Introduction Factories Locations International Standards Product Range. General Overview Types Overview Materials & Finishes
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1 Index Introduction Factories Locations International tandards Product Range General Overview Types Overview Materials & Finishes Cable tray runs Light Duty Type (1.00 mm Thickness) LCT-, LCT- Medium Duty Type (1.20 mm Thickness) MCT-, MCT-,MCT-75,MCT-0 Heavy Duty Type (1. mm Thickness) HCT-, HCT-,HCT-75,HCT-0 Very Heavy Duty Type (2.00 mm Thickness) VCT-, VCT-,VCT-75,VCT-0 Cable Tray Fittings Bend 45 Bend 90 Tee Branch Intersection Vertical 90 Outside Riser Vertical 90 Inside Riser Adjustable Riser Reducer Add-on Branch Cable tray accessories Connector Barrier trip, Joint Plate, Crimping Type Copper End Plate, Drop Out Plate Cable Tray Cover Framing ystem Accessories Cable tray upport ystems C - Channel ystems Cantilever Arm upport Accessories Heavy Duty anchors Expansion teel Anchor - tm Drop in Anchor - Da leeve Anchor - a / ab Through Bolt (Wedge Anchor) - tb hield Anchor - a Ordering Cable Tray How to Order
2 Cable management ytem Companies profile IKK Group of CompanIes The IKK Group is a major business institution, serving most of the Arab World in the Industrial, Construction and Trading fields as well as in pecialized Maintenance and ervices. After almost four decades in the business, the IKK Group has become one of the leading enterprises in the region with focus on the Construction Industry in general. The IKK Group operates through 200 divisions, branches and outlets, spread over 1 countries, covering all major cities in the region and employing over,000 employees. 2
3 M M UnITECH As a declaration of its commitment to quality, the company implemented the Quality Management concept, and has acquired the IO 9001:2008 Quality Management ystem, in addition to being a member of the U..Green Building Council (UGBC). clamps & hangers, block ladders, dry wall and ceiling accessories, cable management systems: cable trays, cable ladders, cable trunkings, basket trays, cable supports: steel lintels and block work accessories. are spread among various cities in the MENA region; KA, UAE, Lebanon, Jordan, Libya, Oman, Bahrain, Egypt, FP - pecialized Factory for teel Products FP adapts quickly and easily to the market demands and requirements. Quality at FP is uncompromised; the factories have been able to acquire IO 9001: 2008 in Jeddah in audi Arabia, igma Factory for teel Products in Ajman in UAE, ww w.ik k gro up. com w ww.un CABLE TRAY YTEM itec h-ik k.co m ww w.u n ime tali kk.c om w ww.sfs p-ik k.co m 3
4 CABLE MANAGEMENT YTEM CABLE TRAY YTEM Factories DIC FP - KA FP / Kingdom of audi Arabia pecialized Factory for teel Products - 3rd Industrial City / Jeddah Tel: Fax: sfsp.jeddah@ikkgroup.com pecialized Factory for teel Products - Khumra / Jeddah Tel : Fax: sfsp.jeddah@ikkgroup.com FP / UAE IGMA Factory for teel Products - DIC Tel : Fax: sfsp.uae@ikkgroup.com FP / EGYPT pecialized Factory for teel Products - th of October, Cairo Tel : Fax: sfsp.cairo@ikkgroup.com 4 FP / LEBANON pecialized Factory for teel Products / s.a.r.l - Tanayel, Bekaa Tel: Fax: sfsp.lebanon@ikkgroup.com CABLE TRAY YTEM
5 FP is a leading manufacturer and fabricator of steel and aluminum products used for the support of equipment in industrial, commercial, utility and OEM installations. Our customers have access to the most complete support systems offered in the industry including metal framings, cable management systems, pipe hangers, slotted angles, fasteners and others. (Our factory is equipped with an in-house hot-dip galvanization facility). Hot-Dip Galvanization Process CnC Machines Roll Forming Machine Design Office- GERMANY 5
6 OUTLET ales Operations Jeddah / KA Tel : Fax: unitech.ksa@ikkgroup.com Jeddah - Ghurab howroom / KA Tel : Fax: unitech.ksa@ikkgroup.com Mak kah, Taif / KA Tel : Fax: unitech.ksa@ikkgroup.com Riyadh North / KA Tel : Fax: unitech.ksa@ikkgroup.com Riyadh outh / KA Tel : Fax: unitech.ksa@ikkgroup.com Riyadh - West / KA Tel : Fax: unitech.ksa@ikkgroup.com Qassim / Buraidah / KA Tel : Fax: unitech.ksa@ikkgroup.com Qassim howroom / KA Tel : Fax: unitech.ksa@ikkgroup.com Hafr el Batin / KA Tel : Fax: unitech.ksa@ikkgroup.com Hail / KA Tel : Fax: unitech.ksa@ikkgroup.com kakah / Qurayyat / KA Tel : Fax: unitech.ksa@ikkgroup.com Tabuk / KA Tel : Fax: unitech.ksa@ikkgroup.com Khamis Mushayt / KA Tel : Fax: unitech.ksa@ikkgroup.com Najran / KA Tel : Fax : unitech.ksa@ikkgroup.com harorah / KA Tel : Fax: unitech.ksa@ikkgroup.com Al -Baha / KA Tel : Fax: unitech.ksa@ikkgroup.com Gizan / KA Tel : Fax: unitech.ksa@ikkgroup.com Al Qunfudah / KA Tel : Fax: unitech.ksa@ikkgroup.com Mad inah / KA Tel : Fax: unitech.ksa@ikkgroup.com Mad inah howroom - UPF / KA Tel : Fax: unitech.ksa@ikkgroup.com Yanbu / KA Tel : Fax: unitech.ksa@ikkgroup.com Design, Logistics, Materials, Media & R&D GERMANY tuttgart Tel : Fax: unitech.germany@ikkgroup.com CHINA Yiwu - Zhejiang Province Tel : Fax: unitech.china@ikkgroup.com KA TOL Jeddah Tel : Fax: tosl.ksa@ikkgroup.com
7 Dammam / KA Tel : Fax: unitech.ksa@ikkgroup.com Dammam / howroom / KA Tel : Fax: unitech.ksa@ikkgroup.com Jubail / KA Tel : Fax: unitech.ksa@ikkgroup.com Hufuf / KA Tel : Fax: unitech.ksa@ikkgroup.com Hufuf / howroom / KA Tel : Fax: unitech.ksa@ikkgroup.com Manama / Bahrain Tel : Fax: unitech.bahrain@ikkgroup.com Kuwait City / Kuwait Tel : Fax: unitech.kuwait@ikkgroup.com Dubai - Al Rashidiyah / UAE Tel : Fax : unitech.dubai@ikkgroup.com Abu Dhabi - Musaffah / UAE Tel: Fax: unitech.auh@ikkgroup.com Al Ain / UAE Tel : Fax: unitech.alain@ikkgroup.com Beirut / Lebanon Tel : Fax: unitech.lebanon@ikkgroup.com Tripoli howroom / Lebanon Tel : Fax: unitech.lebanon@ikkgroup.com Amman / Jordan Tel : Fax: unitech.jordan@ikkgroup.com Muscat / Oman Tel : Fax : unitech.oman@ikkgroup.com Cairo - El Gomhoria t. / Egypt Tel: Fax: unitech.egypt@ikkgroup.com Tripoli / Libya Tel: Fax: unitech.libya@ikkgroup.com UAE TOL Jebel Ali Tel : 4304/ Tel : Fax: tosl.jxb@ikkgroup.com LEBANON Tel : Fax:
8 Managing Office Main Branch Branch Factory Design Office Purchasing & upply
9 l Kingdom of audi Arabia, United Arab Emirates, Bahrain, Jordan, Egypt, Lebanon, Germany, China, Oman, Libya, Kuwait.
