CYKLOP PRODUCT OVERVIEW STRAPPING, STRETCHING, TAPING, CODING, BUNDLING

Transcription

1 CYKLOP PRODUCT OVERVIEW STRAPPING, STRETCHING, TAPING, CODING, BUNDLING 1

2 AT HOME IN ALL INDUSTRIES Cyklop customers represent a wide range of industries and have to master every conceivable transport and shipping task: steel and metal, printed material and paper, building materials and wood, chemical and plastic materials, pharmaceutical products and food each industry has its own peculiarities and requirements. And Cyklop has the system solution to meet them: industry-tested, individual, economic and extremely safe! PRODUCT VARIETY AND QUALITY Variety, excellent quality and perfectly co-ordinated systems are the trademarks of Cyklop products. As a system supplier, Cyklop guarantees optimal functioning of its machines and consumables. Every strap or adhesive tape, every stretch film is geared exactly to the respective Cyklop tools and systems. The result is high operational reliability and, above all, optimal load securement. This general brochure gives you an overview of the Cyklop range of products and is divided into four specialist fields: 2 / Stretching / Taping / Coding / Bundling Cyklop International is one of the leading suppliers of load securement systems on the world market and at the same time technology leader in many sectors. Intensive research and continuous development result in innovative products and universal system solutions manufactured to the highest standards. PROFESSIONAL SOLUTIONS FROM A SINGLE SOURCE Cyklop International offers universal system solutions for key load securement techniques such as strapping, stretching and taping. We research, develop and test in our own laboratories. We produce optimally co-ordinated machines and material from a single source. We provide our customers with branch know-how and competence. We offer first-class service. Our customers and their requirements are the focus of our corporate philosophy. For detailed product information, visit our website:

3 CONTENT CYKLOP PRODUCTS STRAPPING STRETCHING TAPING CODING 28 BUNDLING

4 PLASTIC STRAPPING SYSTEMS PET STRAP With our PET straps we opt for safety through holding power. It is a product property that is particularly important when strapping heavy load units. Cyklop PET straps are efficient application all-rounders and they are available in three strap qualities. First of all there is our most economical and competitive strap, Cyklop Premium, which despite its small strap cross-section provides a very high breaking load. These are distinct advantages when it comes to holding power, safety and financial aspects. After all, compared to standard qualities, a smaller strap size can be used at the same breaking load, i.e. there is a solid material saving and costs are reduced. With a tensile strength of 550 N/mm² Cyklop Premium is suitable for particularly heavy-duty strapping operations on account of its higher breaking load and optimal strap and edge strength. The Premium strap, which is made from top-quality granules, is very low on consumption and offers not only more meters per coil but also greater safety and this continuously. That not only has an impact on the length of the strap coil but also leads to lower transport and storage costs. Only a few PET straps available on the market have comparable attributes. In addition, for production reasons our coils never deviate by more than 2 % from the specification quoted. That s guaranteed! Product Length per Strap dimensions Tensile strength Tear strength Load capacity coil in m in mm in N/mm² in N Premium 800 8, ,500 11,700 maximum Classic 800 8, ,620 8,500 high Pet Flex 950 2, ,700 6,500 medium 4

5 PLASTIC STRAPPING SYSTEMS POLYSTRAP Polystrap is an universally applicable plastic strap for modern strap technology. It was developed by Cyklop and is optimally adjusted to our own tools, machines and systems. Polystrap has been manufactured in large quantities in our own factories for many years. Polystrap consists of the raw material Polypropylene (PP). By using a special process such as stretching to increase firmness and elasticity, the strap obtains further characteristics which ensure the user the advantages of a system. Advantages: ä System offer for exact co-ordination between strap quality, strapping technology and customer criteria ä A high quality standard is ensured due to proprietary development and continuous complex control in the manufacturing and equipment tests ä Universal programme, consisting of practical strap types divided into application groups ä Reliable, well-established supply network ä Polystrap can be re-cycled Product Length per Strap dimensions Tear strength coil in m in mm in N Polystrap 2,500-7, Polystrap I 3,000-4, ,400 Polystrap II 1,400-3, ,800-4,000 5

