2010 AN Series Catalog
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1 2010 AN Series Catalog March 2010
2 General Information Page 2 Clamp Assemblies Page 3 Hose Page 4 Tools Page 5 1-Piece Fittings Page 6 Assembly Instructions Page 17 To view the full line of ATCO Products visit: 1
3 THE ALTERNATIVE TO HEAVY DUTY CRIMPING COMPONENTS: HOSE: ATCO 3800 Barrier Hose - Five sizes available: -6, -8, -10, -12, -16 S: ATCO AN 1 - Piece Fittings ASSEMBLIES: Color coded - Five sizes available: 3806-A, 3808-A, 3810-A, 3812-A, 3816-A MANUAL CRIMP PLIERS: Model 3801 (flat), Model 3802 (90 ), Model 3803 (Ratchet) CUTTER: Model 3541 Kwikcut Hose Cutter The AIR-O-CRIMP fitting system has been developed for applications in which hose end fittings must be attached at Point of Use in difficult applications such as Buses, Ambulances, RV s, and Limos. There is no need for a conventional crimping tool, messy glue or additional locating devices in order to achieve a reliable connection of the fitting and hose. The AIR-O-CRIMP system has passed SAE J2064 R134a Refrigerant Automotive Air Conditioning Hose Specification testing using ATCO 3800 AIR-O-CRIMP series hose. NOTE: THE AIR-O-CRIMP SYSTEM IS DESIGNED TO WORK EXCLSIVELY WITH ATCO 3800 SERIES HOSE. NO OTHER BRAND OF HOSE IS WARRANTED. 2
4 ILLUSTRATION PART NUMBER DESCRIPTION COMMENTS 3806-A (RED) # 6 Clamp Assembly Packaged 100 bulk only 3808-A (BLACK) #8 Clamp Assembly Packaged 100 bulk only 3810-A (YELLOW) # 10 Clamp Assembly Packaged 100 bulk only 3812-A (GREEN) # 12 Clamp Assembly Packaged 100 bulk only 3816-A (NATURAL) # 16 Clamp Assembly Packaged 100 bulk only 3
5 Hose specification meets or exceeds SAE J2064, TYPE C, CLASS 1 5/16 ID BARRIER HOSE ILLUSTRATION PART NUMBER DESCRIPTION 13/32 ID BARRIER HOSE ILLUSTRATION PART NUMBER DESCRIPTION Air-O-Crimp #12 Hose ft Air-O-Crimp #12 Hose - 50 ft ILLUSTRATION PART NUMBER DESCRIPTION Air-O-Crimp # 6 Hose 500 ft Air-O-Crimp # 6 Hose - 50 ft ILLUSTRATION PART NUMBER DESCRIPTION 1/2 ID BARRIER HOSE Air-O-Crimp # 8 Hose ft Air-O-Crimp # 8 Hose - 50 ft ILLUSTRATION PART NUMBER DESCRIPTION 5/8 ID BARRIER HOSE 7/8 ID BARRIER HOSE Air-O-Crimp #10 Hose ft Air-O-Crimp #10 Hose - 50 ft Standard Barrier #16 Hose ft Standard Barrier #16 Hose - 50 ft PRICED BY THE FOOT ROLL PRICED BY THE FOOT ROLL PRICED BY THE FOOT ROLL PRICED BY THE FOOT ROLL PRICED BY THE ROLL ROLL NOTE: # 16 (7/8 I.D.) hose is available direct from Parker. 4