10 Cable management ytem pecialized Factory for teel Products (Jeddah/KA) IGMA Factory for teel Products - DIC (Dubai Industrial City) pecialized Factory for teel Products ( th of October City, Cairo) pecialized Factory for teel Products / s.a.r.l - (Tanayel, Bekaa) Uni-metal, Cable Tray ystems, fittings and accessories from FP are manufactured in compliance with : - IeC AO IEC (1537/2007) - Nema Ve Nema Ve NEC (ANI / NFPA 70) International Electrotechnical Commission (Cable Management Cable Tray ystems and Cable Ladder ystems) audi tandard (Cable Management Cable Tray ystems and Cable Ladder ystems) National Electrical Manufacturers Association. (Metal Cable Tray ystems) National Electrical Manufacturers Association. (Metal Cable Tray Installation Guide Lines) National Electric Code (Metal Cable Tray Guide Lines) Cable trays, are designed to meet most requirements of cable and electrical wire installations and comply to local and international standards of fabrication and finishing. This catalogue is designed to be helpful to engineers and contractors in the application and selection of tray products for construction and maintenance. If a unique application requires a special product not included in this catalogue, FP engineering personnel are ready to furnish design consultation and realistic cost estimates. In addition, know-how are available for your convenience. 8
11 PRODUCT RANGE The different types of tray designs are described below: Ladder (Cable Ladder) waged rounded tubular (Aluminum or teel) or welded c-channel (steel). A prefabricated metal structure consisting of two side rails connected by individual transverse embers or rungs. Cable Ladder Trays are the most common and the most economical types of trays. They also provide maximum ventilation for cabling. waged Rounded Tubular Welded C-Channel Trough A prefabricated metal structure with clear openings no greater than 4 (0mm). Trough Cable Trays are the best choice for smaller cables. Ventilated troughs offer some air-flow while completely eliminating cable sagging. Ventilated Bottom olid Bottom Perforated Cable Tray (Cable Trays) A prefabricated metal structure consisting of a bottom with openings within the cable bearing surface. olid bottom Cable Trays completely eliminate cable sagging and offer maximum protection for the cables. Wire Mesh (Basket Tray) Is ideally suitable for light - to medium-duty commercial and industrial applications where space is at a premium. FP wire Basket Trays have a fast connection profile for installations requiring long runs of straight Cable Trays lengths. Applications : network cabling, wiring closets, fiber-to-desktop applications and can often be used in suspended ceiling plenum areas and under computer room flooring. Channel (Cable Trunking) A prefabricated metal structure consisting of a onepiece solid bottom channel section not exceeding (1mm) in width. 9
12 Cable management ytem General Overview -types Overview -materials & Finishes -technical Data
13 General Overview types Overview and Components Uni-Metal cable trays and accessories from FP are manufactured in compliance with international standards. We provide a wide range of products capable of providing the characteristics which respond to the proposed application, along with quality of assembly, speed of installation, and cost-saving cable trays. - material Pre-Galvanized, Hot-Dip Galvanized, tainless teel and Aluminium - MATERIAL THICKNE 1.00 mm 1.20 mm 1. mm 2.00 mm Light Duty - Cable Tray ystem LCT - 0 medium Duty - Cable tray ystem MCT - 0 Thickness : 1.00 mm ide Height : and mm Length : 2440 mm / 3000 mm Width : - 00 mm Thickness : 1.20 mm ide Height :,,75 and 0 mm Length : 2440 mm / 3000 mm Width : - 00 mm Heavy Duty - Cable tray ystem HCT - 1 Very Heavy Duty - Cable tray ystem VCT Thickness : 1. mm ide Height :,,75 and 0 mm Length : 2440 mm / 3000 mm Width : - 00 mm Thickness : 2.00 mm ide Height :,,75 and 0 mm Length : 2440 mm / 3000 mm Width : - 00 mm All illustrations, drawings and descriptive material in this publication are of a generally informative nature only, and do not form a complete package of the specifications or description of the goods. Most of the dimensions shown are nominal. Uni-Metal can make modifications and design, materials or finishes as it deems necessary or desirable. 11
14 Cable management ytem - type OF IDe HeIGHt.traight TR.Return Flange Inside RFI.Return Flange Outside.C-Type Inside.C-Type Outside - HaPe OF acceorie.cornered - type OF PerFOratION.taggered - DImeNION L H W RFO CTI CTO 15 Oblong holes 7 x 32.Curved.erial 7 32 W L 15 Oblong holes 7 x 32.All dimensions are in mm G e n e r a l O v e r v i e w
15 materials & Finishes materials aluminum G.aluminum 03 t mild teel - Plain a. Hot rolled teel Plates, heets and Coils 235 Jr as per: En 0-2 / DIn 170 / B 430 / ATM A 53M / ATM A 11 / ATM A 11-01a JI 31 / JI 3 / GB 700 / GB / T1591. ATM A 907 / ATM A 18M. ATM A 570M / ATM A 572M. b. Cold rolled teel DC 01, as per: En 130 / DIn 123, Part 2 / B 1449:1 / ATM A3 / ATM A 08 / JI G 3141 / GB 99. En 131 / ATM A 58M mild teel - Galvanized C. Continuously Pre- Galvanized Hot Dip Zinc Coated teel DX 51D + Z as per: En 327 / DIn 1712 / B 2989/ ATM A 527M / ATM A 53M / JI G En 32/ En 142 / ATM A 52, 527, 528/ ATM A 14 D. Electro Galvanized teel (Electrolytic Coating) DC01 + ZE v as per: En 152 / DIn 1713 / ATM A591 / JI G 3313 / JI G 3141/B 1449:1 En 131 tainless teel F.Austenitic tainless teels 304 & 31, as per: ATM A 240 /En 088-2/ DIn / B 1449:2 / ATM A480 / ATM A / IO 3 / En /JI G 4304 F.1 tainless teel Fasteners En 3 F.2 tainless teel Wire B 1554,ATM A27 Finishes 1- Hot DIP Galvanization after Fabrication as per: ATM A 3 / ATM A 153 / IO 141. B 729 / DIn Zinc Electroplating after Fabrication as per: ATM B33 / En 329 / IO 4042/ B 170 / B 3382 / DIn Powder Coating Epoxy / Polyester / Epoxy & Polyester B 3900 / IO 2409 / IO 1519 / IO
16 Cable management ytem Cable tray runs -Light Duty Type LCT (1.00 mm Thickness) -medium Duty type MCT (1.20 mm Thickness) -Heavy Duty type HCT (1. mm Thickness) -Very Heavy Duty type VCT (2.00 mm Thickness) 14
17 Light Duty Cable Tray Runs lct mm thickness Light Duty mm thickness lct - (ide Height mm) Cable tray upport distance (m) load kn/m LCT width (w) : mm LCT width (w) : 0 mm LCT width (w) : 1 mm LCT width (w) : 200 mm LCT width (w) : 2 mm LCT width (w) : 300 mm Thickness : 1.00 mm ide Height : mm Length : 2440 mm / 3000 mm Width : mm L W Width Order example Item (h) (w) (t) type lct rfi 0 lct rfi LCT - ide height (h) - Width(w) - Thickness - ide type
