TENDER SPECIFICATION. Rayalaseema Thermal Power Project (Muddanur) V.V.Reddy Nagar, Kalamalla Post,Cuddapah Dt, AP
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1 TENDER SPECIFICATION BHEL: PSSR: SCT: 1336 FOR Handling at Site Stores / Storage yard, Transportation to Site of Work, Erection, Testing and Commissioning of HT and LT Electrical Package for Unit 5-1x 210 MW set, Stage III, at Rayalaseema Thermal Power Project (Muddanur) V.V.Reddy Nagar, Kalamalla Post,Cuddapah Dt, AP PART II PRICE BID BOOK NO: BHARAT HEAVY ELECTRICALS LIMITED (A Government of India Undertaking) Power Sector Southern Region 690, Anna Salai, Nandanam, Chennai SIGNATURE OF THE TENDERER
2 Bharat Heavy Electricals Limited (A Govt. of India Undertaking) Power Sector Southern Region EVR Periyar Building 690, Anna Salai, Nandanam, Chennai TENDER SPECIFICATION NO:BHEL:PSSR:SCT:1336 NAME OF WORK Handling at Site Stores / Storage yard, Transportation to Site of Work, Erection, Testing and Commissioning of HT and LT Electrical Package for Unit 5 of 210 MW set, Stage III, RTPP Muddanur. Issued to PART II (PRICE BID) M/s. For and on behalf of BHARAT HEAVY ELECTRICALS LIMITED Date : Addl. General Manager/Contracts (This tender document is not transferable) 1 SIGNATURE OF THE TENDERER
3 RAYALASEEMA TPP: STAGE III UNIT 5 (1 X 210 MW) RATE SCHEDULE FOR ELECTRICAL (HT & LT) PACKAGE TRANSFORMERS: 1. A MVA Generator Transformer 1set* 2. A MVA Station Transformer 1 set* 3. B MVA UAT Transformer ( 5A & 5B) 2 sets* 4. B KVA Unit Service Transformers along with NGR (EPT-5A&5B) 5. B KVA Station Service Transformers along with NGR (CWT2A,2B, CLWT 3A,3B) 6. B KVA Unit Service Transformers along with NGR (UST5A(B), 5B(B), SST 3A,3B,3C,3D, ACT- 3A,3B ) 7. B KVA Station Service Transformers along with NGR (UST5A (T), 5B (T), DMCWT 3A,3B ) 2 sets* 4 sets* 8 sets* 4 sets* 8. F2.1 VFD Transformers 4 sets* HT SWITCHGEAR : 9. A2.1 Switchboard 5CA 1 set* 10. A2.2 Switchboard 5CB 1 set* 11. A2.3, A2.6, A2.8 Station Switchboard 0CA / 5CD/ 0CD 3 sets* 12. A2.4 Station Switchboard 0CB 1 set* 13. A2.5, A2.7 Boiler Switchboard 5CC / 0CC 2 sets* 2 SIGNATURE OF THE TENDERER
4 14. A3.2 Bus Transfer Scheme panel (BTS) 2 Nos 15. A2.9 VFD Switchgear Panel 4 nos 16. A2.10 Earthing Trucks / Breakers 8 Nos BUSDUCTS 17. B2.1 IP BUSDUCT (15.75 KV) Approximate length of Main Bus duct: 150 Mtrs, Approximate length of Tap off Bus duct : 62 Mtrs 1 set* 18. B kV SP BUSDUCTS -1600A 230 Mtrs 19. B kV SP BUSDUCTS 2500 A 380 Mtrs 20. B kV SP BUSDUCTS 4000 A 8 Mtrs 415V LOW VOLTAGE SWITCHGEAR/ CONTROL PANELS 21. C2.1 Turbine PCC (5DA) 1 Set* 22. C2.2 Turbine Valve MCC (5DD) 1 Set* 23. C2.3 Boiler PCC (5DB) 1 Set* 24. C2.4 Boiler Valve MCC (5DE) 1 Set* 25. C2.5 Station Service PCC (0DA) 1 Set* 26. C2.6 Emergency MCC (0EA) 1 Set* 27. C2.7 Station Service PCC (0DC) 1 Set* 28. C2.8 Ventilation MCC (0DH) 1 Set* 29. C2.9 Ventilation MCC (0DI) 1 Set* 3 SIGNATURE OF THE TENDERER