6 PLASTIC STRAPPING HAND TOOL Cyklop hand tools are the best choice wherever, mediumweight packages require a high tension at different locations. Cyklop battery-driven tools with tensions of up to N, especially due to complete mobility, one-handed operation as well as one-piece strap loading. Durable and powerful Li-Ion battery, together with an automatic loading and unloading charger allow for efficient and economic operation. Battery-driven semi-automatic strapping hand-tool CMT 50 Tension Battery PP / PET 9-19 mm mm up to 2,300 N Friction seal 12V / 1.5 Ah Battery-driven semi-automatic strapping hand-tool CLT 120 Tension Battery PP / PET 9-13 mm mm up to 1,200 N Friction seal 14.4V / 1.3 Ah 6

7 PLASTIC STRAPPING HAND TOOL Battery-driven semi-automatic strapping hand-tool CMT 250 / CHT 400 CMT 250 CHT 400 PP / PET mm mm mm mm Tension up to 2,500 N up to 4,000 N Friction seal Battery 12V / 2.6 Ah 18 V / 2.6 Ah Pneumatic hand tool CP 500 Tension Air pressure: PP / PET mm mm up to 5,000 N Friction seal 6 bar 7

8 HAND TOOLS FOR STEEL STRAPS Manual tools Rondofix BR CYKLOP STEEL STRAPS Blankband has a tensile strength of up to 700 N/mm² and is the most cost-effective solution for many applications. Uniflex is the classic among the Cyklop range of steel straps: especially suitable for use with hand tools and automatic machines, it achieves tensile strengths of up to 920 N/mm². The Uniflex is available from 9.5 to 32 mm. The surface is waxed, the strap edges are rounded off to guarantee a high degree of operating safety. Superflex is the premium design among our steel straps and guarantees a tensile strength of up to 1,030 N/mm² - making it ideal for the strapping of extremely heavy loads. Superflex has an unusually high shock reserve. It is available from 12.7 to 32 mm. Steel mm mm Tension Metal seal Manual tools CH 47 Steel mm 0.63 mm Tension Notched metal seal 8

9 HAND TOOLS FOR STEEL STRAPS Manual tools CH 48 Steel 19 mm 0.8 mm Tension Notched metal seal Compressed air tools CH 45 Tension Steel mm mm up to 6,500 N Notched metal seal Compressed air tools CR 26 A Tension Steel mm mm up to 8,500 N Notched metal seal 9

10 STRAPPING MACHINES FOR PLASTIC STRAPS Automatic strapping machine M-Pac 4 Heating-up time Tension Power supply PP 5-12 mm sec. up to 392 N Heat seal 230 V, 1 Ph, 50 Hz Automatic strapping machine Ampag Boxer Capacity Power supply PP 5 / 9 or 12 mm mm up to 55 Cycles per minute Heat seal 230 V, 1 Ph, 50 Hz, 0.65 kw Automatic strapping machine Ampag Speed Up to 65 strap cycles per min. Capacity Power supply PP 5 or 9 mm mm up to 65 Cycles per minute Heat seal 230 V, 1 Ph, 50 Hz, 0.5 kw 10

11 STRAPPING MACHINES FOR PLASTIC STRAPS Automatic strapping machine CI 89 Y Heating-up time Capacity Power supply PP 5 / 9 or 12 mm appr. 25 sec. up to 35 Cycles per minute Heat seal 230 V, 1 Ph, 50 Hz Automatic strapping machine CI 70 Capacity Power supply PP 9 or 12 mm mm up to 29 Cycles per minute Heat seal 230 V, 1 Ph, 50 Hz, 1.0 kw Fully automatic strapping machine Ampag Speed TR Capacity Power supply PP 5 / 9 or 12 mm mm up to 60 Cycles per minute Heat seal 230 V, 1 Ph, 50 Hz, 0.5 kw 400 V, 3 Ph, 50 Hz, 0.5 kw 11