18 Cable management ytem Light Duty mm thickness lct - (ide Height mm) Cable tray upport distance (m) load kn/m LCT width (w) : mm LCT width (w) : 0 mm LCT width (w) : 1 mm Thickness : 1.00 mm ide Height : mm Length : 2440 mm / 3000 mm Width : - 4 mm LCT width (w) : 200 mm LCT L width (w) : 2 mm LCT width (w) : 300 mm W LCT width (w) : 400 mm LCT width (w) : 4 mm Width Order example Item (h) (w) (t) type lct rfi 0 lct rfi LCT - ide height (h) - Width(w) - Thickness - ide type
19 medium Duty Cable tray runs mct mm thickness medium Duty mm thickness mct - (ide Height mm) Cable tray upport distance (m) load kn/m MCT width (w) : mm MCT width (w) : 0 mm MCT Width (w) : 1 mm MCT width (w) : CT width (w) : MCT width (w) : MCT width (w) : MCT width (w) : Thickness : 1.20 mm ide Height : mm Length : 2440 mm / 3000 mm Width : - 4 mm L L W W 32 7 Width Order example Item (h) (w) (t) type mct rfi 0 mct rfi MCT - ide height (h) - Width(w) - Thickness - ide type 17
20 Cable management ytem medium Duty mm thickness mct - (ide Height mm) Cable tray upport distance (m) load kn/m MCT width (w) : mm MCT width (w) : 0 mm MCT width (w) : 1 mm MCT width (w) : MCT width (w) : MCT width (w) : MCT width (w) : MCT width (w) : Thickness : 1.20 mm ide Height : mm Length : 2440 mm / 3000 mm Width : - 4 mm L W Width Order example Item (h) (w) (t) type mct rfi 0 mct rfi MCT - ide height (h) - Width(w) - Thickness - ide type
21 medium Duty Cable tray runs mct mm thickness medium Duty mm thickness mct - 75 (ide Height 75 mm) Cable tray upport distance (m) load kn/m MCT width (w) : 0 mm MCT width (w) : 1 mm MCT width (w) : MCT width (w) : MCT width (w) : MCT width (w) : MCT width (w) : Thickness : 1.20 mm ide Height : 75 mm Length : 2440 mm / 3000 mm Width : 0-4 mm L L W W Width Order example Item (h) (w) (t) type 0 mct rfi 1 mct rfi MCT75 - ide height (h) - Width(w) - Thickness - ide type
22 Cable management ytem medium Duty mm thickness mct - 0 (ide Height 0 mm) Cable tray upport distance (m) load kn/m MCT width (w) : 0 mm MCT width (w) : 1 mm MCT width (w) : 200 mm MCT width (w) : 2 mm MCT width (w) : 300 mm MCT width (w) : 400 mm MCT width (w) : 4 mm Thickness : 1.20 mm ide Height : 0 mm Length : 2440 mm / 3000 mm Width : 0-4 mm L 0 W Width Order example Item (h) (w) (t) type 0 mct rfi 1 mct rfi 20 MCT0 - ide height (h) - Width(w) - Thickness - ide type
23 Heavy Duty Cable tray runs HCt - 1. mm thickness Heavy Duty - 1. mm thickness HCt - (ide Height mm) Cable tray upport distance (m) load kn/m HCT width (w) : mm HCT width (w) : 0 mm HCT width (w) : 1 mm HCT Thickness : 1.mm ide Height : mm Length : 2440 mm / 3000 mm Width : 0-00 mm width (w) : L L HCT width (w) : HCT width (w) : W W HCT width (w) : HCT width (w) : HCT width (w) : HCT width (w) : Width Order example Item (h) (w) (t) type 0 HCt rfi 1 HCt rfi HCT - ide height (h) - Width(w) - Thickness - ide type 21
24 Cable management ytem Heavy Duty - 1. mm thickness HCt - (ide Height mm) Cable tray upport distance (m) load kn/m HCT width (w) : mm HCT width (w) : 0 mm HCT width (w) : 1 mm HCT Thickness : 1.mm ide Height : mm Length : 2440 mm / 3000 mm Width : mm width (w) : HCT L width (w) : HCT width (w) : HCT W width (w) : HCT width (w) : HCT width (w) : HCT Cable tray upport distance (m) load kn/m HCT width (w) : x HCT width (w) : x 22 width (w) : HCT width (w) : x Width Order example Item (h) (w) (t) type HCt rfi 0 HCt rfi HCT - ide height (h) - Width(w) - Thickness - ide type
25 Heavy Duty Cable tray runs HCt - 1. mm thickness Heavy Duty - 1. mm thickness HCt - 75 (ide Height 75 mm) Cable tray upport distance (m) load kn/m HCT width (w) : 0 mm HCT width (w) : 1 mm HCT width (w) : 200 mm HCT width (w) : 2 mm Thickness : 1. mm ide Height : 75 mm Length : 2440 mm / 3000 mm Width : mm HCT width (w) : 300 mm L HCT width (w) : 400 mm HCT W width (w) : 4 mm HCT width (w) : 0 mm HCT Width Order example Item (h) (w) (t) type 0 HCt rfi 1 HCt rfi HCT75 - ide height (h) - Width(w) - Thickness - ide type width 00 mm HCT width 700 mm
26 Cable management ytem Heavy Duty - 1. mm thickness HCt - 0 (ide Height 0 mm) Cable tray upport distance (m) load kn/m HCT width (w) : 0 mm HCT width (w) : 1 mm HCT width (w) : 200 mm HCT width (w) : 2 mm Thickness : 1. mm ide Height : 0 mm Length : 2440 mm / 3000 mm Width : mm HCT width (w) : 300 mm L HCT width (w) : 400 mm HCT width (w) : 4 mm W HCT width (w) : 0 mm HCT width 00 mm Width Order example Item (h) (w) (t) type 0 HCt rfi 1 HCt rfi HCT0 - ide height (h) - Width(w) - Thickness - ide type HCT width 700 mm
27 Very Heavy Duty Cable tray runs VCt mm thickness Very Heavy Duty mm thickness VCt - (ide Height mm) Cable tray upport distance (m) load kn/m VCT width (w) : mm VCT width (w) : 0 mm VCT width (w) : 1 mm VCT width (w) : VCT width (w) : VCT width (w) : VCT width (w) : VCT width (w) : Thickness : 2.0 mm ide Height : mm Length : 2440 mm / 3000 mm Width : - 4 mm L L W W 32 7 Width Order example Item (h) (w) (t) type VCt rfi 0 VCt rfi VCT - ide height (h) - Width(w) - Thickness - ide type
28 Cable management ytem Very Heavy Duty mm thickness VCt - (ide Height mm) Cable tray upport distance (m) load kn/m VCT width (w) : mm VCT width (w) : 0 mm VCT width (w) : 1 mm Thickness : 2.0 mm ide Height : mm Length : 2440 mm / 3000 mm Width : - 00 mm VCT L width (w) : VCT width (w) : W VCT width (w) : Cable tray upport distance (m) load kn/m VCT VCT width (w) : width (w) : VCT VCT width (w) : width (w) : X VCT VCT width (w) : width (w) : X VCT width (w) : VCT width (w) : Width Order example Item (h) (w) (t) type VCt rfi 0 VCt rfi VCT - ide height (h) - Width(w) - Thickness - ide type
29 Very Heavy Duty Cable tray runs VCt mm thickness Very Heavy Duty mm thickness VCt - 75 (ide Height 75 mm) Cable tray upport distance (m) load kn/m VCT width (w) : 0 mm VCT width (w) : 1 mm VCT width (w) : Thickness : 2.0 mm ide Height : 75 mm Length : 2440 mm / 3000 mm Width : 0-00 mm VCT width (w) : L VCT width (w) : VCT width (w) : W VCT width (w) : VCT width (w) : VCT Cable tray upport distance (m) load kn/m VCT width (w) : VCT width (w) : width (w) : VCT width (w) : Width Order example Item (h) (w) (t) type VCt rfi 0 VCt rfi VCT75 - ide height (h) - Width(w) - Thickness - ide type 27
30 Cable management ytem Very Heavy Duty mm thickness VCt - 0 (ide Height 0 mm) Cable tray upport distance (m) load kn/m VCT width (w) : 0 mm VCT width (w) : 1 mm VCT width (w) : VCT width (w) : Thickness : 2.00 mm ide Height : 0 mm Length : 2440 mm / 3000 mm Width : 0-00 mm L VCT width (w) : VCT width (w) : W VCT width (w) : VCT width (w) : VCT width (w) : VCT width (w) : VCT width (w) : Width Order example Item (h) (w) (t) type 0 VCt rfi 1 VCt rfi VCT0 - ide height (h) - Width(w) - Thickness - ide type
31 Cable Tray Fittings - bend 45 - bend 90 - Intersection - tee branch - Vertical 90 Outside Riser - Vertical 90 Inside Riser - adjustable riser - reducer - add-on branch 29