5 30. C2.10 Air conditioning MCC (0DG) 1 Set* 31. C2.11 ESP & Vent MCC (5DF) 1 Set* 32. C2.12 CW PCC (0DB) 1 Set* 33. C2.13 Fire fighting MCC (0DJ) 1 Set* 34. C2.14 DMCW PCC (0DK) 1 Set* 35. C2.15 Air Compressor PCC (0DL) 1 Set* 36. C2.16 Filter water P/H MCC (ODM) 1 Set* 37. C2.17 ACDB-12 Way 8 Sets* 38. C2.24 ACDB / DCDB -20 Way 8 Sets* 39. C2.25 ACDB / DCDB - 24 Way 8 Sets* 40. C2.18, C2.19 Turbine ACDB (5DG) / Boiler ACDB (5DH) 2 sets* 41. C2.20, C V Unit DCDB (5FA) / 220V Station DCDB (0FA) 2 sets* 42. C2.22 Electrical control boards for compressor, cooling water pump and DMCP 3 Nos. 43. C2.23 Local Starter Panel 51 Nos. 44. D1.1 Soot Blower MCC 1 Set* 45. D1.2 FTP Local starter panels 1 No. 46. D1.3 D.C. Starter panel for Scanner air fan 3 Nos. 47. E1.1 L.T. Main Switch Board 1 Set.* 48. E1.2 Auxiliary Control Panel 2 Nos. 49. E1.3 Electronic Control Panel with Bapcon controllers 32 Sets* 50. E1.4 IOS PC with monitor, printers and other accessories etc. 1 set* 51. E1.5 Rapper Control Panel- with Rapcon controllers 2 Nos. 4 SIGNATURE OF THE TENDERER
6 52. E1.6 Ash level indicator 64 Sets* 53. F1.1 Digital Automatic Voltage Regulator 1 set* 54. G.1.1 D.C. Starter Cabinet for DC Seal Oil Motor 1 Set.* 55. G.1.2 D.C. Starter Panels For EOPs, JOP 2 Sets* 56. G.1.3 Lub Oil Purification Equipment Panel 1 Set* 57. F7.1 Generator Control Panel (GCP) 1 No. 58. A3.1 Generator Relay Panel 1 No. 59. F7.2 Unit Auxiliary Control Board (UACB) 1 No. 60. F7.3 Station Auxiliary Control Board (SAB) 1 No VFD SYSTEM 61. F2.2 DC Air cooled Reactor 4 sets* 62. F2.3 LCI Drive Panel 4 sets* 63. F2.4 Control Panel for VFD Drives 2 Nos. 64. F2.5 Contactor Panel for VFD Drives 4 Nos. 65. F2.6 MMI for VFD 1 set* BATTERY/ CHARGER 66. C V DC Battery & Battery Charger 2 sets* 67. C3.2 Dual float cum boost Battery Charger 3 sets* 5 SIGNATURE OF THE TENDERER
7 HT CABLES 68. C4.1 3C x 185 sq.mm 6.35kV/ 11kVgrade, Al cable 10,000 Mtrs 69. C4.2 1C X 630 sq.mm 6.35kV/ 11kVgrade, Al cable 15,000 Mtrs 70. C4.3 1C x 630 sq. mm 3.3kV(Unearthed) grade Al cable 1,500 Mtrs Termination kits (Indoor Type) 71. C5.1 1c x 630 sq. mm 6.35/11 kv grade 92 Nos. 72. C5.2 3c x 185 sq. mm 6.35/11 kv grade 80 Nos. 73. C5.5 1c x 630 sq. mm 3.3 KV grade 80 Nos. 6.6 kv Straight through jointing kits 74. C5.3 1c x 630 sq. mm 10 Nos. 75. C5.4 3c x 185 sq. mm 4 Nos. LAYING OF LT POWER CABLES (1.1 kv grade ) 76. C6.1 1 C X 630 sq. mm, Al, Armoured Mtrs 77. E5.3 2 C X 120 sq. mm, Al, Armoured Mtrs 78. C6.2 2 C X 35 sq. mm, Al, Armoured 2500 Mtrs 79. C6.3 2 C X 16 sq. mm, Al, Armoured 3000 Mtrs 80. C6.4 3 C X 185 sq. mm, Al, Armoured 7000 Mtr 81. C6.5, F3.1 3 C X 95 sq. mm, Al, Armoured 4650 Mtrs 82. C6.6,E5.2 3 C X 35 sq. mm, Al, Armoured 5550 Mtrs 83. F3.2 3C X 25 sq. mm, Al, Armoured 1600 Mtrs 6 SIGNATURE OF THE TENDERER