12 STRAPPING HEADS FOR PLASTIC STRAPS The heart of every strapping machine is the strapping head. Essentially depending on its performance and specification, how safe a load is during transport. Cyklop has, amongst other things, equipped its strapping heads CFH-1 with the innovative multi-stage-tensioning technology. The strap isn t pulled around the product in one go, but in finely-tuned intervals. This innovative technology always guarantees an optimal holding power on the complete radius of the load and optimises the advantage of the modern Cyklop PET straps to the full with up to Newton. head for plastic straps CFH-1 Strap tensioning Operation voltage PP / PET mm mm up to 5,500 N Friction seal V, 3N/PE, 1.0 kw head for plastic straps CFL-2 Strap tensioning Operation voltage PP / PET 9-12 mm mm up to 2,200 N Friction seal 48 V / 0.5 kw 12

13 FULLY AUTOMATIC STRAPPING MACHINES IN MODULAR DESIGN With three fundamentally different types we offer alternatives for selecting the optimal strapping for each individual requirement. The modules are manufactured in series, each under the same specifications and with the same precision. The results are reliability and low service requirements. The basic version of all machines consists of a base frame, tensioning and sealing head, a strap chute and strap dispenser, all as standard modules. Fully automatic vertical strapping machine XF/XP 111 M Load widths Load heights Operation voltage PP / PET mm mm 600-2,100 mm max. 3,000 mm Friction seal 400 V, 3N / PE Fully automatic vertical strapping machine XF/XP 112 M Load widths Load heights Operation voltage PP / PET mm mm min. 200 mm, max. 2,000 mm min. 250 mm, max. 3,000 mm Friction seal 400 V, 3N / PE 13

14 STRAPPING WITH PLASTIC STRAPS Fully automatic horizontal strapping machine XF 172 / XF 172 ECO XF 172 XF 172 ECO PP / PET 9-16 mm 9-13 mm min mm Load widths min. 200 mm, max. 2,000 mm Load heights min. 250 mm, max. 3,000 mm Friction seal Operation voltage 400 V, 3N / PE Fully automatic strapping Presses XZE XZE 15 XZE 30 XZE 48 PP / PET 9-16 mm 9-13 mm Pressing force 1,500 N 3,000 N 4,800 N Passage width 1,800-2,700 mm Passage height max. 2,700 mm Friction seal Operation voltage 400 V, 3N / PE 14

15 STRAPPING / WRAPPING SYSTEMS TWINPACK 111 / TWINPACK 112 The TwinPack is a combination of approved Cyklop machines. The GL 215 stretch wrapper and the XP 112-MVB strapping machine have been combined in the TwinPack. The TwinPack is centrally controlled which ensures optimal operation. Equipped with the high tension sealer head CFH 1 guarantees a perfect strapping result. Automatic strapping and wrapping machine TwinPack mm mm Film LLDPE, one side cling Package dimensions max.1,400 x 1,400 mm (L x W) Load heights max. 2,200 mm Friction seal Operation voltage 400 V, 3N / PE Automatic strapping and wrapping machine TwinPack mm mm Film LLDPE, one side cling Package dimensions max.1,200 x 1,200 mm (L x W) Load heights max. 2,100 mm Friction seal Operation voltage 400 V, 3N / PE 15

16 STRAPPING TECHNOLOGY ADDITIONAL EQUIPMENT Plastic strap dispenser QPWK-C Core diameter Outer diameter Width PP / PET mm 280 mm 440 mm 180 mm Plastic strap dispenser KA-5 Core diameter Outer diameter Width Storage PP / PET mm 406 mm max. 600 mm 150 mm appr. 15 m Plastic strap dispenser KA-4 Jumbo DT PP / PET mm Strap loop 9 Turntable Ø 1,200 mm Turntable speed 12 rpm Operation voltage: 3/PE V, 50/60 Hz 16

17 STRAPPING TECHNOLOGY ADDITIONAL EQUIPMENT Strap Cutter CBC Cuts straps up to max 32 mm width into 85 mm length. Shred steel straps, PP and PET straps, nearly all straps incl. seals. Max. steel strap thickness incl. metal seals = 0.8 mm Max. steel strap thickness without metal seals = 1.27 mm Capacity Weight Operation voltage PP / PET / Steel max. 32 x 1.27 mm Strap 30 m/min 120 kg 3 x 400 V, 50/60 Hz 17