6 ILLUSTRATION PART NUMBER DESCRIPTION COMMENTS 3801 Flat Crimp Pliers Crimp Pliers 3803 Ratchet Crimp Pliers Will not release until clamp is properly closed B Hand Held Hose Cutter Replacement Blade 5
7 STRAIGHT FEMALE O-RING (FOR) WITH AN1301C AN A 5/ NA AN1302C AN A 3/ NA AN1303C AN A 7/ NA AN13036C AN A 7/ NA AN1304C AN A 1 1/ NA AN13046C AN A 1 1/ NA AN1305C AN A 5/ NA AN1306C AN A 3/ NA AN1307C AN A 7/ NA AN1308C AN A 3/ NA AN1309C AN A 7/ NA STRAIGHT FEMALE O-RING (FOR) WITH SWITCH OR SERVICE PORT WITH AN1302-1C AN A 3/ /4 SWP AN1302-3C AN A 3/ mm R134 AN1303-3C AN A 7/ mm R134 AN C AN A 7/ mm R134 AN1304-1C AN A 1 1/ /4 SWP AN1304-3C AN A 1 1/ mm R134 AN C AN A 1 1/ mm R134 AN1304-5C AN A 1 1/ M12 SWP AN1306-3C AN A 3/ mm R134 AN1307-3C AN A 7/ mm R134 AN1307-5C AN A 7/ M12 SWP 6
8 45 DEGREE FEMALE O-RING (FOR) WITH AN1311C AN A 5/ NA AN1312C AN A 3/ NA AN1313C AN A 7/ NA AN1314C AN A 1 1/ NA AN13146C AN A 1 1/ NA AN1316C AN A 3/ NA AN1317C AN A 7/ NA 90 DEGREE FEMALE O-RING (FOR) WITH AN1321C AN A 5/ NA AN1322C AN A 3/ NA AN1323C AN A 7/ NA AN13236C AN A 7/ NA AN1324C AN A 1 1/ NA AN13246C AN A 1 1/ NA AN1325C AN A 5/ NA AN1326C AN A 3/ NA AN1327C AN A 7/ NA AN1328C AN A 3/ NA AN1329C AN A 7/ NA 7
9 90 DEGREE FEMALE O-RING (FOR) WITH SWITCH OR SERVICE PORT WITH AN1322-1C AN A 3/ /4 SWP AN1322-3C AN A 3/ mm R134 AN1323-3C AN A 7/ mm R134 AN1323-5C AN A 7/ M12 SWP AN1323-9C AN A 7/ mm R134 AN1324-1C AN A 1 1/ /4 SWP AN1324-5C AN A 1 1/ M12 SWP AN1326-1C AN A 3/ /4 SWP AN1326-3C AN A 3/ mm R134 AN1327-3C AN A 7/ mm R134 AN1327-5C AN A 7/ M12 SWP AN1328-3C AN A 3/ mm R DEGREE LONG PILOT O-RING WITH NO NUT WITH AN1321-NNC AN1321-NN 3806-A NA 6 6 NA 8
10 STRAIGHT MALE O-RING (MOR) WITH AN1401C AN A 5/ NA AN1402C AN A 3/ NA AN1403C AN A 7/ NA AN14036C AN A 7/ NA AN1404C AN A 1 1/ NA AN14046C AN A 1 1/ NA AN1405C AN A 5/ NA AN1407C AN A 7/ NA 45 DEGREE MALE O-RING (MOR) WITH AN1411C AN A 5/ NA AN1417C AN A 7/ NA 9
11 90 DEGREE MALE O-RING (MOR) WITH AN1421C AN A 5/ NA AN1422C AN A 3/ NA AN1423C AN A 7/ NA AN1424C AN A 1 1/ NA AN1425C AN A 5/ NA AN1426C AN A 3/ NA AN1427C AN A 7/ NA 90 DEGREE MALE O-RING (MOR) WITH SWITCH OR SERVICE PORT WITH AN1422-3C AN A 3/ mm R134 AN C AN A 1 1/ mm R134 10
12 STRAIGHT BULKHEAD MALE INSERT O-RING (MIO) WITH AN1701C AN A 5/ NA AN1702C AN A 3/ NA AN1703C AN A 7/ NA AN17046C AN A 1 1/ NA AN1707C AN A 7/ NA 90 DEGREE BULKHEAD MALE INSERT O-RING (MIO) WITH AN1721C AN A 5/ NA AN1722C AN A 3/ NA AN1723C AN A 7/ NA AN1727C AN A 7/ NA STRAIGHT MALE INSERT O-RING (MIO) WITH 11 AN1801C AN A 5/ NA AN1802C AN A 3/ NA AN1805C AN A 5/ NA AN1807C AN A 7/ NA