32 Cable management ytem - bend 45 - cornered Width Order example Item (h) (w) (t) type rfi rfi 10 - ide height (h) - Width(w) - Thickness - ide type - bend 45 - curved radius r = 200 mm 30 Width Order example Item (h) (w) (t) type rfi rfi ide height (h) - Width(w) - Thickness - ide type
33 m m Cable Tray Fittings Bend 90 (cornered / curved) - bend 90 - cornered Width Order example Item (h) rfi rfi (w) (t) type ide height (h) - Width(w) - Thickness - ide type - bend 90 - curved radius r = 200 mm Width Order example Item (h) rfi rfi (w) (t) type 0 - ide height (h) - Width(w) - Thickness - ide type 0t 1t For this type, all specifications are the same as other bend 90 types. Order no. shall be the same as curved type,but add the letter T. ex: ; Curved type 0t ; Cornered/hort type o Cornered/hort 31
34 Cable management ytem - tee branch - cornered Width Order example Item (h) (w) (t) type rfi rfi ide height (h) - Width (w) - Thickness (t) - ide type - tee branch - curved Width Order example Item (h) (w) (t) type rfi rfi ide height (h) - Width(w) - Thickness - ide type radius r = 200 mm
35 Cable Tray Fittings Intersection (cornered / curved) - Intersection - cornered Width Order example Item (h) (w) (t) type rfi rfi ide height (h) - Width(w) - Thickness - ide type - Intersection - curved Width Order example Item (h) (w) (t) type rfi rfi 4 - ide height (h) - Width (w) - Thickness (t) - ide type radius r = 200 mm 33
36 Cable management ytem - Vertical 90 o (outside riser) - cornered Width Order example Item (h) (w) (t) type rfi rfi ide height (h) - Width (w) - Thickness (t) - ide type - Vertical 90 o (outside riser) - curved Width Order example Item (h) (w) (t) type rfi rfi ide height (h) - Width (w) - Thickness (t) - ide type radius r = 200 mm
37 Cable Tray Fittings Vertical 90 o inside riser (cornered / curved) - Vertical 90 o (inside riser) - cornered Width Order example Item (h) (w) (t) type rfi rfi 50 - ide height (h) - Width (w) - Thickness (t) - ide type - Vertical 90 o (inside riser) - curved 570 Width Order example Item (h) (w) (t) type rfi rfi ide height (h) - Width (w) - Thickness (t) - ide type radius r = 200 mm 35
38 Cable management ytem - adjustable riser 40 Width Order example Item (h) (w) (t) type (L) (r) tr 3000 / tr 3000 / ide height (h) - Width (w) - Thickness (t) - ide type - Length (L) - Angle (r) - Custom risers For inquiries, use same code as adjustable risers and add the angle desired at the end, ex: for custom riser 45 angle TR 3000/45 for custom riser 0 angle TR 3000/ Angle: 45 Angle: 0 - reducer - central Custom risers are suitable for 45 and 0 angles 81 W2 3 Width Order example Item (h) (w1) (w2) (t) type rfi rfi 80 - ide height (h) - Width (w1) - Width (w2)- Thickness (t) - ide type 80 h W1
39 Cable Tray Fittings Reducer (central / right / left) - Right side Width Order example Item (h) (w1) (w2) (t) type rfi rfi 90 - ide height (h) - Width (w1) - Width (w2)- Thickness (t) - ide type - Left side Width Order example Item (h) (w1) (w2) (t) type rfi rfi ide height (h) - Width (w1) - Width (w2)- Thickness (t) - ide type 37
40 Cable management ytem - add - on branch / cornered 800 Width Order example Item (h) (w) (t) type rfi rfi ide height (h) - Width (w) - Thickness (t) - ide type - add - on branch / curved 8 38 Width Order example Item (h) (w) (t) type rfi rfi 8 - ide height (h) - Width (w) - Thickness (t) - ide type radius r = 200 mm
41 Cable tray accessories - Connector - barrier trip - Joint Plate - Reducing Angle - end Plate - Drop-out Plate - Cable tray Cover - Framing ystem Acc. 39
42 h Cable management ytem traight connector h 00 h Order example 240 Item (h) (t) 240 h ide height (h) - Thickness (t) 00 h - Angle connector 20 / h h h Order example Width Item (h) 20 (w) (t) Order example Width ide height (h) - Width (w) - Thickness (t) 240 h - adjustable connector Item (h) (w) (t) ide height (h) - Width (w) - Thickness (t) h 30/40 T T 0 30 Order example Item (h) (t) ide height (h) - Thickness (t) 30r Order example Item (h) (t) ide height (h) - Thickness (t) H H 1 00
43 Framing ystem Accessories - Wrap-over connector - Corner connector 0 - barrier strip 70 Available Lengths: 2440 / 3000 mm 240 h h Available with different side height types. - Joint plate / Fish plate 80 Width = width of tray minus 7 mm - end plate 10 - Drop-out plate 11 1 W h W W= w minus 7 mm 11 - Crimping Type Copper tubular Cable terminal ends tinned Copper Flexible braids Crimped with Connectors/ terminals G H B D E C Cable tud Dimensions mm 2 Hole A C D G H B J ize Dimensions Current rating mm 2 J E1 E2 AMP
44 Cable management ytem - Cable tray cover Functions Cable tray covers shall be considered for any of the following purposes: Protection from falling objects or debris, as may occur beneath personnel walkways. hielding from ultra-violet rays of the sun and guarding against other weathering elements. Minimizing accumulation of foreign contaminants such as ash or other industrial deposits. Protection of cables and personnel where a riser tray penetrates a floor or grating. - olid cover - Ventilated cover Covers ide Height Types : olid without flange olid with flange Ventilated without flange Ventilated with flange - (OF) - (WF) - (VOF) - (VWF) Width Order example Item Type (w) (t) 2000 WF Type - Width (w) - Thickness (t) - Cable Ladder covers are supplied with or without a 15 mm downturned flange. - traight section covers are furnished 3000 mm long. All fitting covers are furnished in solid design only. - Cable tray cover with locking clamp 20 Locking clamp Thickness: 2mm 20 Covers ide Height Types : 42 olid without flange - (VOF) olid with flange - (VWF) Width Order example Item (w) (t) Width (w) - Thickness (t) Cover Lock Tray
45 round Washers DIN 1 round Washers DIN 440,DIN 9021 Washers (RW) DIn 1 d D Zinc Plated tainless steel M M.4 1. M8 M M M M M M1 M RW - M -DIn 115 D d s Washers (RW) DIn 440,DIn 9021 d D DIN Zinc tainless D d s Plated teel 440 M M8 M M M M M M M1 M RW - M - DIn 9021 quare Washers W quare Washers (W) W 40/40 for all channels 41/21 eries W 41/41 for all channels 41/41 eries a a b b d d H.D. Glavanized for Bolt tainless teel for Bolt a x b x d M M 40 x 40 x (4-5-) M M 40 x 40 x (4-5-) M M1 40 x 40 x (4-5-) W 41/41 - M - d Fully threaded rods Grade 4. DIN 975 round Head machine crews Threaded Rod (TR) DIn 975 Zinc Plated Thread Length Load cap. (KN) Round Head (RH) DIn 7985 Zinc Plated Thread Length d M 2000/ M8 2000/ M 2000/ M 2000/ M1 2000/ M M M RH - M - DIn 7985 Order Example : TR - M Roofing Bolts Roofing bolts (RB) Thread ize M4 x - y M5 x - y M x - y M8 x - y Length Order Example : RB - M - Materials : low carbon steel, carbon steel - teel 235, grade 4., 4.8 and urface : plain, black, zinc plated - Length = X Y Carriage Bolts with Nut Below Head DIN 03 Carriage bolts (TC) H P A O E Zinc Plated (E) H.D. Glavanized Grade 4. (E) Order Example : TC - M Head (A) mm Head (H) mm quare Width (O) mm quare Depth (P) mm M5 M M M M8 M M M M1 M