18 WRAPPING WITH STRETCH FILM FILM STRETCHING SYSTEMS STRETCH FILM The qualities of our wrappers and stretch film combined ensure the best possible package security. A large variety of wrapping film is offered for different applications to suit our comprehensive range of wrapping machines. A low film weight (per package) is reached with our high pre-stretch in combination with the film characteristics - this reduces cost. Whereas many films for pallet wrappers can be pre-stretched to only a modest degree, our Hi-Stretch quality film allows a pre-stretch of up to 250%, the Amplast or Superstretch films even up to 300%. In combination with the Eco-Stretch and Power-Eco-Stretch process, film consumption is considerably reduced, rigidity is increased and high retaining power attained. The ultimate high tensile strength of modern foils is proven when coming in contact with sharp edges and spikes. Stretch Film System: FM Film stretching up to 120%. This system can be adjusted quickly and simply per hand wheel. Stretch Film System: FE Film stretching up to 120%. This system can be adjusted quickly and simply over the operating panel. Separately adjustable pre-stretch, upwards (incl. top and bottom wrapping) and downwards wrapping. 18

19 FILM STRETCHING SYSTEMS WRAPPING WITH STRETCH FILM FILM STRETCHING SYSTEMS M Stretch Film System: PRS Film stretching 150% up to 250%. The pre-stretch can be changed quickly and easily by exchanging gear wheel pairs. Driven by an electro-motor with separately adjustable film tension for top and bottom wrapping cycles, as well as the up and down wrapping. The exact required amount of film is dispensed per electrically-monitored dancer roller. Ideal for very light and delicate packages. M M Stretch Film System: PS Film stretching 120% up to 350%. The pre-stretch can be changed quickly and easily per control panel. Pre-stretch system driven by 2 frequency regulated electromotors. The film tension is separately adjustable for top and bottom wrapping as well as upwards and downwards wrapping. The exact required amount of film is dispensed per electrically-monitored dancer roller. Ideal for very light and delicate packages. M Stretch Film System: Power-Eco-Stretch Film stretching 30% up to 300% The pre-stretch can be adjusted quickly and easily in 8 steps by a shift gear box. The pre-stretch with separately adjustable film tension is driven per electro-motor. The exact required amount of film is dispensed per electricallymonitored dancer roller. Ideal for very light and delicate packages. Stretch Film System: Power-Eco-Stretch+ Film stretching 60% up to 400% The pre-stretch can be adjusted quickly and easily in 8 steps by a shift gear box. The pre-stretch with separately adjustable film tension is driven per electro-motor. The exact required amount of film is dispensed per electricallymonitored dancer roller. Ideal for very light and delicate packages. Equipped with AFD - automatically detects the intensity of the stretch film and then configures the most economical stretch film ratio. 19

20 STRETCHING WELL PACKED ALL AROUND For palletised loads which require full-surface support and enclosure on all sides owing to their heterogeneous composition and for protection against dirt and dust stretch-wrapping is often the best recommendation. Cyklop offers a whole series of sophisticated system solutions from the stretch-wrapping / film-wrapping range. Our stretch-wrapping machines are available as semi-automatic and fully-automatic versions each incorporating highly advanced pre-stretching technology and stretch-film exactly matched to them. The Cyklop stretch-wrap technique achieves stable holding power which acts in a horizontal direction. The palletised load cannot fall apart and is protected all round. If necessary, the stretch-wrapped pallet can also be strapped: This procedure achieves high vertical holding power and secures the load firmly to the pallet. Automatic Pallet Wrapper CST 201 Pre-stretch up to 120 % Turntable speed 3-12 rpm Pallet through-put up to 30 Pal/h Film LLDPE (Cyklopstretch) Film thickness μm Turntable mm Max. package weight kg Max. Load heights mm Automatic Pallet Wrapper CST 211 Pre-stretch up to 120% Turntable speed 3-12 rpm Pallet through-put up to 30 Pal/h Film LLDPE (Cyklopstretch) Film thickness μm Turntable / / mm Max. package weight kg Max. Load heights mm 20

