC-23B 2) ) 500 V AC AC-22B AC-23B (AC-23B 2) ) AC-22B (AC-23B 2) ) AC-22B (AC-23B 2) ) Utilisation category 690 V AC AC-21B (I e = 100 A) AC-21B AC-22B (AC-23B 2) ) AC-21B (AC-23B 2) ) AC-21B (AC-23B 2) ) 220 V DC 3) DC-22B DC-21B (DC-22B 2) ) DC-21B (DC-22B 2) ) DC-21B (DC-22B 2) ) 440 V DC 3) DC-21B (I e = 100 A) DC-22B 2) DC-22B 2) DC-22B 2) Mechanical life (switching cycles) Electrical life (switching cycles) Permissible ambient temperature 25 C to +55 C 20 C to +60 C 20 C to +60 C 20 C to +60 C 20 C to +60 C P v max./fuse insert 7.5 W (9 W) 4) 12 W 23 W 34 W 48 W 1) When using NH isolators with electronic or electromechanical fuse monitoring, the rating data in the table Electronic and electromechanical fuse monitoring will apply, see page 81. 2) With arcing chambers ( ) for increased switching capacity. 3) DC application with population of phase L 1 and L 3. 4) For 95 2 connection cross-section (95 2 connection pieces available on request). 80 Rittal RiLine60

81 Technical information Rittal RiLine NH Electronic and electromechanical fuse monitoring Technical specifications Electronic fuse monitoring Electromechanical fuse monitoring Rated operating voltage U e AC 400 V to AC 500 V (50/60 Hz) AC 24 V to AC 690 V (50/60 Hz) DC 24 V to DC 250 V Rated surge voltage resistance U imp 3.5 kv 6 kv Response time < 0.5 s < 2 s Auxiliary contacts 1 NO, 1 NC 1 NO, 1 NC Load capacity of auxiliary contacts 5 A 4 A Permissible ambient temperature 20 C to +60 C 20 C to +60 C Display LED constantly green (operational) 13/14: open 21/22: solid LED flashing red (error message) 13/14: closed 21/22: open Rocker switch position 1 (operational) 13/14: closed 21/22: open Rocker switch position 0 (error message) 13/14: open 21/22: Solid Connection of auxiliary contacts Terminal up to Terminal up to NH fuse inserts With contacted, live puller lugs Wiring diagram L1 L2 L Function block L1 3 L2 5 L T1 4 T2 6 T3 LED LED Electronic fuse monitoring Electromechanical fuse monitoring Rittal RiLine60 81

82 Technical information Rittal RiLine NH Easy changeover of the cable outlet The uniform design of the RiLine NH generation of isolators combines optimum functionality with an attractive design. This feature supports system-compatible integration into the RiLine60 contact hazard protection concept with base tray. In just 3 seconds, the same device may be used to swap the cable outlet from top to bottom for all RiLine NH bus-mounting onload isolators by simply rotating the mounting hook. In this way, there is no need to decide whether the cable outlet will go at the top or bottom until iediately prior to assembly. This function offers a clear benefit for customers, by halving the required warehousing and associated costs. Cable outlet at the bottom Rotating the mounting hook Cable outlet at the top User-friendly box terminal for all sizes as standard In addition to the current market standard connection using screws or bolts, the new Rittal RiLine NH isolator range alternatively offers all sizes as standard with a userfriendly box terminal for inexpensive, timesaving connection of round and sectorshaped conductors. This saves the expensive labour costs for preparing the wire ends as well as the material costs of ring terminals. All RiLine NH isolators with screw connection may optionally be retro-fitted with box or prism terminals. Here too, all torques are directly visible either on the unit itself or on the terminals. All RiLine NH isolators size 1 or above and all box and prism terminals from the accessory range still support the connection of round and sector-shape conductors made from Cu or Al (aluminium conductor connections must be checked at regular intervals). Conductor version Code Standard designation Single-wire e sol (solid) Multi-wire m s (stranded) Round single-wire re sol Round multi-wire rm s Sector single-wire enclosures sol Sector multi-wire sm s Fine-wire f f (flexible) Lid lock and seal All designs have a screwdriver-operated lock as standard, to prevent unintentional opening of the isolator lid. In addition, the lock position may also be sealed with sealing wire. Lid lock Lid seal 82 Rittal RiLine60