46 Cable management ytem Hexagon Nuts DIN 934, DIN EN Hexagon nut (Hn) DIn 934 or IO 4032 (= DIn En 24032) Zinc Plated Thread tainless teel Thread /m DIN /m IO e M M /5 / 11.5 M8 M8 13/.5 13/ e M M 17/8 1/ M M 19/ 18/ 21.9 M1 M1 24/13 24/ m Order Example : Hn - M machine HexHead bolts DIN 933, DIN Hex Head Bolt (HB) DIn 933 or En (without nut) Zinc Plated Dimension tainless teel Dimension M x M x M 8 x M 8 x M 8 x 40 M x 20 M x 30 M x 30 M x 45 M x 45 M x 0 M x 70 M x 22 M x M x M x 30 M x 30 M x 40 M x 40 M x M x 0 M x 0 M x 80 M x 80 M x 90 M 1 x 40 M 1 x 40 M 1 x 0 M 1 x 0 M 1 x 90 M 1 x 90 Order Example : HB - M DIN EN Coupler leeves rounded Coupler leeves (C) Electroplated Thread tainless teel Thread D L Load cap. M M / M8 M8 / M M 13/1.4 M M 1/ (KN) M1 M1 21/ M20 M20 2/ C - M 1 Hexagonal Rod Coupler Hexagonal Rod Coupler with view hole (HR) Electroplated Thread tainless teel Thread L Load cap. (KN) M M M M M1 M HR - M 44
47 Cable tray upport ystem - C - Channel - Cantilever Arm - U - upport - I - upport - Wall bracket - upport accessories 45
48 Cable management ytem - C-Channel ystems Channel Uni-metal s framing channel is cold formed on modern rolling machines from low carbon steel strips. A continuous slot provides the ability to make attachments at any point. Lengths tandard length: 3000 mm with ± 3.2mm length tolerance. Custom lengths are available upon request. Metal Framing Channels election Chart Part No Channel Dimensions Thickness Height H Width W CCH - 220/ mm 41.0 mm 1.5 mm CCH - 240/ mm 41.0 mm 1.5 mm CCH - 320/ mm 41.0 mm 2.0 mm CCH - 340/ mm 41.0 mm 2.0 mm CCH - 420/ mm 41.0 mm 2.5 mm CCH - 440/ mm 41.0 mm 2.5 mm CCH Material Thickness 2 for 1.5 mm 3 for 2.0 mm 4 for 2.5 mm ize 2-21/41 mm 4-41/41 mm Channel Patterns 0 - PT 1 - T 2 - B2B Channel Hole Patterns PT Plain Type T lotted Type B2B Type 4 For more information on Uni-channel ystems, Uni-Metal technical staff will be ready to assist you with all necessary details.
49 Cantilever Arm Bracket Cantilever Arm Brackets - CA - CCH421 41x21x2.5 A Base plate: height (h) x width (b) x thickness (t) 0 8 A Length Allowable Load A F 1 * F 2 * F** In the case of concrete support, use anchor M. - In the case of C-channel frame, use bolt and spring nut M8. ** Connection force (pull out force) : 3.1 (KN) - CCH441 41x41x2.5 A A Length Allowable Load A F 1 * F 2 * F** Base plate: height (h) x width (b) x thickness (t) In the case of concrete support, use anchor M1. - In the case of C-channel frame, use bolt and spring M8. ** Connection force (pull out force) : 7.5 (KN) F z F 1 or F 2 h b h- t F D F v =F 1 or F 2 1/2 A 1/2 A Length A * Given Loads are always in [kn] Allowable characteristic live load 47
50 Cable management ytem - CCH422 41x21x2.5 b2b A A Length Allowable Load A F 1 * F 2 * F ** Base plate: height (h) x width (b) x thickness (t) In the case of concrete support, use anchor M. - In the case of C-channel frame, use bolt and spring nut M8. ** Connection force (pull out force) : 4.8 (KN) - CCH442 41x41x2.5 b2b A A Length Allowable Load A F 1 * F 2 * F** Base plate: height (h) x width (b) x thickness (t) In the case of concrete support, use anchor M1. In the case of C-channel frame, use spring nut M. ** Connection force (pull out force) : 8.3(KN) F 1 or F 2 48 h b h- F z F D t F v =F 1 or F 2 1/2 A 1/2 A Length A * Given Loads are always in [kn] Allowable characteristic live load
51 Cable tray upport ystem - U - upport I - upport Length (L) - Thickness (t) x30 13x x x U-upport with welded-on head plate 200 x 0 x 5mm 70 Order example Item (L) (t) 13x x30 - Head Plate x 0 x 5mm x x U-upport with welded-on head plate 200 x 0 x 5mm Order example Item (L) (t) x Length (L) - Thickness (t) 13x30 - Wall bracket for U-upport for I-upport 5 mm thickness Order example Item (L) (t) Length (L) - Thickness (t) 49
52 Cable management ytem - upport connectors Clamping plates Order example Item (L) (t) Length (L) - Thickness (t) Order example Item (L) (t) Length (L) - Thickness (t) - upport plates upport clamps 34 - Clamping angles Angles
53 Heavy Duty anchors - expansion teel anchor - tm - Drop-in anchor - Da - leeve anchor - a / ab - Through Bolt (Wedge Anchor) - tb - hield anchor - a 51
54 Cable management ytem HeaVy DUty anchor General Information Direction of Loading The direction of the applied load shall be considered to determine the most appropriate anchor. The tension and shear components shall be lesser than the recommended load/design resistance in the direction concerned. Fig.1 Fig.2 tensile loads Tensile loads are applied along the axis of fixing (see Fig.1). Common examples include suspended ceiling applications and the suspension of mechanical services, pipework, ductwork,etc... Fig.3 52 hear loads hear loads act at right angles to the axis of fixing and directly against the face of the structural material (see Fig.2). hear performance is governed mainly by the shear strength of the bolt material and by the comperssive strength of the supporting substrate. Oblique / Combined Loads Oblique loads are a combination of tension and shear components (see Fig.3). If the angle of the applied oblique load is within of pure tension or pure shear, the safe working load for that direction may be assumed. Otherwise, the applied oblique load shall be resolved into its shear and tensile components. Offset Loads Offset loads act at right angles to the fixing axis but are offset from the surface (see Fig.4). In this situation, the deflection of the bolt due to bending needs to be considered as well as the shear capacity of the anchor. Fig.4 lotted Holes in Fixture When fixing anchors through slotted holes; it is important to ensure that there is an adequate surface of contact between the washer and the fixture to guarantee a positive clamping force. If in doubt, a square plate washer with a thickness of 3mm or above would be recommended in place of the standard washer supplied. Diamond Drilled Holes When holes are formed in the structure using a diamond drilling system; extra care is required to ensure the holes are thoroughly cleaned by brushing and blowing for at least three times. Also, to make a key for the anchor (particulary if a bonded anchor is installed) the sides of the hole shall be roughened up by inserting a standard masonry bit into the hole attached to a hammer action drilling machine. A resin with minimal shrinkage shall be selected for diamond drilled holes.