21 STRETCHING WELL PACKED ALL AROUND Automatic Pallet Wrapper CST 212 Here shown with Option horse shoe Automatic Pallet Wrapper GL 215 Pre-stretch % Turntable speed 3-12 rpm Pallet through-put up to 30 Pal/h Film LLDPE (Cyklopstretch) Film thickness μm Turntable / / mm Max. package weight kg Max. Load heights mm Pre-stretch % Turntable speed max. 12 rpm Pallet through-put up to 30 Pal/h Film LLDPE (Cyklopstretch) Film thickness μm Turntable mm Max. package weight kg Max. Load heights mm Automatic Pallet Wrapper GL 300 Pre-stretch % Turntable speed max. 15 rpm Pallet through-put up to 25 Pal/h Film LLDPE (Cyklopstretch) Film thickness μm Turntable mm Max. package weight kg Max. Load heights mm 21

22 STRETCHING WELL PACKED ALL AROUND Mobile Wrapper CSM 211/212 Pre-stretch % Wrapper cycle speed 0,2-93 m/min Film LLDPE (Cyklopstretch) Film thickness μm Min. package dimensions 600 x 600 mm (L x W) Max. Load heights mm (inkl. pallet) Charging time 8-10 h Fully Automatic Ring Wrapper GL 2000 Pre-stretch % Rotating Speed 2-45 rpm Pallet through-put up to 100 Pal/h Film LLDPE (Cyklopstretch) Film thickness μm Package dimensions L = mm W = mm Pallet height max mm Fully Automatic Ring Wrapper CSR 9120 / Twin 22 Pre-stretch % Max. rotating speed 65 / 70 rpm Pallet through-put up to 140 Pal/h Film LLDPE (Cyklopstretch) Film thickness μm Maximum pallet dimensions x mm x mm x mm Pallet height max mm

23 STRETCHING WELL PACKED ALL AROUND Fully Automatic Rotary Arm Wrapper CSA 955 / 965 / 975 / Twin* Pre-stretch up to 350 % Rotation speed rpm Pallet through-put 55 / 65 / 75 / 100* Pal/h Film LLDPE (Cyklopstretch) Film thickness μm Maximum pallet dimensions x mm x mm x mm Minimal Pallet Dimensions 600 x 600 mm Pallet height max mm Fully-Automatic Turntable Wrapper CST 940 Pre-stretch up to 350 % Turntable speed up to 16 rpm Pallet through-put up to 40 Pal/h Film LLDPE (Cyklopstretch) Film thickness μm Maximum Pallet Dimensions x mm Minimal Pallet Dimensions 600 x 600 mm Pallet height max mm 23

24 TAPING TECHNOLOGY GUMMED TAPE AND TAPE DISPENSER Cartons for shipping can be closed quickly, simply and efficiently with our tape dispenser and gummed tape. It is no problem to recycle the gummed tape and cartons after use. When the glue is activated it becomes solvent and penetrates into the carton lid. The outcome is an anchoring effect. The seal is firm and durable. Multiband becomes a part of the carton. Neither heat or cold have an influence on the seal. Gummed tape and Multiband are environmentally friendly. The kraft paper is free of harmful substances and can be recycled. The glue is a starch derivative and bio-degradable and is not toxic. The Polyester reinforcement fibre has no health or environmentally harmful effects. Multiband has two reinforcement designs: With two lengthwise reinforcements of Polyester for optimal protection on the carton edges With an extra curved reinforcement that also protects the middle IDEAL ADVERTISEMENT All gummed tapes are miscellaneously printable. User orientated and product related. Let Cyklop design and print your requirements. With company signets, statements and symbols. An unmistakable and inexpensive way to advertise. 24

25 TAPING TECHNOLOGY TAPE DISPENSERS Manual Tape Dispenser B6 Tape widths Tape lengths Roller diameter Weight mm 100 mm - 1,100 mm max. 200 mm appr. 9.3 kg Automatic Tape Dispenser C 25 Electric / C 25 Battery Tape widths Tape lengths Roller diameter Weight Elektric Battery mm 100 mm - 1,150 mm max. 200 mm appr. 12 kg 230 V, 50 Hz, 0.4 kw 14.8 V 25