13 90 DEGREE MALE INSERT O-RING (MIO) WITH AN1821C AN A 5/ NA AN1822C AN A 3/ NA AN1823C AN A 7/ NA AN1825C AN A 5/ NA AN1826C AN A 3/ NA AN1827C AN A 7/ NA 180 DEGREE MALE O-RING (MOR) WITH AN1936C AN A 5/ NA AN1938C AN A 7/ NA 12
14 STRAIGHT SPLICER WITH AN6101C AN A 6 6 NA AN6102C AN A 8 8 NA AN6103C AN A NA AN6104C AN A NA F H PORT COMMENT AN61066C AN A NA STRAIGHT SPLICER WITH SWITCH OR SERVICE PORT WITH F H PORT COMMENT AN6101-1C AN A 6 6 1/4 SWP AN6101-3C AN A mm R134 AN6102-1C AN A 8 8 1/4 SWP AN6102-3C AN A mm R134 AN6102-4C AN A 8 8 M10 SWP AN6103-1C AN A /4 SWP AN6103-3C AN A mm R134 AN6103-4C AN A M10 SWP AN6103-9C AN A mm R134 AN6104-1C AN A /4 SWP AN6104-3C AN A mm R134 AN6104-5C AN A M12 SWP AN C AN A mm R134 13
15 H3 T SPLICER 3 WAY H1 H2 WITH H2 H3 PORT COMMENT AN6201C AN A NA AN6202C AN A NA AN6203C AN A NA AN6204C AN A NA AN62066C AN A NA H1 H3 SPLICER TO MIO H1 H2 WITH H2 H3 PORT COMMENT AN62246C AN A MIO NA H1 14
16 H2 H3 Y SPLICER 3 WAY H1 WITH H1 H2 H3 PORT COMMENT AN6332C AN A NA AN6333C AN A NA AN6334C AN A NA STRAIGHT WELD ON HOSE END WITH TUBE H PORT COMMENT AN6601C AN A 3/8 6 NA AN6602C AN A 1/2 8 NA AN6603C AN A 5/8 10 NA AN66036C AN A 5/8 16 NA AN6604C AN A 3/4 12 NA AN66046C AN A 3/4 16 NA AN6605C AN A 5/8 12 NA BRAZED BRAZED STRAIGHT METRIC FEMALE O-RING (FOR) WITH 15 AN9305C AN A M20 X 1.5 M20 8 NA AN9310C AN A M27 X 2.0 M27 10 NA
17 90 DEGREE METRIC FEMALE O-RING (FOR) WITH AN9323C AN A M18 X 1.5 M18 6 NA AN9325C AN A M20 X 1.5 M20 8 NA AN9328C AN A M27 X 2.0 M27 12 NA 90 DEGREE METRIC FEMALE O-RING (FOR) WITH SWITCH OR SERVICE PORT WITH AN9324-3C AN A M20 X 1.5 M mm R134 AN9327-3C AN A M24 X 2.0 M mm R134 STRAIGHT METRIC MALE INSERT O-RING (MIO) WITH AN9409C AN A M20 X 2.0 M20 10 NA 16
18 INSTRUCTIONS 1. Cut or trim the hose to the desired length using the ATCO Kwikcut Hose Cutter. The cut should be made square to the hose length. 2. Assemble the clamp assembly all the way onto the hose with the locator tab. touching the hose. 3. Assemble the fitting into the hose until the hose touches the bead and locator tab on the fitting. 4. Use the manual crimp pliers to crimp each clamp separately. A slight gap will be present from the spring back Caution: Make sure that there is a metal to metal contact of the clamp ear when the crimp is made. There will be a slight amount of spring-back of the clamp ear when the crimp pliers are released. Failure to fully close the clamp may result in refrigerant leaks. 17
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