55 Heavy Duty anchors expansion teel anchor - tm Features: - uitable for all screws or threaded bolts with metric thread. - Low energy impact, power-saving assembly. - Multiple removing and fixing. - Inside threaded anchor, allows great flexibility. - Can use variable lengths and art of threaded rods or bolts. - mall edge distance and small distance between anchors. - Provide uniform load by tightening the screw or hexagon nut, the cone pulls into the expansion anchor and tightens against the drilled hole. - uitable for use in concrete and natural stone. TM Expansion teel Anchor TM/H Typical Applications: Cable trays, handrails, brackets, staircases, ladders, machines, window panels, base plates, scaffoldings and frameworks. Technical Data: Recommended loads (non-concreted C 20/). Type (order No) Tension Load (KN) etting Data: Edge distance > 1,5 x H eff., distance between anchors > 3 x H eff. Thickness of foundation > 2 x H eff. Installation Parmeters: H eff = Effective anchorage depth. hear Load (KN) Bending Moment (Nm) crew Grade M M M M *for cracked Concrete we shall use 0,5 x this value (approximately) ize H eff. Edge Distance C Metal Products Distance Between Anchors M HA Thickness of Foundation hmin leeve Anchor Washer (Ø) Tightening Torque (Nm) panner size M x 1. M x M x M Type 140 Tension 24 load x 2.5 hear 75 load Bending 19 moment (Order No) (kn) (kn) (Nm) M 2.0 M8 3.0 M 5.0 M 7.5 Bolt izebolt ize Length Tension Drill load (Ø) Drilling hear depthload Bending moment Heff. H eff. Usable Length crew Ø x exp.unit (kn) (kn) (Nm) Length Installation M M M x M M8 58 x 0 M M 8 x M M x 90 Installation Installation Throughbolt, stainless steel A4/31 Materials: - zinc plated steel. - stainless steel [ 304 (A2), 31 (A4) ]. Features mall edge Torque con Features Zinc plated European Technical Approval Option 7 Through x Torque controlled expansion Applications in damp areas Applications and outdo tainless steel A4/31 steel construct Face xing or through xing Usable Length Tighten torque (Nm) Thickness of Foundation H eff Drilling depth M HA- leeve Anchor with hexagon screw Dril l Place the plug and the Tighten the screw. Fixing completed. object to fix. M HA-B leeve Anchor with threaded bolt and nut Edge Distance C Applications facades, cable trays, railings, steel construc under-constructions, high-racks, pro les Distance between anchor Length Distance between anchor Washer (Ø) Distance to edge C Thickness foundatio 14 T inst 1 paner 0 ize M x 1. 0 M x 1. 0 M x M x Washer M x Drill a hole and clean it with a brush, remove dust with a 2 blower. 3 4 T inst 53 Plug Plug & drill Ø Length Usable Length etting depth min
56 Cable management ytem Drop-in anchor - Da Features: - Provides permanently fixed threaded socket in concrete. - Use in non-cracked concrete or cracked concrete and natural stone. - The anchor will spread and tighten against the drilled hole after inserting with setting tool. - Low setting depth, reduced drilling time. - Enables cost-effective assembly. - Multiple removing and fixing. DA Typical Applications: Pipes, ventilation ducts, suspended ceilings, sprinkler systems, brackets, threaded rods and cable trays. Technical Data: Recommended loads (non-concreted C 20/). Threaded size Tension Load (KN) hear Load (KN) Bending Moment (Nm) M M M M M *for cracked Concrete we shall use 0,5 x this value (approximately) Materials: - zinc plated steel. - stainless steel [ 304 (A2), 31 (A4) ]. etting Data: Edge distance > 1.5 x effective anchorage depth, distance between anchors > 3,0 x effective anchorage depth, min. thickness of foundation > 2,5 x H eff. 54 ize H eff. Edge Distance C Installation Parmeters: H eff = Effective anchorage depth. Distance Between Anchors Thickness of Foundation hmin Tightening Torque (Nm) panner size M M M M M Type Tension 10 load hear 75 load Bending 24 moment (Order No) (kn) (kn) (Nm) Thread ize Anchor Length Thread Length Drill (Ø) M M8 M M Drilling Depth Effective Anchorage Depth H eff. Min. crew Depth E Max.crew Depth E M 11 8 M M M M Tighten torque (Nm) E Distance between anchor Anchor Length H eff E= crew Depth Drilling Depth Drill Ø Distance to edge C T inst Min o (hm
57 Bolt ize Tension load hear load Bending moment Heff. Edge Distance Distance between Washer Thickness Heavy Duty anchors foundati (kn) (kn) (Nm) C anchor (Ø) sockets in concrete and good qualitym stone x 1. 0 nical services, cable trays, platforms, Mdrain 8 covers, suspended 4.1 ceilings etc x 1. 0 eed to be removed or replaced. M x M x M x ETA PENDING 2007 READ LENGTH (l G ) HOLE DIAMETER (d o) Installation HOLE DEPTH (h o ) Installation MAXIMUM RECOMMENDED TORQUE (Nm) (T inst ) PRODUCT CODE NEW CODE WA WA WA WA WA WA T inst READ LENGTH (l G ) HOLE DIAMETER (d o) Drill a hole and clean it with a brush, remove dust with a 2 blower. HOLE DEPTH (h o ) Mechanical etting Tool MAXIMUM RECOMMENDED TORQUE (Nm) (T inst ) 4. Use the setting tool to drive the internal wedge into the anchor. PRODUCT CODE NEW CODE WA-A WA-A Manual 22 etting Tool WA-A WA-A WA-A4-1 Use the setting tool to drive the internal wedge into the anchor. Alternatively use the mechanical setting tool with an appropriate drilling machine. THREAD IZE GRIP TYPE (d) 4. Use Mthe setting D-plus tool to M8 D-plus M D-plus M D-plus M1 D-max M20 D-max Mechanical etting Tool Insert the anchor sleeve in the hole. Tighten to the recommended torque. Plug & drill Ø Fixing completed. Length Usable Length etting depth mi :34:42 Manual etting Tool Manual Mechanical 55
58 Cable management ytem leeve anchor - a Features: - uitable for use in concrete, natural stone, brickwork and blockwork - small distance between achors. - Optimum performance in most base material types. - no protruding threads after installation. - mall distance between anchors and from edge. - Controlled expansion. - Zinc plated > 5µm. - Effective force distribution in the drilled hole. - leeve anchor with hexagon screw or with threaded bolt. A Typical Applications: Uni-channel,railings, steel constructions, machines, high-racks, cable support systems and mechanical fixations. Technical Data: Recommended loads (non-concreted C 20/). Bolt ize Tension Load (KN) hear Load (KN) Bending Moment (Nm) M M M M *for cracked Concrete we shall use 0,5 x this value (approximately) Materials: - zinc plated steel. - stainless steel [ 304 (A2), 31 (A4) ]. etting Data: Edge distance > 1.5 x effective anchorage depth, distance between anchors > 3,0 x effective anchorage depth, min. thickness of foundation > 2,5 x H eff. Bolt ize H eff. Edge Distance C Distance Between Anchors Thickness of Foundation hmin Washer (Ø) Tightening Torque (Nm) M x 1. 8 M x M x M x panner size leeve Anchor - A: with hexagon screw (non-cracked concrete C20/). ize Length Drill (Ø) Hole Ø in Fixture Drilling Depth etting Depth (Ø) H eff. Min.Usable Length M paner ize M Usable Length Drilling Depth Drill Ø M M M M M *for cracked Concrete we shall use 0,5 x this value (approximately). Washer H eff etting Depth Length