8 84. C6.7 3 C X 16 sq. mm, Al, Armoured 7000 Mtrs 85. E5.1 3 C X 10 sq. mm Al, Armoured 4200 Mtrs 86. C C X 185 sq. mm, Al, Armoured 1000 Mtrs 87. E C X 120 sq. mm Al, Armoured 500 Mtrs 88. C C X 95 sq. mm, Al, Armoured 3000 Mtrs 89. C C X 35 sq. mm, Al, Armoured Mtrs 90. C C X 16 sq.mm, Al, Armoured Mtrs 91. C C X 630 sq. mm, Copper Armoured 1000 Mtrs 92. C6.13 1C X 70 sq. mm, Copper, Armoured 1000 Mtrs 93. C C X 95 sq. mm, Copper, Armoured 5000 Mtrs 94. C C X 70 sq. mm, Copper, Armoured 1000 Mtrs TERMINATION OF LT POWER CABLES 95. C C X 630 sq. mm, Al, Armoured 180 Nos. 96. E9.3 2C x 120 sq. mm, Al, Armoured 298 Nos. 97. C C X 35 sq. mm, Al, Armoured 6 Nos. 98. C C X 16 sq. mm, Al, Armoured 22 Nos. 99. C C X 185 sq. mm, Al, Armoured 120 Nos C16.5, F6.1 3 C X 95 sq. mm, Al, Armoured 88 Nos C16.6, E9.2 3 C X 35 sq. mm, Al, Armoured 66 Nos F6.2 3 C X 25 sq. mm, Al, Armoured 24 Nos C C X 16 sq. mm, Al, Armoured 90 Nos E9.1 3 C X 10 sq. mm, Al, Armoured 72 Nos. 7 SIGNATURE OF THE TENDERER
9 105. C C X 185 sq. mm, Al, Armoured 20 Nos E C x 120 sq. mm, Al, Armoured 40 Nos C C X 95 sq. mm, Al, Armoured 20 Nos C C X 35 sq. mm, Al, Armoured 40 Nos C C X 16 sq. mm, Al, Armoured 40 Nos C C X 630 sq. mm, Copper Armoured 50 Nos C C X 70 sq. mm, Copper, Armoured 35 Nos C C X 95 sq. mm, Copper, Armoured 200 Nos C C X 70 sq. mm, Copper, Armoured 24 Nos C6.17, D3.2, D.4.1, E6.1, F3.3, F C7.1, C7.8, D.4.2, E6.2, C6.18, D3.1 LAYING & TERMINATION OF LT POWER/ CONTROL CABLES 2 C X 1.5 sq.mm / 2.5 sq. mm, Copper, Armoured 29,190 Mtrs 3 C X 1.5 sq. mm/ 2.5 sq. mm, Copper, Armoured 145,000Mtr 116. C6.19, F4.2 4 C X 1.5 sq mm/ 2.5 sq. mm, Copper, Armoured 9400 Mtrs 117. C7.2 5 C X 2.5 sq. mm 35000Mtr 118. C7.3, E6.3 7 C X 2.5 sq. mm 29000Mtr 119. C7.4, E C X 2.5 sq. mm 57750Mtr 120. C7.5, C C X 1.5 sq. mm/ 2.5 sq. mm Mtrs 121. C C X 2.5 sq. mm 10000Mtrs 8 SIGNATURE OF THE TENDERER
10 122. C7.7, C7.10,C C/20 C X 1.5 sq. mm /2.5 sq. mm 17,300Mtrs 123. F.4.3, C7.11 Earthing Cable, 1 C x 16 sq.mm, PVC, Cu 4000 Mtrs 124. C C X 6 sq. mm, Copper, Armoured 9000 Mtrs 125. D3.3 3 C X 6 sq. mm, Cu, Armoured 1000 Mtrs 126. C C X 6 sq. mm, Cu, Armoured 1000 Mtrs LAYING & TERMINATION OF SCREENED CABLES ( Type F/Type G) 127. F5.1, F5.4 2P x 0.5 sq. mm cable 1880 Mtrs 128. F5.2, F5.5 4P x 0.5 sq. mm cable 2880 Mtrs 129. F5.6 8 P x 0.5 sq. mm cable 2440 Mtrs 130. F5.3, F5.7 12P/14P x 0.5 sq. mm cable 1100 Mtrs 131. E6.5 4 C X 1.5 sq mm 6500 Mtrs 132. F5.8 3C X 50 sq mm 150 Mtrs 133. F5.9 3C X 2.5 sqmm 100 Mtrs CABLE TRAYS COMPLETE WITH COUPLER PLATES, FASTENERS etc C8.1,E4.1 Ladder type, 600 mm wide Mtrs 135. C8.2,E4.2 Ladder type, 450 mm wide 4750 Mtrs 136. C8.3,E4.3 Ladder type, 300 mm wide 4000 Mtrs 137. C8.4,E4.4 Ladder type, 150 mm wide 8000 Mtrs 9 SIGNATURE OF THE TENDERER
11 138. C8.5 Perforated Type, 600 mm wide 700 Mtrs 139. C8.6 Perforated Type, 450 mm wide 200 Mtrs 140. C8.7 Perforated Type, 300 mm wide 150 Mtrs 141. C8.8 Perforated Type, 150 mm wide 2500 Mtrs 142. C8.9, D.5.1 Perforated Type, 100 mm wide 4375 Mtrs 143. C8.10 Perforated Type, 50 mm wide 3000 Mtrs STRUCTURAL STEEL FOR SUPPORT 144. C9.1, E8.1 Structural Steel for fabrication of supports (ISA - 50, ISMC 100, ISMC etc.) 152 MT RIGID / FLEXIBLE CONDUITS 145. C mm dia GS Rigid Conduit 50 Mtrs 146. C mm dia GI Flexible Conduit 250 Mtrs MARSHALLING BOXES / JUNCTION BOXES/ LOCAL START STOP PUSH BUTTONS 147. C12.1 Galvanized MS marshalling box 6 way 3 Nos C12.2 Galvanized MS marshalling box 12 way 2 Nos C13.1, C13.2, E3.1 Local Push Button Station (Type A&B) 413 Nos E3.2 Power Junction Boxes for hopper heaters/ support insulator heaters/ shaft insulator heaters 45 Nos. 10 SIGNATURE OF THE TENDERER