83 Technical information Rittal RiLine NH Electronic fuse monitoring Electronic fuse monitoring has a test button for easy simulation of a defective fuse during coissioning. The auxiliary power for the electronics is generated from the input side of the three-phase network. For technical reasons, the rated frequency of the supplying network (see technical specifications on page 81) must not be exceeded, otherwise the electronic fuse monitor will be damaged. Use in conjunction with motors in frequency converter mode is one such example. In such cases, electronic fuse monitoring must only be used as rotary current fusing for the frequency converter on the input side, and not in the frequency-modulated motor supply leads. A green and a red LED display indicate the operating status of the electronic fuse monitor. Details of how to evaluate the LEDs and the floating alarm contacts may be found in the technical specifications. In the event of a mains failure or if the isolator lid is opened, the current operating status of the alarm contacts is retained. Note: In order to ensure fault-free operation, all fuses must be properly installed in accordance with the above conditions, since all the required measuring signals are measured from the puller lugs. Electromechanical fuse monitoring The isolator lids may be removed by simply loosening the connection. Unlike electronic monitoring, this system operates without auxiliary power, yet still performs the same functions. The rocker switch on the operating housing additionally provides a visual display of the operating status. Note: The fuses used MUST be designed with live puller lugs. Simple signalling of the switching position with micro-switches All sizes have the option of accoodating micro-switches to indicate the switching position. The micro-switch simply clips into the relevant position in the isolator chassis. Two microswitch locators are available as standard for each device. This allows the switching position of the isolator lid to be counicated to a PLC, while using the second micro-switch to operate the load contactor at the same time. The micro-switch wiring is routed through the device to the rear or through the pre-punched knock-out of the contact hazard protection cover plates. Size 00 Sizes 1 to 3 Cable gland Rittal RiLine60 83

84 Technical information Rittal RiLine NH Comprehensive contact hazard protection Comprehensive contact hazard protection ensures the highest standards of safety, coupled with superior user-friendliness. Safe switching with integral hand protection. Optional plug-in connection space covers (see accessories) to enlarge the connection space e.g. when using ring terminals with a long press sleeve. Versatile cut-out options in the cable entry area. Perfect all-round protection in conjunction with the Rittal RiLine60 base tray. Design Front with lid closed Front with lid open IP protection category IP 20 IP 10 Top-mounting of supports even with flat bars The panels (removable at the side) allow top-mounting of Rittal RiLine60 busbar supports for all flat bars, enabling very compact configuration of the units. In conjunction with the super-slimline design, this allows a space-saving configuration. Arc chambers to increase switching capacity for NH isolators, size 1 3 Technical specifications: See table NH isolators (utilisation category), page Removing the plastic bar 2. Clipping the arc chambers into position 84 Rittal RiLine60

85 l l l Laminated copper bars Rittal Flexibar S Configuration 1) I n at 50 K 2) I n at 30 K 2) Technical information I n at 10 K 2) Laminated copper bars Curve (short-circuit resistance) Installation type 8 x 6.0 x A 125 A x 9.0 x A 220 A 120 A x 13.0 x A 150 A 110 A x 15.5 x A 210 A 140 A x 15.5 x A 290 A 170 A a x 15.5 x A 350 A 190 A a x 20.0 x A 300 A 180 A a x 24.0 x A 370 A 230 A a x 24.0 x A 600 A 340 A b x 32.0 x A 470 A 280 A b 2/ x 32.0 x A 800 A 460 A c 2/ x 40.0 x A 600 A 340 A b 2/ x 40.0 x A 950 A 500 A c 2/ x 50.0 x A 700 A 400 A b 2/ x 50.0 x A 1000 A 600 A c 2/ x 63.0 x A 1240 A 715 A d 2/ ) Number of lamina x lamina width x lamina thickness 2) The conductor temperature of the laminated copper bar is derived by adding the ambient temperature and the temperature increase together. Example: SV loaded with 220 A, i.e. the temperature increases by 30 K. At an ambient temperature of 35 C, this produces a resultant conductor temperature of 35 C + 30 K = 65 C. Short-circuit resistance diagram Basis of test: VDE 0660, part 500/IEC Test implemented: Dynamic short-circuit resistance to IEC The dimensions for the support spacing (l) and for the centre-tocentre spacing (a) must be within the specified min./max. limits. The quotients of l/a can be used to determine the permissible short-circuit current I p by using curves a to d. The prescribed installation type must be taken into account. Ip short-circuit current [ka] d c b a x Support spacing (l) x = Centre-to-centre spacing [a] Curve a b c d Support spacing (l) Centre-to-centre spacing (a) min. max. min. max Type of assembly with universal support SV a a a Rittal RiLine60 85

86 List of model numbers Model No. Page , , , , , , , , , , , 13, , , , , , 13, , 13, , 13, , 13, Model No. Page , 48, , 48, , 12, 48, , 12, 48, , 12, 48, , 12, 48, , 12, 48, , 12, 48, , 12, 48, 50, , Model No. Page , , 48, , , , , , , Model No. Page , , , Model No. Page Model No. Page , , , , , , Rittal RiLine60