59 hear load Bending moment Heff. Edge Distance (kn) (kn) (Nm) C (Nm) 5.8(Nm) (Nm) M (kn) M M8 M M M (kn) (kn) M 2.5 M Installation of leeve Anchor - A ta lliantsiotanlla tion 1I nsta lla tion 2 (Nm) Heavy Duty anchors x 1. (Ø) C 8of7found of found 1size 2.0(A 7 4(A) size (A)20 xsize (hmin) mm2 0 4 (hmin) 8 24 x mm.0 30 x Tinst Drill a hole and clean it with Insert the sleeve anchor through with threaded bolt and nut M Length Drill (Ø) Hole Ø in Fixture Min.Drilling Depth Min. etting Depth (Ø) H eff. Max. Usable Length M M M M M M M M M M Installation ( push-through installation ) 1 2 Place the fixture (object) and drill a hole. 3 Remove dust with a blower and clean the hole with a brush Drill hole of requested 1 a diameter 1 145and depth panner ize ize M M M M M M Tap with a hammer or a with a75 blower and 90 Remove 75 dust clean the hole with a brush. setting tool until fixing depth is reached. mm mm mm mm M M Usabl M M Plug & drill Ø Length Lengt M 8 M 8 (mm M8 M8 Usable Length M 1 0 M 5 M 1 0 M M Drill Ø Washer 80 H eff etting8 Depth DrillingUsa Drilling 8Depth 95 Plug drill Ø Length Plug & drill Ø & Drilling Length DepthLeng Depth Length (mm Tap the anchor through the fixture with a hammer or a setting tool. Drilling DrillingUsable Usableetting etting ize Drill Ø Drill ØLength Length depth min. depth depthlength length depth min. ( pre-positioned Installation ) installation M8 M8 M8 M8 M8 M M M M 1 M 1 M 1 Tinst mm leeve Anchor - AB: ize Tinst Tighten to the recommended torque. hrd eeap dthdru ilslianbgledelepntg hthusaeb Drill Ø mmdrill Ø Lm enm gth LeTnhgrtehad DrillinTg blower. M A -B leeve Anchor with threaded bolt and 32nut H A -MB Hleeve Anchor with threaded bolt and nut M M M M8 M8 M8 M M M M M M Washer 2.5 anchor 58 C anchor a2 brush, remove dust with ascrew screw the fixture into the hole. A - leeve Anchor with hexagon H A -M Hleeve Anchor with hexagon ize mm) Distance between anchor 4.1 Bending.3 Tighten 13 Distance Distance 1 pann x 1. 8 hear load 7 5thickness 1panner Min. thickness edge panner Bending moment moment Distance betweenbetween Distance to edge tomin. Tighten torque torque Type load Tension Tension load hearmload der No) (Order No)(kN) M M8 Tension load Tighten to the recommended torque. Drilling DrillingUsa ize Drill Ø Drill ØLength Length depth depthlen (m M8 M84 M8 M8 M M Tighten to the recommended torque. m m ype Bolt ize
60 Cable management ytem Through Bolt (Wedge Anchor) - TB Features: - uitable for use in cracked concrete or in non-cracked concrete and in natural stone. - pecial design of the clip in stainless steel which ensures a safe hold in the hole. - Torque controlled expansion. - Zinc plated > 5µm. - User friendly, face fixing or through fixing. TB Throughbolt, stainless steel A4/31 Typical Applications: Uni - channel, hand rails, steel constructions, cable trays, supports, brackets, ducts and shelf feet. Materials: - zinc plated steel. - stainless steel [ 304 (A2), 31 (A4) ]. Features European Technical Approval Op Torque controlled expansion Applications in damp areas and tainless steel A4/31 Face xing or through xing Applications facades, cable trays, railings, steel co under-constructions, high-racks, p Through bolt 58 Technical Data: Through bolt zinc plated (non-cracked C20/). Bolt ize Tension Load (KN) hear Load (KN) Bolt ize Tension load (kn) M Bending Moment (Nm) M Installation M M M M *for cracked Concrete we shall use 0,5 x this value (approximately) 2 etting Data: Edge distance > 1,5 H eff., distance between anchors > 3 x H eff. Thickness of foundation > 2 x H eff. Bolt ize H eff. Edge Distance C Metal Products Distance Between Anchors hear load (kn) Bending moment (Nm) Heff. Edge Distance C M M Usable Length 58 Drilling Depth M M M HA Washer (Ø) leeve Anchor Thickness of Foundation hmin Tightening Torque (Nm) M x M x Installation Washer panner ize M x M Type 24 x 2.5 Tension 140 load hear 35load Bending 19 moment (Order No) (kn) (kn) (Nm) M x M M M M Drill Ø H eff etting T inst Depth Bolt Length Tighten torque (Nm) Distance between anchor T inst Washer (Ø) x 1. 1 x x x x 3.0 Thi fo Features mall edge a Torque contr Zinc plated > Through xin Applications steel constructio Usable Plug & drill Ø Length Length de Distance between 1 Distance 45 to edge M anchor C T inst
61 Heavy Duty anchors Installation Parameters: Throughbolt, zinc plated, stainless steel stainless or hot-dip steel galvanized. steel A4/31 A4/31 Bolt ize Bolt Length Drill Ø Hole Ø in Fixture Drilling Depth etting Depth Features Features European European Technical Technical Approval Approval Option Opt 7 f Torque Torque controlled controlled expansion expansion Applications Applications in damp in damp areas and areas outdoo and o tainless tainless steel A4/31 steel A4/31 Face Face xing or xing through or through xing xing M M M M Bolt izebolt Tension ize Tension load 5 load hear 1 load hear load Bending 18 Bending moment85 moment Heff. 70 Heff. Edge 70 Distance Edge Distance Distance 15 Distance between between Washer WasherThickness Thick of foundation foun (kn) 140 (kn) (kn) 1 (kn) 18 (Nm) (Nm) C 80 C 40 anchor anchor (Ø) (Ø) ( M1 M M x 1. x M8 M x 1.1 x M M x x MH eff.= MEffective 9.2anchorage depth x x M1 M x x H eff. Usable Length Fix Applications Applications facades, facades, cable cable trays, railings, trays, railings, steel construct steel under-constructions, high-racks, high-racks, pro les pr Installation Installation Installation Installation T inst T inst T inst 2 2 Drill a hole and clean with a brush, remove dust with a blower. Place the fixture and insert the through bolt with a hammer. Tighten to the recommended torque. Usable Usableetting e Plug & drill Plug Ø& drill Length Ø Length Length Length depth min. dep (m