12 151. E3.3 Control Junction Boxes for hopper thermostat, start stop PBs, ALI 22 Nos D2.2 Junction boxes-24 way 4 Nos D2.1 Junction boxes-12 way 4 Nos. LIGHTNING PROTECTION SYSTEM 154. C14.1 GS Flat, 25 X 4 mm 2500 Mtrs 155. C mm dia GS Rod for Vertical Air Termination 35 Nos C14.3 Test Links 25 Nos C14.4 Excavation, laying of 40mm MS round rod and weld between lighting earth electrode and test link down conductor and reconditioning of earth ABOVE GROUND EARTHING MATERIALS 50 Mtrs 158. C15.5 GI Flat 100 x 16 mm 1500 Mtrs 159. C15.1 GS Flat 65 x 10 mm 4200 Mtrs 160. E7.1 GI Flat 50 x 6 mm 4000 Mtrs 161. E7.2 GI Flat 30 x 5 mm 500 Mtr 162. C15.2 GS Flat 25 x 4 mm 1300 Mtrs 163. C15.3, E7.3 8 SWG GI Wire 7000 Mtrs 164. C15.4 Treated Earth pits 50 sets* HEATING ELEMENTS 165. E2.1 Testing, Termination and dressing of Heating Elements for Hopper 768 Nos. 11 SIGNATURE OF THE TENDERER
13 166. E2.2 Testing Heating elements for support insulator heater 128 Nos E2.3 Testing Heating elements for shaft insulator heater 32 Nos E2.4 Testing Thermostats for hopper heaters. 16 Nos E2.5 Testing Thermostat for support insulators 2 Nos. COMMISSIONING of the following erected by Mechanical Contractor 170. G MW Generator H.V. testing, meggering of Bushings & Accessories, resistance measurement, meggering including dry out of generator. 1 No G KV Motors (BFP, PA Fan, ID Fan, CE Pump, Mills, FD, CWP, ACWP, Hydrant Main Pump, Spray Main Pump ) 26 Nos C17.1 LT Drives- Unidirectional (including DC ) 280 Nos C17.2 LT Drives- Reversible (including DC) 220 Nos C17.4, C17.5, C17.6 Control Panels for Hydrogen /Ammonia/ Phosphate Dosing system 3 Nos. 12 SIGNATURE OF THE TENDERER
14 175. D6.1 Soot Blower Motors (WB, LRB, AH) 138 Nos D6.2, E10.2, C17.3 Hoists/cranes/monorail/elevator 15 Nos E10.1 LT Drives of ESP 68 Nos E10.3 ESP Transformer 32 Nos G.2.1 Exciter drier/heater 1 set* 180. G.2.2 Generator Air Drier 1 set* TOTAL CONTRACT VALUE Rs. in words 13 SIGNATURE OF THE TENDERER
15 NOTE TO RATE SCHEDULE : 1. The quantities indicated are approximate and are likely to vary during execution. The work executed Shall be measured and payment will be made for actual quantity erected. 2. The Tenderer is expected to fill up the rate column after satisfying all terms and conditions of Tender Specification. 3. Tenderers are requested to quote their rates, only in the price bid (part II) provided by BHEL. Quoting of rates in any other form / formats will not be entertained. 14 SIGNATURE OF THE TENDERER
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