87 A Adaptor for NH isolators 43 OM OT 26, 27 Arc chambers for NH isolators 62 B Base tray 9, 11, 49, 51 Base tray infill 9, 11 Base tray reinforcement 9, 11 Baying bracket E-Cu 63 Box terminals 62 Busbar adaptor for NH isolators, size Busbar connector E-Cu 64 PLS 64 Busbar support 8, 12 4-pole 48 Busbar supports PLUS (4-pole) 50 PLS 10, 13 Busbars Cover sections 63 E-Cu 8, 12, 48, 63 PLS 10, 13, 50 Bus-mounting fuse bases 40, 41 C Cable set 57 Circuit-breaker component adaptor 32, 33, 54 Clamp-type terminal connection for NH fused isolators size Component adaptor 32, Circuit-breaker 32, 33, 54 Conductor connection clamps 16 Connection adaptor 14, 15 4-pole 52, 53 Connection bracket for circuit-breaker component adaptors58 Connection cables (AWG) 57 Connection clamps 16 Connection parts for NH fused isolators, size Connection pin for OM and OT adaptors/supports 55 Connection space cover for NH isolators 61 Connector E-Cu 64 PLS 64, 65 Contact hazard protection cover for bus-mounting fuse bases 40, 41 Copper bars E-Cu 8, 12, 48, 63 PLS 10, 13, 50 Cover for NH fused isolators Size Cover section 9, 11, 49, 51 for busbars 63 Covers for bus-mounting fuse bases 40, 41 for connection clamps 16 E End caps for bus-mounting fuse bases 40, 41 End covers for busbar support 3-pole 8, 10 4-pole 48, 50 UL , 13 Expansion connector PLS 65 Extension cover for bus-mounting fuse bases 40, 41 Rittal RiLine60 F Fused isolators Size Fusible elements 40, 41 H Holder for flat copper busbars 8, 12, 48 for laminated copper bars 66 PLS 10, 13, 50 I Identification label support for NH fused isolators size Identification labels for bus-mounting fuse bases 40, 41 Insert strip for circuit-breaker component adaptors 55 for OM and OT adaptors/supports 55 Isolators Size Size Size 1 45 Size 2 46 Size 3 47 L Laminated copper bars 65 Lug terminal connection parts for NH fused isolators size M Micro-switch for NH isolators/nh fused isolators 61 Mounting clip for multi-functional component adaptors 60 Mounting set for NH isolators, size Multi-functional component adaptors N NH bus-mounting on-load isolators Size Size 1 45 Size 2 46 Size 3 47 NH fused isolators Size NH on-load isolators Size O OM adaptors with connection cables 24, 25 with tension spring clamp 22, 23 OM premium adaptor 22 OM support 28 On-load isolators Size Size Size 1 45 Size 2 46 Size 3 47 OT adaptors with connection cables 27 with tension spring clamp 26 OT premium adaptor 26 OT support 29 Overview of switchgear Index P PinBlock for support frames 57 PinBlock Plus for starters with increased contactor attachment 57 Plate clamp 16 PLS busbar connectors 64 PLS busbar supports 10, 13 Busbar supports PLUS (4-pole) 50 PLS expansion connectors 65 PLS special busbars 10, 13, 50 Plug-in connector for multi-functional component adaptors 60 Prism terminals 62 R Reinforcement for base tray 9, 11 S Short-circuit resistance diagrams Busbar systems 68, 69 Busbar systems UL Laminated copper bars 85 Side cover for bus-mounting fuse bases 40, 41 Sliding blocks for circuit-breaker component adaptors 56 Spacers for RiLine60 busbar supports 55 ST-Combi connector for OM and OT Premium adaptors 58 Support frame for OM and OT adaptors/supports 56 with fitted sub-unit 56 Support frame supports for OM adaptors 57 Support panel for cover sections 9, 11, 49, 51 Support rails for component adaptors 59 for multi-functional component adaptors 60 for OM and OT adaptors/supports 59 Supports OM 28 OT 29 System covers 16 T Technical information Terminal connection for NH fused isolators, size Terminals 16, 62 Trim panel for cover sections 9, 11, 49, 51 U UL 508 Underwriter Laboratory 72, 73 Universal bracket for laminated copper bars 66 Universal support for laminated copper bars 66 We reserve the right to further developments and technical modifications of our products. Such modifications, along with errors and printing errata, shall not constitute grounds for compensation. We refer customers to our Terms of Sale and Delivery. 87

88 All in all solutions from Rittal Industrial Enclosures Power Distribution RiLine60 busbar systems Busbar systems 40/100/150/185 Ri4Power low-voltage distributor systems Electronic Packaging System Climate Control IT Solutions Counication Systems Rittal has one of the largest ranges of enclosures available for iediate delivery. However, Rittal also supplies integrated solutions up to Level 4. This comprises mechanical installation, power supply, electronic components, climate control and central monitoring. For all of your requirements. Fully assembled and functional. Wherever in the world you develop and implement solutions for yourself and your customers, we are close at hand. The global alliance between production, distribution and service guarantees closeness to the customer. Worldwide! 05/08 E460 Rittal GmbH & Co. KG Postfach 1662 D Herborn Telephone +49(0) Fax +49(0) R Switch to perfection