62 Cable management ytem hield anchor - a Features: - Assembly detachable, multiple removing and fixing. A - Low energy impact, power-saving assembly. - Force controlled expansion. - Flexibility inside threaded anchor. - Variable length and art of threaded rods or bolts. - By tightening the screw, the cone pulls into the sleeve and tense against the drill hole. - mall edge distance and small distance between anchor. - Expansion elements are held together by a spring. - Optimum taper nut angle for maximum expansion. - Pressed steel segment ensures consistent dimensional accuracy. - Provide a projecting stud to support fixture during installation and removal. - uitable for use in concrete, natural stone, Brick and sand stone. Typical Applications: For fixing : steel constructions, handrails, consoles, brackets, ladders, gates and spacing designs. Materials: - zinc plated and die-cast. Technical Data: Recommended loads (concrete C 20/ and in brick work). Usable Length t Fixture H eff. etting Depth Concrete Brick Work Torque Torque Brick ize Tension hear Tension hear Concrete KN KN KN N.m N.m M M M M *for cracked Concrete we shall use 0,5 x this value (approximately) Drilling Depth (Hole Depth) Bolt Length Cone Drill Ø etting Data: Edge distance > 1,5 x H eff., distance between anchors > 3 x H eff. Thickness of foundation > 2 x H eff. ize Distance to Edge C Distance Between Anchors Min. Thickness of Foundation hmin H eff. M M M M
63 Installation Throughbolt, stainless steel A4/31 Heavy Duty anchors Features European Technical Approval Option 7 Torque controlled expansion Applications in damp areas and outd tainless steel A4/31 Face xing or through xing Installation Parmeters: A- Using a hexagon screw: insert shield only, place the fixture over the hole and insert a hexagon screw with Applications a washer through the fixture. facades, cable trays, railings, steel constru B- Using a threaded bolt and nut: insert the shield with a threaded bolt, position the fixture over the thread and under-constructions, high-racks, pro le add a washer with a nut. A- hield anchor with hexagon screw: ize Bolt Length Min.Drill Ø hield Length Min. Hole Depth etting Depth H eff. 55 M Bolt ize 70Tension load hear load 45 Bending moment 35 Heff. 85 (kn) (kn) (Nm) 5 M8 M M M Installation 1 Usable Length panner ize Edge Distance 40 C Distance between anchor Washer (Ø) Thickness foundatio 14 1 x 1. 0 M x 1. 0 M Throughbolt, stainless steel A4/ x M x M x Drill a hole and clean it with a bruch, 2 remove dust with a blower. 2 Place the plug and the object to fix. 3 Tighten the screw. Features European Technical Approval Option 7 Torque controlled expansion Applications 4 in damp areas and outd tainless steel A4/31 Face xing or through xing T inst Applications Fixing completed. facades, cable trays, railings, steel constru under-constructions, high-racks, pro le B- hield anchor with threaded bolt and nut: Usable etting Plug & drill Ø Length Length depth min ize Threaded Length Min. Drill Ø hield Length Min. Hole Dep etting Depth Usable Length paner ize 5 30 H eff M Bolt ize Tension load hear load Bending moment Heff. Edge Distance Distance between Washer Thickness foundatio 30 (kn) (kn) (Nm) C 8 anchor 80 (Ø) 90 M8 M x 1. 0 M x 1. 0 M x M x M M x M Installation T inst Drill a hole and clean it with Place the plug and the Tighten the screw. 1 Fixing completed a brush, remove dust with object to fix a blower Usable 30 etting 0 Plug & drill Ø Length Length depth min
64 Cable management ytem Ordering Cable Tray - ide Height Varieties - Abbreviations - How to Order - General Information 2
65 m m - Ordering Cable Tray ide Height Varieties Cable trays are available in the following side heights: mm mm 75 mm 0 mm * Other side heights can be manufactured upon request. Cable trays and accessories are available in the following side height types: - traight end - Return flange inside - Return flange outside - C - type inside tr rfi rfo CtI - C - type outside CtO -Abbreviations Code tainless teel Pre-Galvanized aluminium PG al Hot-dip Galvanized Electrolytic Galvanized Powder Coated HD eg PC thickness heet of 1.0 mm heet of 1.20 mm heet of 1. mm heet of 2.0 mm heet of 5.0 mm Code For more information on ordering and types, Uni-Metal technical staff are ready to assist you with all necessary details. materials & Finishes 3
66 Cable management ytem Ordering Cable Trays & Accessories - Item & Order Number for ections & Fittings When ordering cable trays, the full order number shall include the material used, width of the tray, side height, type of side and the length of the tray. Order Example PC Item Number ide Height Width Thickness ide Type Length Pre. Galvanized (Materials) Powder Coated (Finishes) Examples: 1- Order number for Hot-Dip Galvanized 2,400 mm length cable tray, mm side height, 2mm sheet thickness and 0 mm width with outside return flange: /rFO 2400 PG PC 2- Order number for Pre-Galvanized 3,000 mm length cable tray, mm side height, 1. mm sheet thickness and 300 mm width with inside return flange: /rFI 3000 PG PC 3- Order number for powder coated curved T-branch, mm side height, 1.5 mm sheet thickness and 700 mm width with straight end: /tr PG PC N.B.: Order number for connectors will include the item number, side height and thickness of the sheet -General Information Consideration shall be given to the following factors when undertaking the design of a cable tray run and a support system, although some of these (ex: wind loads) may not be relevant to every installation : Distributed loads e.g. cables, pipes. Point loads Thermal expansion & contraction Wind & external forces -Location of Couplers pacing of supports afety factor Deflection In practice, it is often difficult to pre-determine where the couplers will be located within a straight run of a cable tray. However, it is worth making some efforts to roughly plan their position during the early stages of installation. The worst positions /4 of the couplers are either at mid-span or immediately over a point of support; at these locations they will suffer the greatest stress. Both locations shall be particularly avoided at the end of an installation. From a practical viewpoint it is also more difficult to assemble or fix down a tray if the couplers are positioned immediately over the supports. The best position of joints in a continuous installation is one quarter of the span distance on either side of each point of support. 4
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