26 Electrical Tape Dispenser SAE 75 TAPING TECHNOLOGY SELF-ADHESIVE STRAPS AND TAPE DISPENSER Tape widths Tape lengths Roller diameter Weight Operation voltage mm mm max. 190 mm appr. 6 kg 230 V, 50 Hz, 1 Ph, 50 VA Electrical Tape Dispenser Umet 75 Tape widths Tape lengths Roller diameter Weight Operation voltage mm mm max. 190 mm appr. 6 kg 230 V, 50 Hz, 1 Ph, 50 VA 26

27 TAPING TECHNOLOGY COMPACT TAPER Carton Closing Machine CT 103 SD / CT 103 SDT Conveyor speed Tape widths Carton lengths Load widths Load heights Operation voltage 23 m/min 50 or 75 mm 120 mm mm mm 230 V, 50 Hz, 1 Ph, 0.5 kw Automatic Carton Closing Machine CT 105 SDR Conveyor speed Tape widths Carton lengths Load widths Load heights Operation voltage 23 m/min 50 or 75 mm 120 mm mm mm 230 V, 50 Hz, 1 Ph, 0.5 kw 27

28 MARKING AND CODING Ink-jet printer Cyklop JP NANO LC / JP NANO PLUS The Cyklop JP NANO LC is a thermal ink-jet printer (TiJ) based on the world-wide established HP-TiJ technology. It is robust, small and compact which means that it can be integrated or attached all over. Using the Dale software and the intuitive user interface provides the small and compact printer with the ability to print your boxes in a very high quality. Barcodes and logos can be simply and easily printed in high quality print (up to 600 dpi). Thanks to the internal memory option of 10 data sets and the use of a USB stick the JP NANO LC can change the print quickly and easily. Also it is clean and even child s play to change the ink cartridge. INK CARTRIDGES The 42 ml ink cartridges guarantee long life and optimises your printing expenses. Currently available: Fast drying inks on a water-soluble basis for porous surfaces. Coming soon: Fast-drying inks on a solvent basis for non-porous surfaces. Data Cyklop JP Nano LC SP Cyklop JP Nano LC DP Cyklop JP Nano Plus SP Cyklop JP Nano Plus DP No. of printing heads No. of lines max. print height 12.7 mm 25.4 mm 12.7 mm 25.4 mm Max. message length 500 mm 500 mm 500 mm 500 mm No. of print fields Printing speed 600x600 DPI 38 m/min 38 m/min 38 m/min 38 m/min 300x300 DPI 152 m/min 152 m/min 152 m/min 152 m/min 150x300 DPI 306 m/min 306 m/min 306 m/min 306 m/min 28

29 BUNDLING SYSTEMS Bundling machine AXRO FQC 2 Capacity up to 100 cycle / min Elastic cord Cylastic PES / PCs 1300 / 3K Breaking strength N Elongation up to 260 % Machine weight 47 kg Operation voltage 240 V, 50/60 Hz, 1 Ph 29

30 BUNDLING SYSTEMS???????????????????????? Bundling machine AXRO 2 Basic Capacity up to 60 cycle / min Elastic cord Cylastic PC-1300 / PE / Food 1K Breaking strength N Elongation up to 260 % Machine weight 45 kg Operation voltage 240 V, 50/60 Hz, 1 Ph Bundling machine for ring-shape products AXRO IN Capacity up to 20 cycle / min Elastic cord Cylastic PC-1300 / PE / Food 1K Breaking strength N Elongation up to 260 % Machine weight 60 kg Operation voltage 240 V, 50/60 Hz, 1 Ph 30

31 BUNDLING SYSTEMS Elastobinder Capacity up to 40 cycle / min Arch size 160 x 160/400 x 160 mm (W x H) Machine weight 30 kg Operation voltage 240 V, 50/60 Hz, 1 Ph 31

32 Subject to Modification. Cyklop GmbH, Cologne, Protectory notice persuant to ISO to be observed DIRECT LINE: +49 (0) CYKLOP GmbH Industriestraße Cologne Germany info@cyklop.de